CN104238049A - Optical fiber coloring take-up and pay-off tension control system - Google Patents
Optical fiber coloring take-up and pay-off tension control system Download PDFInfo
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- CN104238049A CN104238049A CN201310246262.1A CN201310246262A CN104238049A CN 104238049 A CN104238049 A CN 104238049A CN 201310246262 A CN201310246262 A CN 201310246262A CN 104238049 A CN104238049 A CN 104238049A
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Abstract
The invention relates to an optical fiber coloring take-up and pay-off tension control system. The optical fiber coloring take-up and pay-off tension control system comprises a master control system, a sensor group, a power traction module, a pay-off device, a take-up device, two optical fiber core plates, a set of pulleys and a mechanical support. The master control system is in charge of controlling and managing the whole optical fiber coloring take-up and pay-off tension control system, and comprises a control module, a data acquisition module, a tension control unit, a fault diagnosis module, a take-up control unit, a pay-off control unit and a display module. The power traction module is in charge of executing commands and motions of the master control system, and comprises a power control unit, a pay-off command issuing unit and a take-up command issuing unit. The optical fiber coloring take-up and pay-off tension control system can balance optical fiber take-up and pay-off tension, keeps the coloring rate between 600m/min and 1500m/min, makes a human-machine interface be beautiful, and has a fault alarm function.
Description
Technical field
The invention belongs to optical cable preparing technical field, be specifically related to a kind of optical fiber coloring retractable cable tension control system.
Background technology
In recent years, along with the progress of society, the raising of people's material and cultural life quality, China's information cause in develop rapidly, society to optical cable demand increasing, the active demand of optical cable Information Network especially; In production optical cable process, because per share fiber cores intensity is little, hardness is low, flexibility is strong, when fiber cores is carried out painted, due to the change of cable core movement velocity, exist painted uneven or occur cable core relaxation sometimes, the homogeneity making cable core painted and stability are affected by this, need manual intervention that cable core could be allowed to enter color applicator smoothly, wasting manpower and material resources.Therefore, in optical cable coloring process, in the urgent need to constant linear speed and constant-tension, to improve cable quality.
Summary of the invention
[0003] for working mechanism and the design feature of tinting machine, the present invention proposes a kind of optical fiber coloring retractable cable tension control system with premium properties.This system inhibits the relaxation of fiber cores to occur, and reduces use cost, improves the mechanical property of equipment, and color applicator can be made to be in high-speed cruising state all the time, improves the service efficiency of coloring process.This optical fiber coloring retractable cable tension control system comprises a master control system, sensor group, a power traction module, an actinobacillus device, a take-up, 2 fiber cores dishes, one group of pulley and machinery mounts.
Master control system is responsible for the control and management of whole optical fiber coloring retractable cable tension control system, comprises control module, data acquisition module, tension control units, fault diagnosis module, take-up control module, unwrapping wire control module and display module.Control module is responsible for calculating the data of data acquisition module, tension control units, fault diagnosis module, take-up control module, unwrapping wire control module and controlling, and sends control command according to result of calculation, data acquisition module is responsible for the data acquisition of system, system is provided with a sensor group, be divided into pressure transducer, force-sensing sensor, temperature sensor, humidity sensor and voltage sensor etc., pressure transducer and force-sensing sensor are distributed in actinobacillus device and take-up, be responsible for the pulling force gathering these device inner fiber cores, temperature sensor is arranged in color applicator, be responsible for temperature and the environment temperature of collecting fiber cores, measures ambient humidity is responsible for by humidity sensor, is arranged on machinery mount, voltage sensor is responsible for collection and the transmission of voltage signal, is arranged in power traction module, actinobacillus device and take-up, sensor group is sent to data acquisition module the data collected, and data acquisition module carries out filtering to each sensor information gathered and after arrangement, the corresponding unit these data being sent to control module is for subsequent use, the tension force that tension control units is responsible for fiber cores controls, in coloring process, first this module extracts the tension data of current fiber cores in the corresponding unit of control module, then according to these real-time strain data, real-time calculating takeup tension and laying tension, takeup tension controls at 45 ± 3g, laying tension is at 45 ± 3g, finally the tension data calculated is converted into electrical signal data, pass to control module, control module then sends order according to current electrical signal data to power traction module, regulate the control electric signal of power traction module, fiber cores is made to remain constant-speed operation state, the failure message that fault diagnosis module is issued according to control module, to some diagnosing malfunction, and passes control module back the result after diagnosis, makes control module take corresponding measure, the primary data that take-up control module is sent according to control module or parameter carry out computation and analysis, then result are passed back control module, and control module issues dependent instruction according to the result passed back to power traction module, the function of unwrapping wire control module and the functional similarity of take-up control module, the design parameter not being both two modules is different, the primary data sent according to control module or parameter carry out computation and analysis, then result is passed back control module, control module issues dependent instruction according to the result passed back to power traction module, display module is responsible for the display of system core operational factor and data.
Power traction module in charge performs order and the action of master control system, is divided into power control unit, unwrapping wire instruction issue unit and take-up instruction issue unit; Actinobacillus device is a topworks, is responsible for controlling payingoff speed, is undertaken controlling and coordinating by power traction module; Take-up is a topworks, is responsible for controlling take-up speed, is undertaken controlling and coordinating by power traction module.
Pulley is a gearing, is responsible for the action direction changing fiber cores power; Fiber cores dish is the cable disc of winding optical fiber core; Machinery mount is that mechanism made by a machinery, is responsible for the support of the power of whole system.
Optical fiber coloring retractable cable tension control units involved in the present invention, retractable cable balancing tension, colouring speeds is at 600-1500m/min.Beautiful human computer interface, has fault alarm function.
Accompanying drawing explanation
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is structural representation of the present invention.
Fig. 2 is master control system illustrative view of functional configuration of the present invention.
Fig. 3 is power traction functions of modules structural representation of the present invention.
In figure, 1. fiber cores dish; 2. actinobacillus device; 3. fiber cores; 4. power traction module; 5. take-up; 6. pulley; 7. color applicator; 8 machinery mounts; 9. master control system; 10. sensor group; 11. control modules; 12. data acquisition modules; 13. tension control units; 14. fault diagnosis modules; 15. take-up control modules; 16. unwrapping wire control modules; 17. display modules; 18. power control units; 19. unwrapping wire instruction issue unit; 20. take-up instruction issue unit.
Embodiment
Consult shown in Fig. 1, structure of the present invention comprises a master control system (9), one sensor group (10), a power traction module (4), an actinobacillus device (2), a take-up (5), 2 fiber cores dishes (1), one group of pulley (6) and machinery mount (8) composition.
Master control system (9) is responsible for the control and management of whole optical fiber coloring retractable cable tension control units, and to power traction module (4) sending controling instruction.
Power traction module (4) is a topworks, be responsible for the order and the action that perform master control system (9), after master control system (9) issues execution instruction to power traction module (4), power traction module (4) first translates the instruction and action of explaining master control system (9), then result is sent to each performance element.
Actinobacillus device (2) is a concrete topworks, is responsible for controlling payingoff speed, is undertaken controlling and coordinating by power traction module (4).
Take-up (5) is a topworks, is responsible for controlling take-up speed, is undertaken controlling and coordinating by power traction module (4).
Pulley (6) is a gearing, is responsible for the action direction changing fiber cores (3) power; Fiber cores dish (1) is the cable disc of winding optical fiber core (3); Machinery mount (8) is that mechanism made by a machinery, is responsible for the support of the power of whole system.
Consult shown in Fig. 2, in structure of the present invention, master control system (9) is responsible for the control and management of whole colored receiving and releasing line tension control module, comprises control module (11), data acquisition module (12), tension control units (13), fault diagnosis module (14), take-up control module (15), unwrapping wire control module (16) and display module (17).Control module (11) is responsible for calculating the data handled by data acquisition module (12), tension control units (13), fault diagnosis module (14), take-up control module (15), unwrapping wire control module (16) and controlling, and sends control command according to result of calculation, data acquisition module (12) is responsible for the data acquisition of system, system is provided with a sensor group (10), be divided into pressure transducer, force-sensing sensor, temperature sensor, humidity sensor and voltage sensor etc., pressure transducer and force-sensing sensor are distributed in actinobacillus device (2) and take-up (5), be responsible for the pulling force gathering these device inner fiber cores (3), temperature sensor is arranged in color applicator (7), be responsible for temperature and the environment temperature of collecting fiber cores (3), measures ambient humidity is responsible for by humidity sensor, be arranged on machinery mount (8), voltage sensor is responsible for collection and the transmission of voltage signal, is arranged in power traction module (4), actinobacillus device (2) and take-up (5), sensor group (10) is sent to data acquisition module (12) the data collected, and data acquisition module (12) carries out filtering to each sensor information gathered and after arrangement, the corresponding unit these data being sent to control module is for subsequent use, the tension force that tension control units (13) is responsible for fiber cores (3) controls, in coloring process, first this module extracts the tension data of current fiber cores (3) in the corresponding unit of control module (11), then according to these real-time strain data, real-time calculating takeup tension and laying tension, takeup tension controls at 45 ± 3g, laying tension is at 45 ± 3g, finally the tension data calculated is converted into electrical signal data, pass to control module (11), control module (11) then sends order according to current electrical signal data to power traction module (4), regulate the control electric signal of power traction module, fiber cores (3) is made to remain constant-speed operation state, the failure message that fault diagnosis module (14) is issued according to control module (11), to some diagnosing malfunction, and passes control module (11) back the result after diagnosis, makes control module take corresponding measure, the primary data that take-up control module (15) is sent according to control module (11) or parameter carry out computation and analysis, then result is passed back control module (11), control module (11) issues dependent instruction according to the result passed back to power traction module (4), the function of unwrapping wire control module (16) and the functional similarity of take-up control module (15), its difference is that the design parameter of two modules is different, the primary data sent according to control module (11) or parameter carry out computation and analysis, then result is passed back control module (11), control module (11) issues dependent instruction according to the result passed back to power traction module (4), display module (17) is responsible for the critical operational parameters of system and the display of data.
Consult shown in Fig. 3, in structure of the present invention, power traction module (4) is responsible for the order and the action that perform master control system (9), and it is divided into power control unit (18), unwrapping wire instruction issue unit (19) and take-up instruction issue unit (20); Power control unit (18) is the core of power traction module (4), is responsible for exchanging with master control system (9) and transmitting data and order, and to actinobacillus device (2) and take-up (5) issuing control instruction; The data that unwrapping wire instruction issue unit (19) is transmitted according to master control system (9) calculate, and are scaled the electric signal that actinobacillus device (2) can perform, and give power control unit (18) and perform an action to actinobacillus device (2) result of calculation; The data that take-up instruction issue unit (19) is transmitted according to master control system (9) calculate, and are scaled the electric signal that take-up (2) can perform, and give power control unit (18) and perform an action to take-up (5) result of calculation.
Claims (4)
1. an optical fiber coloring retractable cable tension control system, comprise a master control system, sensor group, a power traction module, an actinobacillus device, a take-up, 2 fiber cores dishes, one group of pulley and machinery mounts, it is characterized in that: described optical fiber coloring retractable cable tension control system can make fiber cores retractable cable balancing tension, and colouring speeds is at 600-1500m/min.
2. optical fiber coloring retractable cable tension control system according to claim 1, is characterized in that: described master control system comprises control module, data acquisition module, tension control units, fault diagnosis module, take-up control module, unwrapping wire control module and display module.
3. optical fiber coloring retractable cable tension control system according to claim 2, is characterized in that: described master control system is responsible for the control and management of described optical fiber coloring retractable cable tension control system.
4. optical fiber coloring retractable cable tension control system according to claim 2, is characterized in that: described control module is responsible for calculating the data of data acquisition module, tension control units, fault diagnosis module, take-up control module, unwrapping wire control module and controlling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310246262.1A CN104238049A (en) | 2013-06-20 | 2013-06-20 | Optical fiber coloring take-up and pay-off tension control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310246262.1A CN104238049A (en) | 2013-06-20 | 2013-06-20 | Optical fiber coloring take-up and pay-off tension control system |
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| CN104238049A true CN104238049A (en) | 2014-12-24 |
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| CN201310246262.1A Pending CN104238049A (en) | 2013-06-20 | 2013-06-20 | Optical fiber coloring take-up and pay-off tension control system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104947351A (en) * | 2015-06-25 | 2015-09-30 | 江苏海大印染机械有限公司 | Printing and dyeing device based on multi-machine synchronization and tension control |
| CN109626127A (en) * | 2018-11-16 | 2019-04-16 | 广东工业大学 | A kind of miniature bare fibre automatic reel system |
| CN109883461A (en) * | 2019-03-15 | 2019-06-14 | 哈尔滨工程大学 | A kind of producing device and method of multilayer fibers strain disk |
-
2013
- 2013-06-20 CN CN201310246262.1A patent/CN104238049A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104947351A (en) * | 2015-06-25 | 2015-09-30 | 江苏海大印染机械有限公司 | Printing and dyeing device based on multi-machine synchronization and tension control |
| CN109626127A (en) * | 2018-11-16 | 2019-04-16 | 广东工业大学 | A kind of miniature bare fibre automatic reel system |
| CN109883461A (en) * | 2019-03-15 | 2019-06-14 | 哈尔滨工程大学 | A kind of producing device and method of multilayer fibers strain disk |
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Application publication date: 20141224 |