CN109127844A - Pipes processing method and system - Google Patents
Pipes processing method and system Download PDFInfo
- Publication number
- CN109127844A CN109127844A CN201810953604.6A CN201810953604A CN109127844A CN 109127844 A CN109127844 A CN 109127844A CN 201810953604 A CN201810953604 A CN 201810953604A CN 109127844 A CN109127844 A CN 109127844A
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- Prior art keywords
- deep bid
- shaping pipe
- tubing
- wrap
- winding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention relates to technical field of mechanical processing, a kind of pipes processing method and system are provided.The pipes processing method includes: to be released the tubing to be processed for being wound up as the first deep bid from the first deep bid using deep bid unwinding device；By tubular object extruding to be processed it is shaping pipe using molding machine, and is cooled and shaped tubing；Shaping pipe is detected using defectoscope, and marks the defect of shaping pipe；By shaping pipe winding it is the second deep bid using deep bid wrap-up, unreels speed sync using the rolling speed of encoder control deep bid wrap-up and deep bid unwinding device in wrapup procedure.Aforementioned tubes processing method is a kind of molding after-combustion integral type process, its processing flow is simple, it is high in machining efficiency, occupied area is small, equipment cost is low, and high degree of automation, has not only saved cost of human resources, and the process of artificial incorrect operation influence tubing is avoided, the pipe workpiece quality processed is good.
Description
Technical field
The present invention relates to technical fields of mechanical processing, in particular to a kind of pipes processing method and system.
Background technique
Inner screw thread copper pipe is a kind of common tubing, and in the prior art, processing screw thread copper pipe is usually required by deep bid
Main pipe unreels, molding cools down, deep bid is wound, deep bid unreels, the winding of line flaw detection, shallow bid and etc. after be transferred to lower process and move back
Fire, process flow is complicated, and processing efficiency is low.
Summary of the invention
In view of this, being asked the purpose of the present invention is to provide a kind of pipes processing method and system with solving above-mentioned technology
Topic.
To achieve the above object, the invention provides the following technical scheme:
In a first aspect, the embodiment of the present invention provides a kind of pipes processing method, comprising:
The tubing to be processed for being wound up as the first deep bid is released from the first deep bid using deep bid unwinding device；
By tubular object extruding to be processed it is shaping pipe using molding machine, and is cooled and shaped tubing；
Shaping pipe is detected using defectoscope, and marks the defect of shaping pipe；
Being wound shaping pipe using deep bid wrap-up is the second deep bid, is measured greatly in wrapup procedure using encoder
Disk unwinding device unreels speed, and the rolling speed of deep bid wrap-up is adjusted according to measurement result so that rolling speed with
Unreel speed sync.
First, aforementioned tubes processing method is a kind of molding after-combustion integral type technique, only needs to treat in the first step
Processing tubing is unreeled, and is needed to wind shaping pipe in final step, is not in addition to this further related to other windings
Step is unreeled, the process flow of tubular object extruding is significantly shortened, improves tubular object extruding efficiency.
Second, after the winding for reducing pilot process unreels step, when production, naturally also no longer needs to receive using corresponding
Unwinding device is rolled up, production cost has been saved, has reduced the occupied area of production equipment.
Third tests the speed since encoder is utilized, so that the rolling speed of deep bid wrap-up and deep bid unreel dress
The speed that unreels set remains synchronous, therefore entire tubular object extruding process can carry out automatically completely, be not necessarily to manpower intervention, no
Cost of human resources has only been saved, the damage of tubing caused by artificial incorrect operation is decreased.
This method is processed to inner screw thread copper pipe, but is not limited to manufacture inner screw thread copper pipe.
In a kind of possible implementation of first aspect, the second deep bid is that mosquito-repellent incense type dissipates greatly disk, is wound using deep bid
Shaping pipe winding is the second deep bid by device, comprising:
Using deep bid wrap-up from bottom to up successively Wrapping formed tubing until meet winding termination condition, wherein twine
According to being wound up as mosquito-repellent incense type from the inside to the outside or from outside to inside when around every formable layer tubing.
It carries out that left and right winding sequence winding is usually taken when shallow bid winding in the prior art, after winding during moving
If lowest level shaping pipe weighs wounded, inner-drawing discharging is used when subsequent user uses, one formable layer tubing of every releasing all can
The bottom is reached, is frequent and gets stuck at the place of weighing wounded.
And the above method when being wound using the mode successively wound from bottom to up, when subsequent user uses
Using layer-by-layer blowing from top to bottom, accordingly even when lowest level shaping pipe weighs wounded during moving after winding, it will not
The blowing for influencing upper layer, can substantially reduce the probability to get stuck.
In addition, wrap-up contacts frequently with tubing in existing winding method, tubing scratch is easily led to, and above-mentioned
In winding method, wrap-up contacted with tubing it is less, be conducive to protect tubing preserve from.
In a kind of possible implementation of first aspect, shaping pipe is riffled tube, will be to be added using molding machine
Work tubular object extruding is shaping pipe, comprising:
Using molding machine by tubing rotary press modelling to be processed be riffled tube.
In fact, aforementioned tubes processing method can be applied to the process flow of machining internal thread pipe, also can be applied to
Process the process flow of other kinds of tubing, it is only necessary to use different types of molding machine, the scope of application is flexibly wide
It is general.
In a kind of possible implementation of first aspect, it is cooled and shaped tubing, comprising:
Tubing is cooled and shaped using the kerosene cooler in molding machine.
Kerosene cooling is a kind of cooling technology of maturation, and good cooling results are convenient to carry out.
In a kind of possible implementation of first aspect, the defect of shaping pipe is marked, comprising:
Utilize the defect of the inkjet-printing device label shaping pipe in defectoscope.
The position of defect is marked using inkjet-printing device, so that worker can take appropriate measures in time, favorably
In the processing quality for improving tubing.
Second aspect, the embodiment of the present invention provide a kind of tubular object extruding system, comprising:
Deep bid unwinding device, for releasing the tubing to be processed for being wound up as the first deep bid from the first deep bid；
Molding machine for being shaping pipe by tubular object extruding to be processed, and is cooled and shaped tubing；
Defectoscope for detecting to shaping pipe, and marks the defect of shaping pipe；
Deep bid wrap-up, for being the second deep bid by shaping pipe winding；
Encoder, for measuring the speed that unreels of the deep bid unwinding device in wrapup procedure, measurement result is for adjusting
The rolling speed of the deep bid wrap-up is saved, so that the rolling speed unreels speed sync with described.
The tubular object extruding system can disposably complete the molding and after-combustion of tubing, and processing flow is simple, processing efficiency
Height, occupied area is small, and equipment cost is low, and high degree of automation, has not only saved cost of human resources, but also avoid people
Work maloperation influences the process of tubing, and the pipe workpiece quality processed is good.
In a kind of possible implementation of second aspect, the second deep bid is that mosquito-repellent incense type dissipates greatly disk, deep bid wrap-up
For from bottom to up successively Wrapping formed tubing until meeting winding termination condition, wherein when winding every formable layer tubing according to
It is wound up as mosquito-repellent incense type from the inside to the outside or from outside to inside.
In a kind of possible implementation of second aspect, deep bid wrap-up include: frame body, pre-bending device, rotating cylinder,
Lifting disk, lifting assembly and rotary components；
Pre-bending device, lifting assembly and rotary components are all set in frame body；
Rotating cylinder is connect with rotary components, and rotary components are configured as driving drum rotation；
Lifting disk is sheathed on rotating cylinder and is flexibly connected with rotating cylinder, and lifting assembly is set to the lower section of lifting disk, and with lifting
Disk connection, lifting assembly are configured to drive lifting disk elevating movement.
The lifting assembly of the device is completed on the same axis with rotating cylinder, and structure is simple, and product revolves on the same axis after winding
Turn, reduce applied external force, winding is steady.Meanwhile vertical rolling reduces power consumption, saves electric energy, equipment overall volume is significant
Less than existing winder, usable floor area is saved.
In a kind of possible implementation of second aspect, molding machine is the pull-type molding machine of chain, the drawing group molding of " V " pattern
Machine and drum-type, which are drawn, dials one of molding machine.
The third aspect, the embodiment of the present invention provide a kind of mosquito-repellent incense type disk scattered greatly, and it is layer-by-layer by shaping pipe that mosquito-repellent incense type dissipates greatly disk
It is entwined, wherein according to being wound up as mosquito-repellent incense type from the inside to the outside or from outside to inside when winding every formable layer tubing.
Above-mentioned mosquito-repellent incense type dissipates greatly disk due to its unique canoe, is not susceptible to get stuck when in use, in manufacturing process
In be also not susceptible to abrade.
To enable above-mentioned purpose of the invention, technical scheme and beneficial effects to be clearer and more comprehensible, special embodiment below, and
Cooperate appended attached drawing, is described in detail below.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 shows the flow chart of pipes processing method provided in an embodiment of the present invention；
Fig. 2 shows shallow bids in the prior art to wind schematic diagram；
Fig. 3 shows shallow bid blowing schematic diagram in the prior art；
Fig. 4 shows the second deep bid winding schematic diagram provided in an embodiment of the present invention；
Fig. 5 shows the second deep bid blowing schematic diagram provided in an embodiment of the present invention；
Fig. 6 shows the schematic diagram of deep bid wrap-up provided in an embodiment of the present invention；
Fig. 7 (A) to Fig. 7 (C) shows the schematic diagram of molding machine provided in an embodiment of the present invention.
Specific embodiment
Below in conjunction with attached drawing in the embodiment of the present invention, technical solution in the embodiment of the present invention carries out clear, complete
Ground description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Usually exist
The component of the embodiment of the present invention described and illustrated in attached drawing can be arranged and be designed with a variety of different configurations herein.Cause
This, is not intended to limit claimed invention to the detailed description of the embodiment of the present invention provided in the accompanying drawings below
Range, but it is merely representative of selected embodiment of the invention.Based on the embodiment of the present invention, those skilled in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.Meanwhile of the invention
In description, term " first ", " second " etc. are only used for distinguishing description, are not understood to indicate or imply relative importance,
Without necessarily requiring or implying that between these entities or operation, there are any actual relationship or orders.Moreover, term
"include", "comprise" or any other variant thereof is intended to cover non-exclusive inclusion, so that including a series of elements
Process, method, article or equipment not only include those elements, but also including other elements that are not explicitly listed, or
Person is to further include for elements inherent to such a process, method, article, or device.In the absence of more restrictions, by
The element that sentence "including a ..." limits, it is not excluded that in the process, method, article or apparatus that includes the element
There is also other identical elements.
First embodiment
Fig. 1 shows the flow chart of pipes processing method provided in an embodiment of the present invention.Referring to Fig.1, this method includes such as
Lower step:
Step S10: the tubing to be processed for being wound up as the first deep bid is released from the first deep bid using deep bid unwinding device.
Tubing to be processed is to refer exclusively to the tubing of not yet machine-shaping for shaping pipe, be referred to as mother
Pipe.For example, tubing to be processed just refers to the smooth tubing of inner surface, and shaping pipe is then for riffled tube processing
Refer to that inner surface has threaded tubing.
The specific material of tubing to be processed is not construed as limiting, for example, can be common metal material tubing, such as copper pipe.
It should be understood that pipes processing method provided in an embodiment of the present invention is not limited to for pipe made of certain specific material
Material, but a kind of blanket method.
Before step S10 starts, tubing to be processed is wound up as deep bid, for convenient for wind the big of generation in step S13
Panel point, is known as the first deep bid for the deep bid in step S10, the deep bid in step S13 is known as the second deep bid.
Tubing to be processed can be released using deep bid unwinding device from the first deep bid, tubing is made temporarily to revert to strip
Shape, convenient for being processed to it.
Step S11: by tubular object extruding to be processed it is shaping pipe using molding machine, and is cooled and shaped tubing.
Molding machine is a kind of existing equipment, can be preset shape by tubular object extruding.For example, the side for passing through rotary press modelling
The smooth tubular object extruding of inner surface is riffled tube by method.It only needs to select it should be understood that needing to process different types of tubing
It selects different types of molding machine or the machined parameters of molding machine, therefore tubular object extruding provided in an embodiment of the present invention is set
Method does not limit the type of tubing to be processed actually.
Molding machine can integrate refrigerating function, for example, it is cooling to be equipped with kerosene in some embodiments, inside molding machine
Device can be used for being cooled and shaped tubing.Kerosene cooling is a kind of cooling technology of maturation, and good cooling results are convenient for implementing.
It should be understood that molding machine can also take other types of cooling to be cooled and shaped tubing.Also, cooling equipment can also get along well
Molding machine integrates, and is also possible to individual equipment.
Step S12: shaping pipe is detected using defectoscope, and marks the defect of shaping pipe.
Defectoscope is a kind of existing equipment, common are supersonic detector, magnetic powder flaw detector, ray flaw detector etc.,
This does not limit its type.Defectoscope can detecte the defects of formed pipe, such as crackle, notch etc., and provide corresponding
Prompt information.
Defectoscope can integrate flaw labeling function, beat for example, being equipped with ink-jet in some embodiments, in defectoscope
Printing equipment is set, when defectoscope detects defect, inkjet-printing device by defective locations ink-jet so that defect is marked,
Consequently facilitating worker takes corresponding treatment measures.Such as the shaping pipe of excision existing defects, it avoids influencing product quality, or
Person checks molding machine with the presence or absence of failure etc..In short, being conducive to find occur during tubular object extruding in time by marking of defects
The problem of, be conducive to the processing quality for improving tubing.It should be understood that defectoscope can also take other mark modes to scarce
It is trapped into line flag.
Step S13: being wound shaping pipe using deep bid wrap-up is the second deep bid.
Shaping pipe can be rewound using deep bid wrap-up as the second deep bid, become tubing again from strip
Back bending is curved, to reduce its land occupation, is convenient for the processes such as subsequent annealing, packaging and usually will not in these subsequent handlings
The second deep bid is unreeled again.
The rolling speed of deep bid wrap-up remains synchronous with the speed that unreels of deep bid unwinding device, thus, have more
It waits a little while,please and processes tubing and released from the first deep bid, the second deep bid is incorporated into regard to how many shaping pipe, the two is mutually matched, so as to
So that entire tubular object extruding process realizes full-automatic operation, it is not necessarily to manpower intervention.
To keep folding and unfolding synchronous, the revolving speed of motor is measured by setting encoder in wrapup procedure, and then obtains deep bid
Unwinding device unreels speed.Velocity feedback will be unreeled in real time simultaneously to deep bid wrap-up, so that it adjusts rolling speed,
Speed is allowed to and unreels to match.
In practice, it is contemplated that the factors such as subsequent step and packaging, transport are met certain condition in the winding of the second deep bid
When, the winding of current second deep bid should be terminated, might as well the condition be referred to as winding termination condition.It will be generated when starting winding next time again
One the second new deep bid.
Winding termination condition can determine according to actual needs, and by taking copper tubing as an example, a kind of rule of thumb data are true
Fixed winding termination condition are as follows: the diameter of the second deep bid is in 950mm between 1200mm, and the weight of the second deep bid is in 350kg
To between 500kg.Another major reason for controlling the second deep bid weight is: positioned at the second largest pan bottom shaping pipe due to
By larger pressure, if blindly increasing the weight of the second deep bid, it is likely to occur the situation that tubing weighs wounded, shadow during transportation
Ring product quality.It should be understood that numerical value involved in above-mentioned winding termination condition is only in a kind of specific working condition
Under, for one group of empirical data that copper tubing obtains, under different working conditions, for the tubing of unlike material, completely
Different data may be obtained, therefore these numerical value are not to be construed as limiting the scope of the invention.
In conclusion pipes processing method provided in an embodiment of the present invention is a kind of molding after-combustion integral type technique, that is, exist
The molding of tubing to be processed and the winding of shaping pipe can be realized on one production line.Specifically, only in step
It needs to unreel tubing to be processed in S10, needs to wind shaping pipe in step s 13, in addition to this no longer
It is related to other windings and unreels step, compared to the prior art, significantly shortens the process flow of tubular object extruding, improve tubing and add
Work efficiency rate.Meanwhile after the winding for reducing pilot process unreels step, naturally also no longer need to unreel dress using corresponding winding
It sets, has saved production cost, reduce the occupied area of production equipment.Also, it tests the speed since encoder is utilized, so that
The rolling speed of deep bid wrap-up remains synchronous with the speed that unreels of deep bid unwinding device, therefore entire tubular object extruding mistake
Journey can carry out automatically completely, be not necessarily to manpower intervention, not only saved cost of human resources, decreasing artificial incorrect operation causes
Tubing damage, for worker, it is only necessary to process equipment carry out it is appropriate supervision and maintenance, work load is significantly
It reduces, but also a worker can manage more process equipments.
In addition to improvements mentioned above, the present invention implements to change to processing last winding step in the prior art and also have
Into.In the prior art, generally shaping pipe is wound using shallow bid wrap-up, winding mode is that left and right sequence twines
Around, and in a kind of real-time mode of the embodiment of the present invention, deep bid wrap-up uses the mosquito-repellent incense type canoe of upper lower leaf
It is wound, finally shaping pipe is wound and dissipates disk (the second deep bid) greatly for mosquito-repellent incense type.
Fig. 2 shows shallow bids in the prior art to wind schematic diagram.Referring to Fig. 2, the detailed process of left and right sequence winding are as follows:
Shaping pipe is wrapped in rotation during (left side clamping plate clamping plate to the right, reversely also can) be mobile from left to right by wrap-up
In shaft, it is wrapped over one layer (the tubing radius in this layer is identical) when arriving at right end, then wrap-up is moved from right to left
During by shaping pipe winding on the rotary shaft, arrive at left end when be wrapped over another layer, loop back and forth like this.
Fig. 3 shows shallow bid blowing schematic diagram in the prior art.Referring to Fig. 3, it is contemplated that the winding arrangement of shallow bid, purchase
The mode of inner-drawing discharging (unreeling) is usually taken in the user of shaping pipe when using tubing, i.e., from the smallest internal layer of radius
Start to release tubing outward, due to being all distributed from top to bottom using each layer of tubing of left and right sequence winding winding,
One layer of tubing of every releasing can all reach the bottom.Shallow bid tubing after winding weighs the pipe of the bottom wounded during moving
Material will cause to get stuck when the bottom place of weighing wounded releases, and one layer of tubing of every releasing can all get stuck, and seriously affect tubing just
It is often used, user experience is poor.
Fig. 4 shows the second deep bid winding schematic diagram provided in an embodiment of the present invention.Referring to Fig. 4, the mosquito-repellent incense of upper lower leaf
Type winding detailed process are as follows: using deep bid wrap-up from bottom to up successively Wrapping formed tubing until meet winding terminate item
Part, wherein when winding every formable layer tubing according to (tubing radius is gradually increased) from the inside to the outside or from outside to inside (tubing radius by
It is decrescence small) it is wound up as mosquito-repellent incense type.Adjacent two layers of winding sequence be it is opposite, one layer be from the inside to the outside then another layer be necessarily from
It is outer extremely interior, so as to continuous winding.The meaning of winding termination condition has illustrated that it will not be described here above.
Fig. 5 shows the second deep bid blowing schematic diagram provided in an embodiment of the present invention.Referring to Fig. 5, it is contemplated that the second deep bid
Winding arrangement, the mode of layer-by-layer blowing from top to bottom is usually taken in the user for buying shaping pipe when using tubing, i.e., from
It is interior to outer or put down one layer of tubing again after releasing one layer from outside to inside, until be put into the bottom.Even if the second deep bid after winding
Tubing weighs the tubing of the bottom wounded during moving, and also only can just get stuck when putting to the bottom, have no effect on top
The blowing of each layer can substantially reduce the probability to get stuck, improve the experience of user, this is exactly that mosquito-repellent incense type dissipates greatly disk relative to existing
The remarkable advantage of technology.
In addition, the clamping plate of wrap-up contacts frequently with tubing in existing winding method, tubing scratch is easily led to, and
Above embodiment provide winding method in, wrap-up contacted with tubing it is less, be conducive to protection tubing preserve from.
Second embodiment
The embodiment of the present invention also provides a kind of tubular object extruding system, which includes deep bid unwinding device, molding machine, flaw detection
Instrument, deep bid wrap-up and encoder.
Deep bid unwinding device from the first deep bid for releasing the tubing to be processed for being wound up as the first deep bid；
Molding machine is used to tubular object extruding to be processed be shaping pipe, and is cooled and shaped tubing；
Defectoscope marks the defect of shaping pipe for detecting to shaping pipe；
Deep bid wrap-up is used to shaping pipe winding be the second deep bid；
Encoder is used to measure the speed that unreels of the deep bid unwinding device in wrapup procedure, and measurement result is for adjusting
The rolling speed of the deep bid wrap-up, so that the rolling speed unreels speed sync with described.
The tubular object extruding system processing flow is simple, and high in machining efficiency, occupied area is small, and equipment cost is low, and automatic
Change degree is high, has not only saved cost of human resources, but also avoids the process of artificial incorrect operation influence tubing, is processed
Pipe workpiece quality out is good.It, specifically can be with reference in first embodiment about the realization principle and function of tubular object extruding system
Corresponding contents are not repeated to illustrate herein.
In a kind of embodiment of the embodiment of the present invention, the second deep bid is that mosquito-repellent incense type dissipates greatly disk, and deep bid wrap-up is used
In from bottom to up successively Wrapping formed tubing until meeting winding termination condition, wherein when winding every formable layer tubing according to from
It is interior to outer or be wound up as mosquito-repellent incense type from outside to inside.
Above-mentioned winding mode can be frequent the case where getting stuck to avoid shaping pipe in subsequent use, while deep bid is received
Winding apparatus contacts in wrapup procedure with shaping pipe less, can abrade to avoid tubing.
In a kind of embodiment of the embodiment of the present invention, deep bid wrap-up can be real using structure shown in Fig. 6
It is existing.Referring to Fig. 6, deep bid wrap-up may include frame body 110, rotating cylinder 120, lifting disk 130, lifting assembly 140, rotary components
150 and pre-bending device 160.
Pre-bending device 160, lifting assembly 140 and rotary components 150 are all set in frame body 110, rotating cylinder 120 and rotation group
Part 150 connects, and rotary components 150 can be the devices such as rotating electric machine, can drive 120 rotation of rotation, and lifting disk 130 is sheathed on
Rotating cylinder 120 is simultaneously flexibly connected with rotating cylinder 120.Lifting assembly 140 is set to the lower section of lifting disk 130, and connects with lifting disk 130
It connects, lifting assembly 140 may include lifting motor, be able to drive 130 elevating movement of lifting disk.
When being wound, shaping pipe on rotating cylinder 120, revolves deep bid wrap-up through 160 pre-bending hub disk of pre-bending device
Turn component 150 and drive the synchronous winding of the rotation of rotating cylinder 120, winding is mosquito-repellent incense type to every layer of tubing in winding.When tube-rolling is full
After one layer, lifting assembly 140 drives lifting disk 130 to decline one layer of position, starts another layer of winding, when lifting disk 130 declines
When to setting height, biscuit winding is completed, that is, is formed a disk mosquito-repellent incense type and dissipated disk greatly.
The lifting assembly 140 of the device is completed on the same axis with rotating cylinder 120, and structure is simple, and product is same after winding
It is rotated on axis, reduces applied external force, winding is steady.Meanwhile vertical rolling reduces power consumption, saves electric energy, equipment entirety body
Product saves usable floor area significantly less than existing winder.
In a kind of embodiment of the embodiment of the present invention, molding machine can be used, but be not limited to the pull-type molding machine of chain, V
Pattern, which is drawn, dials one of molding machine and drum-type drawing group molding machine, and Fig. 7 (A) to Fig. 7 (C) respectively illustrates above-mentioned three kinds not
The molding machine of same type can be chosen according to demand in practice, and combination is very flexible.
It should be noted that all the embodiments in this specification are described in a progressive manner, each embodiment weight
Point explanation is the difference from other embodiments, and the same or similar parts between the embodiments can be referred to each other.
In several embodiments provided herein, it should be understood that disclosed device and method can also pass through it
Its mode is realized.The apparatus embodiments described above are merely exemplary.It should also be noted that at some as replacement
In implementation, function marked in the box can also occur in a different order than that indicated in the drawings.For example, two companies
Continuous box can actually be basically executed in parallel, they can also be executed in the opposite order sometimes, this is according to related
Depending on function.In addition, each functional module in each embodiment of the present invention can integrate one independent portion of formation together
Point, it is also possible to modules individualism, an independent part can also be integrated to form with two or more modules.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. a kind of pipes processing method characterized by comprising
The tubing to be processed for being wound up as the first deep bid is released from first deep bid using deep bid unwinding device；
It by the tubular object extruding to be processed is shaping pipe using molding machine, and the cooling shaping pipe；
The shaping pipe is detected using defectoscope, and marks the defect of the shaping pipe；
Being wound the shaping pipe using deep bid wrap-up is the second deep bid, measures institute using encoder in wrapup procedure
The speed that unreels of deep bid unwinding device is stated, and adjusts the rolling speed of the deep bid wrap-up according to measurement result, so that institute
It states rolling speed and unreels speed sync with described.
2. pipes processing method according to claim 1, which is characterized in that second deep bid is that mosquito-repellent incense type dissipates greatly disk,
Described wound the shaping pipe using deep bid wrap-up is the second deep bid, comprising:
The shaping pipe is successively wound from bottom to up using the deep bid wrap-up winds termination condition until meeting,
In, according to being wound up as mosquito-repellent incense type from the inside to the outside or from outside to inside when winding every formable layer tubing.
3. pipes processing method according to claim 1 or 2, which is characterized in that the shaping pipe is riffled tube, institute
State using molding machine will the tubular object extruding to be processed be shaping pipe, comprising:
Using molding machine by the tubing rotary press modelling to be processed be the riffled tube.
4. pipes processing method according to claim 1 or claim 2, which is characterized in that the cooling shaping pipe, comprising:
Utilize the cooling shaping pipe of kerosene cooler in the molding machine.
5. pipes processing method according to claim 1 or claim 2, which is characterized in that the defect of the label shaping pipe,
Include:
The defect of the shaping pipe is marked using the inkjet-printing device in the defectoscope.
6. a kind of tubular object extruding system characterized by comprising
Deep bid unwinding device, for releasing the tubing to be processed for being wound up as the first deep bid from first deep bid；
Molding machine is used to be shaping pipe by the tubular object extruding to be processed, and the cooling shaping pipe；
Defectoscope for detecting to the shaping pipe, and marks the defect of the shaping pipe；
Deep bid wrap-up, for being the second deep bid by shaping pipe winding；
Encoder, for measuring the speed that unreels of the deep bid unwinding device in wrapup procedure, measurement result is for adjusting institute
The rolling speed of deep bid wrap-up is stated, so that the rolling speed unreels speed sync with described.
7. tubular object extruding system according to claim 6, which is characterized in that second deep bid is that mosquito-repellent incense type dissipates greatly disk,
The deep bid wrap-up for successively winding the shaping pipe until meeting winding termination condition from bottom to up, wherein twines
According to being wound up as mosquito-repellent incense type from the inside to the outside or from outside to inside when around every formable layer tubing.
8. tubular object extruding system according to claim 7, which is characterized in that the deep bid wrap-up includes: frame body, pre-
Bending apparatus, rotating cylinder, lifting disk, lifting assembly and rotary components；
The pre-bending device, the lifting assembly and the rotary components are all set in the frame body；
The rotating cylinder is connect with the rotary components, and the rotary components are configured as driving the drum rotation；
The lifting disk is sheathed on the rotating cylinder and is flexibly connected with the rotating cylinder, and the lifting assembly is set to the lifting disk
Lower section, and connect with the lifting disk, the lifting assembly is configured to drive the lifting disk elevating movement.
9. tubular object extruding system a method according to any one of claims 6-8, which is characterized in that the molding machine is chain drawing
Formula molding machine, V-type formula, which are drawn, dials one of molding machine and drum-type drawing group molding machine.
10. a kind of mosquito-repellent incense type dissipates greatly disk, which is characterized in that the mosquito-repellent incense type dissipates greatly disk and is successively entwined by shaping pipe,
In, according to being wound up as mosquito-repellent incense type from the inside to the outside or from outside to inside when winding every formable layer tubing.
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| CN201810953604.6A CN109127844A (en) | 2018-08-21 | 2018-08-21 | Pipes processing method and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810953604.6A CN109127844A (en) | 2018-08-21 | 2018-08-21 | Pipes processing method and system |
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| CN201810953604.6A Pending CN109127844A (en) | 2018-08-21 | 2018-08-21 | Pipes processing method and system |
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| CN113460764A (en) * | 2021-07-27 | 2021-10-01 | 赣州市中金高能电池材料股份有限公司 | Coiling mechanism of nickel plating steel band punches a hole |
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| CN113460764A (en) * | 2021-07-27 | 2021-10-01 | 赣州市中金高能电池材料股份有限公司 | Coiling mechanism of nickel plating steel band punches a hole |
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Application publication date: 20190104 |