一种自动卷绕机Automatic winding machine
本发明涉及一种自动卷绕机。The invention relates to an automatic winder.
在光纤加强芯的生产过程中，经过涂抹树脂，经过高温加热固化后，需要对加强芯进行分卷绕线，然后进行后续的包装，现在企业往往采用单股生产及卷绕，并且往往采用人工绕线的方法进行卷绕，这样消耗了大量的人力，而且生产效率低下。In the production process of the fiber reinforced core, after the resin is applied and cured by high temperature, the reinforcing core needs to be wound and wound, and then the subsequent packaging is carried out. Now the enterprise often adopts single-strand production and winding, and often uses artificial Winding is performed by winding, which consumes a lot of manpower and is inefficient.
发明内容Summary of the invention
为解决现有技术中的问题，本发明提出一种自动卷绕机，其包括疏导装置、卷绕装置，其中，疏导装置包括疏导支架、总导轮、分导轮，总导轮包括8个异形轴承，异形轴承的外套为凹形，异形轴承之间设置有轴承垫块，所述轴承垫块用于增加轴承与光纤加强芯之间摩擦，使其与光纤加强芯同步运动；分导轮设置有平行的上下两个，两个分导轮将总导轮的8股线间隔分成两组，分别安置在上下两个分导轮上。所述疏导装置对称设置有两台。In order to solve the problems in the prior art, the present invention provides an automatic winding machine, which comprises a grooming device and a winding device, wherein the grooming device comprises a grooming support, a total guide wheel, a split guide wheel, and the total guide wheel comprises 8 The special-shaped bearing, the outer casing of the special-shaped bearing is concave, and the bearing block is arranged between the special-shaped bearing, the bearing pad is used for increasing the friction between the bearing and the fiber-reinforced core, and synchronously moving with the fiber-reinforced core; There are two upper and lower parallels, and the two sub-guide wheels divide the eight-line spacing of the total guide wheels into two groups, which are respectively placed on the upper and lower divided guide wheels. The grooming device is symmetrically arranged with two.
卷绕装置包括卷绕支架、落料支架、气缸、双向电机、落料轮、落料导轮，其中所述气缸为对称设置的两个，用于使落料支架水平移动，落料支架的两侧分别设置有四个落料轮，落料轮的斜上方对应设置有用于光纤加强芯导向作用的落料导轮，所述双向电机设置在落料支架上，通过链条或者皮带带动转轴转动落料轮。The winding device comprises a winding bracket, a blanking bracket, a cylinder, a two-way motor, a blanking wheel and a blanking guide wheel, wherein the cylinders are two symmetrically arranged for horizontally moving the blanking support, and the blanking bracket is There are four blanking rollers respectively disposed on the two sides, and a blanking guide wheel for guiding the fiber reinforcing core is disposed on the oblique upper side of the blanking wheel. The two-way motor is disposed on the blanking bracket, and the rotating shaft is rotated by a chain or a belt. Drop wheel.
电传感器，所述光电传感器对应小导轮的一侧的水平直线上设置有通孔，当光电传感器感应到通孔，则圈数加一，小导轮的周长为固定值。Further, the blanking guide wheel comprises four small guide wheels, photoelectric sensors, the four small guide wheels are arranged side by side, and one side on one of the small guide wheels is provided with light for recording the number of meters rounded.
The electric sensor is provided with a through hole on a horizontal line corresponding to one side of the small guide wheel. When the photoelectric sensor senses the through hole, the number of turns is increased by one, and the circumference of the small guide wheel is a fixed value.
进一步地，所述落料轮的一侧设置有弹簧，用于将落料轮压紧，使落料轮可以在绕线过紧的情况下转动，从而使落料轮与光纤加强芯传输速度相同。Further, one side of the blanking wheel is provided with a spring for pressing the blanking wheel, so that the blanking wheel can be rotated under the condition that the winding roller is too tight, so that the conveying speed of the blanking wheel and the optical fiber reinforcing core is transmitted. the same.
本发明可以同时卷绕多股光纤加强芯，提高了工作效率，可转动落料轮使卷绕更加平稳顺畅，具有光电传感器的计数装置，可以更好的控制每一卷的长度。The invention can simultaneously wind the multi-strand fiber reinforced core, improve the working efficiency, and can rotate the blanking wheel to make the winding more smooth and smooth, and the counting device with the photoelectric sensor can better control the length of each roll.
图1是自动卷绕机的结构示意图；Figure 1 is a schematic structural view of an automatic winding machine;
图2是自动卷绕机的侧视图；Figure 2 is a side view of the automatic winding machine;
图3为自动卷绕机疏导装置示意图；Figure 3 is a schematic view of the automatic winding machine grooming device;
图4为自动卷绕机卷绕装置落料导轮示意图；Figure 4 is a schematic view of the winding guide roller of the winding device of the automatic winding machine;
图5为自动卷绕机卷绕装置落料轮示意图。Figure 5 is a schematic view of the unwinding wheel of the winding device of the automatic winding machine.
附图标记说明：Description of the reference signs:
1、卷绕支架， 2、气缸，1, winding bracket, 2, cylinder,
3、落料支架， 4、落料导轮，3. Blanking bracket, 4, blanking guide wheel,
5、落料轮 6、双向电机，5, the drop wheel 6, two-way motor,
7、总导轮 8、分导轮7, the total guide wheel 8, the sub-guide wheel
9、疏导支架 10、光纤加强芯9, grooming bracket 10, fiber reinforced core
11、疏导装置 12、卷绕装置11. Grooming device 12. Winding device
13、轴承垫块 14、异形轴承13, bearing pads 14, shaped bearings
15、小导轮 16、光电传感器15, small guide wheel 16, photoelectric sensor
为充分公开的目的，以下将结合实施例对本发明做进一步的详细说明。For the purpose of full disclosure, the present invention will be further described in detail below with reference to the embodiments.
如图1和2所示得实施例1中一种自动卷绕机，其包括疏导装置11、卷绕装置12，其中，疏导装置11包括疏导支架9、总导轮7、分导轮8，总导轮7包括8个异形轴承14，异形轴承14的外套为凹形，异形轴承之间设置有轴承垫块13，轴承垫块13用于增加轴承与光纤加强芯10之间摩擦，使其与光纤加强芯同步运动；分导轮8设置有平行的上下两个，两个分导轮8将总导轮7的8股线间隔分成两组，分别安置在上下两个分导轮8上。所述疏导装置对称设置有两台。As shown in FIGS. 1 and 2, an automatic winding machine of Embodiment 1 includes a grooming device 11 and a winding device 12, wherein the grooming device 11 includes a grooming bracket 9, a general guide wheel 7, and a minute guide wheel 8, The total guide wheel 7 includes eight profiled bearings 14, and the outer casing of the profiled bearing 14 is concave. A bearing pad 13 is disposed between the profiled bearings, and the bearing pad 13 is used to increase the friction between the bearing and the fiber-reinforced core 10, so that the bearing pad 7 is used to increase the friction between the bearing and the fiber-reinforced core 10. Synchronous movement with the fiber reinforced core; the sub-guide wheel 8 is provided with parallel upper and lower two, and the two sub-guide wheels 8 divide the 8-line spacing of the total guide wheel 7 into two groups, which are respectively arranged on the upper and lower two sub-guide wheels 8. . The grooming device is symmetrically arranged with two.
卷绕装置12包括卷绕支架1、落料支架3、气缸2、双向电机6、落料轮5、落料导轮4，其中所述气缸2为对称设置的两个，用于将落料支架水平移动，落料支架3的两侧分别设置有四个落料轮5，落料轮的斜上方对应设置有用于加强芯导向作用的落料导轮4，所述双向电机6设置在落料支架3上，通过链条或者皮带带动转轴转动落料轮5。The winding device 12 comprises a winding support 1, a blanking support 3, a cylinder 2, a two-way motor 6, a blanking wheel 5, and a blanking guide wheel 4, wherein the cylinders 2 are symmetrically arranged for blanking The bracket is horizontally moved, and two loading rollers 5 are respectively disposed on two sides of the blanking bracket 3, and a blanking guide wheel 4 for reinforcing the guiding function of the core is disposed correspondingly on the oblique upper side of the blanking wheel, and the two-way motor 6 is disposed in the falling direction. On the material support 3, the rotating shaft rotates the discharge wheel 5 through a chain or a belt.
图3示出了落料导轮4的具体结构，其中所述落料导轮4包括四个小导轮15、光电传感器16，所述四个小导轮15并列设置，并且在其中一个小导轮15上的一侧设置有用于记录所绕米数的光电传感器16，所述光电传感器16对应小导轮15的一侧的水平直线上设置有通孔，当光电传感器感应到通孔，则圈数加一，所述周长为固定值。Figure 3 shows a specific structure of the blanking guide wheel 4, wherein the blanking guide wheel 4 comprises four small guide wheels 15, a photoelectric sensor 16, which are arranged side by side and in one small One side of the guide wheel 15 is provided with a photoelectric sensor 16 for recording the number of meters wound, and the photoelectric sensor 16 is provided with a through hole on a horizontal line corresponding to one side of the small guide wheel 15, and when the photoelectric sensor senses the through hole, Then the number of turns is increased by one, and the circumference is a fixed value.
图5示出了落料轮5的具体结构，所述落料轮5的一侧设置有弹簧17，用于将落料轮5压紧，使落料轮5可以在绕线过紧的情况下转动，致使其与加强芯10传输速度相同。Figure 5 shows a specific structure of the blanking wheel 5, one side of which is provided with a spring 17 for pressing the blanking wheel 5 so that the blanking wheel 5 can be over-tightened. The lower rotation causes it to transmit at the same speed as the reinforcing core 10.
The above-mentioned embodiments are merely illustrative of the embodiments of the present invention, and the description thereof is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.