CN203325580U - Coaxial superconducting wire winding machine - Google Patents
Coaxial superconducting wire winding machine Download PDFInfo
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- CN203325580U CN203325580U CN201320278922XU CN201320278922U CN203325580U CN 203325580 U CN203325580 U CN 203325580U CN 201320278922X U CN201320278922X U CN 201320278922XU CN 201320278922 U CN201320278922 U CN 201320278922U CN 203325580 U CN203325580 U CN 203325580U
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- 238000004804 winding Methods 0.000 title claims abstract description 48
- 241000748087 Hymenothrix Species 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 241001391944 Commicarpus scandens Species 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000013016 damping Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
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- 238000006243 chemical reaction Methods 0.000 description 2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
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Abstract
本实用新型提供的用于重离子加速器的同轴式超导线缠绕机,包括支座及其上的中空主轴,该中空主轴由电动机通过皮带轮传动,中空主轴上通过轴承设有平衡臂,并在平衡臂的一端设有与中空主轴平行的缠绕臂,缠绕臂上设有导轮,在中空主轴上对应缠绕臂的位置通过轴承设置有放线盘。本实用新型将缠绕机构和放线盘采用同心式布置,而同轴转动,提高了设备的转速,有效消除了转动惯量及摩擦的影响,大幅度增加了超导丝的长度,保证在生产过程不断线,从而保证了产品的质量和生产效率,节约了成本。
The coaxial superconducting wire winding machine used in the heavy ion accelerator provided by the utility model includes a support and a hollow main shaft on it. The hollow main shaft is driven by a motor through a pulley, and a balance arm is arranged on the hollow main shaft through a bearing. One end of the balance arm is provided with a winding arm parallel to the hollow main shaft, a guide wheel is provided on the winding arm, and a pay-off reel is provided through a bearing at a position corresponding to the winding arm on the hollow main shaft. The utility model adopts the concentric arrangement of the winding mechanism and the pay-off reel, and the coaxial rotation improves the rotating speed of the equipment, effectively eliminates the influence of the moment of inertia and friction, greatly increases the length of the superconducting wire, and ensures Continuous line, thus ensuring product quality and production efficiency, saving costs.
Description
技术领域 technical field
本实用新型涉及一种导线缠绕机,尤其涉及一种用于重离子加速器的同轴式超导线缠绕机。 The utility model relates to a wire winding machine, in particular to a coaxial superconducting wire winding machine for heavy ion accelerators.
背景技术 Background technique
重离子加速器用超导线材由于使用工作环境的特殊要求,从而使得线缆制造工艺不同于普通电力电缆制造工艺,由于超导线缆的特殊结构,要求其研发的功能随工艺要求满足生产,节距可控且稳定精准,缠绕紧密而不易断线,生产效率较高等优质性能。由于加工产品的特殊性,必然对其加工设备有特殊要求,但目前市场能采购的缠绕机都是以缠绕带材或轻质材料为原料,一般都对材料的长度不做特殊要求,可以连续接头,放线盘一般都采用切线式布置,转动时转动惯量大,容易断线,无法实现大长度连续放线,由于重离子加速器用超导线材在生产过程的中不容许出现断丝,所以切线式布置无法满足工艺要求。如图3所示的现有技术的用于重离子加速器的超导线缠绕机,放线盘5与绕线机机构轴切线式布置,工作时放线盘5随缠绕臂6一同绕电缆回转,转动惯量大,容易断线,不能高速运转,生产效率不高;又由于放线盘尺寸不能过大,故超导丝的长度有限,在不接头的情况下,无法适应生产大长度超导电缆的要求。
Due to the special requirements of the working environment for superconducting wires used in heavy ion accelerators, the manufacturing process of the cables is different from that of ordinary power cables. The distance is controllable and stable and precise, the winding is tight and not easy to break, and the production efficiency is high. Due to the particularity of processed products, there must be special requirements for its processing equipment. However, the winding machines currently available in the market are all made of winding strips or light materials. Generally, there are no special requirements for the length of the material and can be continuously Joints and pay-off reels are generally arranged in a tangential arrangement. When rotating, the moment of inertia is large, and it is easy to break the wire. It is impossible to realize long-length continuous pay-off. Since the superconducting wire used in the heavy ion accelerator is not allowed to be broken during the production process, so Tangential layout cannot meet the process requirements. As shown in Figure 3, the prior art superconducting wire winding machine for heavy ion accelerators, the pay-
实用新型内容 Utility model content
本实用新型的目的是针对现有技术中存在的问题,提供一种用于重离子加速器的同轴式超导线缠绕机。 The purpose of the utility model is to provide a coaxial superconducting wire winding machine for heavy ion accelerators to solve the problems in the prior art.
同轴式超导线缠绕机,包括支座及其上的中空主轴,该中空主轴由电动机通过皮带轮传动,所述中空主轴上通过轴承设有平衡臂,并在平衡臂的一端设有与中空主轴平行的缠绕臂,缠绕臂上设有导轮,在中空主轴上对应缠绕臂的位置通过轴承设置有放线盘。 Coaxial superconducting wire winding machine, including the support and the hollow main shaft on it, the hollow main shaft is driven by the motor through the pulley, the hollow main shaft is provided with a balance arm through the bearing, and one end of the balance arm is provided with the hollow main shaft. Parallel winding arms, the winding arms are provided with guide wheels, and the positions corresponding to the winding arms on the hollow main shaft are provided with pay-off reels through bearings.
为了牵引超导电缆线芯匀速通过缠绕机中心轴孔,所述中空主轴内的端部设有过线模。 In order to pull the core of the superconducting cable through the central shaft hole of the winding machine at a constant speed, a wire passing mold is provided at the end of the hollow main shaft.
所述过线模的端部设有并紧螺母,使过线模更加稳定设置。 The end of the wire-passing die is provided with parallel nuts, so that the wire-passing die can be set more stably.
所述放线盘通过夹紧装置固定在主轴上,使放线盘能够很好地固定在主轴上。 The pay-off reel is fixed on the main shaft through a clamping device, so that the pay-off reel can be well fixed on the main shaft.
所述夹紧装置为安装在对应放线盘轴承上的顶针头。 The clamping device is a thimble head installed on the bearing of the corresponding pay-off reel.
所述平衡臂与夹紧装置之间设有阻尼盘。 A damping disc is arranged between the balance arm and the clamping device.
本实用新型相对现有技术具有以下优点: The utility model has the following advantages relative to the prior art:
1、将缠绕机构和放线盘采用同心式布置,而同轴转动,提高了设备的转速,有效消除了转动惯量及摩擦的影响,大幅度增加超导丝的长度,保证在生产过程不断线,从而保证了产品的质量和生产效率,节约了成本。 1. The winding mechanism and the pay-off reel are arranged in a concentric manner, and the coaxial rotation increases the speed of the equipment, effectively eliminates the influence of the moment of inertia and friction, greatly increases the length of the superconducting wire, and ensures that the wire does not stop during the production process. , thus ensuring product quality and production efficiency, and saving costs.
2、本实用新型通过夹紧装置将放线盘很好的固定在主轴上,并通过并紧螺母使过线模稳定设置在主轴上,在生产过程中不容易断线,进一步地增加了超导丝的长度。 2. The utility model fixes the pay-off reel well on the main shaft through the clamping device, and makes the wire passing mold stably set on the main shaft through the tightening nut, so that it is not easy to break the wire during the production process, and further increases the super The length of the guide wire.
附图说明 Description of drawings
图1为本实用新型的剖面示意图。 Fig. 1 is a schematic sectional view of the utility model.
图2为本实用新型的夹紧装置示意图。 Fig. 2 is a schematic diagram of the clamping device of the present invention.
图3为现有技术的结构示意图。 Fig. 3 is a schematic structural diagram of the prior art.
具体实施方式 Detailed ways
下面结合附图对本实用新型的同轴式超导线缠绕机作进一步的详细说明。 Below, the coaxial superconducting wire winding machine of the present invention will be further described in detail in conjunction with the accompanying drawings.
如图1、图2所示的用于重离子加速器的同轴式超导线缠绕机,包括支座2及其上的中空主轴3,该中空主轴3由电动机1通过皮带轮传动,中空主轴3上通过轴承设有平衡臂4,并在平衡臂4的一端设有与中空主轴3平行的缠绕臂6,缠绕臂6上设有导轮,在中空主轴3上对应缠绕臂6的位置通过轴承设置有放线盘5;中空主轴3内的端部设有过线模7,过线模7的端部设有并紧螺母8,放线盘5通过夹紧装置固定在主轴3上,夹紧装置为安装在对应放线盘轴承上的顶针头9,平衡臂4与夹紧装置之间设有阻尼盘10。
The coaxial superconducting wire winding machine for heavy ion accelerators shown in Figure 1 and Figure 2 includes a
专用同轴式超导丝缠绕机超导丝放线盘与绕线机机构同轴式布置,绕线机机构由同步带轮,缠绕臂6,导轮,夹紧装置通过轴承安装在中空主轴3上,同步带轮与缠绕臂6之间通过键连接后套在中空主轴轴承上。工作时牵引装置牵引超导电缆线芯匀速通过缠绕机中心轴孔,同时绕线变频调速电机通过同步带轮带动缠绕机构以一定的速度n1转动,同时缠绕臂6通过阻尼盘带动超导丝放线盘5转动,由于缠绕运动也附加形成超导丝放线盘5放线运动n,因此超导丝放线盘5转速n2由与缠绕机构同步的公转速n1(由绕线变频器独立控制)和缠绕放线的自转速n形成n2=n1+n的关系。在缠绕机构运转的同时,带动超导丝放线盘5与缠绕臂6同向围绕超导电缆线芯转动,超导丝经过缠绕臂6导轮紧密的缠绕在超导电缆线芯上。同时牵引变频调速系统带动已绕制好的线芯以一定的速度均匀前进,形成工艺要求的绕制节距和生产速度。由于超导丝放线盘5套在缠绕臂6轴上,既可以有效消除超导丝放线盘的惯性及摩擦的影响,又可满足由于放线运动而形成的与缠绕臂6的速差要求。从而很好的满足生产工艺要求。
Special coaxial superconducting wire winding machine The superconducting wire pay-off reel and the winding machine mechanism are coaxially arranged. The winding machine mechanism consists of a synchronous pulley, winding
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320278922XU CN203325580U (en) | 2013-05-21 | 2013-05-21 | Coaxial superconducting wire winding machine |
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| CN201320278922XU CN203325580U (en) | 2013-05-21 | 2013-05-21 | Coaxial superconducting wire winding machine |
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| CN203325580U true CN203325580U (en) | 2013-12-04 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103489797A (en) * | 2012-06-12 | 2014-01-01 | 星科金朋有限公司 | Integrated circuit packaging system with film assist and method of manufacture thereof |
| CN104332254A (en) * | 2014-10-20 | 2015-02-04 | 大连德昌线缆有限公司 | 630 cantilever-type back twist machine |
| CN104934147A (en) * | 2015-05-27 | 2015-09-23 | 浙江中兴电缆有限公司 | Leading wire winding structure |
-
2013
- 2013-05-21 CN CN201320278922XU patent/CN203325580U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103489797A (en) * | 2012-06-12 | 2014-01-01 | 星科金朋有限公司 | Integrated circuit packaging system with film assist and method of manufacture thereof |
| CN104332254A (en) * | 2014-10-20 | 2015-02-04 | 大连德昌线缆有限公司 | 630 cantilever-type back twist machine |
| CN104934147A (en) * | 2015-05-27 | 2015-09-23 | 浙江中兴电缆有限公司 | Leading wire winding structure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zeng Mingwu Inventor after: Zhang Guiying Inventor before: Wei Quan Inventor before: Li Zhen |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: FANG YANLU FANG YANLU TO: WANG FEIFEI WANG MAO |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131204 Termination date: 20210521 |
