Technical background:
The ground pit type car lifting J-Horner is that some interior unwheeling device of melt pit and ground rails of placing constitute a continuous track jointly, a unwheeling device comprises that the bogie truck lifting device (or claiming bogie truck lifting rail) in the melt pit constitutes with the car body lifting device (or claiming car body lifting post) that its both sides are provided with, motor train unit to be keeped in repair sail above-mentioned continuous track into, and the lifting device synchronous lifting of car lifting J-Horner will be reorganized motor train unit and be given rise to a certain height.The ground pit type car lifting J-Horner is one of extensive visual plant that adopts in domestic and international EMU maintenance base, its effect is not understand under the situation about compiling at the permutation motor train unit its (comprising bogie truck and car body) erected synchronously, can change arbitrary or whole bogie truck as required, also can as required bogie truck or car body synchronous lifting arbitrary height be carried out upkeep operation to its bottom.Existing domestic EMU serves as basic marshalling with 8 joint compartments all, in real-world operation, also have the motor train unit connection of two basic marshallings is hung, form the motor train unit that 16 joint compartments are organized as row, but will 16 in upkeep operation the motor train unit of joint compartments marshalling separate that to compile be two row, be a unit so unwheeling equipment in overhaul of train-set base is all compiled with 8 joint compartments.China began to introduce French Alstom in 2007, the Kawasaki, Japan heavy industry, the motor train unit of Canada Pang Badi and four companies of Siemens, these four kinds of motor train unit (are CRH1, CRH2, four kinds of models of CRH3 and CRH5) become the main passenger traffic strength of domestic intercity track and high speed railway, but because the length overall of the motor train unit of above-mentioned four kinds of models, vehicle commander's degree, middle vehicle commander's degree, wheelbase, the size of spacing is all inequality, the position of unwheeling device is subjected to the restriction of ground trapped orbit and can not moves, so neither one producer has the unwheeling repair apparatus of compatible above-mentioned vehicle simultaneously on the world market at present, ground pit type car lifting J-Horner both domestic and external is the motor train unit design-calculated at a certain type, do not possess commonality, the type of motor train unit is different with marshalling, the structure and the size of ground pit type car lifting J-Horner are different, can not satisfy the needs of the multiple vehicle of China's motor-car section.
Summary of the invention:
Goal of the invention of the present utility model is to disclose a kind of car lifting J-Horner that can carry out the lifting upkeep operation to the motor train unit that the existing difference that is made of different vehicle oad, length between truck centers, vehicle wheelbase etc. is organized into groups.
Realize that technical solution of the present utility model is as follows: comprise electronic control part and a plurality of unwheeling device that constitutes by the car body lifting device 2 of bogie truck lifting device 1 and the setting of bogie truck lifting device 1 both sides of controlling car lifting J-Horner, key is that unwheeling device file is arranged in the melt pit that is provided with at interval, the unwheeling device that a plurality of files are arranged distributes to bilateral symmetry with the mid point of file length, the arrangement mode of one side is that the first unwheeling device 3 is the basic point setting with the mid point, every first trapped orbit 14 two second~the 3rd adjacent unwheeling devices 4 are set, 5, every second trapped orbit 15 the 4th~the 6th adjacent unwheeling device 6 is set again, 7,8, every the 3rd trapped orbit 16 the 7th~the 9th adjacent unwheeling device 9 is set again, 10,11, every the 4th trapped orbit 17 the tenth~the 11 unwheeling device 12 is set again, 13.
Also can be provided with the first short trapped orbit 18 between the mid point of described first unwheeling device 3 and file length, between second and third unwheeling device 4,5, also be provided with the second short trapped orbit 19.
The length of the described first unwheeling device 3 is 3700mm, the length of the second unwheeling device 4 and the 3rd unwheeling device 5 is 4750mm, the length of the 4th unwheeling device 6 and the 5th unwheeling device 7 is 4600mm, the length of the 6th unwheeling device 8 is 3700mm, the length of the 7th unwheeling device 9, the 8th unwheeling device 10 and the 9th unwheeling device 11 is 4600mm, and the length of the tenth unwheeling device 12 and the 11 unwheeling device 13 is 4000mm; The length of described first trapped orbit 14 is for equaling or being slightly larger than 13815mm, the length of second trapped orbit 15 is for equaling or being slightly larger than 11930mm, the length of the 3rd trapped orbit 16 is for equaling or being slightly larger than 10555mm, the length of the 4th trapped orbit 17 is for equaling or be slightly larger than 8785mm, and the length of the first short trapped orbit 18 and the second short trapped orbit 19 is respectively 3430mm and 2070mm.
Described car body lifting device 2 belows are provided with the road wheel 22 of motor-driven active walking.
The holder of described car body lifting device 2 23 is provided with the cross travel device.
The utility model can compatible various motor train unit maintenance, the first is the benchmark that the ground pit type car lifting J-Horner is arranged with the center line of motor train unit length overall, arrange to the two ends, the left and right sides of motor train unit successively, can make the position difference of the corresponding bogie truck of various motor train unit reduce 1/2 like this, help simplified structure; It two determines the length of each bogie truck lifting device make most of bogie trucks of different motor train unit finish lifting on a bogie truck lifting device, so the bogie truck lifting device has multiple length dimension by the motor train unit geometric parameter of compatibility; Its three lifting that when the bogie truck position difference of compatible motor train unit is big, realizes different motor train unit by the number that increases the bogie truck lifting device.The motor train unit of 8 joint marshallings have 16 bogie trucks theoretically, just can satisfy the unwheeling requirement as long as 16 bogie truck lifting devices are set.But lift work for the different motor train unit bogie trucks of compatibility, need to increase several bogie truck lifting devices, make the bigger bogie truck of position difference finish the unwheeling operation by the bogie truck lifting device that increases, so the utility model is of universal significance to the commonality that solves the ground pit type car lifting J-Horner, can be used for the unwheeling requirement of multiple model motor train unit.
The specific embodiment:
See also Fig. 1~Fig. 5, specific embodiment of the utility model is as follows: comprise electronic control part and a plurality of unwheeling device that is made of the car body lifting device 2 of bogie truck lifting device 1 and the setting of bogie truck lifting device 1 both sides of controlling car lifting J-Horner, unwheeling device file is arranged in the melt pit (or claiming foundation ditch) that is provided with at interval, ground between adjacent two melt pits is provided with track (being trapped orbit), electronic control part is with control rising or decline or front and back operation etc. to each lifting device various types of signal, its available routine techniques means realize, motor train unit are 8 joint vehicle marshallings, every joint vehicle has 2 bogie trucks, and row 8 marshalling motor train unit have 16 bogie trucks; The unwheeling device that a plurality of files are arranged distributes to bilateral symmetry with the mid point of file length, the arrangement mode of one side is that the first unwheeling device 3 is the basic point setting with the mid point, every first trapped orbit 14 the two second adjacent unwheeling devices 4 are set, the 3rd unwheeling device 5, every second trapped orbit 15 the 4th adjacent unwheeling device 6 is set again, the 5th unwheeling device 7, the 6th unwheeling device 8, every the 3rd trapped orbit 16 the 7th adjacent unwheeling device 9 is set again, the 8th unwheeling device 10, the 9th unwheeling device 11, every the 4th trapped orbit 17 the tenth unwheeling device 12 is set again, the 11 unwheeling device 13, then the error of different size motor train unit or the generation of high speed train length can be reduced half with above-mentioned mid point to the bilateral symmetry distribution, train with 8 joint car body marshallings is an example, then mid point one side is four car bodies, the mid point opposite side also is four car bodies, the bogie truck lifting device 1 of unwheeling device is set at 22 (shown in Figure 1) altogether, be that mid point one side is the bogie truck lifting device 1 of 11 scaffold car devices, the mid point opposite side also is the bogie truck lifting device 1 of 11 scaffold car devices; Also be provided with the first short trapped orbit 18 between the first above-mentioned unwheeling device 3 and the mid point of file length, between second and third unwheeling device 4,5, also be provided with the second short trapped orbit 19, so that the unitized construction of the lifting rail 20 on the bogie truck lifting device 1 of trapped orbit and unwheeling device or the selection of embodiment; The bogie truck lifting device 1 of unwheeling device is fixedly installed in the melt pit, 2 of the car body lifting devices of unwheeling device are installed on the interior dedicated track 21 of melt pit, car body lifting device 2 can be vertically moved, car body lifting device 2 is set at 32, and every joint car body carries out lifting by four trolley body lifting devices 2.
See also Fig. 2~Fig. 3, the length of the first above-mentioned unwheeling device 3 is 3700mm, the length of the second unwheeling device 4 and the 3rd unwheeling device 5 is 4750mm, the length of the 4th unwheeling device 6 and the 5th unwheeling device 7 is 4600mm, the length of the 6th unwheeling device 8 is 3700mm, the length of the 7th unwheeling device 9, the 8th unwheeling device 10 and the 9th unwheeling device 11 is 4600mm, and the length of the tenth unwheeling device 12 and the 11 unwheeling device 13 is 4000mm; The length of described first trapped orbit 14 is for equaling or being slightly larger than 13815mm, the length of second trapped orbit 15 is for equaling or being slightly larger than 11930mm, the length of the 3rd trapped orbit 16 is for equaling or being slightly larger than 10555mm, the length of the 4th trapped orbit 17 is for equaling or being slightly larger than 8785mm, the length of the first short trapped orbit 18 is 3430mm, the length of the second short trapped orbit 19 is 2070mm, and the mid point of the longitudinal length of whole car lifting J-Horner is the center line of the first short trapped orbit 18; The length of above-mentioned unwheeling device is meant the longitudinal length of lifting rail 20 of bogie truck lifting device 1 end face of unwheeling device, different length is to increase commonality, during actual the use, the distribution difference of the bogie truck lifting device 1 of the bogie truck of different automobile types on car lifting J-Horner, shown in Figure 2 is the arrangement scheme drawing of half train on the bogie truck lifting device 1 of unwheeling device of CRH1 EMUs, shown in Figure 3 is the arrangement scheme drawing of half train on the bogie truck lifting device 1 of unwheeling device of CRH2 EMUs, shown in Figure 4 is the arrangement scheme drawing of half train on the bogie truck lifting device 1 of unwheeling device of CRH3 type motor train unit and CRH5 EMUs, promptly has plenty of bogie truck of single bogie truck lifting device 1 carrying, what have then is two adjacent bogie truck lifting device 1 common carrying bogie trucks (promptly a bogie truck is across on adjacent two bogie truck lifting devices 1 and by this two bogie trucks lifting device, 1 lifting), be the lifting combination of example explanation bogie truck lifting device with CRH1 EMUs and CRH2 EMUs below: when not using, the bogie truck lifting device 1 of each unwheeling device is in the virgin state of not lifting, its lifting rail 20 is aimed at mutually with the trapped orbit that fixes on the ground and is connected, form a continuous standard trajectory, motor train unit reach car lifting J-Horner along it, with the mid point of the longitudinal length of motor train unit aims at the center line of the first short trapped orbit 18 locate after, car lifting J-Horner just can begin to carry out the lifting operation, for CRH1 EMUs (shown in Figure 2), the bogie truck lifting device 1 not lifting that the bogie truck lifting device 1 of unwheeling device removes the tenth unwheeling device 12, the bogie truck lifting device 1 of all the other each unwheeling devices participates in lifting, the forecarriage of car is by bogie truck lifting device 1 carrying of the 11 unwheeling device 13, and the trailing truck of a car is by bogie truck lifting device 1 carrying of the 9th unwheeling device 11; Wherein bogie truck lifting device 1 carrying of two bogie trucks of car in the middle of the first segment behind the car by the bogie truck lifting device 1 and the 7th unwheeling device 9 of the 8th unwheeling device 10, another is by bogie truck lifting device 1 carrying of the 6th unwheeling device 8; Wherein bogie truck lifting device 1 carrying of two bogie trucks of car in the middle of second joint by the bogie truck lifting device 1 and the 4th unwheeling device 6 of the 5th unwheeling device 7, another is by bogie truck lifting device 1 carrying of the 3rd unwheeling device 5; Wherein bogie truck lifting device 1 carrying of two bogie trucks of car in the middle of the 3rd joint by the second unwheeling device 4, another is by bogie truck lifting device 1 carrying of the first unwheeling device 3; Above-mentioned motor train unit by lifting after, start car body lifting device 12 and support each car body, the bogie truck lifting device is fallen the bogie truck of motor train unit is all or part of.
For CRH2 EMUs (shown in Figure 3), the bogie truck lifting device 1 of bogie truck lifting device 1 to the tenth unwheeling device 12 of the first unwheeling device 3 participates in lifting, 1 of the bogie truck lifting device of the 11 unwheeling device 13 is not worked, two bogie trucks of CRH2 car are bogie truck lifting device 1 carrying by the tenth unwheeling device 12 wherein, and another is by bogie truck lifting device 1 carrying of the bogie truck lifting device 1 and the 8th unwheeling device 10 of the 9th unwheeling device 11; Wherein bogie truck lifting device 1 carrying of two bogie trucks of car in the middle of the first segment by the 7th unwheeling device 9, another is by bogie truck lifting device 1 carrying of the bogie truck lifting device 1 and the 5th unwheeling device 7 of the 6th unwheeling device 8; Wherein bogie truck lifting device 1 carrying of two bogie trucks of car in the middle of second joint by the 4th unwheeling device 6, another is by bogie truck lifting device 1 carrying of the 3rd unwheeling device 5; Wherein bogie truck lifting device 1 carrying by the second unwheeling device 4 of two bogie trucks of car in the middle of the 3rd joint, another is by bogie truck lifting device 1 carrying of the first unwheeling device 3.
To dissimilar motor train unit, the bogie truck lifting device 1 common lifting of the unwheeling device of right quantity can be lifted to certain altitude with the permutation motor train unit, then can overhaul a certain car body or whole train groups.Each car body lifting device 2 supports each car body, disassemble the bogie truck that needs to change after, all or part of falls with corresponding bogie truck lifting device 1 again, can involve and change bogie truck.The distribution that is provided with by unwheeling device of the present utility model, can realize lifting and maintenance to different length car body or vehicle, can realize the motor train unit of aforesaid four kinds of models are carried out the lifting operation on a car lifting J-Horner, all bogie trucks in the permutation marshaling are all changed simultaneously, also can be changed any bogie truck in the permutation marshaling.
The concrete size of the domestic present motor train unit that use is as follows: vehicle commander's degree of CRH1 type is 26950mm, and middle vehicle commander's degree is 26600mm, and length overall is 214000mm; Vehicle commander's degree of CRH2 type is 25700mm, and middle vehicle commander's degree is 25000mm, and length overall is 201400mm; Vehicle commander's degree of CRH3 is 25675mm, and middle vehicle commander's degree is 24775mm, and length overall is 200685mm; Vehicle commander's degree of CRH5 is 27600mm, and middle vehicle commander's degree is 27500mm, and length overall is 211500mm.Each above-mentioned unwheeling device is vertically arranged and is realized that effectively every joint car body two ends all are formed with independent lift unit, can avoid length over ends of body difference different and the more length after the stack continuously and cause can't independent lifting, the arrangement of above-mentioned unwheeling device and specific dimensions meet the Lifting Technique index of applicable different model motor train unit maintenance requirement fully.
See also Fig. 5, because each motor train unit size difference, the horizontal position in car body unwheeling pad or unwheeling hole is also different, car body lifting requirement for the motor train unit that satisfy various different models, each car body lifting device 2 is provided with motor-driven road wheel 22 (another patent application record), car body lifting device 2 is moved on dedicated track 21, to aim at car body unwheeling pad or unwheeling hole, car body lifting device 2 is arranged at the both sides of bogie truck lifting device 1, every joint car body is finished synchronization lifting with 4 trolley body lifting devices 2, because car body lifting device 2 can vertically move along dedicated track 21, its quantity needn't increase, and car body lifting device 2 has 32; The width of the car body of the motor train unit of each model also has difference, and for making things convenient for the lifting of car body, the holder of car body lifting device 2 23 is provided with cross travel device (another patent application record), and is required to adapt to different width over sides of car body.