CN109509588B - Enameled wire production yield acquisition device with power generation system - Google Patents
Enameled wire production yield acquisition device with power generation system Download PDFInfo
- Publication number
- CN109509588B CN109509588B CN201811415205.0A CN201811415205A CN109509588B CN 109509588 B CN109509588 B CN 109509588B CN 201811415205 A CN201811415205 A CN 201811415205A CN 109509588 B CN109509588 B CN 109509588B
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- current generator
- production
- small
- direct current
- enameled wire
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- 238000010248 power generation Methods 0.000 title claims abstract description 15
- 230000001681 protective effect Effects 0.000 claims description 4
- 210000003298 dental enamel Anatomy 0.000 claims 1
- 238000010422 painting Methods 0.000 abstract description 3
- 238000005491 wire drawing Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
Abstract
The invention discloses an enameled wire production yield acquisition device with a power generation system, which is characterized by comprising a magnetic ring, a Hall sensor, a small direct current generator, a driven guide wheel and a production monitor, wherein the driven guide wheel is arranged on a long shaft at the front end of the small direct current generator, the magnetic ring is arranged on a short shaft at the rear end of the small direct current generator, the Hall sensor is arranged on the rear end face of the small direct current generator and corresponds to the magnetic ring, and the production monitor is connected with a power output end of the small direct current generator and a signal output end of the Hall sensor. The invention does not need to change the original production line, only needs to replace the driven guide wheel on the production line, has simple structure and low manufacturing cost, and ensures that enterprises input lower cost to realize the function upgrading. In addition, the device can be installed in different production links such as wire drawing, painting and the like according to actual needs, and is convenient to install and use.
Description
Technical Field
The invention relates to production management in the production process of enameled wires, in particular to yield acquisition of an enameled wire production line.
Background
The enameled wire is a main variety of winding wire, and is composed of two parts of conductor and insulating layer, and the bare wire is annealed and softened, and then painted and baked for many times, so that the enameled wire is a main raw material of products such as motors, electric appliances and household appliances. In recent years, with the continuous rapid growth of the power industry and the rapid development of household appliances, the application of enameled wires is also becoming wider and wider. With the following, higher requirements are put on the production process and production equipment of the enameled wire. In the current 4.0-era big environment of industry, how to accurately collect the production yield of enameled wires of each process section in real time has great significance for grasping the operation condition of enterprises.
Disclosure of Invention
The invention aims to provide an enameled wire production yield acquisition device with a power generation system, which is simple in structure and convenient to install and use.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the utility model provides a from enameled wire production output collection system of taking generating system, its characterized in that includes magnetic ring, hall sensor, small-size direct current generator, driven guide pulley and production monitor, driven guide pulley installs on small-size direct current generator's the front end major axis, the magnetic ring is installed on small-size direct current generator's the rear end minor axis, hall sensor installs small-size direct current generator rear end face, with the magnetic ring corresponds, production monitor with small-size direct current generator's power output with hall sensor's signal output part is connected.
As a further illustration of the above, the small dc generator and the production monitor are fixed to the same upright.
As a further explanation of the scheme, the end part of the upright post is provided with threads, and the end part of the upright post is arranged on the enameled wire production line through a nut, an elastic retainer ring and a flat washer.
As a further illustration of the above, the small dc generator is mounted on a base plate which is mounted on the upright; and through holes are formed in the bottom plate and the upright posts, and the front long shaft penetrates through the through holes and then is connected with the driven guide wheel.
As a further explanation of the above scheme, a bearing is arranged on the through hole, and the bearing is fixed and installed through a bearing snap spring.
As a further explanation of the above scheme, the driven guide wheel is mounted on the front end long shaft through a flat key and a guide wheel snap spring.
As a further explanation of the above scheme, the hall sensor is welded and fixed on the rear end face of the small-sized direct current generator.
As a further explanation of the above scheme, a protective housing is provided on the hall sensor, and the protective housing is fixed to the rear end face of the small-sized dc generator to cover the hall sensor.
As a further illustration of the above, the production monitor comprises: the small-sized direct-current generator is connected with the chargeable power supply through the charging interface, and the production monitor is connected with the sensor interface.
As a further explanation of the above scheme, a power interface for connecting an external power supply and an RS232 interface for connecting a data line are also provided on the circuit board.
The beneficial effects of the invention are as follows:
1. the detection of the production yield of the enameled wire is realized by detecting the rotation of the driven guide wheel, the original production line is not required to be changed, the driven guide wheel on the production line is only required to be replaced, the structure is simple, the manufacturing cost is low, and enterprises can input lower cost to realize the upgrading of functions. In addition, the device can be installed in different production links such as wire drawing, painting and the like according to actual needs, and is convenient to install and use.
2. The self-contained power generation system can generate power while working, so that not only is the electric energy saved, but also the electric wires can be avoided.
Drawings
Fig. 1 is a schematic structural view of a device for collecting enameled wire production products.
Fig. 2 is an exploded view of the device for collecting enameled wire production products.
Fig. 3 is a schematic diagram of the structure of the production monitor.
Fig. 4 is a partial structural exploded view of the device for collecting enamelled wire production products provided by the invention.
Reference numerals illustrate:
1: hall sensor mounting screw, 2: hall sensor housing, 3: magnetic ring, 4: hall sensor, 4-1: signal output terminal, 5: small-sized direct current generator, 5-1: power output terminal, 6: bottom plate, 7: d.c. generator set screw, 8: upright post, 9: bearing snap spring, 10: bearing, 11: driven guide pulley, 12: flat key, 13: guide wheel jump ring, 14: bottom plate mounting screw, 15: enamelled wire production monitor, 15-1: upper shell, 15-2: core circuit, 15-3: bottom housing, 15-4: charging interface, 15-5: sensor interface, 15-6: power interface, 15-7: RS232 interface 16: set screw, 17: enameled wire, 18: nut, 19: circlips, 20: and (3) a flat gasket.
Detailed Description
In the description of the present invention, it should be noted that, for the azimuth words such as terms "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationship are based on the azimuth 1 or positional relationship shown in the drawings, it is merely for convenience of describing the present invention and simplifying the description, and it is not to be construed that the specific azimuth configuration and operation of the device or element referred to must be indicated or implied, but the specific protection scope of the present invention is not to be construed as being limited.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" feature may explicitly or implicitly include one or more of such features, and in the description of the invention, "at least" means one or more, unless clearly specifically defined otherwise.
In the present invention, unless explicitly stated and limited otherwise, the terms "assembled," "connected," and "connected" are to be construed broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; or may be a mechanical connection; can be directly connected or connected through an intermediate medium, and can be communicated with the inside of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless specified and limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "below," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply representing the first feature as having a higher level than the second feature. The first feature being "above," "below," and "beneath" the second feature includes the first feature being directly below or obliquely below the second feature, or simply indicating that the first feature is level below the second feature.
The following description of the specific embodiments of the present invention is further provided with reference to the accompanying drawings, so that the technical scheme and the beneficial effects of the present invention are more clear and definite. The embodiments described below are exemplary by referring to the drawings for the purpose of illustrating the invention and are not to be construed as limiting the invention.
As shown in fig. 1 and 2, the enameled wire production yield collection device with a power generation system comprises a magnetic ring 3, a hall sensor 4, a small-sized direct-current generator 5, a bottom plate 6, a stand column 8 and a driven guide wheel 11, wherein the small-sized direct-current generator 5 is installed on the bottom plate 6 through a direct-current generator fixing screw 7, the bottom plate 6 is matched with a bottom plate installation screw 14, a bearing clamp spring 9 and a bearing 10 to install a small-sized direct-current generator 5 assembly on the stand column 8, an enameled wire production monitor 15 is arranged on the stand column 8, and the magnetic ring 3, the hall sensor 4 and the driven guide wheel 11 are installed on the small-sized direct-current generator 5.
The invention has the following ideas: in the production process of the enameled wire, a large number of driven guide wheels 11 are adopted to support the enameled wire 17 or change the running direction of the enameled wire 17 in order to meet the production process requirement. In this embodiment, the enameled wire 17 is mainly utilized to drive the driven guide wheel 11 after passing through the driven guide wheel 11, the rotation number of the driven guide wheel 11 is designed in a proportional relation with the yield, and the yield collection of the enameled wire 17 is realized by collecting the rotation number of the driven guide wheel 11.
Specifically, the driven guide wheel 11 is installed on the long shaft at the front end of the small-sized direct current generator 5 through the flat key 12 and the guide wheel clamp spring 13, so that the driven guide wheel 11 drives the small-sized direct current generator 5, and the enamelled wire is wound on the driven guide wheel. The Hall sensor 4 is arranged on the rear end face of the small-sized direct current generator 5 in a welding mode, and the magnetic ring 3 is arranged on the short shaft of the rear end of the small-sized direct current generator 5, so that the rotation detection of the small-sized direct current generator 5 is realized, and the rotation speed detection of the driven guide wheel 11 is further realized. The hall sensor housing mounting screw 1 fixes the hall sensor housing 2 to the rear end face of the small-sized direct current generator 5, so that safety protection for the hall sensor 4 is formed. The lower part of the upright post 8 is provided with threads, and the upright post 8 is arranged on the enameled wire production line through threads, nuts 18, circlips 19 and plain washers 20.
Referring to fig. 3, the monitor 15 for enameled wire production is fixed on the upright post 8 by a fixing screw 16 for uploading data. The enameled wire production monitor 15 comprises an upper shell 15-1, a core circuit 15-2 and a bottom shell 15-3, wherein the upper shell 15-1 and the bottom shell 15-3 are matched with each other to form a box body, and the core circuit 15-2 is arranged in the box body formed by the upper shell 15-1 and the bottom shell 15-2. Wherein, the core circuit 15-2 is provided with a chargeable power supply, a charging interface 15-4, a sensor interface 15-5, a power interface 15-6 and an RS232 interface 15-7. The small-sized direct current generator 5 is connected with the chargeable power supply through the charging interface 15-4, and the production monitor 15 is connected with the sensor interface 15-5. The power interface 15-6 is used for connecting an external power supply, and can be used for power supply wiring when the battery is insufficient or a power line is selected for power supply; the RS232 structure is used for connecting a data line to download a system program of the device, debug parameters and construct a wired communication network.
Referring to fig. 4, the small-sized dc generator 5 is provided with a power output terminal 5-1, which is connected to the charging interface 15-4 of the wire production monitor 15, to charge the wire production monitor 15. The Hall sensor 4 is provided with a signal output terminal 4-1 which is connected with a sensor interface 15-5 of the enameled wire production monitor 15, so that the enameled wire production monitor 15 can complete analysis of signals of the Hall sensor 4.
When the device is used, the upright post 8 is fixed at the corresponding position of the enameled wire production line through the nut 18, the elastic retainer ring 19 and the flat washer 20, such as a wire drawing or painting link, and the device is simple to install and convenient to use. When the enameled wire 17 passes through the driven guide wheel 11 and then drives the driven guide wheel 11, the rotation number of the driven guide wheel 11 is in direct proportion to the yield, and the yield information acquisition of the enameled wire 17 is realized by acquiring the rotation number of the driven guide wheel 11. The driven guide wheel 11 is connected to the front shaft of the small dc generator 5 via a flat key 12, and drives the small dc generator 5 to rotate to generate power. Meanwhile, the power output terminal 5-1 of the small-sized direct current generator 5 is connected with the charging interface 15-4 of the enameled wire production monitor 15 to charge the enameled wire production monitor 15. The magnetic ring 3 is fixed on the rear section shaft of the small direct current generator 5, the magnetic ring 3 synchronously rotates when the small direct current generator 5 rotates, the Hall sensor senses the rotation of the magnetic ring 3 to generate pulse signals, the pulse signals are transmitted to the sensor interface 15-5 of the enameled wire production monitor 15 through the signal output terminal 4-1 of the Hall sensor 4, the enameled wire production monitor 15 analyzes the sensor signals, and finally the enameled wire production monitor 15 uploads data according to the requirements of a control system of an enameled wire production line.
It will be understood by those skilled in the art from the foregoing description of the structure and principles that the present invention is not limited to the specific embodiments described above, but is intended to cover modifications and alternatives falling within the spirit and scope of the invention as defined by the appended claims and their equivalents. The portions of the detailed description that are not presented are all prior art or common general knowledge.
Claims (10)
1. The utility model provides a from enameled wire production output collection system of taking generating system, its characterized in that includes magnetic ring, hall sensor, small-size direct current generator, driven guide pulley and production monitor, driven guide pulley installs on small-size direct current generator's the front end major axis, the magnetic ring is installed on small-size direct current generator's the rear end minor axis, hall sensor installs small-size direct current generator rear end face, with the magnetic ring corresponds, production monitor with small-size direct current generator's power output with hall sensor's signal output part is connected.
2. The device for collecting production yield of enameled wire with power generation system according to claim 1 wherein the small-sized direct current generator and the production monitor are fixed on the same upright post.
3. The device for collecting the production yield of the enameled wire with a power generation system according to claim 2, wherein threads are arranged at the end parts of the upright posts, and the end parts of the upright posts are arranged on an enameled wire production line through nuts, circlips and flat washers.
4. The device for collecting production output of enameled wire with power generation system according to claim 1, wherein the small-sized direct current generator is fixed on a bottom plate which is fixed on an upright post; and through holes are formed in the bottom plate and the upright posts, and the front long shaft penetrates through the through holes and then is connected with the driven guide wheel.
5. The device for collecting production yield of enameled wire with power generation system according to claim 4 wherein a bearing is arranged on the through hole and is fixedly installed through a bearing clamp spring.
6. The device for collecting the production yield of enameled wires with a power generation system according to claim 1, wherein the driven guide wheel is arranged on the front end long shaft through a flat key and a guide wheel clamp spring.
7. The device for collecting the production yield of enameled wires with a power generation system according to claim 1 is characterized in that the Hall sensor is welded and fixed on the rear end face of the small-sized direct-current generator.
8. The enameled wire production yield acquisition device with a power generation system according to claim 1 is characterized in that a protective shell is arranged on the Hall sensor, and the protective shell is fixed with the rear end face of the small-sized direct-current generator to cover the Hall sensor.
9. The enamel wire production yield collection device with a power generation system according to claim 1, wherein the production monitor comprises: the small-sized direct-current generator is connected with the chargeable power supply through the charging interface, and the production monitor is connected with the sensor interface.
10. The device for collecting the production yield of the enameled wire with a power generation system according to claim 9, wherein a power interface for connecting an external power source and an RS232 interface for connecting a data line are further arranged on the circuit board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811415205.0A CN109509588B (en) | 2018-11-26 | 2018-11-26 | Enameled wire production yield acquisition device with power generation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811415205.0A CN109509588B (en) | 2018-11-26 | 2018-11-26 | Enameled wire production yield acquisition device with power generation system |
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| Publication Number | Publication Date |
|---|---|
| CN109509588A CN109509588A (en) | 2019-03-22 |
| CN109509588B true CN109509588B (en) | 2024-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811415205.0A Active CN109509588B (en) | 2018-11-26 | 2018-11-26 | Enameled wire production yield acquisition device with power generation system |
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Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60218264A (en) * | 1984-04-16 | 1985-10-31 | Showa Electric Wire & Cable Co Ltd | Wire-material taking-up apparatus |
| SU1317490A2 (en) * | 1985-03-18 | 1987-06-15 | Московский энергетический институт | Central winding machine |
| CN101875199A (en) * | 2009-04-30 | 2010-11-03 | 浙江关西电机有限公司 | Reduction gear and control method thereof |
| CN101879998A (en) * | 2010-07-20 | 2010-11-10 | 俞国平 | Fully automatic wire winding machine |
| CN102269853A (en) * | 2011-07-28 | 2011-12-07 | 富通集团有限公司 | Optical cable armoring device and method |
| CN202268833U (en) * | 2011-10-31 | 2012-06-06 | 许昌奥仕达自动化设备有限公司 | Motor control system for flap gate |
| CN105403293A (en) * | 2015-11-17 | 2016-03-16 | 刘克良 | Wire drawing weighing system and wire drawing weighing method |
| CN107947489A (en) * | 2017-10-20 | 2018-04-20 | 珠海凯邦电机制造有限公司 | The control structure and motor of motor speed |
| WO2018099208A1 (en) * | 2016-12-02 | 2018-06-07 | 太仓苏纶纺织化纤有限公司 | Automatic winding machine |
| CN207556447U (en) * | 2017-11-30 | 2018-06-29 | 郑州恺德尔科技发展有限公司 | Roller based on Hall sensor turns to and stroke measuring device |
| CN209168827U (en) * | 2018-11-26 | 2019-07-26 | 佛山职业技术学院 | A kind of production of enamel wire yield acquisition device of included electricity generation system |
-
2018
- 2018-11-26 CN CN201811415205.0A patent/CN109509588B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60218264A (en) * | 1984-04-16 | 1985-10-31 | Showa Electric Wire & Cable Co Ltd | Wire-material taking-up apparatus |
| SU1317490A2 (en) * | 1985-03-18 | 1987-06-15 | Московский энергетический институт | Central winding machine |
| CN101875199A (en) * | 2009-04-30 | 2010-11-03 | 浙江关西电机有限公司 | Reduction gear and control method thereof |
| CN101879998A (en) * | 2010-07-20 | 2010-11-10 | 俞国平 | Fully automatic wire winding machine |
| CN102269853A (en) * | 2011-07-28 | 2011-12-07 | 富通集团有限公司 | Optical cable armoring device and method |
| CN202268833U (en) * | 2011-10-31 | 2012-06-06 | 许昌奥仕达自动化设备有限公司 | Motor control system for flap gate |
| CN105403293A (en) * | 2015-11-17 | 2016-03-16 | 刘克良 | Wire drawing weighing system and wire drawing weighing method |
| WO2018099208A1 (en) * | 2016-12-02 | 2018-06-07 | 太仓苏纶纺织化纤有限公司 | Automatic winding machine |
| CN107947489A (en) * | 2017-10-20 | 2018-04-20 | 珠海凯邦电机制造有限公司 | The control structure and motor of motor speed |
| CN207556447U (en) * | 2017-11-30 | 2018-06-29 | 郑州恺德尔科技发展有限公司 | Roller based on Hall sensor turns to and stroke measuring device |
| CN209168827U (en) * | 2018-11-26 | 2019-07-26 | 佛山职业技术学院 | A kind of production of enamel wire yield acquisition device of included electricity generation system |
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| CN109509588A (en) | 2019-03-22 |
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