CN105618766A - Powder metallurgy brake lining friction block for high-speed train and preparation method thereof - Google Patents
Powder metallurgy brake lining friction block for high-speed train and preparation method thereof Download PDFInfo
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- CN105618766A CN105618766A CN201610055706.7A CN201610055706A CN105618766A CN 105618766 A CN105618766 A CN 105618766A CN 201610055706 A CN201610055706 A CN 201610055706A CN 105618766 A CN105618766 A CN 105618766A
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- brake pad
- powder
- transition zone
- friction piece
- copper facing
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- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000000843 powder Substances 0.000 claims abstract description 45
- 239000010949 copper Substances 0.000 claims abstract description 43
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 40
- 230000007704 transition Effects 0.000 claims abstract description 39
- 229910052802 copper Inorganic materials 0.000 claims abstract description 35
- 238000005245 sintering Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000002184 metal Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 229910002804 graphite Inorganic materials 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 8
- 229910052961 molybdenite Inorganic materials 0.000 claims description 8
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 8
- 229910019589 Cr—Fe Inorganic materials 0.000 claims description 7
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 7
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 7
- 229910052863 mullite Inorganic materials 0.000 claims description 7
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000004826 seaming Methods 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract 1
- 238000007747 plating Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 210000001367 artery Anatomy 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
-
- B22F1/0003—
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a powder metallurgy brake lining friction block for a high-speed train and a preparation method thereof. The friction block comprises a copper-plated backboard and a friction body. A transition layer is further arranged between the copper-plated backboard and the friction body and metallurgically fused completely with the copper-plated backboard and the friction body. The copper-plated backboard is made from a Q345B material through copper plating. The transition layer is formed by mixing metal powder and copper powder and then sintering the mixed metal powder and copper powder. The copper-plated backboard and the friction body are spliced together through the transition layer during sintering. The friction block prepared through the method can overcome the defect that a backboard and a friction body of an existing friction block are low in splicing strength and consequently the backboard and the friction body are separated and prone to falling, and the service life of a powder metallurgy brake lining made of the friction block is prolonged.
Description
Technical field
The present invention relates to train brake plate technical field, particularly relate to a kind of bullet train powder metallurgy brake pad brake pad and preparation method thereof.
Background technology
Railway is the important infrastructure of country, the large artery trunks of national economy and the popular vehicles. In order to meet Chinese national economy construction demand, the actual operation EMU of China, in order to ensure EMU safe operation, it is necessary to possess stable and good brakes. In China, brake pad is critical component and the attrition component of high-speed train braking system, along with improving constantly of the EMU speed of service, the brake load of train is also significantly increased, during braking brake lining will by train operation time the huge kinetic energy that produces be converted into heat energy by friction, it requires that brake lining has higher mechanical strength, good thermostability and heat conductivity, stable frictional behaviour, relatively low abrasion and braking dish does not produce abnormal trench wears away.
The brake lining commonly used in prior art has powdered metallurgical material and high molecular synthetic material two class, synthetic material because its intensity is low, poor heat resistance, heat fading serious, it is impossible to suitable in the brake request of more than 300 kilometers bullet trains of speed per hour; And copper based powder metallurgy friction material is due to advantages such as intensity height, good heat conductivity, stable friction performance, it it is ideal brake lining brake material. In powder metallurgy brake pad, brake pad is critical component, the quality of its frictional behaviour directly influences safety assurance and service life, brake pad is mainly made up of backboard, transition zone, friction piece three part, but in the prior art, eccentric wear is caused owing to each friction area of brake lining brake pad absorbs energy difference, backboard adhesive strength low causing comes off, and the generation of these phenomenons can affect retardation efficiency, reduces brake lining service life.
Summary of the invention
It is an object of the invention to provide a kind of bullet train powder metallurgy brake pad brake pad and preparation method thereof, brake pad prepared in the method can overcome that existing brake pad dorsulum is low with friction piece adhesive strength causes that both separate caducous shortcoming, improves the service life of the powder metallurgy brake pad being made up of this brake pad.
A kind of bullet train powder metallurgy brake pad brake pad, described brake pad includes copper facing backboard and friction piece, also includes transition zone between described copper facing backboard and friction piece, described transition zone respectively with described copper facing backboard and the complete metallurgical melting of friction piece;
Described copper facing backboard is formed by Q345B material copper facing, and described transition zone sinters after being mixed by metal dust and copper powder and forms;
Described copper facing backboard and friction piece are bonded together by described transition zone when sintering.
In described friction piece, predominant quantity percentage ratio is:
The Cu of 40��60%, the Fe of 10��25%, 2��6% MoS2, 1��2% B4C, 5��10% graphite, 1��2% W powder, the Cr-Fe powder of 10��20%, the Ni powder of 0.5��1.0% and 1��2% mullite.
Described transition zone is the Mn-Cu alloy of 10%, and the thickness of described transition zone is 0.2��1mm.
Described sintering process specifically includes:
Brake pad after having suppressed is put into there is certain belt speed, certain sintering temperature, and be sintered in the chain-belt type atmosphere sintering furnace with inert protective gas.
When described chain-belt type atmosphere sintering furnace is sintered:
Described chain tape speed is 60mm/min, and described sintering temperature is 1000��1100 DEG C, and described atmosphere is inert protective gas Ar and reducibility gas H2, and described H2It is 1:3 with the ratio of Ar.
A kind of preparation method of bullet train powder metallurgy brake pad brake pad, described method includes:
Step 1, a certain amount of friction piece powder is poured in die cavity, stirred evenly with stirring fork, be depressed into Prepressing working spacing; Wherein, in described friction piece, predominant quantity percentage ratio is: the Cu of 40��60%, the Fe of 10��25%, 2��6% MoS2, 1��2% B4C, 5��10% graphite, 1��2% W powder, the Cr-Fe powder of 10��20%, the Ni powder of 0.5��1.0% and 1��2% mullite;
Step 2, a certain amount of transition zone powder being poured the top of described die cavity internal friction body powder into, rotor segment is struck off; Wherein, described transition zone is the Mn-Cu alloy of 10%, and the thickness of described transition zone is 0.2��1mm;
Step 3, copper facing backboard is put into seaming chuck or the top of described die cavity transition zone by location, start press, adjust pressure to 8��12MPa, and suppress, after pressurize 30��60 seconds, lift seaming chuck and take out the brake pad suppressed; Wherein, described copper facing backboard is formed by Q345B material copper facing;
Step 4, the brake pad after compacting is put into chain-belt type atmosphere sintering furnace is sintered, obtain described bullet train powder metallurgy brake pad brake pad.
Before the operation carrying out step 1, also include:
Spraying releasing agent in described die cavity, described releasing agent is ZnO, and the 0.1%-0.2% that the addition of described releasing agent is described friction piece powder weight.
The weight of described transition zone powder is the 7��8% of friction piece powder weight in step 2.
As seen from the above technical solution provided by the invention, brake pad prepared in the method can overcome that existing brake pad dorsulum is low with friction piece adhesive strength causes that both separate caducous shortcoming, transition zone respectively with copper facing backboard, the complete metallurgical melting of friction piece, decrease the interfacial stress between copper facing backboard, friction piece faying face, brake pad is not easily layered, and substantially increases the service life of the powder metallurgy brake pad being made up of this brake pad.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below the accompanying drawing used required during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawings according to these accompanying drawings.
The structural representation of the bullet train powder metallurgy brake pad brake pad that Fig. 1 provides for the embodiment of the present invention;
Fig. 2 is the schematic flow sheet of preparation method described in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments. Based on embodiments of the invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into protection scope of the present invention.
Below in conjunction with accompanying drawing, the embodiment of the present invention is described in further detail, it is illustrated in figure 1 the structural representation of the bullet train powder metallurgy brake pad brake pad that the embodiment of the present invention provides, described brake pad includes copper facing backboard and friction piece, between described copper facing backboard and friction piece, also include transition zone, described transition zone respectively with described copper facing backboard and the complete metallurgical melting of friction piece;
Described copper facing backboard is formed by Q345B material copper facing, and described transition zone sinters after being mixed by metal dust and copper powder and forms, and copper facing backboard and friction piece is bonded together by described transition zone when sintering.
Specifically, this transition zone can be the Mn-Cu alloy of 10%, and the thickness range of described transition zone is 0.2��1mm.
In implementing, this friction piece can include basic constituent element, friction component and lubricant component, and in described friction piece, predominant quantity percentage ratio (wt.%) ranges for:
The Cu of 40��60%, the Fe of 10��25%, 2��6% MoS2, 1��2% B4C, 5��10% graphite, 1��2% W powder, the Cr-Fe powder of 10��20%, the Ni powder of 0.5��1.0% and 1��2% mullite.
Preferably, the predominant quantity percentage ratio of this friction piece further can be as shown in the table:
Table 1
Cu powder | Fe | MoS2 | B4C | Graphite | W powder | Cr-Fe powder | Ni powder | Mullite |
50��55 | 10��12 | 3��4 | 1��2 | 5��6 | 1��2 | 10��12 | 0.5��0.7 | 1.6��2 |
It addition, the surface copper thickness of coating of above-mentioned copper facing backboard is not less than 2 ��m, its specific performance is shown in shown in table 2 below:
Table 2
Further, above-mentioned sintering process specifically includes:
Brake pad after having suppressed is put into there is certain belt speed, certain sintering temperature, and be sintered in the chain-belt type atmosphere sintering furnace with inert protective gas.
When described chain-belt type atmosphere sintering furnace is sintered, described chain tape speed is 60mm/min, and described sintering temperature is 1000��1100 DEG C, and described atmosphere is inert protective gas Ar and reducibility gas H2, and described H2It is 1:3 with the ratio of Ar.
Above-mentioned obtained brake pad be shaped as regular hexagon and the inclined pentagon with circular arc.
The preparation method that the embodiment of the present invention additionally provides a kind of bullet train powder metallurgy brake pad brake pad, is illustrated in figure 2 the schematic flow sheet of preparation method described in the embodiment of the present invention, and described method includes:
Step 1 into, a certain amount of friction piece powder is poured in die cavity (first ensuring that press is normal, foreign in die cavity), stirred evenly with stirring fork, be depressed into Prepressing working spacing;
Wherein, in described friction piece, predominant quantity percentage ratio is: the Cu of 40��60%, the Fe of 10��25%, 2��6% MoS2, 1��2% B4C, 5��10% graphite, 1��2% W powder, the Cr-Fe powder of 10��20%, the Ni powder of 0.5��1.0% and 1��2% mullite.
Step 2, a certain amount of transition zone powder being poured the top of described die cavity internal friction body powder into, rotor segment is struck off;
Wherein, described transition zone is the Mn-Cu alloy of 10%, and the thickness of described transition zone is 0.2��1mm.
Here, the weight of affiliated transition zone powder is the 7��8% of friction piece powder weight.
Step 3, copper facing backboard is put into seaming chuck or the top of described die cavity transition zone by location, start press, adjust pressure to 8��12MPa, and suppress, after pressurize 30��60 seconds, lift seaming chuck and take out the brake pad suppressed;
Wherein, described copper facing backboard is formed by Q345B material copper facing.
Step 4, the brake pad after compacting is put into chain-belt type atmosphere sintering furnace is sintered, obtain described bullet train powder metallurgy brake pad brake pad.
It addition, before the operation carrying out step 1, it is also possible to spraying releasing agent in described die cavity, described releasing agent is ZnO, and the 0.1%-0.2% that the addition of described releasing agent is described friction piece powder weight.
In sum, brake pad described in the embodiment of the present invention reaches set coefficient of friction, abrasion loss and shear strength to make friction piece, and there is the performances such as anti-corrosion, wear-resisting, anti stick, high temperature resistance, heat conductivity are high, there is certain intensity and greasy property simultaneously, friction piece is done optimizing components, has added Cu powder content, improve the capacity of heat transmission of friction piece, and with the addition of a small amount of W powder, Ni powder improves high temperature resistance and the decay resistance of friction piece, graphite powder and MoS2Having and lubricate and high temperature anti stick effect, it is prevented that the generation of material transfer and damascene, flake graphite has the vibration damping suction effect of making an uproar simultaneously, is conducive to improving the stability of high-speed train braking.
Brake pad prepared according to the method described above can overcome that existing brake pad dorsulum is low with friction piece adhesive strength causes that both separate caducous shortcoming, transition zone respectively with copper facing backboard, the complete metallurgical melting of friction piece, decrease the interfacial stress between copper facing backboard, friction piece faying face, brake pad is not easily layered, and substantially increases the service life of the powder metallurgy brake pad being made up of this brake pad.
The above; being only the present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, any those familiar with the art is in the technical scope of present disclosure; the change that can readily occur in or replacement, all should be encompassed within protection scope of the present invention. Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (8)
1. a bullet train powder metallurgy brake pad brake pad, it is characterized in that, described brake pad includes copper facing backboard and friction piece, also includes transition zone between described copper facing backboard and friction piece, described transition zone respectively with described copper facing backboard and the complete metallurgical melting of friction piece;
Described copper facing backboard is formed by Q345B material copper facing, and described transition zone sinters after being mixed by metal dust and copper powder and forms;
Described copper facing backboard and friction piece are bonded together by described transition zone when sintering.
2. bullet train powder metallurgy brake pad brake pad according to claim 1, it is characterised in that in described friction piece, predominant quantity percentage ratio is:
The Cu of 40��60%, the Fe of 10��25%, 2��6% MoS2, 1��2% B4C, 5��10% graphite, 1��2% W powder, the Cr-Fe powder of 10��20%, the Ni powder of 0.5��1.0% and 1��2% mullite.
3. bullet train powder metallurgy brake pad brake pad according to claim 1, it is characterised in that
Described transition zone is the Mn-Cu alloy of 10%, and the thickness of described transition zone is 0.2��1mm.
4. bullet train powder metallurgy brake pad brake pad according to claim 1, it is characterised in that described sintering process specifically includes:
Brake pad after having suppressed is put into there is certain belt speed, certain sintering temperature, and be sintered in the chain-belt type atmosphere sintering furnace with inert protective gas.
5. bullet train powder metallurgy brake pad brake pad according to claim 4, it is characterised in that when described chain-belt type atmosphere sintering furnace is sintered:
Described chain tape speed is 60mm/min, and described sintering temperature is 1000��1100 DEG C, and described atmosphere is inert protective gas Ar and reducibility gas H2, and described H2It is 1:3 with the ratio of Ar.
6. the bullet train preparation method of powder metallurgy brake pad brake pad, it is characterised in that described method includes:
Step 1, a certain amount of friction piece powder is poured in die cavity, stirred evenly with stirring fork, be depressed into Prepressing working spacing; Wherein, in described friction piece, predominant quantity percentage ratio is: the Cu of 40��60%, the Fe of 10��25%, 2��6% MoS2, 1��2% B4C, 5��10% graphite, 1��2% W powder, the Cr-Fe powder of 10��20%, the Ni powder of 0.5��1.0% and 1��2% mullite;
Step 2, a certain amount of transition zone powder being poured the top of described die cavity internal friction body powder into, rotor segment is struck off; Wherein, described transition zone is the Mn-Cu alloy of 10%, and the thickness of described transition zone is 0.2��1mm;
Step 3, copper facing backboard is put into seaming chuck or the top of described die cavity transition zone by location, start press, adjust pressure to 8��12MPa, and suppress, after pressurize 30��60 seconds, lift seaming chuck and take out the brake pad suppressed; Wherein, described copper facing backboard is formed by Q345B material copper facing;
Step 4, the brake pad after compacting is put into chain-belt type atmosphere sintering furnace is sintered, obtain described bullet train powder metallurgy brake pad brake pad.
7. the bullet train preparation method of powder metallurgy brake pad brake pad as claimed in claim 6, it is characterised in that before the operation carrying out step 1, also include:
Spraying releasing agent in described die cavity, described releasing agent is ZnO, and the 0.1%-0.2% that the addition of described releasing agent is described friction piece powder weight.
8. the bullet train preparation method of powder metallurgy brake pad brake pad as claimed in claim 6, it is characterised in that
The weight of described transition zone powder is the 7��8% of friction piece powder weight in step 2.
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106392062A (en) * | 2016-10-21 | 2017-02-15 | 广西南宁智翠科技咨询有限公司 | Powder metallurgy material for train brake pad |
CN106979267A (en) * | 2017-05-16 | 2017-07-25 | 北京瑞斯福高新科技股份有限公司 | A kind of high-speed train powder metallurgy brake pad brake pad and preparation method |
CN107448525A (en) * | 2017-08-25 | 2017-12-08 | 山东百德瑞轨道交通科技有限公司 | A kind of preparation method of bullet train powder metallurgy brake pad brake pad |
CN109854650A (en) * | 2019-03-27 | 2019-06-07 | 山东百德瑞轨道交通科技有限公司 | A kind of bullet train brake lining friction element and preparation method thereof |
CN109877327A (en) * | 2019-02-27 | 2019-06-14 | 杭州东江摩擦材料有限公司 | A kind of copper-based friction block of powder metallurgy and preparation method thereof |
CN110023521A (en) * | 2016-12-01 | 2019-07-16 | 日本制铁株式会社 | Rail truck sintered friction material and its manufacturing method |
CN110541902A (en) * | 2019-09-06 | 2019-12-06 | 北京浦然轨道交通科技有限公司 | Copper-iron-based powder metallurgy brake pad friction block and preparation method thereof |
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CN112555310A (en) * | 2020-12-09 | 2021-03-26 | 安阳工学院 | Powder metallurgy copper-based friction block and preparation method thereof |
CN112899520A (en) * | 2021-01-14 | 2021-06-04 | 广东西北航空科技股份有限公司 | Powder metallurgy friction material and preparation method and application thereof |
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Cited By (17)
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CN106392062A (en) * | 2016-10-21 | 2017-02-15 | 广西南宁智翠科技咨询有限公司 | Powder metallurgy material for train brake pad |
CN110023521A (en) * | 2016-12-01 | 2019-07-16 | 日本制铁株式会社 | Rail truck sintered friction material and its manufacturing method |
EP3550042A4 (en) * | 2016-12-01 | 2020-04-15 | Nippon Steel Corporation | Sintered friction material for railway vehicles, and method for producing same |
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