CN105502082A - Precision wire-arranging windmill type take-up machine - Google Patents

Precision wire-arranging windmill type take-up machine Download PDF

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Publication number
CN105502082A
CN105502082A CN201511004897.6A CN201511004897A CN105502082A CN 105502082 A CN105502082 A CN 105502082A CN 201511004897 A CN201511004897 A CN 201511004897A CN 105502082 A CN105502082 A CN 105502082A
Authority
CN
China
Prior art keywords
machine
wire
take
admission machine
arranging
Prior art date
Application number
CN201511004897.6A
Other languages
Chinese (zh)
Inventor
张谊马
Original Assignee
张谊马
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张谊马 filed Critical 张谊马
Priority to CN201511004897.6A priority Critical patent/CN105502082A/en
Publication of CN105502082A publication Critical patent/CN105502082A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/14Pulleys, rollers, or rotary bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/24Guides for filamentary materials; Supports therefor with wear-resistant surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H67/00Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
    • B65H67/04Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
    • B65H67/044Continuous winding apparatus for winding on two or more winding heads in succession
    • B65H67/052Continuous winding apparatus for winding on two or more winding heads in succession having two or more winding heads arranged in parallel to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2401/00Materials used in construction, properties thereof
    • B65H2401/10Materials
    • B65H2401/15Metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2551/00Means for control to be used by operator; User interfaces
    • B65H2551/10Command input means
    • B65H2551/18Graphical interactive displays; Mouses; Touchscreens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/36Wires

Abstract

The invention relates to the technical field of automatic take-up, and is mainly applied to a spring steel wire stabilizing treatment production line and a pre-stress steel wire production line. The invention specifically discloses a precision wire-arranging windmill type take-up machine which comprises a wire guide device, a wire-arranging machine and a take-up machine, wherein the wire guide device comprises a wire supporting rack and two guide wire slots; a plurality of transverse rollers and vertical rollers are mounted in the guide wire slots; the wire-arranging machine comprises a supporting base, a motor positioned in the supporting base, a transmission shaft connected to the motor, a guide rail positioned above the supporting base and a wire-arranging device capable of sliding on the guide rail; and the take-up machine comprises a rack, a rotary body mounted on the rack and a take-up plate. The precision wire-arranging windmill type take-up machine has the advantages that the structure is compact, the problems of un-tight take-up, irregular wire arranging and disordered wires during high-speed wire paying-off are solved, the product packaging external appearance is improved, the use is convenient, the production efficiency is improved, the production cost is reduced, and online once winding and take-up is realized.

Description

Precise wire arrangement windmill type admission machine
Technical field
The present invention relates to automatic takeup technical field, refer to a kind of precise wire arrangement windmill type admission machine especially.
Background technology
In prior art, admission machine is the uneven take-up of a kind of level, and discharger of metal wires structure does not have, and unloads line by artificial dismounting drum, the steel wire of closing quotation is irregular, high speed unwinding can not be put out or frequent random line affects production efficiency, transports easy random line, is inconvenient to use, for products export client, only do secondary to be at present wound around, by manually completing, cost is higher and production efficiency is low.
Summary of the invention
The object of this invention is to provide a kind of precise wire arrangement windmill type admission machine, compact conformation, solve take-up not closely, winding displacement irregular and high speed unwinding time random line problem, enhance productivity, reduce productive costs, realize once being wound around take-up online.
To achieve these goals, present invention employs following technical scheme: precise wire arrangement windmill type admission machine, comprises wire installation, cable machine, admission machine;
Described wire installation comprises and holds coil holder, two metallic channels; Multiple barrel roll and perpendicular roller are installed in described metallic channel;
Described cable machine comprises bearing, is positioned at the motor of bearing, the transmission shaft be connected with motor, be positioned at guide rail above bearing, can at the bus cable device of slide on rails;
Described admission machine comprises frame, rack-mounted swivel, take-up reel.
Wherein, described metallic channel is built with apparatus for transmitting signal and shellproof anti-random device.
Wherein, described admission machine is equipped with touch-screen, Programmable Logic Controller and frequency converter, servomotor and sensor are equipped with in inside.
Wherein, described admission machine is other is provided with the operation readiness case that can complete location, discharging, closing quotation, crawl.
Wherein, described transmission shaft is connected by chain with take-up reel.
Wherein, the material of described barrel roll and perpendicular roller is the Cr12MoV through vacuum quenching process.
Wherein, described take-up reel is two and is contained in a frame.
Beneficial effect of the present invention: have the functions such as automatic takeup, automatic winding displacement, automatic discharging, take-up is tight, and winding displacement is neat, is convenient to transport, easy to use, specious, solves the problem of the not random line of domestic tubular pile wire high speed unwinding.
Accompanying drawing explanation
In order to be illustrated more clearly in embodiment of the present invention technical scheme, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only that the present invention is in order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, below the accompanying drawing used required in p-embodiment or description of the prior art is briefly described, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present invention;
Fig. 2 is plan structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Precise wire arrangement windmill type admission machine as shown in Fig. 1 ~ 2, comprises wire installation 1, cable machine 2, admission machine 3;
Described wire installation 1 comprises and holds coil holder 11, two metallic channels 12; In described metallic channel 12, multiple barrel roll 13 and perpendicular roller 14 are installed;
Described cable machine 2 comprises bearing 21, is positioned at the motor 26 of bearing 21, the transmission shaft 25 be connected with motor 26, the bus cable device 23 that is positioned at guide rail 22 above bearing 21, can slides on guide rail 22;
Described admission machine 3 comprises frame 31, the swivel 32 be arranged in frame 31, take-up reel 33.
Described admission machine 3 is equipped with touch-screen, and Programmable Logic Controller and frequency converter, servomotor and sensor are equipped with in inside.
Described admission machine 3 is other is provided with an operation readiness case, can complete the actions such as location, discharging, closing quotation, crawl at ordinary times, handled easily person.
Described transmission shaft 25 is connected by chain 4 with take-up reel 33.
Metallic channel 12 line inlet port is corresponding with shears outlet, has a guide roller to erect in centre, be convenient to accurate importing during reinforcing bar entrance in the middle of two line inlet ports, and has the effect that protection reinforcing bar does not scratch.In whole wire installation 1, all arrange multiple perpendicular roller 14 and barrel roll 13, do not scratch when protection reinforcing bar runs.Metallic channel 12 is broadened by narrow, makes cable machine 2 have enough swing spaces.
The material of described barrel roll 13 and perpendicular roller 14 is Cr12MoV, and vacuum quenching process improves resistance to abrasion and the hardness of guide roller to greatest extent.
Metallic channel 12 built with apparatus for transmitting signal, when reinforcing bar moves to this device and through out-of-date, energizing signal, completes the signal transmission of admission machine 3 timing.
Metallic channel 12, built with shellproof anti-random device, time out of service, because the flexible outside ejection of reinforcing bar self extends reinforcing bar, causes shutting down the random line of rear last a few circle reinforcing bar or ejection, makes whole dish 1/3 enclose left and right reinforcing bar loose.Now shellproof anti-random device plays reliable and effective effect after a shutdown, prevents reinforcing bar to eject and random line phenomenon.
Cable machine 2 main driving axle 25 adopts rolling ball-screw to make, and its mechanical characteristics is very reliable.Under the power of main driving axle 25, bus cable device is reciprocating, and carries out program operation according to the diameter of reinforcing bar, thus makes reinforcing bar marshalling on cable machine 2.Before reinforcing bar enters admission machine 3 by bus cable device 23, the guide groove between admission machine 3 and cable machine 2 opens automatically, has connected the locus between admission machine 3 and cable machine 2, makes reinforcing bar enter the rear automatic drawing back of admission machine 3 smoothly.
Reinforcing bar enters admission machine 3 connection jaws and is about 200mm, and is clamped by the jaw of admission machine 3 connection jaws, and admission machine 3 starts simultaneously, and jaw adopts alloy tool steel to make, and vacuum quenching improves the longest period of service of jaw to greatest extent.
Admission machine 3 adopts the mode of hydraulic stripper to carry out discharging, and after reinforcing bar of having packed, primer fluid pressing system starts discharging, and hydraulic efficiency pressure system adopts Beijing China moral hydraulic fittings, and oil cylinder adopts inlet seal part.
Admission machine 3 has automatic positioning function, after namely unsnatching material at every turn, regains rewinding frame, presses navigation button, and admission machine 3 automatically rotates and incoming line is aimed at cable machine 2 line outlet, guarantees that wiring is accurate.
Implementation process:
A, reinforcing bar enter metallic channel 12, make its ahead power opening signal transfer device, the run signal detected is passed to admission machine 3, now admission machine 3 self is in pretension and prepares running state, timing run signal brings into operation, and admission machine 3 starts, and carries out tension force take-up operation.
B, cable machine 2 start when admission machine 3 brings into operation simultaneously, start program winding displacement.
C, when receiving full line switch plate, shellproof anti-random device and brake gear start, and eliminate the inertia of stop disc, and prevent reinforcing bar from ejecting or random line.
D, adopting the mode of crawl to rotate take-up reel 33, make reinforcing bar afterbody be in 200mm before shellproof anti-random device, carry out the reinforcing bar in packing dish, packs the reinforcing bar stayed in metallic channel 12 in reserved two positions, place.
E, tangle the upper packed reinforcing bar of dish with driving, crawl discharging button, rewinding frame is opened in the action of hydraulic efficiency pressure system oil cylinder, reduces rewinding dish internal diameter simultaneously, releases packed reinforcing bar, complete discharging.
F, crawl rewinding button, regain the rewinding dish opened.
G, crawl navigation button, admission machine 3 rotates to be in automatically treats running state.
In Production for Steel Wire line, vertical winding machine 3 is independently take-up mechanisms, and realizes perfect adaptation with manufacturing line equipment in early stage, realizes online take-up.When the steel wire of manufacturing line moves to vertical winding machine 3 line inlet port with a kind of constant speed, vertical winding machine 3 makes as ready line delay signal determining, when steel wire runs to guide groove, vertical winding machine 3 chuck is entered by guide groove, while steel wire enters vertical winding machine 3 chuck, admission machine 3 starts, chuck is clamped steel wire head and is started take-up operation, now has three to perform an action: guide groove regains guide plate, brake releasing, cable machine 2 when vertical winding machine 3 starts start to carry out program winding displacement.
Every platform admission machine 3 points two dishes, realize continuous prodution, and dish work during operation, another dish is in readiness for action, mutual switchover operation.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (7)

1. precise wire arrangement windmill type admission machine, is characterized in that: comprise wire installation (1), cable machine (2), admission machine (3);
Described wire installation (1) comprises and holds coil holder (11), two metallic channels (12); Multiple barrel roll (13) and perpendicular roller (14) are installed in described metallic channel (12),
Described cable machine (2) comprises bearing (21), is positioned at the motor (26) of bearing (21), the transmission shaft (25) be connected with motor (26), be positioned at bearing (21) top guide rail (22), can at the upper bus cable device (23) that slide of guide rail (22);
Described admission machine (3) comprises frame (31), the swivel (32) be arranged in frame (31), take-up reel (33).
2. precise wire arrangement windmill type admission machine according to claim 1, is characterized in that: described metallic channel (12) is built with apparatus for transmitting signal and shellproof anti-random device.
3. precise wire arrangement windmill type admission machine according to claim 1, it is characterized in that: (3) are equipped with touch-screen with described admission machine, Programmable Logic Controller and frequency converter, servomotor and sensor are equipped with in inside.
4. precise wire arrangement windmill type admission machine according to claim 1, is characterized in that: described admission machine (3) is other is provided with the operation readiness case that can complete location, discharging, closing quotation, crawl.
5. precise wire arrangement windmill type admission machine according to claim 1, is characterized in that: described transmission shaft (25) is connected by chain (4) with take-up reel (33).
6. vertical winding displacement admission machine according to claim 1, is characterized in that: the material of described barrel roll (13) and perpendicular roller (14) is the Cr12MoV through vacuum quenching process.
7. precise wire arrangement windmill type admission machine according to claim 1, is characterized in that: described take-up reel (33) is two and is contained on a support.
CN201511004897.6A 2015-12-29 2015-12-29 Precision wire-arranging windmill type take-up machine CN105502082A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201511004897.6A CN105502082A (en) 2015-12-29 2015-12-29 Precision wire-arranging windmill type take-up machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201511004897.6A CN105502082A (en) 2015-12-29 2015-12-29 Precision wire-arranging windmill type take-up machine

Publications (1)

Publication Number Publication Date
CN105502082A true CN105502082A (en) 2016-04-20

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101879998A (en) * 2010-07-20 2010-11-10 俞国平 Fully automatic wire winding machine
CN102050360A (en) * 2009-11-02 2011-05-11 西北机器有限公司 Dual spooler
CN102120536A (en) * 2010-01-08 2011-07-13 杨天祥 Precise wire arranging device for winding machine
CN202163967U (en) * 2011-07-04 2012-03-14 绿宝电缆(集团)有限公司 Cable conductor wheel set
CN102701002A (en) * 2012-04-28 2012-10-03 董长国 Plastic flexible pipe winder
CN202848753U (en) * 2012-08-10 2013-04-03 宁波振亚电工机械厂 Wire collecting and arranging device
CN202953608U (en) * 2012-12-13 2013-05-29 珠海拾比佰彩图板股份有限公司 Automatic winder for protective film waste edges
JP2014001067A (en) * 2012-06-20 2014-01-09 Kanai Hiroaki Traverse apparatus and traverse method
CN203568577U (en) * 2013-11-26 2014-04-30 成都客车股份有限公司 Welding wire winding machine
CN204057458U (en) * 2014-09-22 2014-12-31 柳昶明 A kind of exploding pipe double plate is around strapper

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102050360A (en) * 2009-11-02 2011-05-11 西北机器有限公司 Dual spooler
CN102120536A (en) * 2010-01-08 2011-07-13 杨天祥 Precise wire arranging device for winding machine
CN101879998A (en) * 2010-07-20 2010-11-10 俞国平 Fully automatic wire winding machine
CN202163967U (en) * 2011-07-04 2012-03-14 绿宝电缆(集团)有限公司 Cable conductor wheel set
CN102701002A (en) * 2012-04-28 2012-10-03 董长国 Plastic flexible pipe winder
JP2014001067A (en) * 2012-06-20 2014-01-09 Kanai Hiroaki Traverse apparatus and traverse method
CN202848753U (en) * 2012-08-10 2013-04-03 宁波振亚电工机械厂 Wire collecting and arranging device
CN202953608U (en) * 2012-12-13 2013-05-29 珠海拾比佰彩图板股份有限公司 Automatic winder for protective film waste edges
CN203568577U (en) * 2013-11-26 2014-04-30 成都客车股份有限公司 Welding wire winding machine
CN204057458U (en) * 2014-09-22 2014-12-31 柳昶明 A kind of exploding pipe double plate is around strapper

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Application publication date: 20160420