CN201738066U - Twister control device and twister - Google Patents
Twister control device and twister Download PDFInfo
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- CN201738066U CN201738066U CN 201020246704 CN201020246704U CN201738066U CN 201738066 U CN201738066 U CN 201738066U CN 201020246704 CN201020246704 CN 201020246704 CN 201020246704 U CN201020246704 U CN 201020246704U CN 201738066 U CN201738066 U CN 201738066U
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Abstract
本实用新型提供一种倍捻机控制装置及倍捻机，控制装置包括中央控制器、机头控制单元，中央控制器由计算机、数据采集模块、图文显示器组成；机头控制单元包括卷绕电机、横动移纱电机、电磁离合器、报警装置，其特点是：控制装置还包括单锭控制单元，每个单锭控制单元包括：加捻电机、断纱传感器、状态显示灯、筒纱抬起电磁阀；各个单锭控制单元采用可编程自动化控制器PAC集中控制；中央控制器、机头控制单元和单锭控制单元之间通过RS485接口、CANBUS数据链路实现通讯。使倍捻机由集中驱动变为多个独立单元驱动，速度更平稳，工艺调节自如、方便，操作简单、运行环境噪声小，用电量大幅度降低，生产效率高。
The utility model provides a two-for-one twister control device and a two-for-one twister. The control device includes a central controller and a head control unit. The central controller is composed of a computer, a data acquisition module, and a graphic display; the head control unit includes a winding motor, traverse moving motor, electromagnetic clutch, and alarm device, and its characteristics are: the control device also includes a single-spindle control unit, and each single-spindle control unit includes: a twisting motor, a yarn breakage sensor, a status display light, Solenoid valve; each single-spindle control unit adopts programmable automation controller PAC centralized control; the communication between the central controller, head control unit and single-spindle control unit is realized through RS485 interface and CANBUS data link. The two-for-one twister is changed from a centralized drive to multiple independent unit drives, with more stable speed, free and convenient process adjustment, simple operation, low operating environment noise, greatly reduced power consumption, and high production efficiency.
Description
Technical field
The utility model belongs to Weaving device manufacturing technology field, relates to the improvement of two-for-one twister, is a kind of two-for-one twister control device and two-for-one twister specifically.
Background technology
Two-for-one twister is used for yarn is twisted, a two-for-one twister often is made up of tens single ingots, its main drive disk assembly has spindle rotation, take up roll rotation, the yarn-transfering rod reciprocating motion of traversing, and the transmission speed that changes this three part just can process the yarn of the different twists.
Present two-for-one twister is dragged by a main motor, and the process gearbox drive is finished spindle rotation, take up roll rotation, this three parts action of yarn-transfering rod reciprocating motion of traversing, and each drive disk assembly is by 4 gearbox drive.The two-for-one twister of this Purely mechanical must a large amount of twist transformation gear and the belt pulleys of configuration, to satisfy the requirement of the different twist yarns of processing, not only the machine construction complexity, bulky, accessory is many, the gear-box difficulty of processing is big, technology conversion complexity, loaded down with trivial details; Running noise is big; The energy consumption height, and tens single ingots can only synchronization action, the yarn of the same twist of processing, broken yarn appears in a single ingot, tens single ingots are shut down simultaneously, production efficiency is low.
Summary of the invention
The purpose of this utility model is the problem that exists at prior art, a kind of two-for-one twister control device is provided, making two-for-one twister become a plurality of separate units by centralized driving drives, speed is more steady, process adjustments freely, conveniently, and is simple to operate, and the running environment noise is little, power consumption reduces significantly, the production efficiency height.
The purpose of this utility model is achieved through the following technical solutions:
A kind of two-for-one twister control device, control device comprise central controller, head control module, and central controller is made up of computer, data acquisition module, image-text display; The head control module comprises the coiling motor, traverses and move yarn motor, electromagnetic clutch, warning device, it is characterized in that control device also comprises single ingot control module, each single ingot control module comprises: twisting motor, yarn break sensor, state display lamp, tube yarn lift electromagnetic valve; Each single ingot control module adopts automation controller PAC centralized Control able to programme; Realize communication by RS485 interface, CANBUS data link between central controller, head control module and the single ingot control module.
To improvement of the technical scheme: described twisting motor is the multiphase DC brushless electric machine, coiling motor and traverse that to move the yarn motor be the SERVO CONTROL motor.
To further improvement in the technical proposal: described yarn break sensor is a noncontacting proximity sensor.
To further improvement in the technical proposal: described central controller is automation controller PAC able to programme.
A kind of two-for-one twister comprises control device, and control device comprises central controller, head control module, and central controller is made up of computer, data acquisition module, image-text display, printer; The head control module comprises the coiling motor, traverse move the yarn motor, the mechanical, electrical magnet clutch of pressure-vaccum wind-powered electricity generation, warning device move about, it is characterized in that described control device also comprises single ingot control module, each single ingot control module comprises: twisting motor, yarn break sensor, state display lamp, tube yarn lift electromagnetic valve; Each single ingot control module adopts automation controller PAC centralized Control able to programme; Realize communication by RS485 interface, CANBUS data link between central controller, head control module and the single ingot control module.
To improvement of the technical scheme: described twisting motor is the multiphase DC brushless electric machine, coiling motor and traverse that to move the yarn motor be the SERVO CONTROL motor.
To further improvement in the technical proposal: described yarn break sensor is a noncontacting proximity sensor.
To further improvement in the technical proposal: described central controller is automation controller PAC able to programme.
The utility model compared with prior art has following advantage and good effect:
The utility model adopts single ingot control, and two-for-one twister both sides spindle can independently be controlled, independent setting technological parameter, thus carry out small lot batch manufacture economically.
Because each single ingot all has CPU control, the monitoring of single ingot running status becomes possibility, it is more convenient that kinds of processes is set, and information such as the speed of service of single ingot, output statistics, malfunction can be collected and handle by the computer of central controller, and then form the form that satisfies arts demand.
Wearing and tearing, the speed sliding difference of original tengential belt transmission eliminated in single ingot control, significantly reduces deviate between ingot from forming, and effectively controls twisting unevenness, fundamentally the lifting means technic index.
Long, the full tube automatic stop function of monotubular meter has improved the system intelligent level, brings revolution for the operating procedure of this equipment.
Computer control can support software concentration of transmissions and remote analysis so that carry out accident analysis, error correction fast.
Description of drawings
Fig. 1 is the theory diagram of the utility model two-for-one twister control device embodiment;
Fig. 2 is the communication connection layout of the utility model two-for-one twister control device embodiment;
Fig. 3 is single ingot electrical connecting wires figure of the utility model two-for-one twister control device embodiment.
The specific embodiment
Referring to Fig. 1-Fig. 3, the embodiment of a kind of two-for-one twister control device of the utility model, be made up of central controller 1, head control module 2 and several single ingot control modules 3, central controller 1 is made up of computer, data acquisition module, image-text display, printer and is had management database; Head control module 2 comprises the coiling motor, traverses and move yarn motor, electromagnetic clutch, warning device.Also selected the pressure-vaccum wind-powered electricity generation machine that moves about among the embodiment of Fig. 1.Each single ingot control module comprises: twisting motor, yarn break sensor, linear transducer, state display lamp, tube yarn lift electromagnetic valve.Several single ingot control modules 3 adopt PAC (automation controller able to programme) control.Central controller 1 is the higher automation controller PAC novel able to programme of intelligent degree.Realize communication by RS485 interface, CANBUS data link between central controller 1, head control module 2 and several the single ingot control modules 3.
The twisting motor adopts the multiphase DC brushless electric machine, and a plurality of magnetic field position sensors have many group electronic commutations unit, and the speed of service is more steady, and precision is higher.As adopt 9 phase DC brushless motors, and can reach the suitable technology spinning speed of the highest 15000RPM in 3 seconds, the rotary speed control accuracy reaches ± 0.1.% in the running.If can not reach running accuracy in 30 seconds, can report to the police automatically and stop ingot.Fast braking or dead electricity braking time 3-5 second.
Coiling motor and traverse that to move the yarn motor be buncher adopts frequency conversion SERVO CONTROL motor among the embodiment of Fig. 1.
Yarn break sensor is a noncontacting proximity sensor, finds out yarn conditions, reduces yarn road contact point, reduces filoplume and produces, and realizes that by control software broken yarn stops the ingot function.
Meter long pass sensor realizes that tube yarn meter is long, realizes full tube automatic stop function by control software, adopts the action of software delay control electromagnetic valve to realize that pneumatic tube yarn lifts after the automatic stop of full tube.
The electrical connecting wires figure of single ingot sees Fig. 3, and its control procedure is as follows: passage has yarn, and system normally twists motion; Passage does not have yarn, feeds back to unit CPU after sensor is found out, and unit CPU triggers single ingot electromagnetic valve through technology time-delay back, and single ingot solenoid control cylinder is at the special process lifting cylinder of supplying gas in the time period, and cylinder lifts the tube yarn, and system enters spy yarn wait state.
The CPU of single ingot with single ingot running status as: information such as the speed of service of single ingot, output statistics, malfunction upload in the database of central controller by the CANBUS data link, see Fig. 2, collected and handle by host computer, and then form the form that satisfies arts demand and can preserve for future reference.Accident analysis, error correction are carried out in the concentration of transmissions of central controller support software and remote analysis customer support fast.
A kind of embodiment of two-for-one twister, the two-for-one twister control device of employing is same as the previously described embodiments, repeats no more.
Certainly, above-mentioned explanation is not to be to restriction of the present utility model, and the utility model is not limited to above-mentioned giving an example; those skilled in the art; in essential scope of the present utility model, the variation of making, remodeling, interpolation or replacement all should belong to protection domain of the present utility model.
Claims (8)
1. two-for-one twister control device, control device comprises central controller, head control module, central controller is made up of computer, data acquisition module, image-text display; The head control module comprises the coiling motor, traverses and move yarn motor, electromagnetic clutch, warning device, it is characterized in that control device also comprises single ingot control module, each single ingot control module comprises: twisting motor, yarn break sensor, state display lamp, tube yarn lift electromagnetic valve; Each single ingot control module adopts automation controller PAC centralized Control able to programme; Realize communication by RS485 interface, CANBUS data link between central controller, head control module and the single ingot control module.
2. according to the described two-for-one twister control device of claim 1, it is characterized in that: described twisting motor is the multiphase DC brushless electric machine, coiling motor and traverse that to move the yarn motor be the SERVO CONTROL motor.
3. according to claim 1 or 2 described two-for-one twister control device, it is characterized in that: described yarn break sensor is a noncontacting proximity sensor.
4. according to the described two-for-one twister control device of claim 3, it is characterized in that: described central controller is automation controller PAC able to programme.
5. a two-for-one twister comprises control device, and control device comprises central controller, head control module, and central controller is made up of computer, data acquisition module, image-text display, printer; The head control module comprises the coiling motor, traverse move the yarn motor, the mechanical, electrical magnet clutch of pressure-vaccum wind-powered electricity generation, warning device move about, it is characterized in that described control device also comprises single ingot control module, each single ingot control module comprises: twisting motor, yarn break sensor, state display lamp, tube yarn lift electromagnetic valve; Each single ingot control module adopts automation controller PAC centralized Control able to programme; Realize communication by RS485 interface, CANBUS data link between central controller, head control module and the single ingot control module.
6. according to the described two-for-one twister of claim 5, it is characterized in that: described twisting motor is the multiphase DC brushless electric machine, coiling motor and traverse that to move the yarn motor be the SERVO CONTROL motor.
7. according to claim 5 or 6 described two-for-one twisters, it is characterized in that: described yarn break sensor is a noncontacting proximity sensor.
8. according to the described two-for-one twister of claim 7, it is characterized in that: described central controller is automation controller PAC able to programme.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020246704 CN201738066U (en) | 2010-06-21 | 2010-06-21 | Twister control device and twister |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020246704 CN201738066U (en) | 2010-06-21 | 2010-06-21 | Twister control device and twister |
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| CN201738066U true CN201738066U (en) | 2011-02-09 |
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| CN 201020246704 Expired - Fee Related CN201738066U (en) | 2010-06-21 | 2010-06-21 | Twister control device and twister |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102899748A (en) * | 2012-10-16 | 2013-01-30 | 新昌县盛大科技有限公司 | Method for controlling running of single spindles in yarn manufacturing equipment |
| CN103046176A (en) * | 2012-10-16 | 2013-04-17 | 新昌县盛大科技有限公司 | Single spindle controller of yarn manufacturing equipment |
| CN103451790A (en) * | 2013-08-22 | 2013-12-18 | 浙江康立自控科技有限公司 | Yield statistic device of textile machine |
| CN103614827A (en) * | 2013-11-27 | 2014-03-05 | 太仓仕禾线网制造有限公司 | Human-computer interface automatic thread breakage prompt alarm realizing method |
| CN103809568A (en) * | 2014-02-25 | 2014-05-21 | 宜昌经纬纺机有限公司 | Electrical control system and synchronizing device for three-strand tire cord straight twisting machine |
| CN104032422A (en) * | 2014-05-30 | 2014-09-10 | 杭州电子科技大学 | Loom single-spindle control system and method based on FPGA |
| CN104342791A (en) * | 2013-07-29 | 2015-02-11 | 青岛宏大纺织机械有限责任公司 | Control method of two-for-one twister servo driving system |
| CN110760959A (en) * | 2019-12-04 | 2020-02-07 | 厦门浩纬实业有限公司 | A double twister control system and control method suitable for cored wire production |
| CN110923869A (en) * | 2019-12-27 | 2020-03-27 | 安徽日发纺织机械有限公司 | Single-spindle data acquisition device of two-for-one twister |
| CN111139560A (en) * | 2019-12-27 | 2020-05-12 | 南京工程学院 | Spindle main transmission device, control system and method |
| CN115948832A (en) * | 2022-12-15 | 2023-04-11 | 杭州展谋纺织有限公司 | Sequin yarn preparation control system and preparation method thereof |
-
2010
- 2010-06-21 CN CN 201020246704 patent/CN201738066U/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102899748B (en) * | 2012-10-16 | 2015-12-09 | 新昌县盛大科技有限公司 | Yarn manufacturing equipment runs single ingot control method |
| CN103046176A (en) * | 2012-10-16 | 2013-04-17 | 新昌县盛大科技有限公司 | Single spindle controller of yarn manufacturing equipment |
| CN102899748A (en) * | 2012-10-16 | 2013-01-30 | 新昌县盛大科技有限公司 | Method for controlling running of single spindles in yarn manufacturing equipment |
| CN104342791B (en) * | 2013-07-29 | 2016-12-28 | 青岛宏大纺织机械有限责任公司 | The control method of two-for-one twister servo drive system |
| CN104342791A (en) * | 2013-07-29 | 2015-02-11 | 青岛宏大纺织机械有限责任公司 | Control method of two-for-one twister servo driving system |
| CN103451790A (en) * | 2013-08-22 | 2013-12-18 | 浙江康立自控科技有限公司 | Yield statistic device of textile machine |
| CN103451790B (en) * | 2013-08-22 | 2016-03-30 | 浙江康立自控科技有限公司 | Yield statistic device of textile machine |
| CN103614827A (en) * | 2013-11-27 | 2014-03-05 | 太仓仕禾线网制造有限公司 | Human-computer interface automatic thread breakage prompt alarm realizing method |
| CN103809568A (en) * | 2014-02-25 | 2014-05-21 | 宜昌经纬纺机有限公司 | Electrical control system and synchronizing device for three-strand tire cord straight twisting machine |
| CN104032422A (en) * | 2014-05-30 | 2014-09-10 | 杭州电子科技大学 | Loom single-spindle control system and method based on FPGA |
| CN104032422B (en) * | 2014-05-30 | 2016-08-17 | 杭州电子科技大学 | Frame list ingot control system based on FPGA and method |
| CN110760959A (en) * | 2019-12-04 | 2020-02-07 | 厦门浩纬实业有限公司 | A double twister control system and control method suitable for cored wire production |
| CN110923869A (en) * | 2019-12-27 | 2020-03-27 | 安徽日发纺织机械有限公司 | Single-spindle data acquisition device of two-for-one twister |
| CN111139560A (en) * | 2019-12-27 | 2020-05-12 | 南京工程学院 | Spindle main transmission device, control system and method |
| CN115948832A (en) * | 2022-12-15 | 2023-04-11 | 杭州展谋纺织有限公司 | Sequin yarn preparation control system and preparation method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110209 Termination date: 20180621 |
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| CF01 | Termination of patent right due to non-payment of annual fee |