CN206135570U - A spiral induction motor - Google Patents

A spiral induction motor Download PDF

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Publication number
CN206135570U
CN206135570U CN201621130327.1U CN201621130327U CN206135570U CN 206135570 U CN206135570 U CN 206135570U CN 201621130327 U CN201621130327 U CN 201621130327U CN 206135570 U CN206135570 U CN 206135570U
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China
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stator
spiral
induction motor
rotor
housing
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CN201621130327.1U
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王培欣
吴伟
司高杰
石利颖
司纪凯
谢璐佳
张露锋
赵素珍
郭有权
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Zhengzhou Runhua Intelligent Equipment Co ltd
Henan University of Technology
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Zhengzhou Runhua Intelligent Equipment Co ltd
Henan University of Technology
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Abstract

本实用新型公开了一种螺旋感应电机,包括一个可以产生螺旋运动磁场的定子和一个活动设置在定子中、在螺旋运动磁场作用下做螺旋运动的转子;定子包括螺旋状的定子铁芯和定子绕组线圈,定子铁芯内设置有沿轴向开设的容纳槽,定子绕组线圈嵌装在容纳槽中;转子包括运动轴,运动轴上设置有转子铁芯,转子铁芯上覆盖有导电层。导电层、转子铁芯、运动轴同轴。本实用新型的螺旋感应电机通入三相电工作时,根据电机定子螺旋状结构,定子将产生螺旋状的运动磁场,最终在转子上产生一个螺旋状的力矩,转子做螺旋运动。本实用新型的螺旋感应电机采用感应电机结构,具有结构简单,价格便宜等优点。

The utility model discloses a spiral induction motor, which comprises a stator capable of generating a spiral motion magnetic field and a rotor which is movably arranged in the stator and performs spiral motion under the action of the spiral motion magnetic field; the stator includes a spiral stator iron core and a stator For the winding coil, the stator core is provided with an axially opened accommodation groove, and the stator winding coil is embedded in the accommodation groove; the rotor includes a movement shaft, on which a rotor iron core is arranged, and the rotor iron core is covered with a conductive layer. The conductive layer, the rotor iron core, and the movement shaft are coaxial. When the spiral induction motor of the utility model is connected to three-phase electricity and works, according to the spiral structure of the motor stator, the stator will generate a spiral moving magnetic field, and finally generate a spiral torque on the rotor, and the rotor will perform spiral motion. The spiral induction motor of the utility model adopts an induction motor structure and has the advantages of simple structure and low price.

Description

一种螺旋感应电机A spiral induction motor

技术领域technical field

本实用新型涉及一种电机,尤其涉及一种螺旋感应电机。The utility model relates to a motor, in particular to a spiral induction motor.

背景技术Background technique

在生产加工行业中,使用的螺旋钻床、螺旋输送机、螺旋压缩机、塑料挤出机及螺旋泵等装置的驱动电机,都需要驱动轴做螺旋运动。传统技术通过多台电机的机械性组合,来实现驱动轴进行螺旋运动,传统技术中的解决方案不仅控制方式相当复杂,而且还需要很多价值昂贵、体积庞大且笨重的机械传动装置。此外,由于传动组件及轴承均承受较大的轴向力,导致这些组件的机械磨损相当大,设备损耗严重。In the production and processing industry, the drive motors of devices such as auger drilling machines, screw conveyors, screw compressors, plastic extruders, and screw pumps all need to drive the shaft to perform screw motion. The traditional technology realizes the helical motion of the drive shaft through the mechanical combination of multiple motors. The solution in the traditional technology is not only quite complicated in the control method, but also requires a lot of expensive, bulky and cumbersome mechanical transmission devices. In addition, since the transmission components and bearings bear large axial force, the mechanical wear of these components is quite large, and the equipment loss is serious.

公开号为CN101312814的实用新型专利《具有内置式直线一旋转直接驱动装置的塑料注射成型机》公开了一种包括电动旋转驱动装置、电动直线驱动装置、输出轴等的塑料注射成型机,其旋转驱动装置与直线驱动装置共用一个罐形外转子,罐形外转子与输出轴固定相连,直线电机的空心圆柱形定子的主要部分布置在罐形外转子的内腔中,旋转电机的定子以与直线电机的空心圆柱形定子固定相连的方式布置在直线电机的空心圆柱形定子的内部。所述装置的旋转电机与直线电机的定子绕组布置在一个罐形外转子上,由于外转子直接驱动输出轴,造成转动惯量大,轴承磨损严重。同时公开的实用新型专利还存在机械结构复杂、加工费用很高、装置体积大、使用不便的缺点。The utility model patent "Plastic Injection Molding Machine with Built-in Linear-Rotary Direct Drive Device" with publication number CN101312814 discloses a plastic injection molding machine including an electric rotary drive device, an electric linear drive device, an output shaft, etc., and its rotation The drive device and the linear drive share a pot-shaped outer rotor, which is fixedly connected to the output shaft. The main part of the hollow cylindrical stator of the linear motor is arranged in the inner cavity of the pot-shaped outer rotor. The stator of the rotary motor is connected with the The hollow cylindrical stator of the linear motor is fixedly arranged inside the hollow cylindrical stator of the linear motor. The stator windings of the rotary motor and the linear motor of the device are arranged on a pot-shaped outer rotor. Since the outer rotor directly drives the output shaft, the moment of inertia is large and the bearing wear is serious. At the same time, the disclosed utility model patent also has the disadvantages of complex mechanical structure, high processing cost, large device volume and inconvenient use.

实用新型内容Utility model content

本实用新型提供一种螺旋感应电机,能够驱动负载做螺旋运动,且该电机的输出螺距可调,具有结构简单、成本较低、使用方便等优点,有效解决了现有技术中的缺点。The utility model provides a helical induction motor, which can drive a load to do a helical motion, and the output pitch of the motor can be adjusted.

为了实现上述目的,本实用新型技术按照以下方式实现:In order to achieve the above object, the technology of the utility model is realized in the following manner:

一种螺旋感应电机,包括一个可以产生螺旋运动磁场的定子和一个活动设置在定子中、在螺旋运动磁场作用下做螺旋运动的转子;所述定子包括螺旋状的定子铁芯和设置于定子铁芯内的定子绕组线圈,所述定子铁芯内设置有沿轴向开设的容纳槽,所述定子绕组线圈嵌装在容纳槽中;所述转子包括运动轴,所述运动轴上设置有转子铁芯,所述转子铁芯上覆盖有导电层。导电层、转子铁芯、运动轴同轴。A spiral induction motor includes a stator capable of generating a spiral magnetic field and a rotor that is movably arranged in the stator and performs spiral motion under the action of the spiral magnetic field; the stator includes a spiral stator core and a stator iron core The stator winding coil in the core, the stator core is provided with an accommodation slot opened in the axial direction, the stator winding coil is embedded in the accommodation slot; the rotor includes a movement shaft, and the movement shaft is provided with a rotor An iron core, the rotor iron core is covered with a conductive layer. The conductive layer, the rotor iron core, and the movement shaft are coaxial.

作为对上述技术方案的改进,所述螺旋感应电机还包括外壳,所述外壳的内壁沿轴向设置有定位销,所述定子铁芯的外周相应开设有定位槽,所述定子铁芯通过定位销、定位槽的配合卡装在外壳的内腔中。As an improvement to the above technical solution, the helical induction motor also includes a casing, the inner wall of the casing is provided with positioning pins in the axial direction, and the outer circumference of the stator core is correspondingly provided with positioning grooves, and the stator core is positioned by The matching snap of the pin and the positioning groove is installed in the inner cavity of the shell.

作为对上述技术方案的改进,所述外壳的两端设置有固定片,所述固定片对应设置有调节连接孔,所述定子铁芯的两端设置有调节螺栓,所述定子铁芯通过调节螺栓和调节连接孔的配合连接在固定片上。As an improvement to the above technical solution, the two ends of the housing are provided with fixing pieces, the fixing pieces are correspondingly provided with adjustment connection holes, the two ends of the stator core are provided with adjustment bolts, and the stator core is adjusted The cooperation of the bolt and the adjustment connection hole is connected on the fixed piece.

作为对上述技术方案的改进,所述外壳的两端设置有内置转轴孔的端盖,所述端盖通过连接螺栓、连接螺栓孔的旋接固定连接在外壳上;所述转轴孔内设置有轴承,所述运动轴通过轴承活动架设在端盖上。所述转子转轴通过轴承与端盖活动连接,能够做螺旋运动。As an improvement to the above technical solution, both ends of the housing are provided with end caps with built-in shaft holes, and the end caps are fixedly connected to the housing by screwing connection bolts and bolt holes; the shaft holes are provided with a bearing, and the moving shaft is movably erected on the end cover through the bearing. The rotor shaft is movably connected with the end cover through a bearing, and can perform spiral motion.

作为对上述技术方案的改进,所述外壳的两端设置有固定片,所述固定片对应设置有调节连接孔,所述端盖上在与调节连接孔对应的位置上设置有端盖连接孔,所述定子铁芯的两端设置有调节螺栓,所述调节螺栓通过调节连接孔、端盖连接孔与端盖固定连接。As an improvement to the above technical solution, the two ends of the housing are provided with fixing pieces, the fixing pieces are correspondingly provided with adjustment connection holes, and the end cover is provided with end cover connection holes at positions corresponding to the adjustment connection holes , the two ends of the stator core are provided with adjusting bolts, and the adjusting bolts are fixedly connected to the end cover through the adjusting connection hole and the end cover connection hole.

作为对上述技术方案的改进,所述外壳底部设置有基座,所述外壳的上部分设有接线盒和吊环。As an improvement to the above technical solution, a base is provided at the bottom of the housing, and a junction box and a suspension ring are provided at the upper part of the housing.

与现有技术相比,本实用新型的技术方案产生的积极效果如下:Compared with the prior art, the positive effects produced by the technical solution of the utility model are as follows:

该实用新型螺旋感应电机通电工作时,该电机定子绕组线圈通入多相交流电后,沿定子铁心螺旋方向产生行波磁场,由于定子铁心是螺旋状的,所以产生的磁场为螺旋行波磁场。根据电磁感应定律,转子将在电磁力的作用下做螺旋运动。本实用新型采用简单的结构,实现了螺旋运动,电机具有结构简单,价格便宜等优点。When the utility model spiral induction motor is energized and working, the stator winding coil of the motor is fed with multi-phase alternating current, and a traveling wave magnetic field is generated along the spiral direction of the stator core. Since the stator core is helical, the generated magnetic field is a spiral traveling wave magnetic field. According to the law of electromagnetic induction, the rotor will do spiral motion under the action of electromagnetic force. The utility model adopts a simple structure to realize the spiral movement, and the motor has the advantages of simple structure and low price.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2为本实用新型的半剖结构示意图;Fig. 2 is a schematic diagram of a half-section structure of the utility model;

图3为本实用新型中外壳的结构示意图;Fig. 3 is the structural representation of shell in the utility model;

图4为本实用新型中端盖、转子和定子安装结构示意图;Fig. 4 is a schematic diagram of the installation structure of the end cover, the rotor and the stator in the utility model;

图5为本实用新型中端盖结构示意图;Fig. 5 is a schematic diagram of the structure of the end cap in the utility model;

图6为本实用新型中转子结构示意图;Fig. 6 is a schematic diagram of the structure of the rotor in the utility model;

图7为本实用新型中定子铁芯结构示意图。Fig. 7 is a structural schematic diagram of the stator core in the utility model.

图中:1、外壳;2、接线盒;3、吊环;4、端盖;5、运动轴;6、基座;7、连接螺栓;8、轴承;9、定子铁芯;10、端盖连接孔;11、定位槽;12、容纳槽;13、转子铁芯;14、定子绕组线圈;15、16定子铁芯的两端;17、连接螺栓孔;18、定位销;19、固定片;21、调节螺栓;22、导电层;23、转轴孔;24、调节连接孔。In the figure: 1. Shell; 2. Junction box; 3. Lifting ring; 4. End cover; 5. Motion shaft; 6. Base; 7. Connecting bolt; 8. Bearing; 9. Stator core; 10. End cover Connection hole; 11, positioning slot; 12, accommodation slot; 13, rotor core; 14, stator winding coil; 15, 16 both ends of stator core; 17, connecting bolt hole; 18, positioning pin; 19, fixed piece ; 21. Adjusting bolt; 22. Conductive layer; 23. Shaft hole; 24. Adjusting connection hole.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work, any modifications, equivalent replacements, improvements, etc., shall be included in the protection of the present utility model. within range.

如图1—7所示,本实用新型的螺旋感应电机,至少包括一个可以产生螺旋运动磁场的定子和一个活动设置在定子中、在螺旋运动磁场作用下做螺旋运动的转子。As shown in Figures 1-7, the helical induction motor of the present invention at least includes a stator capable of generating a helical motion magnetic field and a rotor that is movably arranged in the stator and performs helical motion under the action of the helical motion magnetic field.

所述定子包括螺旋状的定子铁芯9和设置于定子铁芯9内的定子绕组线圈14,所述定子铁芯9内设置有沿轴向开设的容纳槽12,所述定子绕组线圈14嵌装在容纳槽12中。The stator includes a helical stator core 9 and a stator winding coil 14 arranged in the stator core 9, the stator core 9 is provided with an accommodating slot 12 opened in the axial direction, and the stator winding coil 14 is embedded Installed in the receiving groove 12.

所述转子包括运动轴5,所述运动轴5上设置有转子铁芯13,所述转子铁芯13上覆盖有导电层22。导电层22、转子铁芯13、运动轴5同轴。The rotor includes a motion shaft 5 , on which a rotor core 13 is arranged, and a conductive layer 22 is covered on the rotor core 13 . The conductive layer 22, the rotor core 13, and the motion shaft 5 are coaxial.

所述螺旋感应电机还包括外壳1,所述外壳1的内壁沿轴向设置有定位销18,所述定子铁芯9的外周相应开设有定位槽11,所述定子铁芯9通过定位销18、定位槽11的配合卡装在外壳1的内腔中。The helical induction motor also includes a housing 1, the inner wall of the housing 1 is provided with positioning pins 18 in the axial direction, and the outer circumference of the stator core 9 is correspondingly provided with a positioning groove 11, and the stator core 9 passes through the positioning pins 18. 1. The fit of the positioning groove 11 is snapped into the inner cavity of the shell 1 .

所述外壳1的两端设置有固定片19,所述固定片19对应设置有调节连接孔24,所述定子铁芯9的两端15、16设置有调节螺栓21,所述定子铁芯9通过调节螺栓21和调节连接孔24的配合连接在固定片19上。Both ends of the housing 1 are provided with fixing pieces 19, and the fixing pieces 19 are correspondingly provided with adjustment connection holes 24, and the two ends 15, 16 of the stator core 9 are provided with adjusting bolts 21, and the stator core 9 It is connected to the fixed piece 19 through the cooperation of the adjusting bolt 21 and the adjusting connection hole 24 .

所述外壳1的两端设置有内置转轴孔23的端盖4,所述端盖4通过连接螺栓7、连接螺栓孔17的旋接固定连接在外壳1上;所述转轴孔23内设置有轴承8,所述运动轴5通过轴承8活动架设在端盖4上。所述转子转5轴通过轴承8与端盖4活动连接,能够做螺旋运动。Both ends of the housing 1 are provided with end caps 4 with built-in shaft holes 23, and the end caps 4 are fixedly connected to the housing 1 by connecting bolts 7 and bolt holes 17; the shaft holes 23 are provided with Bearing 8, the moving shaft 5 is movably erected on the end cover 4 through the bearing 8. The 5-axis of the rotor is movably connected with the end cover 4 through the bearing 8, and can perform spiral motion.

所述外壳1的两端设置有固定片19,所述固定片19对应设置有调节连接孔24,所述端盖4上在与调节连接孔24对应的位置上设置有端盖连接孔10,所述定子铁芯9的两端15、16设置有调节螺栓21,所述调节螺栓21通过调节连接孔24、端盖连接孔10与端盖4固定连接。Both ends of the housing 1 are provided with fixing pieces 19, and the fixing piece 19 is correspondingly provided with an adjustment connection hole 24, and the end cover 4 is provided with an end cover connection hole 10 at a position corresponding to the adjustment connection hole 24, The two ends 15 and 16 of the stator core 9 are provided with adjusting bolts 21 , and the adjusting bolts 21 are fixedly connected to the end cover 4 through the adjusting connection hole 24 and the end cover connection hole 10 .

所述外壳1底部设置有基座6,所述外壳1的上部分设有接线盒2和吊环3。A base 6 is provided at the bottom of the housing 1 , and a junction box 2 and a suspension ring 3 are provided at the upper part of the housing 1 .

该实用新型螺旋感应电机通电工作时,该电机定子绕组线圈通入多相交流电后,沿定子铁心螺旋方向产生行波磁场,由于定子铁心是螺旋状的,所以产生的磁场为螺旋行波磁场。根据电磁感应定律,转子将在电磁力的作用下做螺旋运动。本实用新型采用简单的结构,实现了螺旋运动,电机具有结构简单,价格便宜等优点。When the utility model spiral induction motor is energized and working, the stator winding coil of the motor is fed with multi-phase alternating current, and a traveling wave magnetic field is generated along the spiral direction of the stator core. Since the stator core is helical, the generated magnetic field is a spiral traveling wave magnetic field. According to the law of electromagnetic induction, the rotor will do spiral motion under the action of electromagnetic force. The utility model adopts a simple structure to realize the spiral movement, and the motor has the advantages of simple structure and low price.

Claims (6)

1.一种螺旋感应电机,其特征在于:包括一个可以产生螺旋运动磁场的定子和一个活动设置在定子中、在螺旋运动磁场作用下做螺旋运动的转子;所述定子包括螺旋状的定子铁芯和设置于定子铁芯内的定子绕组线圈,所述定子铁芯内设置有沿轴向开设的容纳槽,所述定子绕组线圈嵌装在容纳槽中;所述转子包括运动轴,所述运动轴上设置有转子铁芯,所述转子铁芯上覆盖有导电层。1. A helical induction motor, characterized in that: comprise a stator that can produce a helical motion magnetic field and a rotor that is movably arranged in the stator and performs a helical motion under the effect of a helical motion magnetic field; the stator includes a helical stator iron The core and the stator winding coils arranged in the stator core, the stator core is provided with an accommodation slot opened along the axial direction, the stator winding coil is embedded in the accommodation slot; the rotor includes a moving shaft, the A rotor iron core is arranged on the moving shaft, and the rotor iron core is covered with a conductive layer. 2.根据权利要求1所述的螺旋感应电机,其特征在于:所述螺旋感应电机还包括外壳,所述外壳的内壁沿轴向设置有定位销,所述定子铁芯的外周相应开设有定位槽,所述定子铁芯通过定位销、定位槽的配合卡装在外壳的内腔中。2. The helical induction motor according to claim 1, characterized in that: the helical induction motor also includes a casing, the inner wall of the casing is provided with positioning pins along the axial direction, and the outer circumference of the stator core is provided with positioning pins correspondingly. groove, and the stator core is snapped into the inner cavity of the shell through the cooperation of the positioning pin and the positioning groove. 3.根据权利要求2所述的螺旋感应电机,其特征在于:所述外壳的两端设置有固定片,所述固定片对应设置有调节连接孔,所述定子铁芯的两端设置有调节螺栓,所述定子铁芯通过调节螺栓和调节连接孔的配合连接在固定片上。3. The spiral induction motor according to claim 2, characterized in that: the two ends of the housing are provided with fixing pieces, the fixing pieces are correspondingly provided with adjustment connection holes, and the two ends of the stator core are provided with adjustment holes. Bolts, the stator core is connected to the fixed piece through the cooperation of the adjusting bolts and the adjusting connection holes. 4.根据权利要求3所述的螺旋感应电机,其特征在于:所述外壳的两端设置有内置转轴孔的端盖,所述端盖通过连接螺栓、连接螺栓孔的旋接固定连接在外壳上;所述转轴孔内设置有轴承,所述运动轴通过轴承活动架设在端盖上。4. The spiral induction motor according to claim 3, characterized in that: the two ends of the housing are provided with end covers with built-in shaft holes, and the end covers are fixedly connected to the housing by connecting bolts and connecting bolt holes. Above; the shaft hole is provided with a bearing, and the motion shaft is movably erected on the end cover through the bearing. 5.根据权利要求4所述的螺旋感应电机,其特征在于:所述外壳的两端设置有固定片,所述固定片对应设置有调节连接孔,所述端盖上在与调节连接孔对应的位置上设置有端盖连接孔,所述定子铁芯的两端设置有调节螺栓,所述调节螺栓通过调节连接孔、端盖连接孔与端盖固定连接。5. The spiral induction motor according to claim 4, characterized in that: the two ends of the housing are provided with fixing pieces, and the fixing piece is correspondingly provided with an adjustment connection hole, and the end cover is corresponding to the adjustment connection hole. An end cover connection hole is provided at the position of the stator core, and adjustment bolts are provided at both ends of the stator core, and the adjustment bolt is fixedly connected with the end cover through the adjustment connection hole and the end cover connection hole. 6.根据权利要求4所述的螺旋感应电机,其特征在于:所述外壳底部设置有基座,所述基座与外壳一体结构;所述外壳的上部分设有接线盒和吊环。6. The helical induction motor according to claim 4, characterized in that: the bottom of the housing is provided with a base, and the base and the housing are integrally structured; the upper part of the housing is provided with a junction box and a suspension ring.
CN201621130327.1U 2016-10-18 2016-10-18 A spiral induction motor Expired - Fee Related CN206135570U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109713842A (en) * 2019-02-22 2019-05-03 深圳盛世电梯有限公司 A kind of outer rotor screw motor and transmission mechanism
CN110556997A (en) * 2019-09-20 2019-12-10 深圳市万至达电机制造有限公司 Single-phase brushless high-speed motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109713842A (en) * 2019-02-22 2019-05-03 深圳盛世电梯有限公司 A kind of outer rotor screw motor and transmission mechanism
CN110556997A (en) * 2019-09-20 2019-12-10 深圳市万至达电机制造有限公司 Single-phase brushless high-speed motor

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