CN109523207A - A kind of cable information management system - Google Patents
A kind of cable information management system Download PDFInfo
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- CN109523207A CN109523207A CN201811215415.5A CN201811215415A CN109523207A CN 109523207 A CN109523207 A CN 109523207A CN 201811215415 A CN201811215415 A CN 201811215415A CN 109523207 A CN109523207 A CN 109523207A
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- 238000012937 correction Methods 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000006872 improvement Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 9
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- 238000010276 construction Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/06—Electricity, gas or water supply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Abstract
The invention discloses a kind of cable information management systems, including cable management client, cable sector, metering unit, traction mechanism, control unit and line retracting mechanism;Cable management client includes into library module, goes out library module, cable management module and cable length computing module;Enter library module and bar code is worked out according to the cable storage information of input, which is attached on corresponding storage cable reel, and the cable outbound information that library module is used to be inputted according to user out carries out cable outbound operation;Cable management module is connect to be managed according to the cable outbound information for going out library module output to the cable in warehouse with library module out.The present invention is all made of information system management to the storage of cable, outbound, line falling disk etc. by improvement system.Greatly improve cable management efficiency and working efficiency.
Description
Technical field
The present invention relates to intelligent information management and technical field, in particular to a kind of cable information management system.
Background technique
Such as power plant, Utilities Electric Co., cable manufacturers etc. are widely present in electric power-related enterprise in cable warehouse, electricity
Various cables are stacked in cable warehouse, when in use generally by labor management, this way to manage is had the disadvantage that
First is that generally by manually being searched in warehouse when cable use, it is time-consuming and laborious.Second is that replaced old cable in warehouse
It is stacked upon, it is not known that the important parameters such as remaining cable length, model, production time cause the recycling and reusing of old cable to be stranded
It is difficult.Third is that cable inventory data is updated by way of examination of manually making an inventory, larger workload.Fourth is that cable outbound edge
The application way signed and issued with papery, working efficiency are lower.Fifth is that whole section in order to guarantee cable is complete in the cable construction of falling disk
Whole property is often used artificial mode for whole section of cable and changes into security credence very much very " 8 " word of major diameter or " 0 " font, until
Cable on cable reel all pulls out, and the inner ring end of cable can just be made to become outer ring end.But when constructing, cable is easy quilt
Clay contaminated, construction area area is big, needs several person works' operations.Even when carrying out the construction of falling disk to Thin cable, it can go out
Existing cable winding knots, Fold, and cable is caused to scrap.
Currently, it is a great problem in the management of cable row that power cable storehouse management, which is still, in the in-out-storehouse management of cable
Still lack effective way to manage and means.
Summary of the invention
It is an object of the invention on the basis of Informatization Processing Technique, the communication technology, provide it is a kind of intelligentized
Cable line falling disk and cable information management system, to solve in conventional power cable storehouse management, physical deterioration is big, management is imitated
The low problem of rate.
In order to achieve the above object, the present invention uses a kind of cable information management system, comprising: cable management client,
Cable sector, metering unit, traction mechanism, control unit and line retracting mechanism;
Line retracting mechanism includes the pay off rack for being placed on cable sector both ends and being equipped with cable reel;
Traction mechanism and cable sector are connected as cable sector and provide power to drive cable sector by cable from cable reel
In pull out;
Metering unit is arranged in above cable sector, and the input terminal of control unit is connect with metering unit to calculate and pull out
Cable length;
The output end of control unit is connect with cable management client;Cable management client includes into library module, outbound
Module and cable management module;
Enter library module and bar code is worked out according to the cable storage information of input, which is attached on corresponding storage cable reel;
The cable outbound information that library module is used to be inputted according to user out carries out cable outbound operation;
Cable management module is connect to be remained according to the cable outbound information for going out library module output in warehouse with library module out
Remaining cable is managed.
Preferably, the traction mechanism includes motor, gear and cable disk, and the sprocket wheel of motor is engaged with gear;Cable sector
Including reciprocating screw rod and guide rod, guide runner is mounted in reciprocating screw rod slot, and reciprocating screw rod and guide rod pass through guide sleeve
Connection;The guide sleeve that current supply cable disk cable passes through is equipped on pay off rack;Motor drives reciprocal silk by the sprocket wheel transmitting of motor
Bar is walked around dynamic to drive guide sleeve to slide on the guide bar to realize that cable moves left and right.
Preferably, the metering unit is mounted on above cable sector, and metering unit includes encoder, guide wheel and deflector roll,
Cable passes through between guide wheel and deflector roll and encoder rotation is driven to calculate the electricity that traction device pulls out using control unit
Cable length.
Preferably, described control unit includes PLC, touch screen and frequency converter, and PLC is installed in control cabinet, touch screen
It is mounted on the panel of control cabinet with scram button, the motor connection of frequency converter and traction device, the pulse signal of metering unit
The connection of the high-speed counting mouth of feedback end and PLC, the communication interface of PLC are connect with the cable management client.
Preferably, it is described enter library module include inspection goods recording unit, storage registration unit and bar code planning unit;
The inspection goods recording unit is used for the information of typing cable to be put in storage;
The storage registration unit is connect with the inspection goods recording unit, is stepped on treating the storage information of storage cable
Note;
The bar code planning unit is connect with the inspection goods recording unit, with corresponding according to the information preparation of cable to be put in storage
Bar code.
Preferably, the library module out includes label read module, outbound correction verification module and the operation module of falling disk;
The label read module is used to read the bar code to paste on outbound cable reel, and will export to outbound cable information
To outbound correction verification module;
The outbound correction verification module is used to treat outbound cable reel to outbound cable information according to and be verified;
The operation module of falling disk is for exporting control instruction to control unit, to control to cable in outbound cable reel
Outbound length.
Preferably, the cable management module includes query unit, makes an inventory and check unit and database;
The query unit is used to inquire the information of cable reel in database;
It makes an inventory and checks unit the information of cable reel in database is inquired.
Preferably, the touch screen includes start button, stop button, take-up button, cable laying button, accelerates button, subtracts
Fast button and cable length display interface, cable laying length setting interface and cable laying length display interface.
Compared with prior art, there are following technical effects by the present invention: the present invention by improvement system to the storage of cable,
Outbound, line falling disk etc. are all made of information system management.Before storages, product quality, model, length etc. are carried out to cable and checked,
Input system database.Using two dimensional code include information big, safety, it is easy to identify the features such as, system according to typing basic information into
Row stamp, is attached on cable reel.Basic information input database, examination of making an inventory, cable outbound and later period cable maintenance can
Real-time query greatly improves cable management efficiency and working efficiency.
Detailed description of the invention
With reference to the accompanying drawing, specific embodiments of the present invention will be described in detail:
Fig. 1 is cable management client functionality block diagram in cable information management system;
Fig. 2 is the schematic diagram of cable line falling structure;
Fig. 3 is the structural schematic diagram of pay off rack;
Fig. 4 is the structural schematic diagram of traction mechanism;
Fig. 5 is the connection relationship diagram of metering unit and cable sector;
Fig. 6 is the structural schematic diagram of control unit;
Fig. 7 is the structural schematic diagram of cable management client;
Fig. 8 is the flow diagram of cable management;
Fig. 9 is electrical cable intelligent line falling disk electric control theory figure;
Figure 10 is cable conductor disk electric control theory figure.
Specific embodiment
In order to further explain feature of the invention, reference should be made to the following detailed description and accompanying drawings of the present invention.Institute
Attached drawing is only for reference and purposes of discussion, is not used to limit protection scope of the present invention.
As shown in Figure 1 to Figure 2, present embodiment discloses a kind of cable information management systems, comprising: cable management client
End 10, cable sector 20, metering unit 30, traction mechanism 40, control unit and line retracting mechanism 50, line retracting mechanism 50
Including being placed on 20 both ends of cable sector and being equipped with the pay off rack of cable reel;
Traction mechanism 40 and cable sector 20 are connected as cable sector 20 and provide power to drive cable sector 20 by cable
It is pulled out from cable reel;
The metering unit 30 is arranged in the top of cable sector 20, the input terminal of control unit connect with metering unit 30 with
Calculate the cable length pulled out;
The output end of control unit is connect with cable management client 10, and cable management client 10 includes into library module
11, go out library module 12 and cable management module 13
Enter library module 11 and bar code is worked out according to the cable storage information of input, which is attached to corresponding storage cable reel
On, the cable outbound information that library module 12 is used to be inputted according to user out carries out cable outbound operation;
Cable management module 13 is connect with library module 12 out goes out the cable outbound information of the output of library module 12 to storehouse with basis
Cable in library is managed.
As further preferred scheme, as shown in figure 4, traction mechanism 40 is made of motor 41, gear 42 and cable disk 43,
The sprocket wheel of motor 41 is engaged with gear 42, and cable sector 20 includes reciprocating screw rod and guide rod, and guide runner is mounted on toward multifilament
In bar slot, reciprocating screw rod passes through guide sleeve with guide rod and connects, and the cable of the cable reel assembled on pay off rack passes through guide sleeve,
Motor drives reciprocating screw rod to walk around and moves to drive guide sleeve to slide on the guide bar to realize cable or so by sprocket wheel transmitting
It is mobile.
As shown in figure 3, pay off rack includes pedestal 1, hydraulic device 2, axle-centre lock 3 and line falling disk 4, line falling disk passes through axle center
Lock is mounted on pay off rack pedestal.
Wherein, traction mechanism 40 carries out the movement of folding and unfolding cable using the rotation of motor driven cable disk.It dismantles shaft end and uses spindle Lock,
The cable disk on traction device can very easily be replaced.Cable sector 20 carries out row's cable using reciprocating screw rod+guide rod mechanism
Movement, the cable disk by tracking traction device rotate, and guarantee one circle of cable disk rotation, the mobile tether cable of bus cable device away from
From orderly movement of the realization hawser on storage cable disk, thus the row's of realization cable function.
As further preferred scheme, as shown in figure 5, metering unit 30 is mounted on 20 top of cable sector, metering list
Member 30 includes encoder, guide wheel and deflector roll, and hawser passes through between guide wheel and deflector roll and drives encoder rotation single using control
Member calculates the cable length that traction device pulls out.Wherein, encoder rotation is driven when hawser passes through guide wheel, using automatically controlled
Unit calculates the cable length that traction device pulls out, and shows on the touchscreen.In order to guarantee the accuracy of metering, will count
Above 30 row's of being mounted on cable unit of meter Dan Yuan, position-limiting action is played by deflector roll, hawser is limited between two guide wheels, hawser is made
It is in a plane with metering guide wheel, prevents hawser from jumping out.The every km of the error of meter counter of metering unit 30 is not more than 5m.
As further preferred scheme, as shown in fig. 6, control unit includes PLC, touch screen and frequency converter, PLC peace
Loaded in control cabinet, touch screen and scram button are mounted on the panel of control cabinet, the motor connection of frequency converter and traction device,
The pulse signal feedback end of metering unit 30 and the high-speed counting mouth of PLC connect, the communication interface of PLC and cable management visitor
Family end 10 connects.Wherein, entire control system controls the dynamic of traction electric machine by control frequency converter using PLC as control core
Make, the pulse signal of meter counter feedback is input to the high-speed counting mouth of PLC, and traction cable laying rice can be controlled after converting in a program
Number.
It should be noted that encoder is co-axially mounted with guide wheel, encoder, which often rotates a circle, exports 1024 pulse signals.
Winding displacement unit is mainly made of components such as double threaded screw nut body, directive wheel, belt transmissions.Double threaded screw nut body is
For one kind according to a direction rotary screw, nut can be with the mechanism of back and forth movement;Directive wheel is used to limit the orientation of cable, makes it
Without departing from winding displacement unit, can be moved together with cable when winding displacement is mobile.Row's cable unit passes through belt rotating apparatus and leads
The rotation Spindle Links of leading-in device uniformly provide power by the variable-frequency motor drawn.In this way, in one circle of traction device cable disk rotation,
Spooling gear moves a cable diameter distance, realizes orderly movement of the hawser on cable disk, so that the function of the row's of realization cable, prevents
Only in construction, hawser is compacted, and cannot smoothly be released.Traction device is made of motor, gear, cable disk, bracket.It will when work
Empty cable disk is placed in rotation axis, is quickly fixed cable disk with rotation axis using spindle Lock, real by motor driven cable disc spins
The folding and unfolding of existing cable.
As further preferred scheme, as shown in fig. 7, entering library module 11 includes inspection goods recording unit, storage registration form
Member and bar code planning unit;
The inspection goods recording unit is used for the information of typing cable to be put in storage;
The storage registration unit is connect with the inspection goods recording unit, is stepped on treating the storage information of storage cable
Note;
The bar code planning unit is connect with the inspection goods recording unit, with corresponding according to the information preparation of cable to be put in storage
Bar code.
The library module 12 out includes label read module, outbound correction verification module and the operation module of falling disk;
The label read module is used to read the bar code to paste on outbound cable reel, and will export to outbound cable information
To outbound correction verification module;
The outbound correction verification module is used to treat outbound cable reel to outbound cable information according to and be verified;
The operation module of falling disk is for exporting control instruction to control unit, to control to cable in outbound cable reel
Outbound length.
The cable management module 13 includes query unit, makes an inventory and check unit and database;
The query unit is used to inquire the information of cable reel in database;
It makes an inventory and checks unit the information of cable reel in database is inquired.
The touch screen include start button, stop button, take-up button, cable laying button, accelerate button, retard button and
Cable length display interface, cable laying length setting interface and cable laying length display interface.
Realize the intelligence operation of falling disk simulated technological process as shown in figure 8, will newly be put in storage electricity first based on cable Information Management System
For the various information inputs of cable into cable Information Management System, system makes two dimensional code according to the information of typing, then will be two-dimentional
Code, which is attached on cable, can be put into warehouse.When user needs using cable, pass through the online Shen of cable Information Management System first
Please certain specification, length cable, warehouse can be gone to get cable after line examination & approval obtain related leader.Warehouse work people
Member obtains the state of inventory's cable in warehouse by login system, distributes qualified electricity after approval information is led in verification
Cable.Then dimensional code scanner finds out the cable of distribution.Finally required cable of getting is placed on pay off rack and is set
Cable laying length, starting device complete the work of falling disk.After the work of falling disk, intelligent line falling disk is automatic by the length of remaining cable
Pass to cable Information Management System, make two dimensional code again under the control of cable Information Management System.
Electrical cable intelligent line falling disk electric control theory figure is as shown in Figure 9, Figure 10, it mainly includes ABB frequency converter, electricity
The electric controllers such as machine, Siemens's smart700IE touch screen, Siemens's 224PLC, 24V Switching Power Supply, A.C. contactor, relay
Part.By schematic diagram as can be seen that external power supply is accessed in power control cabinet by being spaced apart QF1, the main power source of frequency converter passes through exchange
Contactor prescribes the lower mouth for being connected to QF1, and the output end of frequency converter connects motor by thermal cut-off.PLC is using exchange
The digital output end Q0.5 of 220V power supply, PLC drives intermediate relay KA1, then controls A.C. contactor movement;The mould of PLC
Analog quantity output connect the speed for controlling traction folding and unfolding cable with the analog input of frequency converter;The I0.1 and I0.3 of PLC has
There is high-speed counting function, connect it with the A/B phase output terminal of the pulse coder of metering unit 30, for counting and counting is put
Cable length;The port0 mouth of PLC is connect with touch screen, realizes human-computer interaction by touch screen.One is connected in the extension mouth of PLC
A EM277 communication module wire coil device can will be linked into cable information management system by this module, and realize electric power
The intelligent management in cable warehouse.
This programme has the following beneficial effects:
(1) to the storage of cable, outbound, line falling disk etc. is all made of information system management.Before storage, product matter is carried out to cable
Amount, model, length etc. checked, input system database.It include the features such as information is big, safe, easy to identify using two dimensional code,
System carries out stamp according to typing basic information, is attached on cable reel.Basic information input database, in examination of making an inventory, cable
Outbound and later period cable maintenance can real-time queries.
(2) Business Process Standard, creation data is unified, service regulation.Specification operation flow specifies job duty, blocking
Administrative vulnerability.
(3) data information of goods and materials can be handled and be updated in real time in warehouse, realize warehousing management real time monitoring.
(4) all business in warehouse are broken down into the continuous productive process in multiple posies, and each post professional division improves industry
Business efficiency.
(5) corresponding electronic documents are formed as business datum as a result, tracking production process each stage convenient for manager, together
When guarantee data mart modeling summarized manner diversity.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of cable information management system characterized by comprising cable management client, cable sector, metering list
Member, traction mechanism, control unit and line retracting mechanism;
Line retracting mechanism includes the pay off rack for being placed on cable sector both ends and being equipped with cable reel;
Traction mechanism is connected as cable sector with cable sector and provides power to drive cable sector to lead cable from cable reel
It draws;
Metering unit is arranged in above cable sector, and the input terminal of control unit is connect to calculate the electricity pulled out with metering unit
Cable length;
The output end of control unit is connect with cable management client;Cable management client includes into library module, goes out library module
And cable management module;
Enter library module and bar code is worked out according to the cable storage information of input, which is attached on corresponding storage cable reel;Outbound
The cable outbound information that module is used to be inputted according to user carries out cable outbound operation;
Cable management module is connect with library module out goes out the cable outbound information of library module output to remaining in warehouse with basis
Cable is managed.
2. cable information management system as described in claim 1, which is characterized in that the traction mechanism includes motor, tooth
Wheel and cable disk, the sprocket wheel of motor are engaged with gear;Cable sector includes reciprocating screw rod and guide rod, and guide runner is mounted on back and forth
In screw rod slot, reciprocating screw rod passes through guide sleeve with guide rod and connects;Be equipped with that current supply cable disk cable passes through on pay off rack leads
To set;Motor drives reciprocating screw rod to walk around and moves to drive guide sleeve to slide on the guide bar to real by the sprocket wheel transmitting of motor
Existing cable moves left and right.
3. cable information management system as claimed in claim 1 or 2, which is characterized in that the metering unit is mounted on row
Above cable mechanism, metering unit includes encoder, guide wheel and deflector roll, and cable passes through between guide wheel and deflector roll and encoder is driven to revolve
Turn to calculate the cable length that traction device pulls out using control unit.
4. cable information management system as claimed in claim 3, which is characterized in that described control unit includes PLC, touches
Screen and frequency converter, PLC are installed in control cabinet, and touch screen and scram button are mounted on the panel of control cabinet, frequency converter with
The motor of traction device connects, and the pulse signal feedback end of metering unit and the high-speed counting mouth of PLC connect, and the communication of PLC connects
Mouth is connect with the cable management client.
5. cable information management system as described in claim 1, which is characterized in that it is described enter library module include inspection goods record
Unit, storage registration unit and bar code planning unit;
The inspection goods recording unit is used for the information of typing cable to be put in storage;
The storage registration unit is connect with the inspection goods recording unit, is registered with treating the storage information of storage cable;
The bar code planning unit is connect with the inspection goods recording unit, according to the corresponding item of information preparation of cable to be put in storage
Code.
6. cable information management system as described in claim 1, which is characterized in that the library module out includes that label is read
Module, outbound correction verification module and the operation module of falling disk;
The label read module is used to read the bar code to paste on outbound cable reel, and will export to outbound cable information to out
Library correction verification module;
The outbound correction verification module is used to treat outbound cable reel to outbound cable information according to and be verified;
The operation module of falling disk is for exporting control instruction to control unit, to control the outbound to cable in outbound cable reel
Length.
7. cable information management system as described in claim 1, which is characterized in that the cable management module includes inquiry
Unit is made an inventory and checks unit and database;
The query unit is used to inquire the information of cable reel in database;
It makes an inventory and checks unit the information of cable reel in database is inquired.
8. cable information management system as claimed in claim 4, which is characterized in that the touch screen include start button,
Stop button, cable laying button, accelerates button, retard button and cable length display interface, cable laying length to set boundary at take-up button
Face and cable laying length display interface.
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CN110271303A (en) * | 2019-07-24 | 2019-09-24 | 浙江东通物联科技有限公司 | A kind of ink jet numbering machine lettering information sending system |
CN110320877A (en) * | 2019-07-24 | 2019-10-11 | 天长市海纳电气有限公司 | A kind of cable processing Intelligent electronic control system |
CN111222600A (en) * | 2019-12-25 | 2020-06-02 | 国电龙源电力技术工程有限责任公司 | Cable measurement monitoring and metering system |
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