CN104947351A - Printing and dyeing device based on multi-machine synchronization and tension control - Google Patents
Printing and dyeing device based on multi-machine synchronization and tension control Download PDFInfo
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- CN104947351A CN104947351A CN201510357979.2A CN201510357979A CN104947351A CN 104947351 A CN104947351 A CN 104947351A CN 201510357979 A CN201510357979 A CN 201510357979A CN 104947351 A CN104947351 A CN 104947351A
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- tension force
- detection circuit
- controller
- electrochemical capacitor
- dyeing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Coloring (AREA)
Abstract
The invention discloses a printing and dyeing device based on multi-machine synchronization and tension control. The printing and dyeing device comprises a main controller and a plurality of sub-controllers connected with the main controller through GPIB buses. Each sub-controller comprises a microcontroller module, a recoiling machine angular speed detection circuit, an uncoiling machine angular speed detection circuit, an analog-to-digital conversion circuit, a voltage stabilization circuit, a magnetic powder controller and a display module. The recoiling machine angular speed detection circuit and the uncoiling machine angular speed detection circuit are each connected with the microcontroller module sequentially through the analog-to-digital conversion circuit and the voltage stabilization circuit. The display module and the magnetic powder controller are connected to corresponding ports of the microcontroller module.
Description
Technical field
The present invention relates to a kind of tension control system, particularly relate to a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force, belong to tension force control field.
Background technology
Tension force controls, and generally, keeps the power that object mutually elongates or tightens when will control exactly to batch object.Tension applicatcation is in the light industry such as papermaking the most widely, fiber, plastic sheeting, electric wire, printed matter, tape, and the quality of unwinding and rewinding tension force to product of band or wire rod plays vital effect.In rolling and the process that unreels, be the quality and efficiency that ensure to produce, keep constant tension force to be very important.
In the industries such as metallurgy, papermaking, weaving, in process or after machining, machining object is generally wound into tubular by a last procedure exactly.In this course, the quality of winding will be the key determining product quality, volume too tight, easily make fabric distortion, break, the too pine of volume easily makes again to batch not compact, be unfavorable for carrying and transport, thus making winding compact to reach, ensureing the quality of product, all requiring in winding process, fabric is set up certain tension force, and keep tension force to be a steady state value, the system of this function can be realized, be just called tension control system.The tension control system of current application, mainly contains three kinds according to the theory structure of its Survey control: indirect method tension control system; Direct method tension control system; Have the Compound tension control system of indirect method and direct method concurrently.
Classify from control mode, tension force controls generally to be divided into manual, semi-automatic, full-automatic three classes; Coil diameter control mode automatically can detect coil diameter thus adjust the executing agency of tension force, compensate, and realizes the constant of tension force.Coil diameter control mode belongs to semiautomatic control mode, its outstanding feature is just omitted the relatively costly tension pick-up of price, install simple, and taper tension control can be obtained very easily, be specially adapted to cutting and rolling machinery equipment of the industries such as metallurgy, printing, packaging, papermaking, printing and dyeing.
Such as application number is a kind of tenslator of " 201310193026.8 ", be used in volume to volume roll unit to control the tension force of rolling, described volume to volume roll unit comprises Scroll, described tenslator comprises: thickness measuring unit, is positioned on described Scroll to be used for measuring the coil thickness on described Scroll; Processing unit, according to the tension value of the THICKNESS CALCULATION rolling that described thickness measuring unit is measured; And control unit, receive the tension value of described processing unit output to control the tension force of described Scroll.Tenslator can control the tension force on Scroll according to the difference of the thickness of coiled material respective change, thus to prevent in wrapup procedure coiled material surface scratch.
And for example application number is a kind of tenslator of " 201410600667.5 ", by drive division, tension force control part and output deflector roll composition, drive division has driven roller, mip rolls, mip rolls driver part and driven roller driver part, driven roller is connected with driven roller driver part, mip rolls is connected with mip rolls driver part, driven roller coordinates with mip rolls, tension force control part comprises block part, inductive means, fork, regulate deflector roll, adjustment member, fork rotary type is arranged on adjustment member, inductive means is fixed on fork, fork one end secured adjusted deflector roll, fork other end fixed block parts, be transferred material pile warp and export deflector roll, regulate deflector roll and be connected to driven roller, between mip rolls, 180 degree are less than around regulating the angle be transferred between material of deflector roll both sides.
Summary of the invention
Technical problem to be solved by this invention provides a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force for the deficiency of background technology.
The present invention is for solving the problems of the technologies described above by the following technical solutions:
A kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force, comprise master controller and by the connected multiple sub-controller of gpib bus, described sub-controller comprises micro controller module, coiling machine angular velocity detection circuit, unreeling machine angular velocity detection circuit, analog to digital conversion circuit, mu balanced circuit, magnetic controller and display module, described coiling machine angular velocity detection circuit and unreeling machine angular velocity detection circuit pass through analog to digital conversion circuit all successively, mu balanced circuit is connected with micro controller module, described display module and magnetic controller are connected on the corresponding port of micro controller module,
Described mu balanced circuit comprises voltage-stabilized power supply chip, first electrochemical capacitor, second electrochemical capacitor, inductance, first resistance, first resistance and diode, the negative pole of described first electrochemical capacitor connects one end of the first resistance and the output of analog to digital conversion circuit respectively, the other end of the second resistance connects the input of voltage-stabilized power supply chip, the negative pole of diode connects one end of inductance and the output of voltage-stabilized power supply chip respectively, the other end of inductance is connected magnetic controller respectively with after the second resistant series, the negative pole of the second electrochemical capacitor, the positive pole of the first electrochemical capacitor, the positive pole of the second electrochemical capacitor, the earth terminal of voltage-stabilized power supply chip, the positive pole of diode is connected to ground.
As the further preferred version of a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force of the present invention, described micro controller module adopts AVR series monolithic.
As the further preferred version of a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force of the present invention, described display module adopts charactron.
As the further preferred version of the bright a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force of the present invention, the chip model of analog-digital conversion circuit as described is TMS320LF240.
As the further preferred version of a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force of the present invention, described in get machine angular velocity detection circuit and adopt chargeable storage to power.
The present invention adopts above technical scheme compared with prior art, has following technique effect:
1, structure of the present invention simple, be easy to realize, certainty of measurement is high;
2, the present invention has good interference free performance, can complete control effects preferably, stable and reliable operation; The present invention, by controlling the stalling current of magnetic powder brake, just can realize the constant tensile control of unreeling shaft.
Accompanying drawing explanation
Fig. 1 is system construction drawing of the present invention;
Fig. 2 is the structure principle chart of sub-controller of the present invention;
Fig. 3 is mu balanced circuit figure of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention is described in further detail:
As shown in Figure 1, a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force, comprise master controller and by the connected multiple sub-controller of gpib bus, as shown in Figure 2, described sub-controller comprises micro controller module, coiling machine angular velocity detection circuit, unreeling machine angular velocity detection circuit, analog to digital conversion circuit, mu balanced circuit, magnetic controller and display module, described coiling machine angular velocity detection circuit and unreeling machine angular velocity detection circuit pass through analog to digital conversion circuit all successively, mu balanced circuit is connected with micro controller module, described display module and magnetic controller are connected on the corresponding port of micro controller module, structure of the present invention is simple, be easy to realize, certainty of measurement is high, the present invention has good interference free performance, can complete control effects preferably, stable and reliable operation, the present invention, by controlling the stalling current of magnetic powder brake, just can realize the constant tensile control of unreeling shaft.
As shown in Figure 3, described mu balanced circuit comprises voltage-stabilized power supply chip, first electrochemical capacitor, second electrochemical capacitor, inductance, first resistance, first resistance and diode, the negative pole of described first electrochemical capacitor connects one end of the first resistance and the output of analog to digital conversion circuit respectively, the other end of the second resistance connects the input of voltage-stabilized power supply chip, the negative pole of diode connects one end of inductance and the output of voltage-stabilized power supply chip respectively, the other end of inductance is connected magnetic controller respectively with after the second resistant series, the negative pole of the second electrochemical capacitor, the positive pole of the first electrochemical capacitor, the positive pole of the second electrochemical capacitor, the earth terminal of voltage-stabilized power supply chip, the positive pole of diode is connected to ground.
Wherein, described micro controller module adopts AVR series monolithic, and described display module adopts charactron, and the chip model of analog-digital conversion circuit as described is TMS320LF240, described in get machine angular velocity detection circuit and adopt chargeable storage to power.
AVR single chip has prefetched instruction function, namely when an execution instruction, in advance next instruction is got into, and call instruction can be performed within a clock cycle; Multiple accumulator type, data processing speed is fast; AVR single chip has 32 general purpose working registers, and being equivalent to has 32 viaducts, can fast passing; Response time is fast.AVR single chip has multiple fixing interrupt vector entry address, can respond interruption fast; AVR single chip power consumption is low.For typical power consumption situation, be 100nA when WDT closes, be more suitable for battery powered application apparatus; Minimum 1.8 V of some devices get final product work; AVR single chip security performance is good.
The torque curve of magnetic powder brake can be divided into three parts: non-linear section, linearity range and saturated section.Magnetic powder brake has good constant torque characteristic, and magnetic powder brake Driving Torque and the excellent linear relationship of magnetic coil energizing current, as long as linear regulation exciting current, just can realize the Dynamic controlling to on-the-spot tension force, and magnetic powder brake performance when rotating speed is very low is also very stable.Magnetic powder brake is at Coiling Tension Control systematic difference, and the size of actual tension is directly regulated by electric current, changes the manual handling thereof of other adjusting devices, and it is simple to operate, accurate to make.
Those skilled in the art of the present technique are understandable that, unless otherwise defined, all terms used herein (comprising technical term and scientific terminology) have the meaning identical with the general understanding of the those of ordinary skill in field belonging to the present invention.Should also be understood that those terms defined in such as general dictionary should be understood to have the meaning consistent with the meaning in the context of prior art, unless and define as here, can not explain by idealized or too formal implication.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.By reference to the accompanying drawings embodiments of the present invention are explained in detail above, but the present invention is not limited to above-mentioned embodiment, in the ken that those of ordinary skill in the art possess, makes a variety of changes under can also or else departing from the prerequisite of present inventive concept.
Claims (5)
1. the dyeing and printing device controlled based on Multi-Machine Synchronous and tension force, it is characterized in that: comprise master controller and by the connected multiple sub-controller of gpib bus, described sub-controller comprises micro controller module, coiling machine angular velocity detection circuit, unreeling machine angular velocity detection circuit, analog to digital conversion circuit, mu balanced circuit, magnetic controller and display module, described coiling machine angular velocity detection circuit and unreeling machine angular velocity detection circuit pass through analog to digital conversion circuit all successively, mu balanced circuit is connected with micro controller module, described display module and magnetic controller are connected on the corresponding port of micro controller module,
Described mu balanced circuit comprises voltage-stabilized power supply chip, first electrochemical capacitor, second electrochemical capacitor, inductance, first resistance, first resistance and diode, the negative pole of described first electrochemical capacitor connects one end of the first resistance and the output of analog to digital conversion circuit respectively, the other end of the second resistance connects the input of voltage-stabilized power supply chip, the negative pole of diode connects one end of inductance and the output of voltage-stabilized power supply chip respectively, the other end of inductance is connected magnetic controller respectively with after the second resistant series, the negative pole of the second electrochemical capacitor, the positive pole of the first electrochemical capacitor, the positive pole of the second electrochemical capacitor, the earth terminal of voltage-stabilized power supply chip, the positive pole of diode is connected to ground.
2. a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force according to claim 1, is characterized in that: described micro controller module adopts AVR series monolithic.
3. a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force according to claim 1, is characterized in that: described display module adopts charactron.
4. a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force according to claim 1, is characterized in that: the chip model of analog-digital conversion circuit as described is TMS320LF240.
5. a kind of dyeing and printing device controlled based on Multi-Machine Synchronous and tension force according to claim 1, is characterized in that: described in get machine angular velocity detection circuit adopt chargeable storage power.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510357979.2A CN104947351A (en) | 2015-06-25 | 2015-06-25 | Printing and dyeing device based on multi-machine synchronization and tension control |
| PCT/CN2015/098215 WO2016206332A1 (en) | 2015-06-25 | 2015-12-22 | Printing and dyeing device based on multi-machine synchronization and tension control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510357979.2A CN104947351A (en) | 2015-06-25 | 2015-06-25 | Printing and dyeing device based on multi-machine synchronization and tension control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104947351A true CN104947351A (en) | 2015-09-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510357979.2A Withdrawn CN104947351A (en) | 2015-06-25 | 2015-06-25 | Printing and dyeing device based on multi-machine synchronization and tension control |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN104947351A (en) |
| WO (1) | WO2016206332A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016206332A1 (en) * | 2015-06-25 | 2016-12-29 | 江苏海大印染机械有限公司 | Printing and dyeing device based on multi-machine synchronization and tension control |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS61174066A (en) * | 1985-01-30 | 1986-08-05 | Hitachi Ltd | Inertia tension compensative takeup/payoff device |
| CN1060123A (en) * | 1991-09-17 | 1992-04-08 | 南通第一棉纺织厂 | Tension automatic control system for warper beam unwinding of sizing machine |
| CN2627023Y (en) * | 2003-06-11 | 2004-07-21 | 常州市第八纺织机械厂 | Tension control device for beaming machine |
| CN2650301Y (en) * | 2003-07-04 | 2004-10-20 | 北方工业大学 | Intelligent wire coiling-uncoiling machine |
| CN201265076Y (en) * | 2008-08-07 | 2009-07-01 | 浙江大学 | Warp tension control system for fabric manufacture equipment |
| CN102152474A (en) * | 2010-11-12 | 2011-08-17 | 天津工业大学 | Control method of filament winding constant tension of no-gyrating bodycomposite material member |
| CN104238049A (en) * | 2013-06-20 | 2014-12-24 | 青岛康威龙日用品有限公司 | Optical fiber coloring take-up and pay-off tension control system |
| CN104467076A (en) * | 2014-11-13 | 2015-03-25 | 无锡悟莘科技有限公司 | Abandoned direct current electric energy recycling control system based on voltage stabilizing circuit |
| CN104734297A (en) * | 2015-03-31 | 2015-06-24 | 无锡市崇安区科技创业服务中心 | Battery charging control device based on voltage-stabilizing circuit |
| CN204780261U (en) * | 2015-06-25 | 2015-11-18 | 江苏海大印染机械有限公司 | Printing device based on multimachine synchronization and tension control |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| FI84049C (en) * | 1989-11-17 | 1991-10-10 | Nokia Kaapeli Oy | Device for unwinding a thread from a bobbin |
| CN1116607A (en) * | 1994-11-25 | 1996-02-14 | 南京航空航天大学 | Tension controlling apparatus |
| JP5291732B2 (en) * | 2011-02-17 | 2013-09-18 | 株式会社日本製鋼所 | Transfer film tension control device and transfer film tension control method |
| CN104947351A (en) * | 2015-06-25 | 2015-09-30 | 江苏海大印染机械有限公司 | Printing and dyeing device based on multi-machine synchronization and tension control |
-
2015
- 2015-06-25 CN CN201510357979.2A patent/CN104947351A/en not_active Withdrawn
- 2015-12-22 WO PCT/CN2015/098215 patent/WO2016206332A1/en active Application Filing
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61174066A (en) * | 1985-01-30 | 1986-08-05 | Hitachi Ltd | Inertia tension compensative takeup/payoff device |
| CN1060123A (en) * | 1991-09-17 | 1992-04-08 | 南通第一棉纺织厂 | Tension automatic control system for warper beam unwinding of sizing machine |
| CN2627023Y (en) * | 2003-06-11 | 2004-07-21 | 常州市第八纺织机械厂 | Tension control device for beaming machine |
| CN2650301Y (en) * | 2003-07-04 | 2004-10-20 | 北方工业大学 | Intelligent wire coiling-uncoiling machine |
| CN201265076Y (en) * | 2008-08-07 | 2009-07-01 | 浙江大学 | Warp tension control system for fabric manufacture equipment |
| CN102152474A (en) * | 2010-11-12 | 2011-08-17 | 天津工业大学 | Control method of filament winding constant tension of no-gyrating bodycomposite material member |
| CN104238049A (en) * | 2013-06-20 | 2014-12-24 | 青岛康威龙日用品有限公司 | Optical fiber coloring take-up and pay-off tension control system |
| CN104467076A (en) * | 2014-11-13 | 2015-03-25 | 无锡悟莘科技有限公司 | Abandoned direct current electric energy recycling control system based on voltage stabilizing circuit |
| CN104734297A (en) * | 2015-03-31 | 2015-06-24 | 无锡市崇安区科技创业服务中心 | Battery charging control device based on voltage-stabilizing circuit |
| CN204780261U (en) * | 2015-06-25 | 2015-11-18 | 江苏海大印染机械有限公司 | Printing device based on multimachine synchronization and tension control |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016206332A1 (en) * | 2015-06-25 | 2016-12-29 | 江苏海大印染机械有限公司 | Printing and dyeing device based on multi-machine synchronization and tension control |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016206332A1 (en) | 2016-12-29 |
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Application publication date: 20150930 |