CN101879998B - Fully automatic wire winding machine - Google Patents
Fully automatic wire winding machine Download PDFInfo
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- CN101879998B CN101879998B CN2010102308803A CN201010230880A CN101879998B CN 101879998 B CN101879998 B CN 101879998B CN 2010102308803 A CN2010102308803 A CN 2010102308803A CN 201010230880 A CN201010230880 A CN 201010230880A CN 101879998 B CN101879998 B CN 101879998B
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Abstract
The invention provides a fully automatic wire winding machine, which belongs to the technical field of wire winding machines and solves the problems that the current conventional wire winding machine has low working efficiency and cannot achieve full automation. The fully automatic wire winding machine is connected with a hauling machine; the hauling machine is connected with a wire outlet machine. The fully automatic wire winding machine comprises a base, a detection device, a PLC control-based control cabinet and a man-machine interface arranged on the base, wherein both the detection device and the man-machine interface are connected with the control cabinet; the base is provided with a wire feeding and arranging mechanism, a wire winding mechanism and a wire fetching mechanism; and the wire feeding and arranging mechanism, the wire winding mechanism and the wire fetching mechanism are controlled by the control cabinet to wind a wire on the wire winding mechanism from the wire feeding and arranging mechanism and fetch the wound wire out from the wire winding machine. The fully automatic wire winding machine has the advantages of fully automatic operation, high working efficiency, wire saving and the like.
Description
Technical field
The invention belongs to the wire coiling machine technical field, relate to a kind of fully automatic wire winding machine.
Background technology
In industries such as weaving, adopt manual work to carry out winding operation by hand mostly at present, machine of one man operation, work efficiency is extremely low.Employing manual operation coiling, its coiling is of low quality, and manual work pulls the coiling meeting wire rod is caused damage, not only wire quality out of reach requirement, and caused very big wire rod to waste.The wire coiling machine that drops into simultaneously is more, inefficiency not only, and account for very much the place.
Summary of the invention
The objective of the invention is to have the problems referred to above, proposed a kind of full automaticity of realizing and wound the line and the higher fully automatic wire winding machine of efficient to existing technology.
The object of the invention can be realized through following technical proposal: a kind of fully automatic wire winding machine; Be connected with traction machine; Described traction machine is connected with outlet machine; It is characterized in that: this fully automatic wire winding machine comprises support, detecting device, based on the control housing of PLC control be arranged on the man-machine interface on the support; Described detecting device all is connected with above-mentioned control housing with man-machine interface; Described support is provided with line sending wire-arranging mechanism, winding mechanism and line taking mechanism, above-mentioned line sending wire-arranging mechanism, winding mechanism and line taking mechanism under the control of above-mentioned control housing with line from the line sending wire-arranging mechanism around to winding mechanism and by line taking mechanism, the line that winds being taken out from this wire coiling machine.
Line is exported by outlet machine automatically; Be drawn to through traction machine on the line sending wire-arranging mechanism of wire coiling machine; The line sending wire-arranging mechanism under the control of control housing with line regularly automatically around to winding mechanism, can line be taken out from wire coiling machine through line taking mechanism after waiting wire-wound good.Can set some parameters (such as temporal information and line length information etc.) through the man-machine interface staff; Detecting device can detect the actual length information of line; Based on the control housing of PLC control according to self design-calculated software program and above setup parameter and the actual line length information of detecting device detection etc. each mechanism is carried out automatic guidance without any confusion, make entire machine operation normally and efficiently.
In above-mentioned a kind of fully automatic wire winding machine; Described line sending wire-arranging mechanism comprises servomotor, screw mandrel, conductor rod and the conductor rod bearing that is arranged on the support; Described screw mandrel one end is connected with the motor shaft of servomotor; The screw mandrel periphery wall is provided with outside thread; Have on the described conductor rod bearing negative thread and servomotor drive screw mandrel rotate under above-mentioned negative thread can on outside thread, axially move around, conductor rod is fixed on the conductor rod bearing and which is provided with wire guide, described servomotor is connected with control housing.
The line of coming from traction machine passes the wire guide on the conductor rod, thus conductor rod under the helicitic texture effect of conductor rod bearing and screw mandrel axially move around on the screw mandrel with line regular and equably with line row around to winding mechanism.
In above-mentioned a kind of fully automatic wire winding machine; Described winding mechanism comprises that two rotating shafts, two are set in I-beam wheel and two in the above-mentioned rotating shaft respectively respectively through transmission device and rotating shaft bonded assembly torque motor; I-beam wheel and rotating shaft are for removably connecting; The axle center of two rotating shafts is located along the same line and laterally arranges with above-mentioned screw mandrel; Wire guide on the above-mentioned conductor rod is positioned at the top of I-beam wheel, and described torque motor is connected with control housing, and this fully automatic wire winding machine is provided with one or two above-mentioned winding mechanism.
I-beam wheel is rotated under the drive of torque motor; Thereby the wire guide on the conductor rod with line regular and uniform row around on I-beam wheel; Treat that the I-shaped schedule behind full line, can disassemble I-beam wheel from rotating shaft, continue row's coiling thereby can change empty I-beam wheel.
In above-mentioned a kind of fully automatic wire winding machine; Removably connecting of described I-beam wheel and rotating shaft comprises the card article that is arranged on the rotating shaft lateral wall and can be set in the attaching parts on the rotating shaft outer end; Attaching parts comprises Connection Block and is fixed on the cutting ferrule on the Connection Block; Cutting ferrule is provided with draw-in groove, and draw-in groove can be buckled on the card article.
The installation process that I-beam wheel is installed to rotating shaft is following: earlier the I-beam wheel cover is installed in the rotating shaft; Then attaching parts is overlapped into from the end of rotating shaft; Rotary connector is buckled on the card article draw-in groove on it, and cutting ferrule can compress I-beam wheel I-beam wheel can be rotated along with cutting ferrule simultaneously.The rotating shaft rotating band is dynamically connected, and part rotates and then drive I-beam wheel rotates, and behind the full line of row on the I-beam wheel, can break away from and then I-beam wheel is taken off from rotating shaft through attaching parts and rotating shaft simultaneously, changes individual empty I-beam wheel and then continuation automatic winding.
In above-mentioned a kind of fully automatic wire winding machine, described transmission device is belt or gear.
In above-mentioned a kind of fully automatic wire winding machine; Described line taking mechanism comprises two rotation seats; Described rotation seat lower end and above-mentioned support are rotationally connected; Two rotating shafts of above-mentioned winding mechanism are separately positioned on the upper end of two rotation seats, and this fully automatic wire winding machine is provided with one or two above-mentioned line taking mechanism.
Treat that the I-shaped schedule is behind full line; The rotated seat rotates its upper end and is separated from support, and slot milling can disassemble the I-beam wheel in the rotating shaft of rotation seat upper end and be separated from this wire coiling machine this moment, thereby can change an empty I-beam wheel; This operation can be operated under the situation of this wire coiling machine normal operation; Need wire coiling machine not stopped, thereby realize automatic winding, increase work efficiency.
In above-mentioned a kind of fully automatic wire winding machine; Described line sending wire-arranging mechanism comprises and is arranged on the support and can is doing the sliding floor that reciprocatingly slides on the support, be fixed on permanent seat on the sliding floor two ends, fall along screw mandrel, conductor rod, conductor rod bearing, the axis of guide, motor, cylinder and air pump; Fall and all be located on two permanent seats along the screw mandrel and the axis of guide; And the axis of guide is between falling along screw mandrel and sliding floor; Suitable screw mandrel one end that falls stretches out permanent seat and is connected with motor through gear; Having the screw mandrel pilot hole on the conductor rod bearing is socketed in down respectively along on the screw mandrel and the axis of guide with the axle pilot hole and through above-mentioned screw mandrel pilot hole and axle pilot hole; It is positioned on the screw mandrel pilot hole upper side wall and is installed with pilot pin on the conductor rod bearing, falls to have guide groove along on the screw mandrel, and pilot pin can slide and can drive the conductor rod bearing and move back and forth back and forth at the guide groove two ends along guide groove; The piston rod of described cylinder on it is connected with sliding floor and can promotes sliding floor and on pedestal, move around, and described air pump is connected with above-mentioned control housing with cylinder respectively.
Falling along the guide groove on the screw mandrel is that two grooves are crossed as " X " type; When this groove structure moves to guide groove one end at the conductor rod bearing; Falling along under the screw mandrel rotation direction unmodified situation; The conductor rod bearing can return the other end that moves to guide groove under the directional tagging of pilot pin, so can reach to move back and forth.The length at guide groove two ends is suitable with I-beam wheel two ends length; When I-beam wheel is carried out winding displacement; The guide groove two ends are just facing to the I-beam wheel two ends, and the conductor rod bearing is back and forth carrying out winding displacement along driving pilot bar when moving around on the screw mandrel back and forth on I-beam wheel.After the I-shaped schedule is full; In the time of need moving on another I-beam wheel; Control housing control air pump driving cylinder moves sliding floor and is arranged on the permanent seat on the sliding floor, suitable screw mandrel, conductor rod, conductor rod bearing, the axis of guide and motor etc. and together is pushed to the takeoff line that another I-beam wheel place carries out same principle, and full exhaust hood such as the row of grade is withdrawn into original I-beam wheel place with it again and carries out work.
In above-mentioned a kind of fully automatic wire winding machine, described detecting device is a Hall element one.
After line comes out from outlet machine, be drawn on the wire coiling machine around the traction rollers rotation.Hall element one can continuously be gathered the lap signal that traction rollers is rotated; And this lap signal passed to control housing, control housing calculates actual line according to the excircle girth of lap signal and traction rollers and is transported to the line length signal on the wire coiling machine.Hall element one is a Hall switch sensor.
In above-mentioned a kind of fully automatic wire winding machine, be connected with magnetic clutch between the motor shaft of two torque motors in the described winding mechanism, described magnetic clutch is connected with above-mentioned control housing.
When the similar row of left I-beam wheel line is full in the winding mechanism; Control housing sends control signal and controls right torque motor and drive right I-beam wheel and rotate; The rotating speed of treating right torque motor is during near left I-beam wheel rotating speed (left and right torque motor set work speed identical); Control housing sends control signal and starts the power-transfer clutch closure, and this moment, left and right torque motor reached synchronous rotation.Line length signal that the time of sending of its control signal is collected by detecting device and the PLC in the control housing control, and for example: the line when setting the full line of an I-shaped schedule on it is that ten thousand metres are long, when collecting 9500 rice noodles length signalses; Control housing starts right torque motor and rotates; Behind the time-delay 2s (delay procedure by among the PLC is controlled), it is closed to start power-transfer clutch, when collecting ten thousand metres line length signal; Control housing control driven by servomotor screw mandrel drives conductor rod and moves on the right I-beam wheel from left I-beam wheel position; Carry out right I-beam wheel is carried out takeoff line, thereby realize the automatic hop jump between the I-beam wheel, do not need manually line to be moved on the right I-beam wheel from left I-beam wheel; Thereby improved work efficiency greatly, the principle of work that takes turns to left I-beam wheel from right I-shaped is the same.Simultaneously line is manually moved and come also will manually go that line is pulled out one section line from outlet machine and can make on the I-beam wheel in order to be wrapped in that its line can be discharged on the I-beam wheel automatically when starting I-beam wheel and rotating; The line mass out of reach requirement of manually pulling out; Cause waste, thereby this wire coiling machine can not cause waste.
In above-mentioned a kind of fully automatic wire winding machine; It is positioned at above-mentioned screw mandrel sidepiece and is provided with Hall element two on the described support; Above-mentioned conductor rod bearing can touch above-mentioned Hall element two when on screw mandrel, moving around, and described Hall element two is connected with above-mentioned control housing.
Hall element two is a Hall switch sensor.The effect of Hall element two is (to set up a two-dimensional coordinate system through the software program programming among the PLC in order to let PLC in the control housing obtain starting the initial point signal; This system of axes is an initial point with Hall element two positions; Is abscissa with screw axis to the place direction, starts this system of axes program and need obtain starting the initial point signal).This two-dimensional coordinate system to set up principle following, and this part is to accomplish control by software program basically:
With Hall element two positions is the origin of coordinates; Is abscissa with screw axis to the place direction, and its two ends coordinate of the left I-beam wheel in the program setting winding mechanism is A and B, when its coordinate in the program becomes B by A or becomes A by B; Control housing control servomotor drives screw mandrel and does backward rotation; Reach mobile that conductor rod repeats back and forth thus between left I-beam wheel two ends, reach regular and equably line is discharged on the I-beam wheel, the principle of work of right I-beam wheel is the same.Casehistory: its Hall element two is arranged near that side of servomotor, and the two ends coordinate of given left I-beam wheel is 10 and 310, and the coordinate at given right I-beam wheel two ends is 320 and 620; When the coordinate figure in the program was 10, the control servomotor just changeed, and its value raise 310 o'clock by 10; The counter-rotating of control servomotor; Its value is reduced at 10 o'clock by 310, and servomotor just changes, thereby makes the conductor rod winding displacement that moves around at left I-beam wheel two ends; Until the full whole I-beam wheel of discharging, its conductor rod can move to right I-beam wheel and carried out the takeoff line process to right I-beam wheel with same principle of work this moment.
In above-mentioned a kind of fully automatic wire winding machine; Be installed with driver train on the described support; Be equiped with cutter head on the driver train, described driver train can drive that cutter head opens and be connected with above-mentioned control housing, and described cutter head is between above-mentioned winding mechanism two I-beam wheel.
When wherein line was expired in I-beam wheel discharging, conductor rod moved to line and carries out winding displacement on another I-beam wheel, and the line between two I-beam wheel is a bonded assembly; Do not break off; This moment, control housing controlling and driving mechanism driving cutter head opened, and along with the rotation of I-beam wheel, the connection lead between its two I-beam wheel can touch cutter head and cut off by it; When cutter head did not open, the connection lead between two I-beam wheel was can not touch cutter head.Reach automatic cutting connection lead like this, and do not needed manual work to go to cut off, improved work efficiency.
In above-mentioned a kind of fully automatic wire winding machine, described rotation seat upper end is provided with engaging member, and described support is provided with the hole clipping with above-mentioned engaging member coupling, and above-mentioned engaging member can fixed card be buckled in the above-mentioned hole clipping.
I-beam wheel on rotation seat in the course of the work, its rotation seat is that snap fit is on support; In the time need changing empty I-beam wheel behind the full line of the discharging of the I-beam wheel on it; The staff can spin off through engaging member rotation seat and turns to the outside when being convenient to change other sky I-beam wheel and do not influence the work of other I-beam wheel around the turning cylinder of the rotation seat lower end I-beam wheel on it from the support hole clipping, improved work efficiency.
In above-mentioned a kind of fully automatic wire winding machine, described support is provided with warning signal switch, and described warning signal switch is between support and rotation seat.
When the full back of I-beam wheel line discharging staff has forgotten to change empty I-beam wheel and has got on; Warning signal switch maintains the original state; Promptly this warning signal switch can not signal to control housing; Also arrange full line when another I-beam wheel on the same winding mechanism and need move to this I-beam wheel when carrying out winding displacement this moment, and control housing can be controlled whole wire coiling machine and quit work automatically and change the I-beam wheel of sky with the prompting staff.Behind the full line of I-shaped schedule; Rotation seat can start warning signal switch and sends the signal that I-beam wheel changed and give control housing when staff's rotated seat was changed I-beam wheel; Control housing just can not stop wire coiling machine work automatically when above-mentioned situation occurring like this, prevents on the I-beam wheel of the full line of row, to continue winding displacement and causes the situation of line waste to take place.
In above-mentioned a kind of fully automatic wire winding machine, described man-machine interface comprises LCDs, control button and indicator lamp, and described LCDs, control button and indicator lamp all are connected with control housing.
The information of LCDs ability display setting, detection and control housing output, through the information that shows on the LCDs, the staff can in time understand and control the working condition of this wire coiling machine; Control button comprises start button and releases the button, and the work of manually controlling this wire coiling machine whether; Indicator lamp comprises normal indicator lamp of operation and warning indicator lamp, and when abnormal condition occurring, warning indicator lamp lights to inform that fault has appearred in staff's machine.
Compared with prior art, this fully automatic wire winding machine has improved work efficiency greatly through making its cooperating reach the full automaticity coiling based on the control housing of PLC control to the control of line sending wire-arranging mechanism, winding mechanism and line taking mechanism.Simultaneously, two I-beam wheel in the winding mechanism can cooperatively interact and alternately wind the line, and have not only improved work efficiency, and can practice thrift wire rod, can not cause waste.This fully automatic wire winding machine can efficiently move and have warning function.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is that its rotation seat of the present invention rotates out the constitution diagram when being convenient to take off I-beam wheel.
Fig. 3 is the structural representation of its rotating shaft in the structure that removably connects of I-beam wheel and rotating shaft among the present invention.
Fig. 4 is the structural representation of its attaching parts in the structure that removably connects of I-beam wheel and rotating shaft among the present invention.
Fig. 5 is a schematic block circuit diagram of the present invention.
Fig. 6 is another structural representation of its line sending wire-arranging mechanism of the present invention.
Fig. 7 is another schematic block circuit diagram of the present invention.
Among the figure, 1, support; 2, Hall element one; 3, control housing; 4, PLC; 5, man-machine interface; 51, LCDs; 52, control button; 53, indicator lamp; 6, servomotor; 7, screw mandrel; 8, conductor rod; 81, conductor rod bearing; 82, wire guide; 9, rotating shaft; 10, I-beam wheel; 11, torque motor; 12, rotation seat; 13, magnetic clutch; 14, Hall element two; 15, driver train; 16, cutter head; 17, engaging member; 18, hole clipping; 19, warning signal switch; 20, card article; 21, attaching parts; 21a, Connection Block; 21b, cutting ferrule; 21c, draw-in groove; 22, sliding floor; 23, permanent seat; 24, fall along screw mandrel; 25, the axis of guide; 26, cylinder; 27, air pump; 28, motor; 29, screw mandrel pilot hole; 30, axle pilot hole; 31, pilot pin; 32, guide groove.
The specific embodiment
Below be specific embodiment of the present invention and combine accompanying drawing, technical scheme of the present invention is done further to describe, but the present invention is not limited to these embodiment.
Embodiment one
Shown in Fig. 1 and 5; This fully automatic wire winding machine is connected with traction machine; Traction machine is connected with outlet machine; This fully automatic wire winding machine comprises support 1, detecting device, based on the control housing 3 of PLC4 control be arranged on the man-machine interface 5 on the support 1, detecting device all is connected with control housing 3 with man-machine interface 5, support 1 is provided with line sending wire-arranging mechanism, winding mechanism and line taking mechanism.Detecting device in the present embodiment is a Hall element 1.
The line sending wire-arranging mechanism comprises servomotor 6, screw mandrel 7, conductor rod 8 and the conductor rod bearing 81 that is arranged on the support 1; Screw mandrel 7 one ends are connected with the motor shaft of servomotor 6; Screw mandrel 7 periphery walls are provided with outside thread; Have on the conductor rod bearing 81 negative thread and servomotor 6 drive screw mandrels 7 rotate under negative thread can on outside thread, axially move around; Conductor rod 8 is fixed on the conductor rod bearing 81 and which is provided with wire guide 82, and servomotor 6 is connected with control housing 3, and it is positioned at screw mandrel 7 sidepieces and is provided with Hall element 2 14 on the support 1.
Winding mechanism comprises that two rotating shafts 9, two are set in I-beam wheel 10 and two in the above-mentioned rotating shaft 9 respectively respectively through transmission device and rotating shaft 9 bonded assembly torque motors 11; I-beam wheel 10 and rotating shaft 9 are for removably connecting; The axle center of two rotating shafts 9 is located along the same line and laterally arranges with screw mandrel 7; Wire guide 82 on the conductor rod 8 is positioned at the top of I-beam wheel 10; Torque motor 11 is connected with control housing 3, is connected with magnetic clutch 13 between the motor shaft of two torque motors 11, and magnetic clutch 13 is connected with control housing 3.Be installed with driver train 15 on the support 1, be equiped with cutter head 16 on the driver train 15, driver train 15 is connected with control housing 3, and cutter head 16 is between winding mechanism two I-beam wheel 10.
Shown in Fig. 3 and 4; I-beam wheel 10 comprises the card article 20 that is arranged on rotating shaft 9 lateral walls and can be set in the attaching parts 21 on rotating shaft 9 outer ends with removably connecting of rotating shaft 9; Attaching parts 21 comprises Connection Block 21a and is fixed on the cutting ferrule 21b on the Connection Block 21a; Cutting ferrule 21b is provided with draw-in groove 21c, and draw-in groove 21c can be buckled on the card article 20.
Line taking mechanism comprises two rotation seats 12; Rotation seat 12 lower ends and support 1 are rotationally connected; Two rotating shafts 9 of winding mechanism are separately positioned on the upper end of two rotation seats 12; Rotation seat 12 upper ends are provided with engaging member 17, and support 1 is provided with the hole clipping 18 with engaging member 17 couplings, and engaging member 17 can fixed card be buckled in the above-mentioned hole clipping 18.Support 1 is provided with warning signal switch 19, and warning signal switch 19 is between support 1 and rotation seat 12, and is as shown in Figure 2.
Man-machine interface 5 comprises LCDs 51, control button 52 and indicator lamp 53, and LCDs 51, control button 52 and indicator lamp 53 all are connected with control housing 3.
The principle of work and the process of this fully automatic wire winding machine are following:
Like Fig. 1, shown in 2 and 5; Start wire coiling machine work through the control button on the man-machine interface 5 52; Hall element 1 starts the number of turns that detects traction rollers in real time and also this number of turns information is passed to control housing 3, and the outer perimeter of the traction rollers in the present embodiment is 1 meter, and its number of turns is line length rice number.Servomotor 6 rotates; Drive screw mandrel 7 rotations and then drive conductor rod 8 and move until touching Hall element 2 14 toward Hall element 2 14 directions; Starting left torque motor 11 rotates; Left side I-beam wheel 10 is rotated, and starts the program of control servomotor 6 rotatings in the PLC4 program, and its program principle is following: given left I-beam wheel 10 two ends coordinates are 10 and 310 in program; The coordinate at given right I-beam wheel 10 two ends is 320 and 620; PLC4 according to the program of its setting coordinate 10 and 310 and coordinate 320 and 620 between control servomotor 6 rotating alternate runs, continuously arrange coiling thereby reach conductor rod 8 separately between the two ends back and forth in left I-beam wheel 10 and right I-beam wheel 10, the wire gauge rule is arranged around on I-beam wheel 10 equably.On the I-beam wheel 10 in the present embodiment behind the full line of row the line length length overall on it be ten thousand metres.Setting winds the line on the left I-beam wheel 10 starts right torque motor 11 9500 meters the time and rotates.When control housing 3 is converted into line length when being 9500 meters from the lap signal of Hall element one 2 those receptions; The right torque motor 11 of control housing 3 controls rotates; Behind the 2S (time is set control by program); The rotating speed of right I-beam wheel 10 is near the speed of left I-beam wheel 10 at this moment, and control housing 3 is controlled magnetic clutchs 13 closures, and left torque motor 11 is fixed together with the motor shaft of right torque motor 11; This moment, right torque motor 11 reached with speed with left torque motor 11, thereby avoided line different disconnected easily because of rotating speed when left I-beam wheel 10 is drawn to right I-beam wheel 10.When control housing 3 is converted into line length when being ten thousand metres from the lap signal of Hall element one 2 those receptions; Pilot bar 8 moves on the right I-beam wheel 10 and then line is drawn on the right I-beam wheel 10 arranges coiling; Magnetic clutch 13 breaks off, and left torque motor 11 stops operating simultaneously, and control housing 3 driving driver trains 15 drive cutter heads 16 opened the line between two I-beam wheel 10 was cut off this moment; Behind the broken string to be cut, driver train 15 drives cutter head 16 and shrinks.After treating left I-beam wheel 10 stalls, the staff can rotate left rotation seat 12 come out from support 1 the left I-beam wheel 10 on it is disassembled the I-beam wheel 10 of changing sky, rotation seat 12 is snapped on the support 1 again.Treat that right I-beam wheel 10 rows in like manner can arrange coiling to the left I-beam wheel 10 of sky automatically behind full line, reach the full automaticity coiling, increase work efficiency greatly, also can not produce waste simultaneously.
Winding mechanism in the present embodiment can also be two, and lays respectively at the both sides of screw mandrel 7, and corresponding line taking mechanism also is two.
Embodiment two
The difference of present embodiment and embodiment one is:
Shown in Fig. 6 and 7; The line sending wire-arranging mechanism of present embodiment comprises and is arranged on the support 1 and can is doing the sliding floor 22 that reciprocatingly slides on the support 1, be fixed on permanent seat 23 on sliding floor 22 two ends, fall along screw mandrel 24, conductor rod 8, conductor rod bearing 81, the axis of guide 25, motor 28, cylinder 26 and air pump 27; Fall and all be located on two permanent seats 23 along the screw mandrel 24 and the axis of guide 25; And the axis of guide 25 is between falling along screw mandrel 24 and sliding floor 22; Suitable screw mandrel 24 1 ends that fall stretch out permanent seat 23 and are connected with motor 28 through gear; Having screw mandrel pilot hole 29 on the conductor rod bearing 81 is socketed in down respectively along on the screw mandrel 24 and the axis of guide 25 with axle pilot hole 30 and through a screw mandrel pilot hole 29 and an axle pilot hole 30; It is positioned on screw mandrel pilot hole 29 upper side walls and is installed with pilot pin 31 on the conductor rod bearing 81; Fall and to have guide groove 32 along on the screw mandrel 24, pilot pin 31 can slide and can drive conductor rod bearing 81 and move back and forth back and forth at guide groove 32 two ends along guide groove 32, and cylinder 26 piston rod on it is connected with sliding floor 22 and can promotes sliding floor 22 and on pedestal, moves around; Air pump 27 is connected with control housing 3 with cylinder 26 respectively, and present embodiment does not need Hall element 2 14 structures among the embodiment one;
The principle of work of its line sending wire-arranging mechanism is following in the present embodiment: the length at guide groove 32 two ends is suitable with I-beam wheel 10 two ends length; When I-beam wheel 10 is carried out winding displacement; Guide groove 32 two ends are just facing to I-beam wheel 10 two ends; Conductor rod bearing 81 is back and forth carrying out winding displacement along driving pilot bar when moving around on the screw mandrel 24 back and forth on I-beam wheel 10; After I-beam wheel 10 rows are full; Need move to 10 last times of another I-beam wheel, control housing 3 control air pumps 27 drive cylinders 26 actions with sliding floor 22 and be arranged on permanent seat 23 on the sliding floor 22, fall and together be pushed to the takeoff line that another I-beam wheel 10 places carry out same principle along screw mandrel 24, conductor rod 8, conductor rod bearing 81, the axis of guide 25 and motor 28 etc., and the row of grade expires exhaust hood 26 and again it is withdrawn into original I-beam wheel 10 places and carries out work.
Other structures are identical with embodiment one with principle of work, repeat no more.
Specific embodiment described herein only is that spirit of the present invention is made casehistory.Person of ordinary skill in the field of the present invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has used support 1, Hall element 1, control housing 3, PLC4, man-machine interface 5, LCDs 51, control button 52, indicator lamp 53, servomotor 6, screw mandrel 7, conductor rod 8, conductor rod bearing 81, wire guide 82, rotating shaft 9, I-beam wheel 10, torque motor 11, rotation seat 12, magnetic clutch 13, Hall element 2 14, driver train 15, cutter head 16, engaging member 17, hole clipping 18, warning signal switch 19, card article 20, attaching parts 21, Connection Block 21a, cutting ferrule 21b, draw-in groove 21c, sliding floor 22, permanent seat 23, fallen along terms such as screw mandrel 24, the axis of guide 25, cylinder 26, air pump 27, motor 28, screw mandrel pilot hole 29, axle pilot hole 30, pilot pin 31, guide grooves 32 morely, do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present invention more easily; It all is contrary with spirit of the present invention being construed to any additional restriction to them.
Claims (13)
1. fully automatic wire winding machine; Be connected with traction machine; Described traction machine is connected with outlet machine; It is characterized in that: this fully automatic wire winding machine comprises support (1), detecting device, based on the control housing (3) of PLC (4) control be arranged on the man-machine interface (5) on the support (1); Described detecting device all is connected with above-mentioned control housing (3) with man-machine interface (5); Described support (1) is provided with line sending wire-arranging mechanism, winding mechanism and line taking mechanism, above-mentioned line sending wire-arranging mechanism, winding mechanism and line taking mechanism under the control of above-mentioned control housing (3) with line from the line sending wire-arranging mechanism around to winding mechanism and by line taking mechanism, the line that winds being taken out from this wire coiling machine, described line sending wire-arranging mechanism comprises screw mandrel (7), conductor rod (8) and conductor rod bearing (81); Described winding mechanism comprises that two rotating shafts (9), two are set in I-beam wheel (10) and two in the above-mentioned rotating shaft (9) respectively respectively through transmission device and rotating shaft (9) bonded assembly torque motor (11); I-beam wheel (10) and rotating shaft (9) are for removably connecting, and the axle center of two rotating shafts (9) is located along the same line and laterally arranges with above-mentioned screw mandrel (7), and the wire guide (82) on the above-mentioned conductor rod (8) is positioned at the top of I-beam wheel (10); Described torque motor (11) is connected with control housing (3), and this fully automatic wire winding machine is provided with one or two above-mentioned winding mechanism.
2. a kind of fully automatic wire winding machine according to claim 1; It is characterized in that; Described line sending wire-arranging mechanism also comprises the servomotor (6) that is arranged on the support (1); Above-mentioned screw mandrel (7) one ends are connected with the motor shaft of servomotor (6), and screw mandrel (7) periphery wall is provided with outside thread, have on the above-mentioned conductor rod bearing (81) negative thread and servomotor (6) drive screw mandrel (7) rotate under above-mentioned negative thread can on outside thread, axially move around; Conductor rod (8) is fixed on the conductor rod bearing (81) and which is provided with wire guide (82), and described servomotor (6) is connected with control housing (3).
3. a kind of fully automatic wire winding machine according to claim 1 and 2; It is characterized in that; The removably connecting of described I-beam wheel (10) and rotating shaft (9) comprises and is arranged on the card article (20) on rotating shaft (9) lateral wall and can be set in the attaching parts (21) on rotating shaft (9) outer end; Attaching parts (21) comprises Connection Block (21a) and is fixed on the cutting ferrule (21b) on the Connection Block (21a), and cutting ferrule (21b) is provided with draw-in groove (21c), and draw-in groove (21c) can be buckled on the card article (20).
4. a kind of fully automatic wire winding machine according to claim 3 is characterized in that, described transmission device is belt or gear.
5. a kind of fully automatic wire winding machine according to claim 1; It is characterized in that; Described line taking mechanism comprises two rotation seats (12); Described rotation seat (12) lower end and above-mentioned support (1) are rotationally connected, and two rotating shafts (9) of above-mentioned winding mechanism are separately positioned on the upper end of two rotation seats (12), and this fully automatic wire winding machine is provided with one or two above-mentioned line taking mechanism.
6. a kind of fully automatic wire winding machine according to claim 1; It is characterized in that; Described line sending wire-arranging mechanism comprises and is arranged on that support (1) is gone up and can is doing the sliding floor (22) that reciprocatingly slides on the support (1), be fixed on permanent seat (23) on sliding floor (22) two ends, fall along screw mandrel (24), the axis of guide (25), motor (28), cylinder (26) and air pump (27); Above-mentioned screw mandrel (7) is for falling along screw mandrel (24); Fall and all be located on two permanent seats (23) along the screw mandrel (24) and the axis of guide (25); And the axis of guide (25) is positioned at down along between screw mandrel (24) and the sliding floor (22); Suitable screw mandrel (24) one ends that fall stretch out permanent seat (23) and are connected with motor (28) through gear; Have screw mandrel pilot hole (29) and axle pilot hole (30) on the conductor rod bearing (81) and be socketed in down respectively on the suitable screw mandrel (24) and the axis of guide (25) through an above-mentioned screw mandrel pilot hole (29) and a spool pilot hole (30); Last its of conductor rod bearing (81) is positioned on screw mandrel pilot hole (29) upper side wall and is installed with pilot pin (31), falls to have guide groove (32) along on the screw mandrel (24), and pilot pin (31) can slide and can drive conductor rod bearing (81) and move back and forth back and forth at guide groove (32) two ends along guide groove (32); The piston rod of described cylinder (26) on it is connected with sliding floor (22) and can promotes sliding floor (22) and on support, move around, and described air pump (27) is connected with above-mentioned control housing (3) with cylinder (26) respectively.
7. a kind of fully automatic wire winding machine according to claim 1 is characterized in that, described detecting device is a Hall element one (2).
8. a kind of fully automatic wire winding machine according to claim 1 and 2 is characterized in that, is connected with magnetic clutch (13) in the described winding mechanism between the motor shaft of two torque motors (11), and described magnetic clutch (13) is connected with above-mentioned control housing (3).
9. a kind of fully automatic wire winding machine according to claim 3; It is characterized in that; Last its of described support (1) is positioned at above-mentioned screw mandrel (7) sidepiece and is provided with Hall element two (14); Above-mentioned conductor rod bearing (81) can touch above-mentioned Hall element two (14) when on screw mandrel (7), moving around, and described Hall element two (14) is connected with above-mentioned control housing (3).
10. a kind of fully automatic wire winding machine according to claim 8; It is characterized in that; Be installed with driver train (15) on the described support (1); Be equiped with cutter head (16) on the driver train (15), described driver train (15) can drive that cutter head (16) opens and be connected with above-mentioned control housing (3), and described cutter head (16) is positioned between above-mentioned winding mechanism two I-beam wheel (10).
11. a kind of fully automatic wire winding machine according to claim 5; It is characterized in that; Described rotation seat (12) upper end is provided with engaging member (17); Described support (1) is provided with the hole clipping (18) with above-mentioned engaging member (17) coupling, and above-mentioned engaging member (17) can fixed card be buckled in the above-mentioned hole clipping (18).
12. according to claim 5 or 11 described a kind of fully automatic wire winding machines, it is characterized in that described support (1) is provided with warning signal switch (19), described warning signal switch (19) is positioned between support (1) and the rotation seat (12).
13. a kind of fully automatic wire winding machine according to claim 1; It is characterized in that; Described man-machine interface (5) comprises LCDs (51), control button (52) and indicator lamp (53), and described LCDs (51), control button (52) and indicator lamp (53) all are connected with control housing (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102308803A CN101879998B (en) | 2010-07-20 | 2010-07-20 | Fully automatic wire winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102308803A CN101879998B (en) | 2010-07-20 | 2010-07-20 | Fully automatic wire winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101879998A CN101879998A (en) | 2010-11-10 |
| CN101879998B true CN101879998B (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102308803A Expired - Fee Related CN101879998B (en) | 2010-07-20 | 2010-07-20 | Fully automatic wire winding machine |
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| Country | Link |
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| CN (1) | CN101879998B (en) |
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| CN101879998A (en) | 2010-11-10 |
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