CN201729539U - Vertical program control spooler - Google Patents
Vertical program control spooler Download PDFInfo
- Publication number
- CN201729539U CN201729539U CN2010201728278U CN201020172827U CN201729539U CN 201729539 U CN201729539 U CN 201729539U CN 2010201728278 U CN2010201728278 U CN 2010201728278U CN 201020172827 U CN201020172827 U CN 201020172827U CN 201729539 U CN201729539 U CN 201729539U
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- Prior art keywords
- spindle
- motor
- sprocket wheel
- pulley
- reductor
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a vertical program control spooler, comprising a lathe head, a spindle driving part, a yarn-guiding forming part, a stand part, a creel, a tailstock, an electric control cabinet, a main motor and a reduction gear, a motor belt pulley, a belt, a belt pulley, a rolling disk shaft, a rolling disk, a spindle tape, a spindle tape wheel, spindles, a stepping motor, a reduction box, a chain wheel, a balanced chain disk and a yarn-guiding lifting chain disk. The vertical program control spooler has the advantages of large number of spindles (number of threads), large packaging amount, high production efficiency, low rotation speed of the spindles, stable equipment operation, low end breakage rate and the like, and meanwhile, a variable voltage and variable frequency motor is adopted as the main motor for frequency control of motor speed and has the advantages of wide speed adjustable range of constant moment and constant power, low nose, small vibration, high efficiency and large starting torque. A double-tension disk structure is adopted, and the tension of the spindle tape can be adjusted timely.
Description
Technical field
The utility model relates to winder, especially a kind of vertical programming control winder.
Background technology
At present, the horizontal chute-barrel spooler of existing single head, double end and four-head, ubiquity head number is few, and efficient is low, and the mechanical type groove drum is shaped, and forming mode is few, the defective that extensibility is limited.In order to remedy the present situation of existing winding technology, the winder that the inventor has designed employing " PLC numerical control programming control, many ingots (bull), permanent linear-speed winding vertically lead the hanging shaping mechanism " solves the problems referred to above.
The utility model content
The purpose of this utility model is to adopt the control of PLC numerical control programming, many ingots (bull), permanent linear-speed winding, vertically lead the hanging shaping mechanism, it is many to have a number of spindles (number), and the package amount is big, the production efficiency height, advantages such as equipment operation is steady, and end breakage rate is low, main simultaneously motor adopts frequency control motor, carry out frequency control, its constant force square and the speed control by constant power scope is wide, noise is low, vibration is little, efficient is high, detent torque is big.Adopt the computer meter long, fixed length is provided with the synchronous of function solution spindle rotation and guide moulding operation with sliding, and adopts pair tension pulley mechanisms, but the timely adjustment of spindle band tension force.
For achieving the above object, the technical scheme that the utility model is taked is: by geared head, the spindle drive disk assembly, the guide profiled part, rack unit, creel, boot, electrical control cabinet, main motor and reductor, motor pulley, belt, belt pulley, the rolling disk axle, rolling disk, spindle band, ingot pulley, spindle, stepping motor, reductor, sprocket wheel, the balance chain drum, guide lifting chain drum constitutes, geared head one side is provided with cabinet, below, cabinet middle part is provided with reductor, reductor one side is provided with stepping motor, stretching out on the part of reductor one side shaft is provided with sprocket wheel, sprocket wheel is arranged on reductor top in the cabinet, the balance chain drum is arranged on top one side in the cabinet, balance chain drum one side is provided with axis, sprocket wheel is arranged on the axis middle part, the sprocket shaft that is arranged on the axis is provided with guide lifting chain drum respectively to both sides, and messenger chain is set on the sprocket wheel.The guide moulding section then by stepping motor and reductor combination, adopts the control of PLC numerical control programming, by sprocket wheel, passes to balance chain drum and guide lifting chain drum, thereby realizes the doff of single awl, bipyramid, the multiple moulding of cylinder, and working stability is reliable.
The geared head afterbody is provided with boot, and the boot top is provided with electrical control cabinet, and main motor is set in the boot, and the corresponding position of main motor shaft is provided with motor pulley, and the motor pulley corresponding position is provided with belt pulley, and motor pulley and belt pulley are provided with belt outward.Belt pulley one end middle part is provided with the rolling disk axle.At least one group of rolling disk is set on the rolling disk axle, and rolling disk one side is provided with ingot pulley, and spindle is arranged on the frame, and spindle band is arranged on outside spindle and the ingot pulley, drives spindle rotation.
Geared head and boot middle part are provided with frame, and the frame below is provided with the spindle drive disk assembly, and spindle drive disk assembly top is provided with rack unit, and the frame top is provided with the guide profiled part, and guide profiled part top is provided with creel.
As shown in Figure 2:
Main transmission passes to (9) motor pulley by PLC numerical control programming control (8) variable-frequency motor and reductor, arrive (11) belt pulley by (10) cone belt, again by (12) rolling disk axle, (13) rolling disk and (14) spindle band, (15) ingot pulley, pass to (16) spindle at last, drive the spindle transmission.
As shown in Figure 3:
Formation system adopts the control of PLC numerical control programming by (17) stepping motor and the combination of (18) retarder, by (19,20,21) sprocket wheel, passes to (22) balance chain drum and (23) guide lifting chain drum, thereby realizes that single awl, cylinder are shaped, and working stability is reliable.
Utilize reciprocal speed, the position of Programmable Logic Controller written program control guide profiled part that yarn is back and forth twined on spool, the stackable molding modes such as bipyramid, single awl, cylinder that are shaped to.In bipyramid and single awl molding mode, can realize: bipyramid: level rises bipyramid moulding and decrescence bipyramid moulding; Single awl: the moulding of cumulative single awl and decrescence single awl moulding.
Utilize the running and the running frequency of Programmable Logic Controller written program control frequency converter.Two kinds of patterns: terminal master mode; Communication mode control.
Utilize the corresponding program of external intermediate relay and Programmable Logic Controller, can realize powering and interrupt suddenly, remember current guide profiled part run location, and preserve technological parameter.After re-powering, reset, can directly drive, do not influence the outward appearance of yarn type without the guide profiled part.
Utilize the storage electric energy of external uninterrupted power supply (ups) Unity or large bulk capacitance, can realize powering and interrupt suddenly, the storage electric energy of external uninterrupted power supply (ups) Unity or large bulk capacitance continues power supply to stepping motor, stepping motor drives the guide profiled part to be continued to slide, can be after power failure, the stepping motor guide profiled part that causes out of service immediately is out of service suddenly immediately.The inertia of stepping motor is less, and the inertia of main motor is bigger, and two messenger chain inertia differ greatly.So, can guarantee that yarn type outward appearance is normal after power down suddenly, annular projection can not occur.
Utilize the Hall element on the roller or the corresponding program of rotary encoder and Programmable Logic Controller, can realize, the synchronized operation of device start and stopped process master motor and two messenger chains of stepping motor and stopping.
The beneficial effects of the utility model are, and are reasonable in design, dependable performance, and layout structure is simply compact, easy to operate.It is many to have number of spindles (number), the package amount is big, the production efficiency height, the spindle rotating speed is low, advantages such as equipment operation is steady, and end breakage rate is low, main simultaneously motor adopts frequency control motor, carry out frequency control, its constant force square and the speed control by constant power scope is wide, noise is low, vibration is little, efficient is high, detent torque is big.Adopt the computer meter long, fixed length is provided with the synchronous of function solution spindle rotation and guide moulding operation with sliding, and adopts pair tension pulley mechanisms, but the timely adjustment of spindle band tension force.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described.
Fig. 1 is the utility model general assembly structural representation.
Fig. 2 is the utility model tail main transmission structure scheme drawing.
Fig. 3 is the utility model handpiece structure scheme drawing.
Among Fig. 1,2,3, geared head (1), spindle drive disk assembly (2), guide profiled part (3), rack unit (4), creel (5), boot (6), electrical control cabinet (7), main motor and reductor (8), motor pulley (9), belt (10), belt pulley (11), rolling disk axle (12), rolling disk (13), spindle band (14), ingot pulley (15), spindle (16), stepping motor (17), reductor (18), sprocket wheel (19), sprocket wheel (20), sprocket wheel (21), balance chain drum (22), guide lifting chain drum (23).
The specific embodiment
Below in conjunction with embodiment the utility model is further described.
As Fig. 1,2, shown in 3: geared head (1) one side is provided with cabinet, below, cabinet middle part is provided with reductor (18), reductor (18) one sides are provided with stepping motor (17), stretching out on the part of reductor (18) one side shafts is provided with sprocket wheel (19), sprocket wheel (20) is arranged on reductor in the cabinet (18) top, balance chain drum (22) is arranged on top one side in the cabinet, balance chain drum (22) one sides are provided with axis, sprocket wheel (21) is arranged on the axis middle part, the sprocket wheel (21) that is arranged on the axis axially is provided with guide lifting chain drum (23), sprocket wheel (19 respectively in both sides, 20, messenger chain is set 21).The guide moulding section is then by stepping motor (17) and reductor (18) combination, adopt the control of PLC numerical control programming, by sprocket wheel (19,20,21), pass to balance chain drum (22) and guide lifting chain drum (23), thereby realize the doff of single awl, bipyramid, the multiple moulding of cylinder, working stability is reliable.
Geared head (1) afterbody is provided with boot (6), boot (6) top is provided with electrical control cabinet (7), main motor (8) is set in the boot (6), the corresponding position of main motor (8) axle is provided with motor pulley (9), motor pulley (9) corresponding position is provided with belt pulley (11), motor pulley (9) and the outer belt (10) that is provided with of belt pulley (11).Belt pulley (11) one ends middle part is provided with rolling disk axle (12).At least one group of rolling disk (13) is set on the rolling disk axle (12), and rolling disk (13) one sides are provided with ingot pulley (15), and spindle (16) is arranged on the frame, and spindle band (14) is arranged on outside spindle (16) and the ingot pulley (15), drive spindle (16) and rotate.
Geared head (1) is provided with frame with boot (6) middle part, the frame below is provided with spindle drive disk assembly (2), spindle drive disk assembly (2) top is provided with rack unit (4), and the frame top is provided with guide profiled part (3), and guide profiled part (3) top is provided with creel (5).
Claims (3)
1. vertical programming control winder, be by geared head (1), spindle drive disk assembly (2), guide profiled part (3), rack unit (4), creel (5), boot (6), electrical control cabinet (7), main motor and reductor (8), motor pulley (9), belt (10), belt pulley (11), rolling disk axle (12), rolling disk (13), spindle band (14), ingot pulley (15), spindle (16), stepping motor (17), reductor (18), sprocket wheel (19), sprocket wheel (20), sprocket wheel (21), balance chain drum (22), guide lifting chain drum (23) constitutes, it is characterized in that: geared head (1) one side is provided with cabinet, below, cabinet middle part is provided with reductor (18), reductor (18) one sides are provided with stepping motor (17), stretching out on the part of reductor (18) one side shafts is provided with sprocket wheel (19), sprocket wheel (20) is arranged on reductor in the cabinet (18) top, balance chain drum (22) is arranged on top one side in the cabinet, balance chain drum (22) one sides are provided with axis, sprocket wheel (21) is arranged on the axis middle part, the sprocket wheel (21) that is arranged on the axis axially is provided with guide lifting chain drum (23), sprocket wheel (19 respectively in both sides, 20, messenger chain is set 21); The guide moulding section then by stepping motor (17) and reductor (18) combination, adopts the control of PLC numerical control programming, by sprocket wheel (19,20,21), passes to balance chain drum (22) and guide lifting chain drum (23).
2. it is characterized in that according to a kind of vertical programming control winder described in the claim 1:
Mechanics:
Geared head (1) afterbody is provided with boot (6), boot (6) top is provided with electrical control cabinet (7), main motor (8) is set in the boot (6), the corresponding position of main motor (8) axle is provided with motor pulley (9), motor pulley (9) corresponding position is provided with belt pulley (11), motor pulley (9) and the outer belt (10) that is provided with of belt pulley (11); Belt pulley (11) one ends middle part is provided with rolling disk axle (12); At least one group of rolling disk (13) is set on the rolling disk axle (12), and rolling disk (13) one sides are provided with ingot pulley (15), and spindle (16) is arranged on the frame, and spindle band (14) is arranged on outside spindle (16) and the ingot pulley (15), drive spindle (16) and rotate.
3. it is characterized in that according to a kind of vertical programming control winder described in the claim 1: geared head (1) is provided with frame with boot (6) middle part, the frame below is provided with spindle drive disk assembly (2), spindle drive disk assembly (2) top is provided with rack unit (4), the frame top is provided with guide profiled part (3), and guide profiled part (3) top is provided with creel (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201728278U CN201729539U (en) | 2010-04-28 | 2010-04-28 | Vertical program control spooler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201728278U CN201729539U (en) | 2010-04-28 | 2010-04-28 | Vertical program control spooler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201729539U true CN201729539U (en) | 2011-02-02 |
Family
ID=43520695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201728278U Expired - Fee Related CN201729539U (en) | 2010-04-28 | 2010-04-28 | Vertical program control spooler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201729539U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774704A (en) * | 2012-07-31 | 2012-11-14 | 太仓仕禾线网制造有限公司 | Yarn coiling device of winder |
| CN102774702A (en) * | 2012-07-31 | 2012-11-14 | 太仓仕禾线网制造有限公司 | Silk winder |
| CN103818770A (en) * | 2014-02-26 | 2014-05-28 | 湖州新创丝织品有限公司 | Winding machine capable of oiling yarn |
-
2010
- 2010-04-28 CN CN2010201728278U patent/CN201729539U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774704A (en) * | 2012-07-31 | 2012-11-14 | 太仓仕禾线网制造有限公司 | Yarn coiling device of winder |
| CN102774702A (en) * | 2012-07-31 | 2012-11-14 | 太仓仕禾线网制造有限公司 | Silk winder |
| CN103818770A (en) * | 2014-02-26 | 2014-05-28 | 湖州新创丝织品有限公司 | Winding machine capable of oiling yarn |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110202 Termination date: 20140428 |