CN101899035B - 一种高纯度伊马替尼的制备方法 - Google Patents

一种高纯度伊马替尼的制备方法 Download PDF

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CN101899035B
CN101899035B CN2010102740021A CN201010274002A CN101899035B CN 101899035 B CN101899035 B CN 101899035B CN 2010102740021 A CN2010102740021 A CN 2010102740021A CN 201010274002 A CN201010274002 A CN 201010274002A CN 101899035 B CN101899035 B CN 101899035B
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宋红海
彭啸
许野
马春磊
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Tianjin Weijie Technology Co Ltd
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Abstract

一种高纯度伊马替尼的制备方法。其是以4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐和N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺为原料,以乙腈或吡啶为溶剂,在乙腈为溶剂时加入三乙胺作为缚酸剂,在-5~50℃的反应温度下反应,将反应液脱溶以回收溶剂,在残余物中加水,用乙酸乙酯萃取杂质,将有机相和水相分离,再将水相用氨水中和至PH为9~10,加入饱和脂肪醇以析出伊马替尼晶体。由于本制备方法所获得的产物纯度高于99.5%,单个杂质小于0.10%,溶剂用量低且可回收套用,因此不但可大幅度降低生产成本,而且能降低对环境的污染。而且,本方法操作过程简单,反应条件温和,因此适于工业化生产。

Description

一种高纯度伊马替尼的制备方法
技术领域
本发明属于医药技术领域,特别是涉及一种高纯度伊马替尼的制备方法。
背景技术
伊马替尼(Imatinib)是制备甲磺酸伊马替尼的前体,其在临床上用于治疗各种肿瘤,尤其用于治疗慢性骨髓细胞白血病(CML),最初由瑞士诺华公司研制成功,并于2001年获得FDA批准上市。2002年FDA又批准该药作为治疗胃肠道间质肿瘤的药物。该药的化学名称为4-[(4-甲基-1-哌嗪)甲基]-N-[4-甲基-3-[[4-(3-吡啶)-2-嘧啶]氨基]苯基]苯甲酰胺。
已有技术中有多篇文献报道了伊马替尼的制备方法,其中EP0564409、US20060149061、US20060223817、WO2004/074502、US2008/0103305和WO2008/051597等专利文献中都是采用下式示出的方法或类似方法来制备伊马替尼:
Figure BDA0000025634870000011
但是,上述这种制备方法存在的共同缺点是纯度大多在97%-98%之间,杂质含量也未见详细报道,所用的吡啶溶剂量大(体积/质量=40/1)且没有回收,因此造成的污染大,并且成本高,而且溶剂在产品中的残留量较大,结果导致出现纯度不够的情况。而根据ICH(人用药品注册技术要求国际协调会)的Q3A规定,对原料药的要求是纯度大于99.0%,单个杂质含量小于0.10%,因此上述这种制备方法无法满足这一要求。
发明内容
为了解决上述问题,本发明的目的在于提供一种溶剂的用量少、成本低的高纯度伊马替尼的制备方法。
为了达到上述目的,本发明提供的高纯度伊马替尼的制备方法是以4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐和N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺作为原料,以乙腈或吡啶作为溶剂,在乙腈为溶剂时加入三乙胺作为缚酸剂,在-5~50℃的反应温度下反应1~10小时,将反应液脱溶以回收溶剂,在残余物中加水,然后用乙酸乙酯萃取杂质,将有机相和水相分离,再将水相用氨水中和至PH为9~10,然后加入饱和脂肪醇即可析出纯度大于99.5%,单个杂质含量小于0.10%的伊马替尼晶体。
所述的4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比1.1~3.0mol∶1mol。
所述的乙腈或吡啶与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比为10~40ml∶1g,三乙胺与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比为5~10mol∶1mol。
所述的残余物中的加水量与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比为5~15ml∶1g。
所述的饱和脂肪醇选自甲醇或乙醇中的一种,用量为水体积的1.1倍。
本发明提供的伊马替尼的制备方法是以4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐和N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺为原料,通过酰胺化将两个片段连接起来;以乙腈或吡啶作]为溶剂,反应结束后将反应液脱溶,回收溶剂后,加水,用乙酸乙酯萃取部分杂质,再用氨水中和至PH为9~10,加入饱和脂肪醇以析出伊马替尼晶体。由于本发明提供的伊马替尼制备方法所获得的产物纯度高于99.5%,单个杂质小于0.10%,并且溶剂用量低且可以回收套用,因此不但可以大幅度降低生产成本,而且能够降低对环境的污染。而且,本方法操作过程简单,反应条件温和,因此适于工业化生产高纯度的伊马替尼。
具体实施方式
下面结合具体实施例对本发明提供的高纯度伊马替尼的制备方法进行详细说明。
实施例1:
在250mL的四口瓶上安装好机械搅拌器及温度计,然后加入1.77g(6.4mmol)N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺和50ml吡啶,在搅拌条件下置于冰水浴中降温至5-10℃,然后分批加入3.0g(12.8mmol)4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐,加料完毕后,撤掉冰水浴,升温至室温,反应2-3小时后,待HPLC检测反应完全时停止反应,减压蒸除吡啶以将其回收。在残余物中加入18ml水并进行搅拌,以将残余物溶解而形成透明的褐色液体,然后用适量乙酸乙酯萃取两次,将有机相和水相分离,然后将水相在冰水浴中用25%浓度的氨水调节pH=9-10,再加入20ml甲醇,撤掉冰水浴,自然升温至室温,搅拌2-3小时直至析出晶体,抽滤,最后将滤饼用水洗涤至pH=6-7,干燥即可得到2.48g伊马替尼晶体,经测定产率为78%,纯度为99.76%,最大单个杂质含量为0.018%(HPLC面积归一法)。
实施例2:
在1000mL的四口瓶上安装好机械搅拌器及温度计,然后加入10g(36.1mmol)N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺和250ml吡啶,在搅拌条件下置于冰水浴中降温至5-10℃,然后分批加入23.5g(72.12mmol)4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐,加料完毕后,撤掉冰水浴,升温至室温,反应2-3小时后,待HPLC检测反应完全时停止反应,减压蒸除吡啶以将其回收。在残余物中加入100ml水并进行搅拌,以将残余物溶解而形成透明的褐色液体,然后用适量乙酸乙酯萃取两次,将有机相和水相分离,然后将水相在冰水浴中用25%浓度的氨水调节pH=9-10,再加入110ml甲醇,撤掉冰水浴,自然升温至室温,搅拌2-3小时直至析出晶体,抽滤,最后将滤饼用水洗涤至pH=6-7,干燥即可得到14.2g伊马替尼晶体,经测定产率为80%,纯度为99.71%,最大单个杂质含量为0.032%(HPLC面积归一法)。
实施例3:
在1000mL的四口瓶上安装好机械搅拌器及温度计,通入氮气,然后加入10g(36.1mmol)N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺、250ml乙腈和23.7g(234.65mmol)三乙胺,在搅拌条件下置于冰水浴中降温至5-10℃,然后分批加入23.5g(72.12mmol)4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐,加料完毕后,撤掉冰水浴,升温至室温,反应2-3小时后,待HPLC检测反应完全时停止反应,减压蒸除乙腈以将其回收。在残余物中加入100ml水并进行搅拌,以将残余物溶解而形成透明的褐色液体,然后用乙酸乙酯萃取两次,每次75ml,将有机相和水相分离,然后将水相在冰水浴中用25%浓度的氨水调节pH=9-10,再加入110ml乙醇,撤掉冰水浴,自然升温至室温,搅拌2-3小时直至析出晶体,抽滤,最后将滤饼用水洗涤至pH=6-7,干燥即可得到14.0g伊马替尼晶体,经测定产率为79%,纯度为99.61%,最大单个杂质含量为0.022%(HPLC面积归一法)。
实施例4:
在1000mL的四口瓶上安装好机械搅拌器及温度计,通入氮气,然后加入30g(108.3mmol)N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺和750ml乙腈,缓慢滴加71.1g(704mmol)三乙胺,在搅拌条件下置于冰水浴中降温至5-10℃,然后分批加入88.1g  (270.45mmol)4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐,加料完毕后,撤掉冰水浴,升温至室温,反应2-3小时后,待HPLC检测反应完全时停止反应,减压蒸除乙腈以将其回收。在残余物中加入300ml水并进行搅拌,以将残余物溶解而形成透明的褐色液体,然后用乙酸乙酯萃取两次,每次225ml,将有机相和水相分离,然后将水相在冰水浴中用25%浓度的氨水调节pH=9-10,再加入330ml乙醇,撤掉冰水浴,自然升温至室温,搅拌2-3小时直至析出晶体,抽滤,最后将滤饼用水洗涤至pH=6-7,干燥即可得到45.0g伊马替尼晶体,经测定产率为84.6%,纯度为99.74%,最大单个杂质含量为0.021%(HPLC面积归一法)。
实施例5:
在3000mL的四口瓶上安装好机械搅拌器及温度计,通入氮气,然后加入100g(361mmol)N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺和2000ml吡啶,在搅拌条件下置于冰水浴中降温至0-10℃,然后分批加入176.3g(541mmol)4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐,加料完毕后,撤掉冰水浴,升温至室温,反应2-3小时后,待HPLC检测反应完全时停止反应,减压蒸除吡啶以将其回收。在残余物中加入1000ml水并进行搅拌,以将残余物溶解而形成透明的褐色液体,然后用乙酸乙酯萃取两次,每次750ml,将有机相和水相分离,然后将水相在冰水浴中用25%浓度的氨水调节pH=9-10,再加入1100ml甲醇,撤掉冰水浴,自然升温至室温,搅拌2-3小时直至析出晶体,抽滤,最后将滤饼用水洗涤至pH=6-7,干燥即可得到151g伊马替尼晶体,经测定产率为85.2%,纯度为99.68%,最大单个杂质含量为0.030%(HPLC面积归一法)。

Claims (1)

1.一种高纯度伊马替尼的制备方法,其特征在于:所述的制备方法是以4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐和N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺作为原料,以乙腈或吡啶作为溶剂,在乙腈为溶剂时加入三乙胺作为缚酸剂,在-5~50℃的反应温度下反应1~10小时,将反应液脱溶以回收溶剂,在残余物中加水,然后用乙酸乙酯萃取杂质,将有机相和水相分离,再将水相用氨水中和至pH为9~10,然后加入饱和脂肪醇即可析出纯度大于99.5%,单个杂质含量小于0.10%的伊马替尼晶体;所述的4-[(4-甲基-1-哌嗪)甲基]苯甲酰氯二盐酸盐与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比1.1~3.0mol∶1mol;所述的乙腈或吡啶与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比为10~40ml∶1g,三乙胺与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比为6~10mol∶1mol;所述的残余物中的加水量与N-(5-氨基-2-甲基苯基)-4-(3-吡啶)-2-嘧啶胺的用量比为5~15ml∶1g;所述的饱和脂肪醇选自甲醇或乙醇中的一种,用量为水体积的1.1倍。
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