CN103723530B - Railway transportation automatic turning unloading system - Google Patents

Railway transportation automatic turning unloading system Download PDF

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Publication number
CN103723530B
CN103723530B CN201410014602.2A CN201410014602A CN103723530B CN 103723530 B CN103723530 B CN 103723530B CN 201410014602 A CN201410014602 A CN 201410014602A CN 103723530 B CN103723530 B CN 103723530B
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car
railway line
empty wagons
loaded vehicle
track
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CN103723530A (en
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朱占军
邓利
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MCC North Dalian Engineering Technology Co Ltd
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MCC North Dalian Engineering Technology Co Ltd
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Abstract

The present invention relates to a kind of railway transportation automatic turning unloading system, it is characterized in that loaded vehicle railway line and empty wagons railway line be arranged in parallel, between this loaded vehicle railway line and end of empty wagons railway line, vertical being provided with leads car platform, Loosen machine track is provided with outside loaded vehicle railway line, this Loosen machine track is provided with Loosen machine, car puller track is provided with on loaded vehicle railway line side, this car puller track is provided with loaded vehicle car puller, clip wheel device is provided with at the car end that enters near tipper, two vibration grate plates are arranged with at the top of product storage bin, two tablecloth material sealing-tape machines are arranged with between product storage bin and sealing-tape machine, be provided with empty wagons in the outside of empty wagons thread end and dial Car Track, dial on Car Track at this empty wagons and be provided with empty wagons car puller, empty wagons line is provided with funnel at the bottom of car clearly, at the bottom of this clear car, the below of funnel is provided with bulk material belt machine.The present invention is rationally distributed, and floor area is little, adds dumping ability, and actv. solves the problem that material freezes winter.

Description

Railway transportation automatic turning unloading system
Technical field
The invention belongs to railway transportation dumping technical field, particularly a kind of railway transportation automatic turning unloading system.
Background technology
In metallurgy industry, the crude fuel transported by train, at harbour, harbour, the region such as stock ground dumping usually adopt tipper.The flow process of conventional through tipper arrangement system is that loaded vehicle car pusher traction compartment enters decoupling device platform and carries out automatic or manual decoupling device.Compartment after decoupling device enters in tipper body due to Action of Gravity Field rolling, and compartment overturns discharging with tipper.Empty wagons railway carriage or compartment after dumping is clashed into by the loaded vehicle railway carriage or compartment entering tipper below and is ejected tipper, and enter lead track, empty wagons railway carriage or compartment, because Action of Gravity Field rolling is to empty wagons assembling sidings, is finally assembled by empty wagons car pusher, pulled out whole system.Although this arrangement form is simple.But the rolling process control of vehicles while passing tipper is poor, is difficult to realize unattended operation.Simultaneously because rolling process causes unloading capacity relatively little.In addition, due to the existence of lead track, it takes up an area comparatively large at length direction, sometimes also need to arrange complicated level ground, station, Width also takies larger space.
On the other hand, in the crude fuel of metallurgy industry, aqueous ingredients is comparatively large, and due in train transportation, produce air-cooled effect in the winter time, material can be frozen into hard bulk in compartment, and is bonded on compartment inwall.Therefore, the dumping difficulty of tipper own, causes transport production inconvenience, reduces the efficiency of transport dumping.
Summary of the invention
The invention provides a kind of railway transportation automatic turning unloading system, object reduces dumping system floor area, realizes unattended operation, increases dumping ability, effectively solves material simultaneously and freeze the problem affecting dumping winter.
Railway transportation automatic turning unloading system of the present invention is achieved in the following ways.
Railway transportation automatic turning unloading system of the present invention, comprise loaded vehicle railway line, empty wagons railway line, be located at the tipper on loaded vehicle railway line, be located at the product storage bin below tipper, be located at the sealing-tape machine below this product storage bin, it is characterized in that described loaded vehicle railway line and empty wagons railway line be arranged in parallel, between this loaded vehicle railway line and end of empty wagons railway line, vertical being provided with leads car platform, Loosen machine track is provided with outside described loaded vehicle railway line, this Loosen machine track is provided with Loosen machine, car puller track is provided with on described loaded vehicle railway line side, this car puller track is provided with loaded vehicle car puller, clip wheel device is provided with at the car end that enters near described tipper, two vibration grate plates are arranged with at the top of described product storage bin, two tablecloth material sealing-tape machines are arranged with between described product storage bin and sealing-tape machine, be provided with empty wagons in the outside of described empty wagons railway line end and dial Car Track, dial on Car Track at this empty wagons and be provided with empty wagons car puller, described empty wagons railway line is provided with funnel at the bottom of car clearly, at the bottom of this clear car, the below of funnel is provided with bulk material belt machine,
Described vibration grate plate comprises the grate plate be made up of horizontal segment and tilting section, be located at the vibrating motor of this grate plate tilting section end, be located at the top of described product storage bin and the hinged ear seat be connected with the horizontal segment termination of described grate plate, be located at the spring ear seat be connected on concrete pedestal and with the tilting section termination of described grate plate.
Described cloth sealing-tape machine is provided with adjustable frequency motor.
At the bottom of described clear car, funnel is chamfered edge mesa-shaped, and at the bottom of this clear car, the top mouth of funnel exceeds terrace 200mm, and at the bottom of this clear car, the inclination angle of the side plate bottom of funnel is 70 °, and at the bottom of this clear car, the top of funnel is provided with grate bar net.
The advantage of railway transportation automatic turning unloading system of the present invention is:
1) form adopting loaded vehicle railway line and empty wagons railway line to be arranged in parallel, decreases car dumper system floor area, has higher economic benefit and social benefit;
2) use Loosen machine that the material freezed in loaded vehicle compartment is carried out to fragmentation, loosens, avoid material to freeze to be sticky on compartment inwall winter, overcome the difficulty of dumping;
3) owing to being provided with clip wheel device at the car end that enters near tipper, the vehicle inertia impulsive force that effectively prevent on loaded vehicle line affects just at the vehicle of dumping.While second car front-wheel clamped by clip wheel device simultaneously, second car is slightly lifted, makes second car and first car natural separation.Solve a difficult problem for artificial decoupling device, time saving and energy saving;
4) establish vibration grate plate at product storage bin top, screened out the bulk materials of failing to thaw, in order to avoid the end opening of blocking product storage bin.Play safety effect simultaneously, prevent personnel and equipment from dropping in product storage bin;
5) funnel at the bottom of car is clearly set on empty wagons line, is used for collecting the artificial Che Bi of stickup, the bulk cargo at the bottom of car removed, avoids the phenomenon producing waste.Preventing pollution environment simultaneously.
Compact conformation of the present invention, process layout is reasonable, and floor area is little, convenient operation, adds dumping ability, and actv. solves the problem that material freezes winter simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of railway transportation automatic turning unloading system of the present invention.
Fig. 2 is the A-A view of Fig. 1.
Fig. 3 is the B-B view of Fig. 1.
Fig. 4 is the structural representation of vibration grate plate of the present invention.
Fig. 5 is the birds-eye view of Fig. 4.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.
As Fig. 1, Fig. 2, shown in Fig. 3, railway transportation automatic turning unloading system of the present invention, comprise loaded vehicle railway line 2, empty wagons railway line 9, be located at the tipper 5 on loaded vehicle railway line 2, be located at the product storage bin 11 below tipper 5, be located at the sealing-tape machine 13 below this product storage bin 11, it is characterized in that described loaded vehicle railway line 2 be arranged in parallel with empty wagons railway line 9, between this loaded vehicle railway line 2 and end of empty wagons railway line 9, vertical being provided with leads car platform 6, Loosen machine track is provided with outside described loaded vehicle railway line 2, this Loosen machine track is provided with Loosen machine 1, fragmentation is carried out to the material freezed in loaded vehicle compartment, loosen.Car puller track is provided with on described loaded vehicle railway line 2 side, this car puller track is provided with loaded vehicle car puller 4, be provided with clip wheel device 3 at the car end that enters near described tipper 5, clamp second car railway carriage or compartment front-wheel, prevent the vehicle inertia impulsive force on loaded vehicle railway line 2 to affect just at the vehicle of dumping., second car railway carriage or compartment is slightly lifted meanwhile, make second car railway carriage or compartment and first car railway carriage or compartment natural separation.Two vibration grate plates 10 are arranged with at the top of described product storage bin 11, two tablecloth material sealing-tape machines 12 are arranged with between described product storage bin 11 and sealing-tape machine 13, this cloth sealing-tape machine 12 is provided with adjustable frequency motor, can frequency control, play the effect controlling feeding coal.Be provided with empty wagons in the outside of described empty wagons railway line 9 end and dial Car Track, dial on Car Track at this empty wagons and be provided with empty wagons car puller 7, described empty wagons railway line 9 is provided with funnel 8 at the bottom of car clearly, at the bottom of this clear car, funnel 8 is chamfered edge mesa-shaped, at the bottom of this clear car, the top mouth of funnel 8 exceeds terrace 200mm, at the bottom of this clear car, the inclination angle of the side plate bottom of funnel 8 is 70 °, and at the bottom of this clear car, the top of funnel 8 is provided with grate bar net.At the bottom of described clear car, the below of funnel is provided with bulk material belt machine 14, and the artificial collection bulk cargo be pasted onto at the bottom of Che Bi, car of removing is fallen on bulk material belt machine 14 by funnel at the bottom of clear car, avoids the phenomenon producing waste.Preventing pollution environment simultaneously.
As shown in Figure 4, Figure 5, described vibration grate plate 10 comprises the grate plate be made up of horizontal segment 10-2 and tilting section 10-1, be located at the vibrating motor 10-4 of the tilting section 10-1 end of this grate plate, be located at the top of described product storage bin 11 and the hinged ear seat 10-5 be connected with the horizontal segment 10-2 termination of described grate plate, be located at the spring ear seat 10-3 be connected on concrete pedestal and with the tilting section 10-1 termination of described grate plate.
The technological process of railway transportation automatic turning unloading system of the present invention is:
Loosen machine 1 is made up of parts such as door frame, cart walking mechanism, drill bit lift systems.During work, Loosen machine 1 is driven by large vehicle walking structure and walks on Loosen machine track.The loaded vehicle compartment being at a stop to be unloaded under the door frame of Loosen machine 1, drill bit drops to frozen crust and spuds in.The material that freezes in loaded vehicle compartment is bored pine by four drill bits simultaneously line upon line.
Loaded vehicle compartment through loosening process draws advance by loaded vehicle car puller 4, and walk to clip wheel device 3 place, second car railway carriage or compartment is slightly lifted while clamping second car railway carriage or compartment front-wheel by clip wheel device 3, makes second car railway carriage or compartment and first car railway carriage or compartment natural separation.Meanwhile, because clip wheel device is clamped the wheel in second car railway carriage or compartment, the vehicle inertia impulsive force on loaded vehicle railway line 2 is prevented to affect just at the vehicle of dumping.First car railway carriage or compartment is continued propelling by loaded vehicle car puller 4 and is entered tipper 5, after being fixed by the hydraulic pressure backup plate on tipper 5 and pressing plate, and upset discharging.After first segment compartment is advanced tipper 5 by loaded vehicle car puller 4, side arm lifts perpendicular to 90 degree, passes through, continue to advance forward from tipper 5 is other.Because the product storage bin top below tipper 5 is provided with vibration grate plate 10, so the bulk materials of failing to thaw screens out to the horizontal segment 10-2 of vibration grate plate by micro-the shaking of vibration grate plate 10, Convergency fracturing process on this horizontal segment.Material unloads on two tablecloth material sealing-tape machines 12 through product storage bin, and material is given to sealing-tape machine 13 by this two tablecloths material sealing-tape machine 12 reposefully.After treating first car railway carriage or compartment dumping, loaded vehicle car puller 4 side arm draws this empty wagons compartment and advances to and lead car platform 6.Side arm is vertically holded up again by loaded vehicle car puller 4, retreats and walks near second loaded vehicle compartment, and reciprocal performance period circulation, completes traction loaded vehicle and empty wagons.
Be in the empty wagons compartment led on car platform 6, released by empty wagons car puller 7 and lead car platform 6, enter on empty wagons railway line 9.Empty wagons compartment is successively cascaded, and empty wagons railway line 9 moves ahead.When walking to funnel 8 place at the bottom of the clear car near distance empty wagons compartment 500mm, the bulk cargo be pasted onto at the bottom of Che Bi, car is collected by labor cleaning, bulk cargo is dropped down onto on sealing-tape machine 14 by funnel at the bottom of clear car, then is transported to recovery on sealing-tape machine 13 by sealing-tape machine 14, avoids polluting ambient environment.
Compact conformation of the present invention, process layout is reasonable, and floor area is little, convenient operation, increases
Dumping ability, actv. solves the problem that material freezes winter simultaneously.

Claims (2)

1. a railway transportation automatic turning unloading system, comprise loaded vehicle railway line, empty wagons railway line, be located at the tipper on loaded vehicle railway line, be located at the product storage bin below tipper, be located at the sealing-tape machine below this product storage bin, it is characterized in that described loaded vehicle railway line and empty wagons railway line be arranged in parallel, between this loaded vehicle railway line and end of empty wagons railway line, vertical being provided with leads car platform, Loosen machine track is provided with outside described loaded vehicle railway line, this Loosen machine track is provided with Loosen machine, car puller track is provided with on described loaded vehicle railway line side, this car puller track is provided with loaded vehicle car puller, clip wheel device is provided with at the car end that enters near described tipper, two vibration grate plates are arranged with at the top of described product storage bin, two tablecloth material sealing-tape machines are arranged with between described product storage bin and sealing-tape machine, be provided with empty wagons in the outside of described empty wagons railway line end and dial Car Track, dial on Car Track at this empty wagons and be provided with empty wagons car puller, described empty wagons railway line is provided with funnel at the bottom of car clearly, at the bottom of this clear car, the below of funnel is provided with bulk material belt machine,
Described vibration grate plate comprises the grate plate be made up of horizontal segment and tilting section, be located at the vibrating motor of this grate plate tilting section end, be located at the top of described product storage bin and the hinged ear seat be connected with the horizontal segment termination of described grate plate, be located at the spring ear seat be connected on concrete pedestal and with the tilting section termination of described grate plate;
At the bottom of described clear car, funnel is chamfered edge mesa-shaped, and at the bottom of this clear car, the top mouth of funnel exceeds terrace 200mm, and at the bottom of this clear car, the inclination angle of the side plate bottom of funnel is 70 °, and at the bottom of this clear car, the top of funnel is provided with grate bar net.
2. railway transportation automatic turning unloading system according to claim 1, is characterized in that being provided with adjustable frequency motor on described cloth sealing-tape machine.
CN201410014602.2A 2014-01-14 2014-01-14 Railway transportation automatic turning unloading system Active CN103723530B (en)

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Application Number Priority Date Filing Date Title
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CN103723530B true CN103723530B (en) 2016-02-24

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104118738B (en) * 2014-07-28 2016-04-20 武汉电力设备厂 A kind of circular type tipper dumping system and using method thereof
CN106743790A (en) * 2017-03-31 2017-05-31 茌平信发华宇氧化铝有限公司 A kind of new ore feeding system

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101362556A (en) * 2008-09-28 2009-02-11 大连华锐股份有限公司 Unloading system of circular type tipper
CN101830355A (en) * 2010-04-29 2010-09-15 北京首钢国际工程技术有限公司 Mechanically loading and discharging material holding grating device for use in transportation of bulk material of small specific gravity with railway gondola
CN102050334A (en) * 2010-11-26 2011-05-11 武汉电力设备厂 Tipping system of dual-purpose foldback tippler and use method thereof
CN201914730U (en) * 2011-01-07 2011-08-03 鞍钢附企机车车辆厂 Loosening machine
CN202148065U (en) * 2011-07-13 2012-02-22 中冶北方工程技术有限公司 Automatic screening device for unloading car dumper
CN102502286A (en) * 2011-10-25 2012-06-20 大连华锐重工集团股份有限公司 Multifunctional turn-back type bicycle tippler unloading system and operation method thereof
CN202807927U (en) * 2012-09-20 2013-03-20 河北省电力勘测设计研究院 Non-stop turn-back type unloading system of train dumper
CN203667623U (en) * 2014-01-14 2014-06-25 中冶北方(大连)工程技术有限公司 Automatic tipping system for railway transportation

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101362556A (en) * 2008-09-28 2009-02-11 大连华锐股份有限公司 Unloading system of circular type tipper
CN101830355A (en) * 2010-04-29 2010-09-15 北京首钢国际工程技术有限公司 Mechanically loading and discharging material holding grating device for use in transportation of bulk material of small specific gravity with railway gondola
CN102050334A (en) * 2010-11-26 2011-05-11 武汉电力设备厂 Tipping system of dual-purpose foldback tippler and use method thereof
CN201914730U (en) * 2011-01-07 2011-08-03 鞍钢附企机车车辆厂 Loosening machine
CN202148065U (en) * 2011-07-13 2012-02-22 中冶北方工程技术有限公司 Automatic screening device for unloading car dumper
CN102502286A (en) * 2011-10-25 2012-06-20 大连华锐重工集团股份有限公司 Multifunctional turn-back type bicycle tippler unloading system and operation method thereof
CN202807927U (en) * 2012-09-20 2013-03-20 河北省电力勘测设计研究院 Non-stop turn-back type unloading system of train dumper
CN203667623U (en) * 2014-01-14 2014-06-25 中冶北方(大连)工程技术有限公司 Automatic tipping system for railway transportation

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