CN201937414U - Horizontal automatic winding machine with duplex windings - Google Patents

Horizontal automatic winding machine with duplex windings Download PDF

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Publication number
CN201937414U
CN201937414U CN2011200167497U CN201120016749U CN201937414U CN 201937414 U CN201937414 U CN 201937414U CN 2011200167497 U CN2011200167497 U CN 2011200167497U CN 201120016749 U CN201120016749 U CN 201120016749U CN 201937414 U CN201937414 U CN 201937414U
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CN
China
Prior art keywords
winding
wire
fixed
winding machine
stator
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Expired - Fee Related
Application number
CN2011200167497U
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Chinese (zh)
Inventor
陈文胜
乔庆鸣
唐社林
范琴
刘辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHUHAI CITY YUEMAO LASER EQUIPMENT ENGINEERING Co Ltd
ZHUHAI CITY YUEMAO TECHNOLOGY INDUSTRY Co Ltd
Original Assignee
ZHUHAI CITY YUEMAO LASER EQUIPMENT ENGINEERING Co Ltd
ZHUHAI CITY YUEMAO TECHNOLOGY INDUSTRY Co Ltd
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Priority to CN2011200167497U priority Critical patent/CN201937414U/en
Application granted granted Critical
Publication of CN201937414U publication Critical patent/CN201937414U/en
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Abstract

The utility model discloses a horizontal automatic winding machine with duplex windings, which comprises a positioning component, a winding component, a rotating component and a translating component. The horizontal automatic winding machine is simple in structure, few in mechanical moving components, simple and convenient in control and low in manufacturing cost and has the advantages of low fault rate and long service life. A horizontal fixing mode is convenient in use, simple in operation and stable in wire outlet and winding processes, even wires with larger diameters can be reliably wound by the aid of the winding machine, and good winding effect can be achieved. By the aid of practical application, the horizontal automatic winding machine can meet requirements of wires with lengths ranging from 0.3mm to 1.2mm. Besides, two sets of wire outlet rods are disposed on the winding component, winding operation of two wire loops can be realized simultaneously, the efficiency of the horizontal automatic winding machine is totally doubled by comparing a winding mode of a horizontal automatic winding machine with a single wire loop winding mode, accordingly the problem that operation speed is over low due to horizontal placement is resolved, and the winding machine assuredly meets requirements of production.

Description

Horizontal double winding automatic coil winding machine
Technical field
The utility model relates to a kind of equipment that is used to make motor component, particularly a kind of horizontal double winding automatic coil winding machine that is used for the motor stator automatic winding.
Background technology
Existing motor stator automatic coil winding machine vertical (axis stator setting), the single winding mode coilings of adopting more, outlet mouth moving linearly in wire casing, the coiling action is mainly realized by mechanical structure.Though the vertical coil winding machine threading speed is very fast, but its general only suitable enamelled wire line footpath is less than 0.5 millimeter or following coiling, to line footpath more than 0.5 millimeter, near or greater than 1.0 millimeters big line footpath enamelled wire, vertical coil winding machine outlet difficulty is difficult to or can not coiling goes out to meet the coil of instructions for use.
Summary of the invention
For addressing the above problem, the utility model provides a kind of can carry out coiling, the effective horizontal double winding automatic coil winding machine of coiling to the bigger line in line footpath, and its threading speed also can satisfy the demands.
The utility model is that the technical scheme that its problem of solution is adopted is:
Horizontal double winding automatic coil winding machine comprises: positioning component, and stator is fixed on the positioning component in the mode that the axis is parallel to horizontal plane; Wire-winding unit, wire-winding unit comprise two opposite groups outlet bar dorsad and be used to drive the outlet bar extends out and in the contract drive unit of action; Be used to drive the rotary components that wire-winding unit is clockwise or reverse, described wire-winding unit is fixed on the rotary components; Be used to drive the translation assembly that rotary components and wire-winding unit move horizontally, the path that moves horizontally of wire-winding unit overlaps with the axis of stator.
As preferred embodiment, described rotary components comprises rotating driving device and the hollow shaft that is driven by rotating driving device, and line penetrates from an end of hollow shaft, and described wire-winding unit is fixed on the other end of hollow shaft, and line is drawn from the outlet bar.
As preferred embodiment, first synchronous pulley that described rotating driving device comprises the servomotor that is fixed on the rotary components, rotated by driven by servomotor, drive second synchronous pulley that rotates by first synchronous pulley, described second synchronous pulley is fixed on the hollow shaft.
As preferred embodiment, described second synchronous pulley is fixed in the end position place that hollow axle penetrates, and second synchronous pulley is provided with two cable-through holes that can supply line to pass.
As preferred embodiment, described drive unit comprises the oblique push block on the piston rod that is fixed in the air cylinder device on the rotary components and is connected in air cylinder device, described wire-winding unit comprises that wire-winding unit shell and two groups are fixed in the locational sliding sleeve in wire-winding unit shell both sides, described outlet bar is arranged in the sliding sleeve, the end of outlet bar is connected with radial ball bearing, oblique push block is arranged between the radial ball bearing of two outlet bars, and the both sides of oblique push block are respectively arranged with and the contacted tapered plane in the side of radial ball bearing.
As preferred embodiment, described translation assembly comprises flat underside and is fixed in no thick stick cylinder and two groups of line slideways on the flat underside, two groups of line slideway parallel interval are provided with, and some slide blocks are installed on the line slideway, and described wire-winding unit is fixed on the drive block of slide block and no thick stick cylinder.
As preferred embodiment, the clamping parts that described positioning component comprises stator seat, is fixed in the adjustable cramp on the stator seat and driven by adjustable cramp, the side that described clamping parts and stator are fitted is provided with the stator moulding.
The beneficial effects of the utility model are: the utility model is simple in structure, and mechanical moving element is few, controls easyly, and cost is low, has that failure rate is low, the advantage of long service life; When work, utilize positioning component that stator is fixed, this horizontal fixed form is easy to use, simple to operate, by control translation assembly, the action of rotary components changes the position and the angle of wire-winding unit, further utilize the drive unit of wire-winding unit self that the outlet bar is driven then, can be so that the position of outlet bar changes according to the path that sets, thereby make the wire-wound that passes from the outlet bar to the wire casing of stator, outlet of the present utility model and winding process are stable, even the bigger line in line footpath also can utilize this coil winding machine to carry out reliable coiling work, and can reach good coiling effect, practical application shows that the utility model can satisfy the user demand that scope is the line of 0.3-1.2mm; In addition, because the outlet bar on the wire-winding unit is provided with two groups, therefore it can carry out the coiling work of two coils simultaneously, compare with the coiling of single coil, its efficient improves whole one times, thereby overcome the low excessively problem of the speed of service, guarantee that this coil winding machine can meet the needs of production because of adopting horizontal placement to produce.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples:
Fig. 1 is an overall structure schematic diagram of the present utility model;
Fig. 2 is the structural representation of positioning component;
Fig. 3 is the structural representation of wire-winding unit;
Fig. 4 is the decomposition texture schematic diagram of wire-winding unit;
Fig. 5 is the structural representation of rotary components;
Fig. 6 is the structural representation of translation assembly.
Embodiment
With reference to Fig. 1, horizontal double winding automatic coil winding machine of the present utility model, comprise positioning component 100, wire-winding unit 200, rotary components 300 and translation assembly 400 etc., above-mentioned each assembly cooperates the coiling work that can finish stator winding, in the actual product, stator winding around line be generally enamelled wire.Structure to each assembly is described below.
Positioning component 100, stator 101 is fixed on the positioning component 100 in the mode that the axis is parallel to horizontal plane.The main effect of considering positioning component 100 is that stator 101 is fixed to suitable coiling position, guarantee that stator 101 can be with horizontal setting, for the convenience of operating, the clamping parts 104 that positioning component 100 preferably includes stator seat 102, is fixed in the adjustable cramp 103 on the stator seat 102 and driven by adjustable cramp 103, as shown in Figure 2.Utilize this adjustable cramp 103 can be so that sandwich part spare 104 carries out opening and closing movement easily, when clamping parts 104 were depressed, stator 101 be fixed, and when clamping parts 104 were raised, stator 101 was promptly released.It is fixing better for stator is carried out, clamping parts 104 preferably are provided with stator moulding 105 with the side that stator 101 is fitted, this stator moulding 105 can guarantee that the stator of certain size error can both obtain good pressing and fixing, thereby guarantees that the quality that winds the line is good.
Wire-winding unit 200, wire-winding unit 200 comprise two opposite groups outlet bar 201,202 dorsad and be used to drive outlet bar 201 and 202 extends out and in the contract drive unit 210 of action.The effect of wire-winding unit 200 be outside wire casing, two lines are radially extended out or in contract, the distance that increases or dwindle line and stator 101 axis, when outlet bar 201 and 202 extends out under drive unit 210 effects, line and stator 101 axial line distance increase, reduce with the distance of wire casing, when contracting in outlet bar 201 and 202 is under drive unit 210 effects, the distance of line and stator 101 axis reduces, with the distance increase of wire casing.Can utilize multiple mode to realize the action of contracting in above-mentioned the extending out during practical application, for example can utilize two motors that two outlet bars are carried out displacement control to reach needed effect respectively.But in order to make the structure of Winder comparatively simple, reduce cost of manufacture, simplify control procedure, drive unit 210 preferably includes the oblique push block 212 on air cylinder device 211 that is fixed on the rotary components 300 and the piston rod that is connected in air cylinder device 211, described rotary components 200 comprises that wire-winding unit shell 203 and two groups are fixed in the locational sliding sleeve 204 in wire-winding unit shell 203 both sides and 205, described outlet bar 201,202 are arranged at sliding sleeve 204 closes in 205, outlet bar 201,202 end is connected with radial ball bearing 206 and 207, oblique push block 212 is arranged between the radial ball bearing 206 and 207 of two outlet bars, the both sides of oblique push block 212 are respectively arranged with and the contacted tapered plane in the side of radial ball bearing 206 and 207, shown in the structure among Fig. 3 and Fig. 4.Based on said structure, when oblique push block 212 under the effect of air cylinder device 211 when heart ball bearing moves, the tapered plane on the oblique push block 212 can order about radial ball bearing and outwards move, and extends out thereby drive the outlet bar; When bouncing back under the effect of oblique push block 212 at piston rod, the power that oblique push block 212 acts on the radial ball bearing disappears, and the outlet bar contracts in can be under the reset force that is provided with in addition, and this reset force can utilize the spring assembly of extra setting etc. to provide.
Rotary components 300, be used to drive wire-winding unit 200 clockwise or reverse actions, described wire-winding unit 200 is fixed on the rotary components 300, and the main effect of rotary components 300 in whole coiling process is to allow two lines that pass from the outlet bar enter in two other wire casing after the end face of wire casing outer stator 101 rotates to an angle.With reference to Fig. 5, the hollow shaft 301 that rotary components 300 preferably includes rotating driving device 310 and driven by rotating driving device 310, line penetrates from an end of hollow shaft 301, and described wire-winding unit 200 is fixed on the other end of hollow shaft 301, and line is drawn from outlet bar 201,202.When hollow shaft 301 rotated, wire-winding unit 200 also can rotate thereupon.During practical application, rotating driving device 310 can adopt variety of way to realize, in the present embodiment, rotating driving device 310 comprises the servomotor 311 that is fixed on the rotary components 300, is driven first synchronous pulley 312 that rotates, driven second synchronous pulley 313 that rotates by first synchronous pulley 312 by servomotor 311, and described second synchronous pulley 313 is fixed on the hollow shaft 301.During work, servomotor 311 moves according to control signal, driving first synchronous pulley 312 rotates, 313 actions of second synchronous pulley are rotated thereupon in the same way, because second synchronous pulley 313 is fixed on the hollow shaft 301, the rotation of second synchronous pulley 313 will inevitably drive the rotation of hollow shaft 301, thus the action of control wire-winding unit 200.Second synchronous pulley 313 preferably is fixed in the end position place that hollow shaft 301 lines penetrate, second synchronous pulley 313 is provided with two cable-through holes 314 that can supply line to pass, the line that is used for coiling can enter in the hollow shaft 301 by this cable-through hole 314, and line passes whole piece hollow shaft 301 backs and passes from the outlet bar.This stability that can guarantee outlet for the line mode.
Translation assembly 400 is used to drive rotary components 300 and wire-winding unit 200 moves horizontally, and the path that moves horizontally of wire-winding unit 200 overlaps with the axis of stator 101.Based on translation assembly 400, wire-winding unit 200 can move around in the hole of stator 101, and two lines are sent into respectively in two relative wire casings.The implementation of this translation assembly 400 is varied, wherein as a kind of more excellent execution mode, as shown in Figure 6, translation assembly 400 comprises flat underside 401 and is fixed in no thick stick cylinder 402 and two groups of line slideways 403,404 on the flat underside 401, two groups of line slideway 403,404 parallel interval settings, some slide blocks 405 are installed on the line slideway 403,404, and described wire-winding unit 200 is fixed on the drive block 406 of slide block 405 and no thick stick cylinder.During work, only need control, just can drive the rotary components 300 of translation assembly 400 tops and the translation motion of wire-winding unit 200 no thick stick cylinder 402.
Below with reference to Fig. 1-Fig. 6 workflow of the present utility model is described in detail:
1, two lines for the treatment of coiling penetrate in two cable-through holes 314 of second synchronous pulley 314 of rotary components 300 respectively, enter wire-winding unit 200 through in the hollow shaft 301, and line passes from outlet bar 201 and 202 respectively, waits for coiling;
2, the stator 101 of preparing coiling is put into positioning component 100, pull adjustable cramp 103 and make clamping parts 104 fixed stators 101, wait for coiling;
3, Rodless cylinder 402 moves ahead, and driven rotary assembly 300 and wire-winding unit 200 move ahead thereupon, and wire-winding unit 200 passes the endoporus of stator 101, and the front end face that arrives stator 101 stops, and drives line and enters in the wire casing of stator 101;
4, air cylinder device 211 moves ahead, and the inclined-plane of oblique push block 212 both sides before the cylinder promotes two radial ball bearings 206 and 207 along radially the extending out of stator 101, and stops after driving that outlet bar 201 and 202 and 1 line are outer simultaneously and moving;
5, the angle of servomotor 311 clockwise appointments drives line and stops after the front end face of stator 101 is walked around same angle along circumference;
6, air cylinder device 211 back row, the oblique push block 212 before the cylinder with after row, two radial ball bearings 206 and 207 inwardly contract along the footpath of stator 101, drive outlet bar 201 and 202 and line stop after contracting simultaneously;
7, Rodless cylinder 402 back row, driven rotary assembly 300 and wire-winding unit 200 are with going afterwards, and wire-winding unit 200 is through the endoporus of stators 101, and the rear end face that returns to stator 101 stops, and drives line and enters in another wire casing of stator 101;
8, air cylinder device 211 moves ahead, and the inclined-plane of oblique push block 212 both sides before the cylinder promotes two radial ball bearings 206 and 207 along radially the extending out of stator 101, and drives outlet bar 201 and 202 and line is outer simultaneously stops after moving;
9, servomotor 311 reverses identical angle and gets back to original position, drives line and stops after circumference is oppositely walked around same angle at the rear end face of stator 101;
10, air cylinder device 211 back row, the oblique push block 312 before the cylinder with after row, two radial ball bearings 206 and 207 inwardly contract along the footpath of stator 101, drive outlet bar 201 and 202 and line stop after contracting simultaneously, each assembly is got back to the home position;
11, so far finish a coiling circulation, each assembly repeats 3-10 action continuously, just coiling continuously;
12, after one group of coil winding is finished, the angle of servomotor 311 clockwise (or reverse) appointment, next group coil of beginning coiling;
13, after all coils coiling is all finished, this machine autostop, operating personnel take out the good stator of coiling, put into stator to be wound the line, and press start button, and equipment begins to be next stator coiling.
In gross, coiling work of the present utility model be according to move ahead-extend out-clockwise-in contract-back go-extends out-reverses-in the endless form that contracts carry out.This working method is reliable and stable, and the operation number of components is less, and motion mode is simple, and control is easy to realize.
Execution mode of the present utility model is not restricted to the described embodiments, as long as it reaches technique effect of the present utility model with essentially identical means, all should belong to protection range of the present utility model.

Claims (7)

1. horizontal double winding automatic coil winding machine is characterized in that comprising:
Positioning component (100), stator (101) is fixed on the positioning component (100) in the mode that the axis is parallel to horizontal plane;
Wire-winding unit (200), wire-winding unit (200) comprise two opposite groups outlet bar (201,202) dorsad and be used to drive outlet bar (201,202) extends out and in the contract drive unit (210) of action;
Be used to drive the rotary components (300) that wire-winding unit (200) is clockwise or reverse, described wire-winding unit (200) is fixed on the rotary components (300);
Be used to drive the translation assembly (400) that rotary components (300) and wire-winding unit (200) move horizontally, the path that moves horizontally of wire-winding unit (200) overlaps with the axis of stator (101).
2. horizontal double winding automatic coil winding machine according to claim 1, it is characterized in that described rotary components (300) comprises rotating driving device (310) and the hollow shaft (301) that is driven by rotating driving device (310), line penetrates from an end of hollow shaft (301), described wire-winding unit (200) is fixed on the other end of hollow shaft (301), and line is drawn from outlet bar (201,202).
3. horizontal double winding automatic coil winding machine according to claim 2, it is characterized in that described rotating driving device (310) comprises the servomotor (311) that is fixed on the rotary components (300), driven first synchronous pulley (312) that rotates, driven second synchronous pulley (313) that rotates by first synchronous pulley (312) by servomotor (311), described second synchronous pulley (313) is fixed on the hollow shaft (301).
4. horizontal double winding automatic coil winding machine according to claim 3, it is characterized in that described second synchronous pulley (313) is fixed in the end position place that hollow shaft (301) line penetrates, second synchronous pulley (313) is provided with two cable-through holes (314) that can supply line to pass.
5. a kind of horizontal double winding automatic coil winding machine according to claim 1, it is characterized in that described drive unit (210) comprises the oblique push block (212) on air cylinder device (211) that is fixed on the rotary components (300) and the piston rod that is connected in air cylinder device (211), described coiling is changeed assembly (200) and is comprised that wire-winding unit shell (203) and two groups are fixed in the locational sliding sleeve (204 in wire-winding unit shell (203) both sides, 205), described outlet bar (201,202) be arranged at sliding sleeve (204,205) in, outlet bar (201,202) end is connected with radial ball bearing (206,207), oblique push block (212) is arranged at the radial ball bearing (206 of two outlet bars, 207) between, the both sides of oblique push block (212) are respectively arranged with and radial ball bearing (206,207) the contacted tapered plane in side.
6. a kind of horizontal double winding automatic coil winding machine according to claim 1, it is characterized in that described translation assembly (400) comprises flat underside (401) and is fixed in no thick stick cylinder (402) and two groups of line slideways (403,404) on the flat underside (401), two groups of line slideways (403,404) parallel interval setting, line slideway is equipped with some slide blocks (405) on (403,404), and described wire-winding unit (200) is fixed on the drive block (406) of slide block (405) and no thick stick cylinder.
7. a kind of horizontal double winding automatic coil winding machine according to claim 1, it is characterized in that the clamping parts (104) that described positioning component (100) comprises stator seat (102), is fixed in the adjustable cramp (103) on the stator seat (102) and driven by adjustable cramp (103), described clamping parts (104) are provided with stator moulding (105) with the side that stator (101) is fitted.
CN2011200167497U 2011-01-19 2011-01-19 Horizontal automatic winding machine with duplex windings Expired - Fee Related CN201937414U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200167497U CN201937414U (en) 2011-01-19 2011-01-19 Horizontal automatic winding machine with duplex windings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200167497U CN201937414U (en) 2011-01-19 2011-01-19 Horizontal automatic winding machine with duplex windings

Publications (1)

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CN201937414U true CN201937414U (en) 2011-08-17

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CN2011200167497U Expired - Fee Related CN201937414U (en) 2011-01-19 2011-01-19 Horizontal automatic winding machine with duplex windings

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064642A (en) * 2011-01-19 2011-05-18 珠海市粤茂科技实业有限公司 Horizontal type duplex-winding automatic winding machine
CN110880411A (en) * 2019-11-26 2020-03-13 爱菲力斯(深圳)科技有限公司 Small-inner-diameter planar coil winding device
CN110880411B (en) * 2019-11-26 2024-04-26 爱菲力斯(深圳)科技有限公司 Small-inner-diameter plane coil winding device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064642A (en) * 2011-01-19 2011-05-18 珠海市粤茂科技实业有限公司 Horizontal type duplex-winding automatic winding machine
CN110880411A (en) * 2019-11-26 2020-03-13 爱菲力斯(深圳)科技有限公司 Small-inner-diameter planar coil winding device
CN110880411B (en) * 2019-11-26 2024-04-26 爱菲力斯(深圳)科技有限公司 Small-inner-diameter plane coil winding device

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110817

Termination date: 20120119