CN102269853A - Optical cable armoring device and method - Google Patents
Optical cable armoring device and method Download PDFInfo
- Publication number
- CN102269853A CN102269853A CN 201110212707 CN201110212707A CN102269853A CN 102269853 A CN102269853 A CN 102269853A CN 201110212707 CN201110212707 CN 201110212707 CN 201110212707 A CN201110212707 A CN 201110212707A CN 102269853 A CN102269853 A CN 102269853A
- Authority
- CN
- China
- Prior art keywords
- optical cable
- armoring
- speed
- hall element
- interface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000012545 processing Methods 0.000 abstract description 2
- 206010063385 Intellectualisation Diseases 0.000 abstract 2
- 238000013480 data collection Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Landscapes
- Manufacturing Of Electric Cables (AREA)
Abstract
The invention discloses an optical cable armoring method, belonging to the technical field of cable manufacturing. The traditional production automation of the optical cable has the disadvantages as follows: the data collection is not enough, the coordination among devices is not enough and the intellectualization is not enough. The optical cable armoring method provided by the invention is characterized in that an idler wheel is arranged on an armoring conveying device and can be driven by an armoring tape; the idler wheel is provided with a hall sensor; the hall sensor is used for recording rotation turns number of the idler wheel and inputting signals of the hall sensor into a CPU (Central Processing Unit); a feeding speed of the armoring tape is calculated by the CPU and then is compared with a coiling speed of the optical cable; and then a rotation speed of a conveying motor is controlled by means of a speed comparison result to realize the real-time matching between the feeding speed of the armoring tape and the coiling speed of the optical cable. The optical cable armoring method disclosed by the invention has the advantages of coordinating the whole production process during armoring in a balanced manner and improving the product quality of the optical cable; and the sensor is used for collecting the armoring speed so that the intellectualization degree of the devices is improved.
Description
Technical field
The invention belongs to the cable manufacturing technology, be specifically related to a kind of specific implementation device of manufacture method He this method of cable armouring, its innovative point is to introduce singlechip technology in the optical cable manufacturing, has improved the qualification rate of optical cable.Be applicable to have and make the crushing resistance application scenario that requires optical cable such as good, waterproof and dampproof, fire-retardant.
Background technology
The optical cable industry of China is started in 1978, mainly relies on the exploitations that go in for the study such as Shanghai Electrical Cable Research Institute, China Electronics Technology Group Corporation No. 23 Research Institute, Wuhan post and telecommunications research institute, five of post and telecommunications, eight of electronics, institution of higher learning.The further actual production of enterprises such as the process eighties of last century Houma nineties, length fly, the west is ancient, military postal, Hua Xin is studied, and nowadays industry general technical level has reached international most advanced level, and the portioned product index of main enterprises takes the lead world level.
Along with proposing light in cable transformation meeting, the Beijing Telecom planning and design institute advances the notion that copper moves back, optical communication rapidly advances, the new focus of optical cable demand constantly emerges, development also can keep in subsequent 5-10, progressively make up China a new generation optical communication network, its market application foreground is wide, has very strong realistic meaning.
The general communication optical cable is divided into three macrostructure patterns: layer-twisted type, central tubular, skeleton.Each structure can be divided into fibre bundle formula and optical fiber belt again.And the optical cable of above structure all has this link of armouring in manufacture process, promptly adds metal level in oversheath, and the inside fibre core is protected, and the anti-stretch-proof function of suppressing is arranged, and can mouse bite preventing damages by worms etc.But in present optical cable manufacture process, this link is made the data acquisition imperfection, intelligent degree is very low, not only increases workman's workload, and the optical cable quality has been caused certain influence, has reduced the qualification rate and the production efficiency of product.
Summary of the invention
The technical assignment of the technical problem to be solved in the present invention and proposition is to change to make the data acquisition deficiency that exists in the optical cable production automation, equipment coordination is not strong, intelligent not enough, present situations such as material use and management shortage, a kind of cable armor device and cable armor method are provided, so that it is more perfect to make the cable armouring make the medium velocity acquisition system, each processing step work is coordinated more, simultaneously the material use amount is write down and manages, reduce workman's workload.
For achieving the above object, cable armor device of the present invention comprises take-up mechanism, the armouring mould, comprise armouring conveying device and the controller of carrying motor, it is characterized in that: on described armouring conveying device, be provided with and also be this roller configuration Hall element by the roller that armoring tape drives, described controller comprises master control borad and the CPU that is located on the described master control borad, clock chip, storage chip, the Hall element interface, the in-circuit emulation interface, described Hall element is connected on the described Hall element interface, and described conveying motor is connected to described in-circuit emulation interface through operation circuit.
Further, described controller comprises being located on the described master control borad and interrupts independent key-press module, LED debug circuit, LCD interface, temperature sensor interface, printer driver plate interface.
For achieving the above object, cable armor method of the present invention, it is characterized in that: on the armouring conveying device, be provided with and also be this roller configuration Hall element by the roller that armoring tape drives, by the rotation number of turns of Hall element record roller and with the signal of Hall element input to CPU by CPU calculate armoring tape speed of feed and with the coiling speed of optical cable relatively, control the speed of feed of carrying rotating speed of motor to realize armoring tape with velocity ratio result again and the coiling speed of optical cable is mated in real time.
The invention has the beneficial effects as follows: when armouring, added the speed control feedback, balance coordination whole process of production, improved the optical cable product quality; Adopt the collection of sensor, improved the intelligent degree of equipment armouring speed; The analysis that employing is gathered data to material use carrying out digitized record and management, is reminded the material operating position, has reduced the concern scope of workman to the whole production flow process, has reduced workload.The realization of the method and device only needs simply to improve on the basis of original device to get final product, and is easy to realize.
Description of drawings
Fig. 1 is system framework figure of the present invention.
Fig. 2 is embedded software overall flow figure of the present invention.
Fig. 3 is the master control borad power module.
Fig. 4 is a temperature sensor module.
Fig. 5 is the Hall element structural drawing.
The Hall element circuit diagram of Fig. 6 improvement.
Fig. 7 is the DS1302 module circuit diagram.
Fig. 8 is the 24LC64 modular circuit.
Fig. 9 is the printer motor-drive circuit.
Figure 10 is the print needle driving circuit.
Figure 11 is independent key circuit.
Embodiment
The present invention will be further described below in conjunction with Figure of description.
Cable armor device of the present invention as shown in Figure 1, comprise take-up mechanism, the armouring mould, comprise armouring conveying device and the controller of carrying motor, on the armouring conveying device, be provided with and also be this roller configuration Hall element (as Fig. 6) by the roller that armoring tape drives, controller comprises master control borad (the master control borad power module as shown in Figure 3) and is located at CPU on the master control borad, clock chip (as Fig. 7), storage chip (as Fig. 8), the Hall element interface, the in-circuit emulation interface, Hall element is connected on the Hall element interface, carries motor to be connected to the in-circuit emulation interface through operation circuit.The cable armor device of this structure, the armoring tape that is web-like is carried to the armouring mould by the armouring conveying device, by the armouring mould be coated on armoring tape on the optical cable and further outside the armouring metal level, coat oversheath after batch rolling and gauge length by take-up mechanism.Because the rotating speed of roller has reflected the speed that armoring tape is transferred, and the speed that armoring tape is transferred depends on the conveying rotating speed of motor, therefore respond to by the rotation of Hall element pair roller and induced signal is fed back to controller, be converted into speed that armoring tape is transferred after handling by controller and compare in the coiling speed that is converted into controller to optical cable, feed back to the conveying motor by comparative result, rotating speed of motor is carried in control, the speed that armoring tape is transferred is during less than coiling speed, order carries motor to quicken, the speed that armoring tape is transferred is during greater than coiling speed, order carries motor to slow down, and realizes that thus the speed of feed of armoring tape and the coiling speed of optical cable mate in real time.
Further, controller also comprises being located on the master control borad and interrupts independent key-press module (as Figure 11), LED debug circuit, LCD interface, temperature sensor interface (temperature sensor module as shown in Figure 4), printer driver plate interface.Each button is pressed Shi Douhui and is produced an interruption in the independent key-press module, interrupts judging key value by button, and removes shake by timer.The LED debug circuit can guarantee that the LED lamp is in the safety tolerance range according to the LED electric current and voltage under situation about changing.LCD interface does not have specific (special) requirements, as long as common IO interface just can be finished.Temperature sensor module adopts single bus mode, only needs the IO pin just can Control work, sends signal by the temperature sensing interface to master control borad.The printer driver plate interface is used for sending a signal to driving circuit (as Fig. 9), provides required electric current to printer under the drive circuit works situation, makes printer work.Can control screen on the LCD interface obtains the armoring tape use amount and thereby residue length information is reminded spot welding in advance and changed band by being connected in technological process.
In view of cable armor device of the present invention, cable armor method of the present invention is: be provided with on the armouring conveying device and can also be this roller configuration Hall element by the roller that armoring tape drives, by the rotation number of turns of Hall element record roller and with the signal of Hall element input to CPU by CPU calculate armoring tape speed of feed and with the coiling speed of optical cable relatively, control the speed of feed of carrying rotating speed of motor to realize armoring tape with velocity ratio result again and the coiling speed of optical cable is mated in real time.
During concrete enforcement, CPU can use eight high-performance single-chip microcomputers of Atmega64 of atmel corp; Clock chip uses DS1302(such as Fig. 7).Storage chip uses 24LC64 module (as Fig. 8); The in-circuit emulation interface can be used JTAG in-circuit emulation interface; LCD interface can be used 12864 LCD interface; Temperature sensor interface can be used the DS18B20 temperature sensor interface; By circuit the Hall element input signal is improved, improve sensitivity and improve output waveform, circuit diagram such as Fig. 6 of improvement, obtain exporting the square wave of a monolithic function identification, by regulating the triggering level that slide rheostat R3 regulates sensor among Fig. 6, come the output of indicator signal with LED light.Printer motor-drive circuit such as Fig. 9, signal is by the input of AVR_PRINT_ON pin among Fig. 9, and high level drives, and when producing high level, drives printer prints by triode Q1.The driving of print needle such as Figure 10, AVR_PRINT_A is a signal input pin among Figure 10, low level drives, and when this pin is low level, drives print needle PRINT_A by triode Q3 and Q4 and prints.Printer needs big electric current to provide when printing, and the IO pin of single-chip microcomputer can only provide the electric current of 20mA at most, so printer needed the electric current that extra driving circuit Fig. 9 provides printing to need before printing.
Armouring method of the present invention can be controlled by embedded software, and the overall flow of software designs with reference to Fig. 2.
Claims (3)
1. cable armor device, comprise take-up mechanism, the armouring mould, comprise armouring conveying device and the controller of carrying motor, it is characterized in that: on described armouring conveying device, be provided with and also be this roller configuration Hall element by the roller that armoring tape drives, described controller comprises master control borad and the CPU that is located on the described master control borad, clock chip, storage chip, the Hall element interface, the in-circuit emulation interface, described Hall element is connected on the described Hall element interface, and described conveying motor is connected to described in-circuit emulation interface through operation circuit.
2. cable armor device according to claim 1 is characterized in that: described controller comprises is located at the independent key-press module of interruption, LED debug circuit, LCD interface, temperature sensor interface, printer driver plate interface on the described master control borad.
3. cable armor method, it is characterized in that: on the armouring conveying device, be provided with and also be this roller configuration Hall element by the roller that armoring tape drives, by the rotation number of turns of Hall element record roller and with the signal of Hall element input to CPU by CPU calculate armoring tape speed of feed and with the coiling speed of optical cable relatively, control the speed of feed of carrying rotating speed of motor to realize armoring tape with velocity ratio result again and the coiling speed of optical cable is mated in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110212707 CN102269853B (en) | 2011-07-28 | 2011-07-28 | Optical cable armoring device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110212707 CN102269853B (en) | 2011-07-28 | 2011-07-28 | Optical cable armoring device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102269853A true CN102269853A (en) | 2011-12-07 |
| CN102269853B CN102269853B (en) | 2013-04-03 |
Family
ID=45052205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110212707 Active CN102269853B (en) | 2011-07-28 | 2011-07-28 | Optical cable armoring device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102269853B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109509588A (en) * | 2018-11-26 | 2019-03-22 | 佛山职业技术学院 | A kind of production of enamel wire yield acquisition device of included electricity generation system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20010040041A1 (en) * | 1999-04-29 | 2001-11-15 | Gamut Technology, Inc. | Flexible armored communication cable and method of manufacture |
| CN1445795A (en) * | 2002-03-15 | 2003-10-01 | 殷永江 | Armoured cable of metal tensile flexible pipe as well as its manufacturing method and equipment |
| CN2709465Y (en) * | 2004-01-17 | 2005-07-13 | 无锡市宏源针织机械厂 | Control device for winding mechanism of two-for-one twisting device |
| CN101118166A (en) * | 2007-08-28 | 2008-02-06 | 杭州电子科技大学 | Coiling winding material synthetic sensor |
-
2011
- 2011-07-28 CN CN 201110212707 patent/CN102269853B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20010040041A1 (en) * | 1999-04-29 | 2001-11-15 | Gamut Technology, Inc. | Flexible armored communication cable and method of manufacture |
| CN1445795A (en) * | 2002-03-15 | 2003-10-01 | 殷永江 | Armoured cable of metal tensile flexible pipe as well as its manufacturing method and equipment |
| CN2709465Y (en) * | 2004-01-17 | 2005-07-13 | 无锡市宏源针织机械厂 | Control device for winding mechanism of two-for-one twisting device |
| CN101118166A (en) * | 2007-08-28 | 2008-02-06 | 杭州电子科技大学 | Coiling winding material synthetic sensor |
Non-Patent Citations (1)
| Title |
|---|
| 《电线电缆》 20010630 姚国杯等 新型钢带铠装生产线的研制和应用 第39-41页 1-3 , 第3期 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109509588A (en) * | 2018-11-26 | 2019-03-22 | 佛山职业技术学院 | A kind of production of enamel wire yield acquisition device of included electricity generation system |
| CN109509588B (en) * | 2018-11-26 | 2024-03-19 | 佛山职业技术学院 | Enameled wire production yield acquisition device with power generation system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102269853B (en) | 2013-04-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105353726B (en) | A kind of electronics pressing machine nonshared control unit and control method | |
| CN102621931A (en) | On-line monitoring system for friction stir welding and on-line monitoring method therefor | |
| CN1848660A (en) | Method for testing and regulating fan rotating speed in alignment of air conditioner new products system | |
| CN102269853B (en) | Optical cable armoring device and method | |
| CN214067660U (en) | Monitoring system based on Internet of things | |
| CN109523207A (en) | A kind of cable information management system | |
| CN205983123U (en) | Battery pole piece rolling machine controller based on it is embedded | |
| CN108971705A (en) | Automatic wire feeder | |
| CN208167273U (en) | A kind of sewing thickness detection device and sewing machine | |
| CN208903131U (en) | A kind of operation field security management and control robot device | |
| CN109144063A (en) | A kind of operation field security management and control robot device | |
| CN101551647A (en) | Roving frame based on microcontroller intelligent control system | |
| CN107132847A (en) | A kind of AGV embedded control systems navigated based on tape and control method | |
| CN109032192A (en) | A kind of heliostat controls integrated controller and control method | |
| CN209261973U (en) | Digital hydraulic servo control device | |
| CN202815503U (en) | Glass fiber twisting machine electrical control system based on PLC controller and embedded motion controller | |
| CN104238049A (en) | Optical fiber coloring take-up and pay-off tension control system | |
| CN209980103U (en) | Universal direct-drive servo turntable system for FOD | |
| CN205785450U (en) | A kind of network belted electronic balance | |
| CN208654567U (en) | A kind of electric bicycle intelligence control system | |
| CN103901821A (en) | Numerical-control transformation method for vertical milling machine | |
| CN202511927U (en) | Load and opening-degree signal synchronously collecting instrument of winch gate hoist | |
| CN207043428U (en) | A kind of lithium battery edgetrol | |
| CN2879531Y (en) | Motor automatic speed-regulating, measuring control device | |
| CN205615188U (en) | Optoelectronic integration distributed intelligence seal accuse appearance |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SEI-FUTONG OPTICAL CABLE (CHENGDU) CO., LTD. Free format text: FORMER OWNER: FUTONG GROUP CO., LTD. Effective date: 20150604 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 311400 HANGZHOU, ZHEJIANG PROVINCE TO: 610000 CHENGDU, SICHUAN PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20150604 Address after: 610000, No. 77, West Avenue, hi tech Industrial Development Zone, Chengdu hi tech Development Zone, Sichuan Patentee after: Electrical-optical cable (Chengdu) Co., Ltd is lived by Futong Address before: 311400, No. 1-8, Fortis Science Park, Golden Autumn Road, Hangzhou, Zhejiang, Fuyang Patentee before: Futong Group Co., Ltd. |
|
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 611731, No. 77, West Avenue, hi tech Industrial Development Zone, Chengdu hi tech Development Zone, Sichuan Patentee after: Fortis fiber cable (Chengdu) Co. Ltd. Address before: 610000, No. 77, West Avenue, hi tech Industrial Development Zone, Chengdu hi tech Development Zone, Sichuan Patentee before: Electrical-optical cable (Chengdu) Co., Ltd is lived by Futong |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190412 Address after: 611731 No. 1577 West Avenue, Chengdu High-tech Industrial Development Zone, Sichuan Province Co-patentee after: Tianjin Futong Xinmao Science and Technology Co., Ltd. Patentee after: Fortis fiber cable (Chengdu) Co. Ltd. Address before: 611731 No. 77 West Avenue, West District, High-tech Industrial Development Zone, Chengdu City, Sichuan Province Patentee before: Fortis fiber cable (Chengdu) Co. Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 611731 No. 1577 West Avenue, Chengdu High-tech Industrial Development Zone, Sichuan Province Patentee after: FUTONG OPTICAL FIBER AND CABLE (CHENGDU) Co.,Ltd. Patentee after: Tianjin Futong Information Technology Co.,Ltd. Address before: 611731 No. 1577 West Avenue, Chengdu High-tech Industrial Development Zone, Sichuan Province Patentee before: FUTONG OPTICAL FIBER AND CABLE (CHENGDU) Co.,Ltd. Patentee before: TIANJIN FUTONG XINMAO SCIENCE & TECHNOLOGY Co.,Ltd. |