CN105403293A - Wire drawing weighing system and wire drawing weighing method - Google Patents
Wire drawing weighing system and wire drawing weighing method Download PDFInfo
- Publication number
- CN105403293A CN105403293A CN201510789923.4A CN201510789923A CN105403293A CN 105403293 A CN105403293 A CN 105403293A CN 201510789923 A CN201510789923 A CN 201510789923A CN 105403293 A CN105403293 A CN 105403293A
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- Prior art keywords
- wire drawing
- switch
- chip microcomputer
- wire
- weight
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G17/00—Apparatus for or methods of weighing material of special form or property
- G01G17/02—Apparatus for or methods of weighing material of special form or property for weighing material of filamentary or sheet form
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention discloses a wire drawing weighing system including a wire drawing motor, a wire drawing guide wheel, a single chip microcomputer and wires. A circle number sensor is arranged on the wire drawing guide wheel. The single chip microcomputer is connected to the wire drawing motor and the circle number sensor through the wires and includes a power supply total switch, a transformer switch, an emergence stop switch, a power supply switch, a transformer, a fuse box, a power indicating lamp, a liquid crystal screen, a work indicating lamp, an alarm indicating lamp, a buzzer, a relay, an over-production shutdown switch, and an AC contactor. The power supply total switch, the transformer switch, the emergency stop switch, the power supply switch, the transformer, the fuse box, the power supply indicating lamp, the liquid crystal screen, the work indicating lamp, the alarm indicating lamp, the buzzer, the relay, the over-production shutdown switch, and the AC contactor are connected through the wires. The above technical scheme has the advantages that the structural design is reasonable, the structure is simple, the operation is convenient, the wire weighing is accurate, the material waste is effectively prevented, and the production cost is greatly reduced.
Description
Technical field
The present invention relates to wire rod processing technique field, be specifically related to a kind of wire drawing weighing system and wire drawing meter weighing method.
Background technology
At present, be engaged in wire rod wire-drawing equipment all Shortcomings that the enterprise of wire rod processing is used, cannot be heavy or heavy not accurate to required wire rod meter to required wire rod meter, usually the product occurring wire rod Duola silk in wire rod drawing process can be caused, the product of these Duola's silks can overstock because selling, not only cause waste of material, and long-term production will bring a no small loss to enterprise; If the product of wire drawing produces less, secondary will be caused to produce, increase enterprise's production cost.
Summary of the invention
For the deficiency that prior art exists, the object of the present invention is to provide the wire drawing weighing system that a kind of reasonable in design, structure are simple, easy to operate, heavy precisely to wire rod meter, effectively can avoid waste of material, reduce production cost.
For achieving the above object, the invention provides following technical scheme: a kind of wire drawing weighing system, comprise wire drawing motor, wire drawing guide wheel, single-chip microcomputer and wire, described wire drawing guide wheel is provided with number of turns sensor, described single-chip microcomputer is connected with wire drawing motor and number of turns sensor respectively by wire, described single-chip microcomputer comprises battery main switch, transformer switch, emergency stop switch, power switch, transformer, safety box, power light, liquid crystal display, relay indicating light, alarm lamp, hummer, relay, to overfulfil a production target halt switch and A.C. contactor, described battery main switch, transformer switch, emergency stop switch, power switch, transformer, safety box, power light, liquid crystal display, relay indicating light, alarm lamp, hummer, relay, halt switch of overfulfiling a production target is connected respectively by wire with A.C. contactor.
The present invention additionally provides the wire drawing meter weighing method of above-mentioned wire drawing weighing system simultaneously, comprises the following steps:
(1) arrange Single Chip Microcomputer (SCM) system parameter, arrange planned quantity, wire drawing base footpath, guide wheel diameter respectively, complete weight, density of material and circular constant, wherein density of material can arrange different parameters according to different materials;
(2) number of turns sensor is fixedly mounted on wire drawing guide wheel, and number of turns sensor passes to single-chip microcomputer the lap information that wire drawing is rotated by wire;
(3) signal of a Minor Cycles sensor often received by single-chip microcomputer, just automatically calculates the weight of a circle finished wire rod, and is accumulatively saved in the storer that single-chip microcomputer carries;
(4) data of liquid crystal display constantly in refresh memory, realize the function having shown wire drawing weight constantly;
(5) contrasted weight and plan weight constantly, when completing weight and being more than or equal to plan weight, one of them pin of single-chip microcomputer is with low level output, and hummer sends warning.
In described step (1):
Planned quantity: unit K g, numerical range 1-65000kg;
Wire drawing base footpath: unit mm, numerical range 1-99.99mm;
Guide wheel diameter: unit mm, numerical range 1-6500mm;
Complete weight: units/kg, first or conversion materials, need clear operation;
Circular constant: 3.1415;
Density of material: unit g/cm
3.
Described single-chip microcomputer can arrange shutdown of overfulfiling a production target.
Advantage of the present invention is: compared with prior art, and what the present invention can show finished wire rod constantly completes weight, and can arrange plan weight as requested, when quantity performed exceeds planned quantity, system can send alarm, and can arrange shutdown of overfulfiling a production target; Reasonable in design, structure be simple, easy to operate, heavy precisely to wire rod meter, can effectively avoid waste of material thus greatly reduce production cost.
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the circuit diagram of the embodiment of the present invention;
Fig. 3 is the theory diagram of the embodiment of the present invention.
Embodiment
See Fig. 1, Fig. 2 and Fig. 3, a kind of wire drawing weighing system disclosed by the invention, comprise wire drawing motor 1, wire drawing guide wheel 2, single-chip microcomputer 3 and wire 4, described wire drawing guide wheel 2 is provided with number of turns sensor 5, described single-chip microcomputer 3 is connected with wire drawing motor 1 and number of turns sensor 5 respectively by wire 4, described single-chip microcomputer 1 comprises battery main switch 11, transformer switch 12, emergency stop switch 13, power switch 14, transformer 15, safety box 16, power light 17, liquid crystal display 18, relay indicating light 19, alarm lamp 110, hummer 111, relay 112, to overfulfil a production target halt switch 113 and A.C. contactor 114, described battery main switch 11, transformer switch 12, emergency stop switch 13, power switch 14, transformer 15, safety box 16, power light 17, liquid crystal display 18, relay indicating light 19, alarm lamp 110, hummer 111, relay 112, halt switch 113 of overfulfiling a production target is connected respectively by wire 4 with A.C. contactor 114.
Described liquid crystal display 18 has been wholely set singlechip controller 115, and this singlechip controller 115 is connected, specifically see Fig. 2 by wire 4 with associated components.
Described number of turns sensor 5 is connected by existing screw with wire drawing guide wheel 2 or is adhesively fixed by existing glue.Wire drawing motor 1 drives wire drawing guide wheel 2 to move by existing gear train, number of turns sensor 5 rotates with number of turns sensor 5, and near wire drawing guide wheel 2, be provided with existing proximity switch, proximity switch and number of turns sensor 5 with the use of, lap information is calculated more accurate.
The present invention additionally provides the wire drawing meter weighing method of above-mentioned wire drawing weighing system simultaneously, comprises the following steps:
(1) arrange Single Chip Microcomputer (SCM) system parameter, arrange planned quantity, wire drawing base footpath, guide wheel diameter respectively, complete weight, density of material and circular constant, wherein density of material can arrange different parameters according to different materials; As: carbon steel=7.85g/cm
3; Stainless steel=7.93g/cm
3; Aluminium=2.75g/cm
3.
(2) number of turns sensor is fixedly mounted on wire drawing guide wheel, and number of turns sensor passes to single-chip microcomputer (ST12C5A60S2) the lap information that wire drawing is rotated by wire;
(3) signal of a Minor Cycles sensor often received by single-chip microcomputer, just automatically calculates the weight of a circle finished wire rod, and is accumulatively saved in the storer that single-chip microcomputer carries;
(4) data of liquid crystal display constantly in refresh memory, realize the function having shown wire drawing weight constantly;
(5) contrasted weight and plan weight constantly, when completing weight and being more than or equal to plan weight, one of them pin of single-chip microcomputer is with low level output, and hummer sends warning.
In described step (1): system parameter setting flow process: arrange-remove-input data-up/down directionkeys (data that selection will be revised)-exit.Remove (last time quantity performed, integral part adds fraction part).
Optimum configurations is introduced:
Planned quantity: unit K g, numerical range 1-65000kg;
Wire drawing base footpath: unit mm, numerical range 1-99.99mm;
Guide wheel diameter: unit mm, numerical range 1-6500mm;
Complete weight: units/kg, first or conversion materials, need clear operation;
Circular constant: 3.1415;
Density of material: unit g/cm
3.
Described single-chip microcomputer can arrange shutdown of overfulfiling a production target.
Operation flow process: power supply opens-Operation system setting-bring into operation by " confirmation "-by " exiting " out of service-power supply closes.
What the present invention can show finished wire rod constantly completes weight, and can arrange plan weight as requested, when quantity performed exceeds planned quantity, system can send warning, and red light prompting, and shutdown of overfulfiling a production target can be set; Reasonable in design, structure be simple, easy to operate, heavy precisely to wire rod meter, can effectively avoid waste of material thus greatly reduce production cost.
Above-described embodiment is to specific descriptions of the present invention; only be used to further illustrate the present invention; can not be interpreted as limiting the scope of the present invention, the technician of this area makes some nonessential improvement according to the content of foregoing invention to the present invention and adjustment all falls within protection scope of the present invention.
Claims (4)
1. a wire drawing weighing system, comprise wire drawing motor, wire drawing guide wheel, single-chip microcomputer and wire, it is characterized in that: described wire drawing guide wheel is provided with number of turns sensor, described single-chip microcomputer is connected with wire drawing motor and number of turns sensor respectively by wire, described single-chip microcomputer comprises battery main switch, transformer switch, emergency stop switch, power switch, transformer, safety box, power light, liquid crystal display, relay indicating light, alarm lamp, hummer, relay, to overfulfil a production target halt switch and A.C. contactor, described battery main switch, transformer switch, emergency stop switch, power switch, transformer, safety box, power light, liquid crystal display, relay indicating light, alarm lamp, hummer, relay, halt switch of overfulfiling a production target is connected respectively by wire with A.C. contactor.
2. the wire drawing meter weighing method of a kind of wire drawing weighing system according to claim 1, is characterized in that: comprise the following steps:
(1) arrange Single Chip Microcomputer (SCM) system parameter, arrange planned quantity, wire drawing base footpath, guide wheel diameter respectively, complete weight, density of material and circular constant, wherein density of material can arrange different parameters according to different materials;
(2) number of turns sensor is fixedly mounted on wire drawing guide wheel, and number of turns sensor passes to single-chip microcomputer the lap information that wire drawing is rotated by wire;
(3) signal of a Minor Cycles sensor often received by single-chip microcomputer, just automatically calculates the weight of a circle finished wire rod, and is accumulatively saved in the storer that single-chip microcomputer carries;
(4) data of liquid crystal display constantly in refresh memory, realize the function having shown wire drawing weight constantly;
(5) contrasted weight and plan weight constantly, when completing weight and being more than or equal to plan weight, one of them pin of single-chip microcomputer is with low level output, and hummer sends warning.
3. the wire drawing meter weighing method of a kind of wire drawing weighing system according to claim 2, is characterized in that: in described step (1):
Planned quantity: unit K g, numerical range 1-65000kg;
Wire drawing base footpath: unit mm, numerical range 1-99.99mm;
Guide wheel diameter: unit mm, numerical range 1-6500mm;
Complete weight: units/kg, first or conversion materials, need clear operation;
Circular constant: 3.1415;
Density of material: unit g/cm
3.
4. the wire drawing meter weighing method of a kind of wire drawing weighing system according to claim 2, is characterized in that: described single-chip microcomputer can arrange shutdown of overfulfiling a production target.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510789923.4A CN105403293A (en) | 2015-11-17 | 2015-11-17 | Wire drawing weighing system and wire drawing weighing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510789923.4A CN105403293A (en) | 2015-11-17 | 2015-11-17 | Wire drawing weighing system and wire drawing weighing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105403293A true CN105403293A (en) | 2016-03-16 |
Family
ID=55468920
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510789923.4A Pending CN105403293A (en) | 2015-11-17 | 2015-11-17 | Wire drawing weighing system and wire drawing weighing method |
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| CN (1) | CN105403293A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109509588A (en) * | 2018-11-26 | 2019-03-22 | 佛山职业技术学院 | A kind of production of enamel wire yield acquisition device of included electricity generation system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05322636A (en) * | 1992-04-17 | 1993-12-07 | Nippon Spindle Mfg Co Ltd | Automatic cotton supply measuring method for waste cotton compressor |
| CN201378072Y (en) * | 2009-01-16 | 2010-01-06 | 广州市奥赛钢线科技有限公司 | Wire on-line weighing machine |
| CN201565953U (en) * | 2009-11-03 | 2010-09-01 | 北京建筑工程学院 | Short filamentous material packaging manipulator automatically metering system and packaging machine |
| CN201974222U (en) * | 2011-03-01 | 2011-09-14 | 骆江江 | Control device for weight of spinning raw material |
| CN202109967U (en) * | 2011-06-27 | 2012-01-11 | 新疆八一钢铁股份有限公司 | On-line steel coil scale |
| CN102401688A (en) * | 2011-11-15 | 2012-04-04 | 广东工业大学 | Enameled wire weight metering system |
-
2015
- 2015-11-17 CN CN201510789923.4A patent/CN105403293A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05322636A (en) * | 1992-04-17 | 1993-12-07 | Nippon Spindle Mfg Co Ltd | Automatic cotton supply measuring method for waste cotton compressor |
| CN201378072Y (en) * | 2009-01-16 | 2010-01-06 | 广州市奥赛钢线科技有限公司 | Wire on-line weighing machine |
| CN201565953U (en) * | 2009-11-03 | 2010-09-01 | 北京建筑工程学院 | Short filamentous material packaging manipulator automatically metering system and packaging machine |
| CN201974222U (en) * | 2011-03-01 | 2011-09-14 | 骆江江 | Control device for weight of spinning raw material |
| CN202109967U (en) * | 2011-06-27 | 2012-01-11 | 新疆八一钢铁股份有限公司 | On-line steel coil scale |
| CN102401688A (en) * | 2011-11-15 | 2012-04-04 | 广东工业大学 | Enameled wire weight metering system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109509588A (en) * | 2018-11-26 | 2019-03-22 | 佛山职业技术学院 | A kind of production of enamel wire yield acquisition device of included electricity generation system |
| CN109509588B (en) * | 2018-11-26 | 2024-03-19 | 佛山职业技术学院 | Enameled wire production yield acquisition device with power generation system |
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Application publication date: 20160316 |
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