CN102011043B - Preparation method of powder metallurgy material for train brake pad - Google Patents

Preparation method of powder metallurgy material for train brake pad Download PDF

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Publication number
CN102011043B
CN102011043B CN2010106162919A CN201010616291A CN102011043B CN 102011043 B CN102011043 B CN 102011043B CN 2010106162919 A CN2010106162919 A CN 2010106162919A CN 201010616291 A CN201010616291 A CN 201010616291A CN 102011043 B CN102011043 B CN 102011043B
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mmaterial
preparation
biscuit
powder
powder metallurgy
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CN102011043A (en
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邹怀森
周建华
张旭峰
张肖璐
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Beijing Railway Star Fortune High Tech Co ltd
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BEIJING QIUZHIYI DATA Co Ltd
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Abstract

The embodiment of the invention provides a preparation method of a powder metallurgy material for a train brake pad. The powder metallurgy material comprises the following components by weight percent: 40-50% of copper powder, 10-25% of iron powder, 8-15% of ferro-manganese ore powder, 2-7% of silica, 5-9% of molybdenum disulfide, 2-8% of aluminum oxide, 1-5% of boron nitride, 15-25% of graphite and 0.2-1% of polyacrylonitrile fiber. In the preparation method, the components are evenly mixed by a high speed stirrer and then pressed into a biscuit; and the biscuit is fixed on a support steel back, and the required powder metallurgy material is obtained by a high temperature sintering technology. The powder metallurgy material obtained by implementation of the technical scheme has the advantages of over 125 MPa of compressive strength, excellent friction stability and heat resistance, thus the compressive strength and braking performance of the brake pad can meet the braking requirements of a high-speed train with a speed of 300km/h or beyond.

Description

A kind of train brake lining is with the preparation method of mmaterial
Technical field
The present invention relates to train and use the brake shoe field, relate in particular to the preparation method of a kind of train brake lining with mmaterial.
Background technology
At present, railway is the important foundation facility of country, the Aorta and the popular vehicles of national economy.In order to guarantee the operation of EMU high-speed secure, must possess stable and good breaking system, wherein brake pad is the key part and the consumable accessory of high-speed train braking system.Along with improving constantly of EMU travelling speed; The brake load of train also significantly increases; Brake lining is converted into heat energy with huge kinetic energy through friction during braking, so require the brake lining brake material should have higher physical strength, good thermotolerance and thermal conductivity, stable frictional behaviour, lower wearing and tearing and reduce the abrasion to wheel.
The brake lining material that generally uses in the prior art has two types of powder metallurgy and high molecular synthetic materials, and wherein high molecular synthetic material, poor heat resistance low because of intensity, heat decline seriously, can not be applicable to the brake request of speed per hour bullet train more than 300 kilometers; And powder metallurgy is through optimization of C and technology; Can reach the intensity height, thermal conductivity is good; Therefore advantages such as stable friction performance are that comparatively the ideal brake lining is used brake material, add metallic tin at present in the mmaterial system usually and form the Cu-Sn alloy to strengthen matrix; But because tin is low melting point metal (231.86 ℃); Therefore by the brake lining use temperature of the mmaterial of this matrix preparation below 500 ℃, and the intensity and the frictional behaviour of material will sharply fail after surpassing 500 ℃, can not effectively brake.
Summary of the invention
The embodiment of the invention provides the preparation method of a kind of train brake lining with mmaterial; The ultimate compression strength of the copper based powder metallurgy material that obtains through this preparation method surpasses 125Mpa; Have excellent friction stability and thermotolerance, thereby make the ultimate compression strength of brake lining and braking ability can satisfy speed per hour 300km/h and above high-speed train braking requirement.
The embodiment of the invention provides the preparation method of a kind of train brake lining with mmaterial, and each moity of said mmaterial is divided according to weight, comprises copper powder 40-50%; Iron powder 10-25%, ferromanganese breeze 8-15%, silicon-dioxide 2-7%; Molybdenumdisulphide 5-9%, aluminum oxide 2-8%, SP 1 1-5%; Graphite 15-25%, polyacrylonitrile fibre 0.2-1%, wherein:
Above-mentioned moity is mixed the compacting biscuit through impeller; This biscuit is fixed on the support steel backing, obtains needed mmaterial through high-sintering process.
Said above-mentioned moity is mixed the compacting biscuit through impeller; This biscuit is fixed on the support steel backing, obtains needed mmaterial, specifically comprise through high-sintering process:
Above-mentioned moity is mixed through impeller, and obtain pressed compact in 600MPa pressure pressed; This pressed compact is fixed on supports on the steel backing, passed through the sintering process sintering 3 hours down, obtain needed mmaterial at 920 ℃, 2MPa pressure, hydrogen shield.
Said sintering process specifically comprises:
The temperature of sintering oven is controlled at 850-950 ℃, and sintering pressure is controlled at 1-5MPa, and applies hydrogen shield.
Can find out that by the above-mentioned technical scheme that provides each moity of said mmaterial is divided according to weight, comprises copper powder 40-50%, iron powder 10-25%; Ferromanganese breeze 8-15%, silicon-dioxide 2-7%, molybdenumdisulphide 5-9%; Aluminum oxide 2-8%, SP 1 1-5%, graphite 15-25%; Polyacrylonitrile fibre 0.2-1% wherein mixes above-mentioned moity through impeller, the compacting biscuit; This biscuit is fixed on the support steel backing, obtains needed mmaterial through high-sintering process.Implement resulting mmaterial through technique scheme; Its ultimate compression strength surpasses 125Mpa; Have excellent friction stability and thermotolerance, thereby make the ultimate compression strength of brake lining and braking ability can satisfy speed per hour 300km/h and above high-speed train braking requirement.
Description of drawings
Fig. 1 provides the schematic flow sheet of train brake lining with the mmaterial preparation method for the embodiment of the invention.
Embodiment
The embodiment of the invention provides the preparation method of a kind of train brake lining with mmaterial; The ultimate compression strength of the copper based powder metallurgy material that obtains through this preparation method surpasses 125Mpa; Have excellent friction stability and thermotolerance, thereby make the ultimate compression strength of brake lining and braking ability can satisfy speed per hour 300km/h and above high-speed train braking requirement.
For better describing the embodiment of the invention, combine the accompanying drawing specific embodiments of the invention to describe at present, be illustrated in figure 1 as the embodiment of the invention schematic flow sheet of train brake lining with the mmaterial preparation method is provided, said method comprises:
Step 11: each moity of mmaterial is mixed through impeller, and be pressed into biscuit.
In concrete implementation procedure, each moity of this mmaterial is divided according to weight, can comprise copper powder 40%, iron powder 24.8%; Ferromanganese breeze 10%, silicon-dioxide 2%, molybdenumdisulphide 5%, aluminum oxide 2%; SP 1 1%, graphite 15%, polyacrylonitrile fibre 0.2%.
Said process specifically can be that moity is mixed through impeller, and obtains pressed compact in 600MPa pressure pressed.
Step 12: resulting biscuit is fixed on the support steel backing, obtains needed mmaterial through high-sintering process.
In concrete implementation procedure, can this pressed compact be fixed on and support on the steel backing, passed through the sintering process sintering 3 hours down at 920 ℃, 2MPa pressure, hydrogen shield, obtain needed mmaterial.This sintering process specifically comprises can be controlled at the temperature of sintering oven 850-950 ℃, and sintering pressure is controlled at 1-5MPa, and applies hydrogen shield.
In technique scheme, the employing metallic copper is a matrix, guarantees the good thermal conductivity of friction materials; Add the ferromanganese breeze as the matrix enhancing component, purpose is to improve the hot strength of copper matrix; Cooperate stupalith SP 1 with high thermal conductivity; Both guaranteed friction materials at high temperature performance do not fail with the high-temperature self-lubrication performance; Guaranteed the friction stability of friction materials when braking at a high speed again; Reduced the bonding and the clamping stagnation of brake lining and brake disk surface, and can not cause scratch brake disk surface.Polyacrylonitrile fibre is dispersed in the matrix after treatment, through the carbonization of sintering rear section, and in use continues carbonization, strengthens the stable friction of matrix.
The ultimate compression strength of the copper based powder metallurgy material for preparing through the foregoing description surpasses 125Mpa; Have excellent friction stability and thermotolerance, thereby make the ultimate compression strength of brake lining and braking ability can satisfy speed per hour 300km/h and above high-speed train braking requirement.
Come the preparation process of above-mentioned mmaterial is further specified with various concrete instances below:
Embodiment 1:
Prepare each component according to weight ratio: copper powder 40%, iron powder 24.8%, ferromanganese breeze 10%, silicon-dioxide 2%, molybdenumdisulphide 5%, aluminum oxide 2%, SP 1 1%, graphite 15%, polyacrylonitrile fibre 0.2%; Above-mentioned powder is mixed, obtain pressed compact in 600MPa pressure pressed; Pressed compact is fixed on supports on the steel backing, sintering is 3 hours under 920 ℃, 2MPa pressure, hydrogen shield, obtains powder metallurgy friction material.Hardness according to the mmaterial of above-mentioned prepared is 56HB, ultimate compression strength 125MPa.
Embodiment 2:
Prepare each component according to weight ratio: copper powder 43%, iron powder 12.6%, ferromanganese breeze 15%, silicon-dioxide 4%, molybdenumdisulphide 6%, aluminum oxide 3%, SP 1 2%, graphite 16%, polyacrylonitrile fibre 0.4%.Above-mentioned powder is mixed, obtain pressed compact in 600MPa pressure pressed; Pressed compact is fixed on supports on the steel backing, sintering is 3 hours under 900 ℃, 3MPa pressure, hydrogen shield, obtains powder metallurgy friction material.Hardness according to the mmaterial of above-mentioned prepared is 58HB, ultimate compression strength 132MPa.
Embodiment 3:
Prepare each component according to weight ratio: copper powder 40%, iron powder 10.6%, ferromanganese breeze 11%, silicon-dioxide 2%, molybdenumdisulphide 5%, aluminum oxide 2%, SP 1 5%, graphite 24%, polyacrylonitrile fibre 0.4%.Above-mentioned powder is mixed, obtain pressed compact in 600MPa pressure pressed; Pressed compact is fixed on supports on the steel backing, sintering is 3 hours under 950 ℃, 1MPa pressure, hydrogen shield, obtains powder metallurgy friction material.Hardness according to the mmaterial of above-mentioned prepared is 53HB, ultimate compression strength 128MPa.
Embodiment 4:
Prepare each component according to weight ratio: copper powder 45%, iron powder 10%, ferromanganese breeze 10%, silicon-dioxide 5%, molybdenumdisulphide 3.2%, aluminum oxide 4%, SP 1 3%, graphite 19%, polyacrylonitrile fibre 0.8%.Above-mentioned powder is mixed, obtain pressed compact in 600MPa pressure pressed; Pressed compact is fixed on supports on the steel backing, sintering is 3 hours under 850 ℃, 5MPa pressure, hydrogen shield, obtains powder metallurgy friction material.Hardness according to the mmaterial of above-mentioned prepared is 55HB, ultimate compression strength 140MPa.
This shows; The ultimate compression strength of the copper based powder metallurgy material that obtains through this preparation method surpasses 125Mpa; Have excellent friction stability and thermotolerance, thereby make the ultimate compression strength of brake lining and braking ability can satisfy speed per hour 300km/h and above high-speed train braking requirement.
The above; Be merely the preferable embodiment of the present invention, but protection scope of the present invention is not limited thereto, any technician who is familiar with the present technique field is in the technical scope that the present invention discloses; The variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.

Claims (3)

1. a train brake lining is characterized in that with the preparation method of mmaterial each moity of said mmaterial is divided according to weight, comprises copper powder 40-50%; Iron powder 10-25%, ferromanganese breeze 8-15%, silicon-dioxide 2-7%; Molybdenumdisulphide 5-9%, aluminum oxide 2-8%, SP 1 1-5%; Graphite 15-25%, polyacrylonitrile fibre 0.2-1%, wherein:
Above-mentioned composition is mixed the compacting biscuit through impeller; This biscuit is fixed on the support steel backing, obtains needed mmaterial through high-sintering process.
2. preparation method as claimed in claim 1 is characterized in that, said above-mentioned moity is mixed the compacting biscuit through impeller; This biscuit is fixed on the support steel backing, obtains needed mmaterial through high-sintering process, aforesaid operations is specifically realized by following mode:
Above-mentioned moity is mixed through impeller, and obtain pressed compact in 600MPa pressure pressed; This pressed compact is fixed on supports on the steel backing, passed through the sintering process sintering 3 hours down, obtain needed mmaterial at 920 ℃, 2MPa pressure, hydrogen shield.
3. preparation method as claimed in claim 1 is characterized in that, said sintering process specifically comprises:
The temperature of sintering oven is controlled at 850-950 ℃, and sintering pressure is controlled at 1-5MPa, and applies hydrogen shield.
CN2010106162919A 2010-12-30 2010-12-30 Preparation method of powder metallurgy material for train brake pad Active CN102011043B (en)

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