CN102050334B - Tipping system of dual-purpose foldback tippler and use method thereof - Google Patents

Tipping system of dual-purpose foldback tippler and use method thereof Download PDF

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Publication number
CN102050334B
CN102050334B CN2010105602112A CN201010560211A CN102050334B CN 102050334 B CN102050334 B CN 102050334B CN 2010105602112 A CN2010105602112 A CN 2010105602112A CN 201010560211 A CN201010560211 A CN 201010560211A CN 102050334 B CN102050334 B CN 102050334B
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open
car
top car
line
joint
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CN102050334A (en
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蔡春生
朱昌进
刘建海
聂菁
邓玲惠
王媛媛
刘艳
李志山
王杰
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China Electric Construction Group Wuhan heavy industry equipment Co., Ltd.
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WUHAN ELECTRIC POWER EQUIPMENT PLANT
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Abstract

The invention discloses a tipping system of a dual-purpose foldback tippler and a use method thereof. The tipping system of the dual-purpose foldback tippler comprises a heavy vehicle line, a shunter rail, an empty vehicle line and an air-conditioning vehicle rail, wherein the heavy vehicle line is provided with a tippler and a transfer platform; the shunter rail is provided with the heavy vehicle shunter; the part close to the transfer platform on the empty vehicle is provided with a first stopper; the air-conditioning vehicle rail is provided with an empty vehicle shunter; the part close to the vehicle-in end of the tippler on the heavy vehicle line is provided with a wheel clamper; a part between the vehicle-out end of the tippler and the transfer platform on the heavy vehicle line is provided with a second stopper; a vehicle body of the transfer platform sequentially consists of a first vehicle body, a second vehicle body and a third vehicle body; the third vehicle body is arranged close to the vehicle-out end of the tippler; an end disc of the tippler adopts a C-shaped opening form; and the heavy vehicle shunter is arranged close to the vehicle-in end of the tippler. With the design, the stepout gondola cars and three non-stepout gondola cars can be tipped, and the tipping system has higher tipping efficiency, smaller floor area and lower production cost.

Description

A kind of dual purpose circular type tipper dumping system and method for application thereof
Technical field
The present invention relates to a kind of circular type tipper dumping system, relate in particular to a kind of dual purpose circular type tipper dumping system and method for application thereof, specifically be applicable to the dumping of off-the-line and non-off-the-line open-top car.
Background technology
Existing most of Zigzag type overturning system can only the dumping off-the-line the common railway open-top car, for the C63, the C80 open-top car that are equipped with rotatable coupler, direct dumping, can only off-the-line after, one carries out dumping successively.But, because C80 open-top car major part is one group at three joints, connect with rotatable fixed link between three joints, between every group with ten No. six, ten No. seven rotatable couplers connections, so one carry out dumping successively after the off-the-line that do not suit.Simultaneously, though early stage C80 open-top car has only Qun Dynasty's line special-purpose basically, along with the increase in demand of railway freight; The Ministry of Railways has notified Qun Dynasty's line some tippers along the line to use enterprise successively at the beginning of 2008; Therefore need carry out the dead work of dumping C80, must design the dumping system that is adapted to dumping C80 open-top car, present domestic be used for dumping these not the dumping system of off-the-line open-top car be mostly through layout; If take into account dumping off-the-line open-top car, then lower, the cost of efficiency ratio is than higher.So, invent a kind of while and can dumping off-the-line open-top car and three save not the Zigzag type dumping system of off-the-line open-top car and just seem and be necessary very much in some places that receives place, cost limitations.
The Chinese patent Granted publication number is CN201287976Y; Granted publication day is that the utility model patent on August 12nd, 2009 discloses a kind of unloading system of circular type tipper; Be mainly used in steel mill, power plant and harbour etc.; Its formation mainly contains tipper, loaded vehicle shunt machine, transfer platform, empty wagons shunt machine, clip wheel device, also has bicycle the shunt machine and the trochus that rises.The scheme though this tipper unloading system, employing sectional type are shunt has realized cross-operation; Improved the complex operation rate of tipper unloading system, but it is suitable for not off-the-line open-top car of dumping, if in order to dumping off-the-line open-top car then efficient reduce greatly; Dumping off-the-line open-top car and three saves not off-the-line open-top car so be not suitable for simultaneously, more is not suitable for dumping C80 open-top car, in addition; Its parts that need are more, and not only productive costs is higher, and floor area is bigger.
Summary of the invention
The objective of the invention is to overcome the dumping off-the-line open-top car and three simultaneously that exists in the prior art and save not big, higher defective and the problem of productive costs of off-the-line open-top car, floor area, provide a kind of dumping off-the-line open-top car and three simultaneously to save off-the-line open-top car not, floor area is less, productive costs is lower dual purpose circular type tipper dumping system and method for application thereof.
For realizing above purpose; Technical solution of the present invention is: a kind of dual purpose circular type tipper dumping system; This dumping system comprises the loaded vehicle line that is parallel to each other, shunt machine track and air-conditioned coach track, and said loaded vehicle line is provided with tipper, and the machine track of shunting is provided with the loaded vehicle machine of shunting; The air-conditioned coach track is provided with the empty wagons machine of shunting, and the position that nearly tipper goes out the car end on the loaded vehicle line is provided with transfer platform; Said shunting is provided with the empty wagons line that parallels with it between machine track and the air-conditioned coach track, the position of nearly transfer platform is provided with backstop apparatus No. one on the empty wagons line; The said loaded vehicle nearly tipper of machine of shunting advances the setting of car end.
The position that nearly tipper advances the car end on the said loaded vehicle line is disposed with near-end clip wheel device and far-end clip wheel device, is provided with backstop apparatus No. two at the position that tipper goes out between car end and the transfer platform on the loaded vehicle line.
The car body of said transfer platform is made up of a car body, No. two car bodies and No. three car bodies successively, and No. three nearly tippers of car body go out the setting of car end; The position of nearly No. three car bodies is provided with transfer platform clip wheel device on the said transfer platform.
Said tipper is dual-purpose bicycle tipper, and the end plate on the tipper adopts C type opening form.
The method of application of a kind of above-mentioned dual purpose circular type tipper dumping system, this method may further comprise the steps successively:
The first step: move ahead along the loaded vehicle line earlier by the shunt permutation open-top car of one group at machine travel three joints of loaded vehicle; When the 4th saves open-top car to far-end clip wheel device; Hitch between the 3rd joint and the 4th joint is carried out artificial off-the-line; Again through far-end clip wheel device fix the 4th the joint open-top car, then by loaded vehicle shunt machine travel and push first three the joint open-top car continue to move ahead along the loaded vehicle line;
Second step: when the first segment open-top car gets into tipper, through the fixing second joint open-top car of near-end clip wheel device, by tipper the first segment open-top car is carried out not off-the-line dumping then earlier;
The 3rd step: after above-mentioned first segment open-top car dumping finishes; Open near-end clip wheel device earlier to unclamp the secondary series open-top car, push the first three columns open-top car by the loaded vehicle machine of shunting then and continue to move ahead, when the first segment open-top car behind the dumping gets into transfer platform; The second joint open-top car also gets into tipper; Pass through fixedly first segment open-top car of transfer platform clip wheel device then, through fixing the 3rd joint open-top car of near-end clip wheel device, then the secondary series open-top car is carried out not off-the-line dumping again;
The 4th step: after the above-mentioned second joint open-top car dumping finishes; Open transfer platform clip wheel device and near-end clip wheel device earlier to unclamp first segment open-top car and the 3rd joint open-top car respectively; Push the first three columns open-top car by the loaded vehicle machine of shunting then and continue to move ahead, when the joint of second behind dumping open-top car got into transfer platform, the 3rd joint open-top car also got into tipper; Through the fixing second joint open-top car of transfer platform clip wheel device, then the 3rd joint open-top car is carried out not off-the-line dumping again;
The 5th step: after above-mentioned the 3rd joint open-top car dumping finishes; Open earlier transfer platform clip wheel device to unclamp the second joint open-top car, then the joint of the 3rd behind dumping open-top car is sent into transfer platform, first three saves empty open-top car and moves to the empty wagons line simultaneously machine pushed away a backstop apparatus with the empty open-top car of this three joint and returned so that empty wagons is shunt with this by transfer platform again; Simultaneously; Shunt machine travel and push the 4th joint to the 6th joint open-top car and proceed to tipper carrying out not off-the-line dumping along the loaded vehicle line of loaded vehicle repeats said process, cycle operation.
Compared with prior art, beneficial effect of the present invention is:
1, owing to comprise parallel successively loaded vehicle line, the machine track of shunting, empty wagons line and air-conditioned coach track each other in a kind of dual purpose circular type tipper of the present invention dumping system and the method for application thereof, said loaded vehicle line is provided with tipper and transfer platform, and the machine track of shunting is provided with the loaded vehicle machine of shunting; The position of nearly transfer platform is provided with backstop apparatus No. one on the empty wagons line; The air-conditioned coach track is provided with the empty wagons machine of shunting, in the use, earlier through loaded vehicle shunt machine, tipper dumping off-the-line or non-off-the-line open-top car; Regain the empty open-top car behind the dumping through transfer platform, the empty wagons machine of shunting then; Cycle operation, dumping efficient is higher, and especially the car body of transfer platform is made up of a car body, No. two car bodies and No. three car bodies successively; And No. three the nearly tipper of car body goes out the setting of car end; This design can be loaded vehicle shunt machine, tipper simultaneously the not off-the-line open-top car of one group at dumping three joints the basis is provided, and after dumping finishes, the disposable empty open-top car of transporting one group at three joints; Thereby prepare for the dumping that the next one three saves one group not off-the-line open-top car, whole efficiency is higher.Therefore the present invention not only can save not off-the-line open-top car by while dumping off-the-line open-top car and three, and dumping efficient is higher, is particularly useful for the dumping of the C80 open-top car of one group at three joints.
2, owing to no matter be the loaded vehicle that is provided with on the machine track empty wagons that is provided with on machine, the air-conditioned coach track machine of shunting of shunting of shunting in a kind of dual purpose circular type tipper of the present invention dumping system and the method for application thereof; Still the transfer platform that comprises three car bodies; Be the Zigzag type design, not only can guarantee that the circulation of dumping behavior is carried out, and save a large amount of floor areas; In addition; The total system of this dumping system includes only a loaded vehicle shunt machine, an empty wagons shunt machine and a tipper, and amount of parts is less, and productive costs is lower.Therefore not only floor area is less in the present invention, and productive costs is lower.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of the end plate of tipper among Fig. 1.
Among the figure: loaded vehicle line 1, the machine track 2 of shunting, air-conditioned coach track 3, tipper 4, tipper advance car end 41; Tipper goes out car end 42, end plate 43, the loaded vehicle machine 5 of shunting, the empty wagons machine 6 of shunting, transfer platform 7; 72, No. three car bodies 73 of 71, No. two car bodies of a car body, transfer platform clip wheel device 74, empty wagons line 8; A backstop apparatus 9,10, No. two backstop apparatus 11 of near-end clip wheel device, far-end clip wheel device 12.
The specific embodiment
Below in conjunction with the description of drawings and the specific embodiment the present invention is done further detailed explanation
Referring to figure 1 – Fig. 2; A kind of dual purpose circular type tipper dumping system; This dumping system comprises the loaded vehicle line 1 that is parallel to each other, shunt machine track 2 and air-conditioned coach track 3, and said loaded vehicle line 1 is provided with tipper 4, and the machine track 2 of shunting is provided with the loaded vehicle machine 5 of shunting; Air-conditioned coach track 3 is provided with the empty wagons machine 6 of shunting, and the position that nearly tipper goes out car end 42 on loaded vehicle line 1 is provided with transfer platform 7; Said shunting is provided with the empty wagons line 8 that parallels with it between machine track 2 and the air-conditioned coach track 3, the position of nearly transfer platform 7 is provided with backstop apparatus 9 No. one on the empty wagons line 8; The said loaded vehicle machine 5 nearly tippers of shunting advance car end 41 setting.
The position that nearly tipper advances car end 41 on the said loaded vehicle line 1 is disposed with near-end clip wheel device 10 and far-end clip wheel device 12, is provided with backstop apparatus 11 No. two at the position that tipper goes out between car end 42 and the transfer platform 7 on the loaded vehicle line 1.
The car body of said transfer platform 7 is made up of car body 71, No. two car bodies 72 and No. three car bodies 73 successively, and No. three car body 73 nearly tippers go out car end 42 and are provided with; The position of nearly No. three car bodies 73 is provided with transfer platform clip wheel device 74 on the said transfer platform 7.
Said tipper 4 is dual-purpose bicycle tipper, and the end plate on the tipper 4 43 adopts C type opening form.
The method of application of a kind of above-mentioned dual purpose circular type tipper dumping system, this method may further comprise the steps successively:
The first step: move ahead along loaded vehicle line 1 earlier by the shunt permutation open-top car of one group at machine 5 tractions three joints of loaded vehicle; When the 4th saves open-top car to far-end clip wheel device 12; Hitch between the 3rd joint and the 4th joint is carried out artificial off-the-line; Fix the 4th joint open-top car through far-end clip wheel device 12 again, then by shunt machine 5 traction and push first three joint open-top car and continue to move ahead of loaded vehicle along loaded vehicle line 1;
Second step: when the first segment open-top car gets into tipper 4, through the near-end clip wheel device 10 fixing second joint open-top cars, carry out not off-the-line dumping by 4 pairs of first segment open-top cars of tipper then earlier;
The 3rd step: after above-mentioned first segment open-top car dumping finishes; Open earlier near-end clip wheel device 10 to unclamp the secondary series open-top car, push the first three columns open-top cars and continue to move ahead by the loaded vehicle machine 5 of shunting then, when the first segment open-top car behind the dumping gets into transfer platform 7 behind No. two backstop apparatus 11; The second joint open-top car also gets into tipper 4; Pass through fixedly first segment open-top car of transfer platform clip wheel device 74 then, through near-end clip wheel device 10 fixing the 3rd joint open-top cars, then the secondary series open-top car is carried out not off-the-line dumping again;
The 4th step: after the above-mentioned second joint open-top car dumping finishes; Open transfer platform clip wheel device 74 earlier and save open-top car to unclamp first segment open-top car and the 3rd respectively with near-end clip wheel device 10; Pushed the first three columns open-top cars and continued to move ahead by shunt machine 5 of loaded vehicle then, when the joint of second behind dumping open-top car got into transfer platform 7, the 3rd joint open-top car also got into tipper 4; Through the transfer platform clip wheel device 74 fixing second joint open-top cars, then the 3rd joint open-top car is carried out not off-the-line dumping again;
The 5th step: after above-mentioned the 3rd joint open-top car dumping finishes; Open transfer platform clip wheel device 74 earlier to unclamp the second joint open-top car; Then the joint of the 3rd behind dumping open-top car is sent into transfer platform 7; First three saves empty open-top car and moves to empty wagons line 8 simultaneously machine 6 pushed away a backstop apparatus 9 with the empty open-top car of this three joint and returned so that empty wagons is shunt with this by transfer platform 7 again, simultaneously, and shunt machine 5 tractions and push the 4th joint to the 6th joint open-top car and proceed to tipper 4 to carry out not off-the-line dumping of loaded vehicle along loaded vehicle line 1; Repeat said process, cycle operation.
Embodiment 1:
The present invention is following to the dumping step of single-unit off-the-line open-top car: earlier by the loaded vehicle machine 5 of shunting the single-unit off-the-line open-top car of artificial off-the-line is drawn to tipper 4, after the dumping operation, the more empty open-top car behind the dumping is pushed to transfer platform 7; After parking two open-top cars that finish of joint dumpings on the transfer platform 7; Transfer platform 7 is just moved to the empty open-top car of this two joint on the empty wagons line 8, by the machine 6 of shunting of the empty wagons on the air-conditioned coach track 3 the empty open-top car of this two joint on the transfer platform 7 is pushed away backstop apparatus 9 No. one again, and returns; Simultaneously; Transfer platform 7 returns loaded vehicle line 1, repeats said process, cycle operation.
Embodiment 2:
One group the dumping steps in sequence of off-the-line open-top car is not following to three joints in the present invention:
The first step: move ahead along loaded vehicle line 1 earlier by the shunt permutation C80 open-top car of one group at machine 5 tractions three joints of loaded vehicle; When the 4th saves open-top car to far-end clip wheel device 12; Hitch between the 3rd joint and the 4th joint is carried out artificial off-the-line; Fix the 4th joint open-top car through far-end clip wheel device 12 again, then by shunt machine 5 traction and push first three joint open-top car and continue to move ahead of loaded vehicle along loaded vehicle line 1;
Second step: when the first segment open-top car gets into tipper 4, through the near-end clip wheel device 10 fixing second joint open-top cars, carry out not off-the-line dumping by 4 pairs of first segment open-top cars of tipper then earlier;
The 3rd step: after above-mentioned first segment open-top car dumping finishes; Open earlier near-end clip wheel device 10 to unclamp the secondary series open-top car, push the first three columns open-top cars and continue to move ahead by the loaded vehicle machine 5 of shunting then, when the first segment open-top car behind the dumping gets into transfer platform 7 behind No. two backstop apparatus 11; The second joint open-top car also gets into tipper 4; Pass through fixedly first segment open-top car of transfer platform clip wheel device 74 then, through near-end clip wheel device 10 fixing the 3rd joint open-top cars, then the secondary series open-top car is carried out not off-the-line dumping again;
The 4th step: after the above-mentioned second joint open-top car dumping finishes; Open transfer platform clip wheel device 74 earlier and save open-top car to unclamp first segment open-top car and the 3rd respectively with near-end clip wheel device 10; Pushed the first three columns open-top cars and continued to move ahead by shunt machine 5 of loaded vehicle then, when the joint of second behind dumping open-top car got into transfer platform 7, the 3rd joint open-top car also got into tipper 4; Through the transfer platform clip wheel device 74 fixing second joint open-top cars, then the 3rd joint open-top car is carried out not off-the-line dumping again;
The 5th step: after above-mentioned the 3rd joint open-top car dumping finishes; Open transfer platform clip wheel device 74 earlier to unclamp the second joint open-top car; Then the joint of the 3rd behind dumping open-top car is sent into transfer platform 7; First three saves empty open-top car and moves to empty wagons line 8 simultaneously machine 6 pushed away a backstop apparatus 9 with the empty open-top car of this three joint and returned so that empty wagons is shunt with this by transfer platform 7 again, simultaneously, and shunt machine 5 tractions and push the 4th joint to the 6th joint open-top car and proceed to tipper 4 to carry out not off-the-line dumping of loaded vehicle along loaded vehicle line 1; Repeat said process, cycle operation.
The end plate 43 of tipper 4 has all adopted C type structure in the above-mentioned dumping operation; This structure is convenient to the loaded vehicle machine 5 of shunting and is passed tipper 4 and go up transfer platform 7 so that empty open-top car is pushed; Make total system only need be equipped with the loaded vehicle machine 5 of shunting and get final product, further saved productive costs.
Therefore simultaneously dumping off-the-line open-top car and three saves not the off-the-line open-top car, dumping efficient is higher in the present invention, and floor area is less, productive costs is lower.

Claims (2)

1. dual purpose circular type tipper dumping system; This dumping system comprises the loaded vehicle line (1) that is parallel to each other, shunt machine track (2) and air-conditioned coach track (3); Said loaded vehicle line (1) is provided with tipper (4), and the machine track (2) of shunting is provided with the loaded vehicle machine (5) of shunting, and air-conditioned coach track (3) is provided with the empty wagons machine (6) of shunting; And the position that goes out car end (42) at the last nearly tipper of loaded vehicle line (1) is provided with transfer platform (7), it is characterized in that:
Said shunting is provided with the empty wagons line (8) that parallels with it between machine track (2) and the air-conditioned coach track (3), the position that empty wagons line (8) is gone up nearly transfer platform (7) is provided with a backstop apparatus (9); The said loaded vehicle nearly tipper of machine (5) of shunting advances car end (41) setting;
Said loaded vehicle line (1) is gone up the position that nearly tipper advances car end (41) and is disposed with near-end clip wheel device (10) and far-end clip wheel device (12), is positioned at the position that tipper goes out between car end (42) and the transfer platform (7) on the loaded vehicle line (1) and is provided with No. two backstop apparatus (11);
The car body of said transfer platform (7) is made up of with No. three car bodies (73) a car body (71), No. two car bodies (72) successively, and the nearly tipper of No. three car bodies (73) goes out car end (42) setting; The position that said transfer platform (7) is gone up nearly No. three car bodies (73) is provided with transfer platform clip wheel device (74);
Said tipper (4) is dual-purpose bicycle tipper, and the end plate (43) on the tipper (4) adopts C type opening form.
2. the method for application of the described dual purpose circular type tipper of claim 1 a dumping system is characterized in that this method may further comprise the steps successively:
The first step: move ahead along loaded vehicle line (1) earlier by the shunt permutation open-top car of one group at machine (5) traction three joints of loaded vehicle; When the 4th saves open-top car to far-end clip wheel device (12); Hitch between the 3rd joint and the 4th joint is carried out artificial off-the-line; Again through far-end clip wheel device (12) fix the 4th the joint open-top car, then by loaded vehicle shunt machine (5) draw and push first three the joint open-top car continue to move ahead along loaded vehicle line (1);
Second step: when the first segment open-top car gets into tipper (4), through the fixing second joint open-top car of near-end clip wheel device (10), by tipper (4) the first segment open-top car is carried out not off-the-line dumping then earlier;
The 3rd step: after above-mentioned first segment open-top car dumping finishes; Open earlier near-end clip wheel device (10) to unclamp the second joint open-top car, push first three joint open-top car and continue to move ahead by the loaded vehicle machine (5) of shunting then, when the first segment open-top car behind the dumping gets into transfer platform (7); The second joint open-top car also gets into tipper (4); Pass through fixedly first segment open-top car of transfer platform clip wheel device (74) then, through fixing the 3rd joint open-top car of near-end clip wheel device (10), then the second joint open-top car is carried out not off-the-line dumping again;
The 4th step: after the above-mentioned second joint open-top car dumping finishes; Open transfer platform clip wheel device (74) earlier and save open-top car to unclamp first segment open-top car and the 3rd respectively with near-end clip wheel device (10); Pushed first three joint open-top car and continued to move ahead by the loaded vehicle machine (5) of shunting then, when second behind dumping joint open-top car got into transfer platform (7), the 3rd joint open-top car also got into tipper (4); Through the fixing second joint open-top car of transfer platform clip wheel device (74), then the 3rd joint open-top car is carried out not off-the-line dumping again;
The 5th step: after above-mentioned the 3rd joint open-top car dumping finishes; Open transfer platform clip wheel device (74) earlier to unclamp the second joint open-top car; Then the joint of the 3rd behind dumping open-top car is sent into transfer platform (7); First three saves empty open-top car and moves to empty wagons line (8) simultaneously machine (6) pushed away the empty open-top car of this three joint a backstop apparatus (9) and returns so that empty wagons is shunt with this by transfer platform (7) again, and simultaneously, the loaded vehicle machine (5) of shunting draws and pushes the 4th joint to the 6th joint open-top car and proceeds to tipper (4) to carry out not off-the-line dumping along loaded vehicle line (1); Repeat said process, cycle operation.
CN2010105602112A 2010-11-26 2010-11-26 Tipping system of dual-purpose foldback tippler and use method thereof Active CN102050334B (en)

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Publication number Priority date Publication date Assignee Title
CN102502286A (en) * 2011-10-25 2012-06-20 大连华锐重工集团股份有限公司 Multifunctional turn-back type bicycle tippler unloading system and operation method thereof
CN102923502A (en) * 2012-10-12 2013-02-13 武汉电力设备厂 Tandem type triple-car dumper
CN103723530B (en) * 2014-01-14 2016-02-24 中冶北方(大连)工程技术有限公司 Railway transportation automatic turning unloading system
CN104760837A (en) * 2015-03-20 2015-07-08 宁海燕 Side turning prevention device of automobile discharging system
CN108438952B (en) * 2018-05-21 2023-10-03 大连华锐重工集团股份有限公司 High-efficient turn-back formula tippler system of unloading

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CN201287976Y (en) * 2008-09-28 2009-08-12 大连华锐股份有限公司 Unloading system of return type tipping machine
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CN201873348U (en) * 2010-11-26 2011-06-22 武汉电力设备厂 Dual-purpose turnaround car dumper dumping system

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SU965928A1 (en) * 1980-10-22 1982-10-15 Seroshtan Vasilij F Truck tippler
SU1414739A1 (en) * 1986-03-20 1988-08-07 Днепропетровский Завод Металлургического Оборудования Arrangement for servicing cars on rail car tipper
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