CN207671437U - Twin shaft four winding drum high speed product line apparatus - Google Patents
Twin shaft four winding drum high speed product line apparatus Download PDFInfo
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- CN207671437U CN207671437U CN201720946391.5U CN201720946391U CN207671437U CN 207671437 U CN207671437 U CN 207671437U CN 201720946391 U CN201720946391 U CN 201720946391U CN 207671437 U CN207671437 U CN 207671437U
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Abstract
The utility model belongs to wire rod product line apparatus technical field,The technical issues of drawing host need to be shut down when to solve low existing long-pending line apparatus rolling speed and admission machine change of lap,Provide a kind of twin shaft four winding drum high speed product line apparatus,Including rack,Draw main shaft and product line main shaft,Product line main shaft is mounted on the both ends of rack with the both ends for drawing main shaft by bearing respectively,Product line main shaft is arranged in parallel up and down with traction main shaft,Left and right is arranged with hitch wheel successively on traction main shaft,By movable sprocket and No. three by movable reel,Traction main shaft is driven by traction electric machine,Left and right is arranged with No.1 by movable reel successively on product line main shaft,Product line sprocket wheel and No. two by movable reel,Product line sprocket wheel is connect with by movable sprocket by chain,Product line wheel is set on chain,One end of product line main shaft is connected with transmission mechanism,Brake apparatus is arranged in the other end,Transmission mechanism is by accumulating the driving of line motor.The utility model is simple in structure, realizes high speed product line and moves back long-pending function and the high speed drawing product not parking change of lap function of line.
Description
Technical field
The utility model belongs to wire rod product line apparatus technical field, and in particular to a kind of twin shaft four winding drum high speed product is traditional thread binding
It sets.
Background technology
Current each conventional use of product of metal product plant is traditional thread binding to be set to uniaxial two-fold cylinder product line apparatus, since reel accumulates line amount
It is few, it is only applicable to low speed winding occasion, at present about 300 ms/min of single shaft two-fold cylinder product line apparatus application highest rolling speed, such as
Fruit is wanted to improve rolling speed again, then needs the diameter for infinitely increasing product cable reel, the unlimited diameter for increasing product cable reel obvious
It is unreasonable.Currently, in many wire drawing occasions, steel wire drawing maximum speed has had reached 1500 ms/min, copper wire
Drawing has been even up to 2400 ms/min, therefore, is rolled up in wire rod changing of wire rewinding machine using current uniaxial two-fold cylinder product line apparatus
When, it is required for drawing host to stop completely, complete machine starts again after change of lap, since metal drawing machinery is all often powerful
Machinery, all in 150KW or more, heavy-duty motor start and stop will all cause to impact, voltage wave general drawing main engine power to power grid
Dynamic, harmonic wave increases, and influences the use of other equipment in power grid, while motor start and stop, will increase the loss of wire-drawing die, in addition,
It is shut down when change of lap, overall efficiency will be reduced.Current each wire production enterprise is reduced to improve the production efficiency of drawing host
Down time is all made of the mode of deep bid winding, when being produced and used to rear road, then with the machine of falling disk is divided into the wire rod on deep bid small
Disk is produced and used for rear road.Although reducing the machine stop times of drawing host in this way, increase for enterprise
One of production process, to increasing production cost.
Utility model content
Drawing host need to be shut down when the utility model solves low existing long-pending line apparatus rolling speed and admission machine change of lap
Technical problem provides a kind of twin shaft four winding drum high speed product line apparatus.
The technical solution adopted in the utility model is as follows：
A kind of twin shaft four winding drum high speed product line apparatus, including rack, haulage gear and Ji Xian mechanisms, the haulage gear packet
Include traction electric machine, traction main shaft, hitch wheel, No.1 by movable reel, No. two by movable reel and No. three by movable reel, the long-pending line
Mechanism includes product line motor, transmission mechanism, brake apparatus, product line main shaft, product line sprocket wheel, product line wheel and by movable sprocket, the machine
Frame is tower structure, and the long-pending line main shaft is mounted on the left and right ends of rack with the both ends of traction main shaft by bearing respectively,
The long-pending line main shaft and traction main shaft are arranged in parallel up and down, the hitch wheel, by movable sprocket and No. three by movable reel or so according to
Secondary be set in is drawn on main shaft, and the hitch wheel and traction main shaft are described passively to be rolled up by movable sprocket and No. three by key connection
Cylinder is connect with traction main shaft by bearing respectively, and the traction main shaft is driven by traction electric machine, and the No.1 is by movable reel, product line
Sprocket wheel and No. two are sequentially sleeved at by movable reel or so on long-pending line main shaft, and the No.1 is distinguished by movable reel and No. two by movable reel
It is connect by bearing with product line main shaft, the long-pending line sprocket wheel passes through key connection, the long-pending line sprocket wheel and passive chain with product line main shaft
Wheel is connected by chain, and the long-pending line wheel is arranged on chain, and one end of the long-pending line main shaft is connected with transmission mechanism, the biography
Brake apparatus is arranged by accumulating the driving of line motor, the other end of the long-pending line main shaft in motivation structure.
Tensioning apparatus for tension chain is installed in the rack.
The chain strip adoption silenet chain.
The beneficial effects of the utility model：
1. the utility model is simple in structure, product ensure that by pulling open upper and lower reel using twin shaft four winding drum structure
The increase of line amount, while product line wheel may be implemented high speed product line and move back long-pending function, to realize high speed using the motor driving of product line
The not parking change of lap function of line is accumulated in drawing.
2. the utility model need not shut down drawing host, ensure that drawing during entire product line is with product is moved back
The working efficiency for pulling out host reduces electric energy and the mold consumption of wire production producer.
3. using the utility model due to admission machine change of lap when drawing host need not stop, then admission machine can directly harvest it is small
The roads Juan Gonghou use, and for factory, directly reduce one of production procedure, eliminate power consumption and the personnel of wire inversion link, save
About cost.
4. the rack of the utility model uses tower structure, by the way that the both ends for drawing main shaft and product line main shaft are pacified respectively
The stability of equipment ensure that, while can due to the both ends stress of traction main shaft and product line main shaft mounted in the left and right ends of rack
To extend each reel, the increase of long-pending line amount ensure that.
5. the utility model will draw main shaft and is provided separately up and down with product line main shaft, more convenient control and making.
Description of the drawings
Fig. 1 is the front view of the utility model；
Fig. 2 is the side view of the utility model；
In figure：1- accumulates line motor, and 2- transmission mechanisms, for 3- No.1s by movable reel, 4- accumulates line sprocket wheel, and 5- accumulates line wheel, 6- bis-
By movable reel, 7- accumulates line main shaft, and 8- brake apparatus, 9- tensioning apparatus, 10- tri- is by movable reel, and 11- is by movable sprocket, 12- tractions
Reel, 13- draw main shaft, 14- racks, 15- traction electric machines, 16- wire rods, 17- chains.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
As shown in Figure 1, 2, a kind of twin shaft four winding drum high speed product line apparatus, including rack 14, haulage gear and Ji Xian mechanisms,
The haulage gear include traction electric machine 15, traction main shaft 13, hitch wheel 12, No.1 by movable reel 3, two by movable reel 6
With No. three by movable reel 10, the Ji Xian mechanisms include product line motor 1, transmission mechanism 2, brake apparatus 8, product line main shaft 7, product line
Sprocket wheel 4, product line wheel 5 and by movable sprocket 11, the rack 14 is tower structure, the long-pending line main shaft 7 and traction main shaft 13
Both ends are mounted on the left and right ends of rack 14 by bearing respectively, and the long-pending line main shaft 7 is arranged in parallel with about 13 main shaft of traction,
The hitch wheel 12 is sequentially sleeved at by movable reel 10 or so on traction main shaft 13 by movable sprocket 11 and No. three, described passive
In hitch wheel 12 and No. three by between movable reel 10, the hitch wheel 12 is connected with traction main shaft 13 by key the setting of sprocket wheel 11
It connects, described to be connect respectively by bearing with traction main shaft 13 by movable reel 10 by movable sprocket 11 and No. three, the traction electric machine 15
Driving wheel with traction main shaft 13 driving wheel connect by belt, the traction main shaft 13 is driven by traction electric machine 15, described
No.1 is sequentially sleeved at by movable reel 6 or so on long-pending line main shaft 7 by movable reel 3, product line sprocket wheel 4 and No. two, the long-pending line sprocket wheel 4
Setting in No.1 by movable reel 3 and No. two by between movable reel 6, the No.1 by movable reel 3 and No. two by movable reel 6 respectively with
Product line main shaft 7 is connected by bearing, and the long-pending line sprocket wheel 4 and product line main shaft 7 are by key connection, the hitch wheel 12 and No. two
It is oppositely arranged by about 6 movable reel, described No. three are correspondingly arranged with No.1 by about 3 movable reel by movable reel 10, the long-pending line
Sprocket wheel 4 is correspondingly arranged with by about 11 movable sprocket, and the long-pending line sprocket wheel 4 is connect with by movable sprocket 11 by chain 17, the chain
Item 17 uses silenet chain, and the tensioning apparatus 9 for tension chain 17 is equipped in the rack 14, and the long-pending line wheel 5 is arranged
On chain 17, one end of the long-pending line main shaft 7 is connected with transmission mechanism 2, the driving wheel and transmission mechanism of the long-pending line motor 1
2 driving wheel is connected by belt, and the transmission mechanism 2 is driven by product line motor 1, the other end setting of the long-pending line main shaft 7
Brake apparatus 8.The position of traction main shaft 13 and product line main shaft 7 in the utility model exchange up and down and hitch wheel 12 with
No. three position right and left mutually changings by movable reel 10 do not affect the substantial function of the present invention.
The use of the utility model and operation principle：
The wire rod 16 come out from drawing host winds a circle, then to No. two by movable reel 6 first on hitch wheel 12
On around half-turn, return to later on hitch wheel 12 around half-turn, wire rod 16 forms 180 degree around half-turn in product line wheel 5 again and turns later
To, later wire rod 16 No. three by movable reel 10 around half-turn, using No.1 by movable reel 3 around 90 degree, last wire rod 16 into
Enter admission machine.
When normal work, traction electric machine 15 starts, and sets torque, and rotating speed is adapted to drawing host automatically, traction electric machine 15
Traction main shaft 13, traction main shaft 13 is driven to pass through key transfer motion power to hitch wheel 12, traction of the wire rod 16 in hitch wheel 12
Under, enter admission machine after three by movable reel (No. two by movable reel, No. three by movable reel and No.1 by movable reel) successively
Winding.When admission machine change of lap, wire rod 16 will be fixed on admission machine, and product line motor 1 starts, and is driven by transmission mechanism 2
Product line main shaft 7 rotates clockwise, and product line main shaft 7 makes long-pending line sprocket wheel 4 rotate clockwise by key transfer motion power, then is arranged in chain
Product line wheel 5 on 17 is rotated around product line main shaft 7 and traction main shaft 13, to which wire rod 16 is constantly wound up into four reels (one
Number by movable reel, No. two by movable reel, No. three by movable reel and hitch wheel) on, this process is referred to as product line, product line wheel 5
Movement locus be along chain shape into long waist shaped movement locus, such movement locus can increase the length of long-pending line.Work as take-up
After machine finishes changing blank panel startup, then accumulates line motor 1 and product line sprocket wheel 4 is driven to rotate counterclockwise, then the wire rod being stacked into just now on reel
16 double on unwrapping wire to admission machine, reach after moving back the long-pending number of turns, and product line motor 1 stops, and brake apparatus 8 is braked, and product line sprocket wheel 4 is no longer
Rotation, whole device enter normal operating conditions.During entire product line is with product is moved back, traction electric machine 15 and drawing host are always
Uniform rotation is not shut down, to ensure that the working efficiency of drawing host.
The twin shaft four winding drum high speed product line apparatus of the utility model has used four reels of twin shaft, can regard two sets pairs as
Reel accumulates line apparatus, since two sets of reels use side by side, increases the distance between two sets of reels, you can increases product line amount, simultaneously
Product line sprocket wheel may be implemented high speed product line and moved back long-pending function using the motor driving of product line, to realize that high speed drawing product line does not stop
Vehicle change of lap function.
The utility model realizes the not parking change of lap of wire rod high speed drawing, to effectively reduce the electricity of wire production producer
Energy and mold consumption, improve the production efficiency of drawing host, coordinate automatic change of lap admission machine to use, further reached shortening
Production procedure reduces the purpose of personnel.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (3)
1. a kind of twin shaft four winding drum high speed product line apparatus, it is characterised in that：Including rack (14), haulage gear and Ji Xian mechanisms,
The haulage gear includes traction electric machine (15), traction main shaft (13), hitch wheel (12), No.1 by movable reel (3), No. two quilts
By movable reel (10), the Ji Xian mechanisms include product line motor (1), transmission mechanism (2), brake apparatus for movable reel (6) and No. three
(8), product line main shaft (7), product line sprocket wheel (4), product line wheel (5) and by movable sprocket (11), the rack (14) is tower structure,
The long-pending line main shaft (7) is mounted on the left and right ends of rack (14) with the both ends of traction main shaft (13) by bearing respectively, described
Product line main shaft (7) is arranged in parallel up and down with traction main shaft (13), the hitch wheel (12), by movable sprocket (11) and No. three passively
Reel (10) left and right is sequentially sleeved on traction main shaft (13), and the hitch wheel (12) is connected with traction main shaft (13) by key
It connects, described to be connect respectively by bearing with traction main shaft (13) by movable reel (10) by movable sprocket (11) and No. three, the traction
Main shaft (13) is driven by traction electric machine (15), and the No.1 is by movable reel (3), product line sprocket wheel (4) and No. two by movable reel (6) left side
The right side is sequentially sleeved on long-pending line main shaft (7), the No.1 by movable reel (3) and No. two by movable reel (6) respectively with product line main shaft
(7) connected by bearing, the long-pending line sprocket wheel (4) and product line main shaft (7) by key connection, the long-pending line sprocket wheel (4) with it is passive
Sprocket wheel (11) is connected by chain (17), and the long-pending line wheel (5) is arranged on chain (17), one end of the long-pending line main shaft (7)
It is connected with transmission mechanism (2), the transmission mechanism (2) is driven by product line motor (1), and the other end of the long-pending line main shaft (7) is set
Set brake apparatus (8).
2. a kind of twin shaft four winding drum high speed product line apparatus according to claim 1, it is characterised in that：On the rack (14)
Tensioning apparatus (9) for tension chain (17) is installed.
3. a kind of twin shaft four winding drum high speed product line apparatus according to claim 1 or 2, it is characterised in that：The chain
(17) silenet chain is used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720946391.5U CN207671437U (en) | 2017-08-01 | 2017-08-01 | Twin shaft four winding drum high speed product line apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720946391.5U CN207671437U (en) | 2017-08-01 | 2017-08-01 | Twin shaft four winding drum high speed product line apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207671437U true CN207671437U (en) | 2018-07-31 |
Family
ID=62953808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720946391.5U Active CN207671437U (en) | 2017-08-01 | 2017-08-01 | Twin shaft four winding drum high speed product line apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207671437U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107265179A (en) * | 2017-08-01 | 2017-10-20 | 张家港市瑞昌智能机器系统有限公司 | Twin shaft four winding drum high speed product line apparatus |
| CN112020467A (en) * | 2018-04-25 | 2020-12-01 | 自动存储科技股份有限公司 | Container handling carrier |
-
2017
- 2017-08-01 CN CN201720946391.5U patent/CN207671437U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107265179A (en) * | 2017-08-01 | 2017-10-20 | 张家港市瑞昌智能机器系统有限公司 | Twin shaft four winding drum high speed product line apparatus |
| CN107265179B (en) * | 2017-08-01 | 2022-12-13 | 张家港市瑞昌智能机器系统有限公司 | Double-shaft four-reel high-speed wire accumulating device |
| CN112020467A (en) * | 2018-04-25 | 2020-12-01 | 自动存储科技股份有限公司 | Container handling carrier |
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