CN102684421A - Outer rotor winding machine - Google Patents
Outer rotor winding machine Download PDFInfo
- Publication number
- CN102684421A CN102684421A CN2012101285678A CN201210128567A CN102684421A CN 102684421 A CN102684421 A CN 102684421A CN 2012101285678 A CN2012101285678 A CN 2012101285678A CN 201210128567 A CN201210128567 A CN 201210128567A CN 102684421 A CN102684421 A CN 102684421A
- Authority
- CN
- China
- Prior art keywords
- rotor
- ball screw
- servomotor
- connection block
- rectilinear motion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an outer rotor winding machine which comprises a rack, a rotor rotating part, a winding part, a wire pressing part and a wire outlet part, wherein the rotor rotating part is arranged on the rack; the winding part and the wire pressing part are arranged on one side of the rotor rotating part; and the wire outlet part is used for providing a wire for the winding part. The outer rotor winding machine is characterized in that a winding transmission mechanism consists of a left-and-right linear motion pair and an up-and-down linear motion pair; the left-and-right linear motion pair is formed by a first servo motor, a first ball screw and a guide rod; the up-and-down linear motion pair is arranged on an up-and-down movement mounting plate; the up-and-down movement mounting plate is in threaded connection with the first ball screw; the up-and-down linear motion pair consists of a second servo motor, a second ball screw and a linear guide structure; and the control ends of the first servo motor, the second servo motor and a rotor servo motor are connected with a main controller. According to the invention, by the cooperation of the three servo motors, the winding of a stator coil of an outer rotor is implemented, the production efficiency is improved and the service life of the motors is prolonged.
Description
Technical field
the present invention relates to a kind of coil winding machine of induction coil, relate in particular to a kind of external rotor coil winding machine.
Background technology
when producing rotor, it is the duct the inside that enamelled wire is moved into rotor that an operation is arranged, at present; When producing the less rotor of duct, be to produce, still with common rotor coil winding machine; When producing the more rotor of duct; (rotating part of motor (rotor) is the shell of motor, and motor shaft end is fixed, is the place that is used for fixing motor like the battery vehicle external rotor.), because the slit of duct is less, so; Existing common electric machine stator winder can not satisfy the requirement of production, also must adopt the mode of artificial coiling to produce, and production efficiency is low; A general stator need be spent 15～20 minutes, and consistency of product is poor, and quality can not guarantee.
also have and use special external rotor coil winding machine coiling for improving the speed that winds the line, and wind the line through secondary completion of a driven by servomotor cam drive; Because duct is clouded on the stator outer rim, when coiling, need adjacent duct to intersect coiling, promptly in first, second duct annular coiling; Annular coiling in second, third duct then; To get off be the 3rd again, between the 4th,, control winding mechanism with regard to needs like this and on upper and lower and left and right both direction, move around intact until totally; Constitute a circulatory motion mode; Need a servomotor to drive and place the rotor calibration that remains around stator, accomplish rotation, realize the conversion between the duct rotor.
in this process, the forward and reverse rotation half cycle of the drive motors of winding mechanism decomposites four actions on the both direction of upper and lower, left and right by decelerator deceleration back by the cam drive pair; Therefore running speed can not be too fast, also needs about 8 minutes around a rotor usually, and the motor easy abrasion; Moving by the cam drive subband; Accuracy is not high, with the rotor calibration cooperate synchronism wayward, influence product quality.
Summary of the invention
the object of the invention provides a kind of external rotor coil winding machine, and the improvement through structure has improved production efficiency, and net synchronization capability is good, is easy to control, and the product yields improves.
for achieving the above object, the technical scheme that the present invention adopts is: a kind of external rotor coil winding machine comprises frame; Be arranged at the rotor rotation part on the frame; Be arranged at coiling part, the line ball part of rotor rotation part one side, and partly supply the outlet part of line for winding the line, said rotor rotation partly comprises the rotor calibration; Drive the rotor servomotor of this rotor calibration; Said rotor calibration is provided with the rotor placement rack, and said winding section branch comprises wire winding pole, the coiling transmission mechanism that is connected with wire winding pole; Rectilinear motion was secondary about said coiling transmission mechanism reached by left and right sides rectilinear motion is secondary forms; Said left and right sides rectilinear motion pair is made up of first servomotor, first ball screw and guide post, and said first ball screw arranges that perpendicular to the rotation of said rotor calibration said rectilinear motion pair up and down is installed on one and moves up and down on the mounting panel; The said mounting panel that moves up and down is bolted on said first ball screw; Said rectilinear motion pair up and down is made up of second servomotor, second ball screw and straight-line guidance structure, and second ball screw arranges that perpendicular to said first ball screw said wire winding pole is installed on the said rectilinear motion pair up and down; The control end of said first servomotor, second servomotor and rotor servomotor is connected with master controller, is provided with in the said master controller to have the control of software chip.
In
technique scheme; Said rotor calibration is by the rotor driven by servomotor; The output of this rotor servomotor is connected with the middle rotor installation shaft of rotor placement rack through a rotor shaft coupling, and stator to be wound the line is placed on this rotor installation shaft, rotates along with the rotation of rotor servomotor; The control end of said first servomotor, second servomotor and rotor servomotor is connected with master controller; Have in the master controller in the control of software chip through program is pre-stored in, make three servomotors cooperate running, promptly left and right sides rectilinear motion sub-control wire winding pole is with respect to treating around stator, radially doing forward and backward motion; Rectilinear motion sub-control wire winding pole is with respect to treating around stator, axially doing upper and lower motion up and down; The control of rotor calibration is treated around circumferential the moving back and forth of stator, through the motion of three servomotors, accomplishes the annular coiling between the adjacent duct of stator.
In
technique scheme; The rotation that is parallel to said rotor calibration on the said frame is provided with the slide-and-guide bearing; Said first ball screw and guide post are installed on the said slide-and-guide bearing; Said first servomotor is installed on the said slide-and-guide bearing through a move left and right motor cabinet, and the output shaft of the said first servo electricity clothes is connected with said first ball screw through first shaft coupling.
In
technique scheme, the said mounting panel that moves up and down is provided with Connection Block, and the corresponding said first ball screw place of said Connection Block is provided with screw, and corresponding said guide post place is provided with slip hole.
In
technique scheme; Said second servomotor moves up and down motor cabinet through one and is installed on said moving up and down on the mounting panel; The output shaft of the said second servo electricity clothes is connected with said second ball screw through second shaft coupling; Screw mandrel Connection Block about in the of one is spirally connected on said second ball screw; Up and down the screw mandrel Connection Block is connected with said straight-line guidance structure, and said straight-line guidance structure is made up of gathering sill and the slide block that is slidingly connected in this gathering sill, said slide block through screw with said about the screw mandrel Connection Block be fixedly connected.
further technical scheme do, said screw mandrel Connection Block up and down is provided with a wire winding pole Connection Block, and said wire winding pole is fixed on this wire winding pole Connection Block.
Because the technique scheme utilization, the present invention compared with prior art has advantage:
1, the present invention by about and up and down straight line moving sets control wire winding pole move around stator with respect to treating, control by the rotor calibration and treat circumferentially to operate around stator, 3 servomotors are by the requirement rotation of master controller according to stored Procedure; Thereby realize treating ring winding, compare that 2 servomotors are controlled the motion of wire winding pole on both direction respectively with the mode of single servomotor control in the past around stator; Save cam drive on the one hand, simplified whole syndeton, on the other hand; Servomotor is easier to control on direction; Avoid inserting decelerator, motor can its permanent speed operation, has improved whole production efficiency; Reduced loss simultaneously, prolonged its useful life motor;
2, by the motion of each servomotor of main controller controls, compare with the kind of drive of cam in the past, be easier to control, precision is improved, and guarantees end properties;
3, because the rotary speed of servomotor is unrestricted; Make process velocity get a promotion; The time of each stator coil of coiling, the output of motor directly was connected with screw mandrel through shaft coupling, has saved decelerator about 5 minutes; Structure obtains simplifying, and reduces the wearing and tearing to motor.
Description of drawings
Fig. 1 is the structural representation in the embodiment of the invention one;
The vertical view of Fig. 2 Fig. 1;
Fig. 3 is that the K of Fig. 1 is to analysing and observe an innings enlarged diagram;
Fig. 4 is the partial enlarged drawing of Fig. 1.
wherein: 1, frame; 2, rotor calibration; 3, rotor servomotor; 4, rotor placement rack; 5, wire winding pole; 6, left and right sides rectilinear motion is secondary; 7, rectilinear motion is secondary up and down; 8, first servomotor; 9, first ball screw; 10, guide post; 11, move up and down mounting panel; 12, second servomotor; 13, second ball screw; 14, slide-and-guide bearing; 15, move left and right motor cabinet; 16, the first servomotor output shaft; 17, first shaft coupling; 18, Connection Block; 19, move up and down motor cabinet; 20, the second servo electricity shaft of admitting defeat; 21, second shaft coupling; 22, screw mandrel Connection Block up and down; 23, wire winding pole Connection Block; 24, screw; 25, linear bearing; 26, straight-line guidance structure.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
embodiment one: shown in Fig. 1～4, a kind of external rotor coil winding machine comprises frame 1; Be arranged at the rotor rotation part on the frame 1; Be arranged at coiling part, the line ball part of rotor rotation part one side, and partly supply the outlet part of line for winding the line, said rotor rotation partly comprises rotor calibration 2; Drive the rotor servomotor 3 of this rotor calibration 2; Said rotor calibration 2 is provided with rotor placement rack 4, and said winding section branch comprises wire winding pole 5, the coiling transmission mechanism that is connected with wire winding pole 5; Rectilinear motion secondary 7 was formed about said coiling transmission mechanism was reached by left and right sides rectilinear motion secondary 6; Said left and right sides rectilinear motion secondary 6 is made up of first servomotor 8, first ball screw 9 and guide post 10, and said first ball screw 9 arranges that perpendicular to the rotation of said rotor calibration 2 said rectilinear motion up and down secondary 7 is installed on one and moves up and down on the mounting panel 11; The said mounting panel 11 that moves up and down is bolted on said first ball screw 9; Said up and down rectilinear motion secondary 7 is made up of second servomotor 12, second ball screw 13 and straight-line guidance structure 26, and second ball screw 13 arranges that perpendicular to said first ball screw 9 said wire winding pole 5 is installed on the said pair of rectilinear motion up and down 7; The control end of said first servomotor 8, second servomotor 12 and rotor servomotor 3 is connected with master controller, is provided with in the said master controller to have the control of software chip.
in the present embodiment; As shown in Figure 1; The rotation that is parallel to said rotor calibration 2 on the said frame 1 is provided with slide-and-guide bearing 14; Said first ball screw 9 and being arranged in parallel in the guide post 10 of first ball screw, 9 both sides is installed on the said slide-and-guide bearing 14, and said first servomotor 8 is installed on the said slide-and-guide bearing 14 through a move left and right motor cabinet 15; The said first servomotor output shaft 16 is connected with said first ball screw 9 through first shaft coupling 17, and said first shaft coupling 17 is positioned at move left and right motor cabinet 15.
are like Fig. 2, shown in 3; Said rectilinear motion up and down secondary 7 is installed on said mounting panel 11 inboards (near wire winding pole 5) that move up and down; Said mounting panel 11 outsides that move up and down are provided with Connection Block 18, and said Connection Block 18 corresponding said first ball screws 9 places are provided with screw 24, and corresponding said guide post 10 places are provided with linear bearing 25; When first servomotor 8 rotates; The rotation of first ball screw 9, move up and down mounting panel 11 thereupon a left side (to the stator direction) or right (away from the stator direction) move, realize getting into the coiling position or withdraw from the coiling position.
are like Fig. 1, shown in 2; Said second servomotor 12 moves up and down motor cabinet 19 through one and is installed on said moving up and down on the mounting panel 11; Admit defeat shaft 20 of the said second servo electricity is connected with said second ball screw 13 through second shaft coupling 21; Screw mandrel Connection Block 22 about in the of one is spirally connected on said second ball screw 13; Up and down screw mandrel Connection Block 22 is connected with said straight-line guidance structure 26, and said straight-line guidance structure 26 is made up of gathering sill and the slide block that is slidingly connected in this gathering sill, said slide block through screw with said about screw mandrel Connection Block 22 be fixedly connected.Said screw mandrel Connection Block 22 up and down is provided with a wire winding pole Connection Block 23, and said wire winding pole 5 is fixed on this wire winding pole Connection Block 23.When second servomotor 12 rotates; Drive second ball screw 13 and rotate, be spirally connected on it the Connection Block of screw mandrel up and down 22 under the restriction of straight-line guidance structure 26, move along gathering sill is upper and lower; Thereby driving wire winding pole 5 moves between stator upper bottom surface and bottom surface treating; Cooperate rotating in a circumferential direction of rotor calibration 2, form the winding mode of annular, with wire-wound on the teeth between the adjacent duct of stator.
In
present embodiment, the first rotor servomotor 8, the second rotor servomotor 12 are connected with master controller respectively, by the needs of master controller according to coiling, control the rotation of corresponding servomotor.
Claims (5)
1. an external rotor coil winding machine comprises frame, is arranged at the rotor rotation part on the frame; Be arranged at coiling part, the line ball part of rotor rotation part one side, and partly supply the outlet part of line for winding the line, said rotor rotation partly comprises the rotor calibration; Drive the rotor servomotor of this rotor calibration; Said rotor calibration is provided with the rotor placement rack, and said winding section branch comprises wire winding pole, the coiling transmission mechanism that is connected with wire winding pole; It is characterized in that: rectilinear motion was secondary about said coiling transmission mechanism reached by left and right sides rectilinear motion is secondary forms; Said left and right sides rectilinear motion pair is made up of first servomotor, first ball screw and guide post, and said first ball screw arranges that perpendicular to the rotation of said rotor calibration said rectilinear motion pair up and down is installed on one and moves up and down on the mounting panel; The said mounting panel that moves up and down is bolted on said first ball screw; Said rectilinear motion pair up and down is made up of second servomotor, second ball screw and straight-line guidance structure, and second ball screw arranges that perpendicular to said first ball screw said wire winding pole is installed on the said rectilinear motion pair up and down; The control end of said first servomotor, second servomotor and rotor servomotor is connected with master controller, is provided with in the said master controller to have the control of software chip.
2. external rotor coil winding machine according to claim 1; It is characterized in that: the rotation that is parallel to said rotor calibration on the said frame is provided with the slide-and-guide bearing; Said first ball screw and guide post are installed on the said slide-and-guide bearing; Said first servomotor is installed on the said slide-and-guide bearing through a move left and right motor cabinet, and the output shaft of the said first servo electricity clothes is connected with said first ball screw through first shaft coupling.
3. external rotor coil winding machine according to claim 1 is characterized in that: the said mounting panel that moves up and down is provided with Connection Block, and the corresponding said first ball screw place of said Connection Block is provided with screw, and corresponding said guide post place is provided with slip hole.
4. external rotor coil winding machine according to claim 1; It is characterized in that: said second servomotor moves up and down motor cabinet through one and is installed on said moving up and down on the mounting panel; The output shaft of the said second servo electricity clothes is connected with said second ball screw through second shaft coupling; Screw mandrel Connection Block about in the of one is spirally connected on said second ball screw; Up and down the screw mandrel Connection Block is connected with said straight-line guidance structure, and said straight-line guidance structure is made up of gathering sill and the slide block that is slidingly connected in this gathering sill, said slide block through screw with said about the screw mandrel Connection Block be fixedly connected.
5. external rotor coil winding machine according to claim 4 is characterized in that: said screw mandrel Connection Block up and down is provided with a wire winding pole Connection Block, and said wire winding pole is fixed on this wire winding pole Connection Block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101285678A CN102684421A (en) | 2012-04-28 | 2012-04-28 | Outer rotor winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012101285678A CN102684421A (en) | 2012-04-28 | 2012-04-28 | Outer rotor winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102684421A true CN102684421A (en) | 2012-09-19 |
Family
ID=46815931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012101285678A Pending CN102684421A (en) | 2012-04-28 | 2012-04-28 | Outer rotor winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102684421A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103296844A (en) * | 2013-06-26 | 2013-09-11 | 东南大学 | Synchronous die filling mechanism of winding machine |
| CN105356696A (en) * | 2015-11-06 | 2016-02-24 | 江苏本格自动化科技有限公司 | Winding movement mechanism of electric tricycle stator winding machine |
| CN106787517A (en) * | 2016-11-17 | 2017-05-31 | 广东工商职业学院 | A kind of compound motion coil winding machine of large and middle size motor coil |
| CN109742914A (en) * | 2019-02-03 | 2019-05-10 | 深圳市金岷江智能装备有限公司 | automatic assembling system and automatic assembling method |
-
2012
- 2012-04-28 CN CN2012101285678A patent/CN102684421A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103296844A (en) * | 2013-06-26 | 2013-09-11 | 东南大学 | Synchronous die filling mechanism of winding machine |
| CN103296844B (en) * | 2013-06-26 | 2015-02-11 | 东南大学 | Synchronous die filling mechanism of winding machine |
| CN105356696A (en) * | 2015-11-06 | 2016-02-24 | 江苏本格自动化科技有限公司 | Winding movement mechanism of electric tricycle stator winding machine |
| CN106787517A (en) * | 2016-11-17 | 2017-05-31 | 广东工商职业学院 | A kind of compound motion coil winding machine of large and middle size motor coil |
| CN106787517B (en) * | 2016-11-17 | 2023-05-05 | 广东工商职业技术大学 | Composite motion winding machine for large and medium motor coils |
| CN109742914A (en) * | 2019-02-03 | 2019-05-10 | 深圳市金岷江智能装备有限公司 | automatic assembling system and automatic assembling method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108063282B (en) | Direct-drive winding device with drawing-off function | |
| CN102684421A (en) | Outer rotor winding machine | |
| CN107394280A (en) | A kind of three station battery winding equipments | |
| CN107993835A (en) | Transformer Coil Winding Machine | |
| CN203312028U (en) | Multi-station full-automatic wire winding machine | |
| CN102064642A (en) | Horizontal type duplex-winding automatic winding machine | |
| CN109450196B (en) | Coil forming method and system device with arc end and straight line forming oblique angle | |
| CN202126889U (en) | Novel independent motor transmission type wrapping machine | |
| CN202634215U (en) | External rotor winding machine | |
| CN104195682A (en) | Twist-variable yarn two-for-one twister | |
| CN201829345U (en) | Servo motor computer numerical control coiling machine | |
| CN206961967U (en) | A kind of three station battery winding equipments | |
| CN207338119U (en) | A kind of transformer automatic coil winding machine | |
| CN101798033B (en) | Enameled wire winding structure | |
| CN202282702U (en) | Automatic winding machine of iron core of electromobile motor | |
| CN202296563U (en) | Axle-mounted photovoltaic welding strip micro-tension take-up device | |
| CN203983033U (en) | The coil winding machine of coiling Blowing drum heating wire | |
| CN202231575U (en) | Numerical control frequency conversion coil winding machine | |
| CN201937414U (en) | Horizontal automatic winding machine with duplex windings | |
| CN202634214U (en) | Angle pressing device of outer rotor winding machine | |
| CN201703915U (en) | Improved enamelled wire winding structure | |
| CN206966334U (en) | Cable wire drawing machine with clutch wire drawing section | |
| CN204080228U (en) | Yarn becomes twist two-for-one twister | |
| CN2714200Y (en) | Winding machine with multiple standard filtering core | |
| CN204886540U (en) | Simple and easy type variable speed dynamo |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120919 |