CN107085407A - A kind of retractable cable changes disk automatic warning device and spooling equipment - Google Patents
A kind of retractable cable changes disk automatic warning device and spooling equipment Download PDFInfo
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- CN107085407A CN107085407A CN201710520361.2A CN201710520361A CN107085407A CN 107085407 A CN107085407 A CN 107085407A CN 201710520361 A CN201710520361 A CN 201710520361A CN 107085407 A CN107085407 A CN 107085407A
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- main motor
- retractable cable
- controller
- disk
- warning device
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- 230000008859 change Effects 0.000 claims description 3
- 241000256844 Apis mellifera Species 0.000 claims 1
- 230000009467 reduction Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 4
- 230000032683 aging Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/14—Plc safety
- G05B2219/14006—Safety, monitoring in general
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Measurement Of Radiation (AREA)
Abstract
Disk automatic warning device and spooling equipment, including the first collector that first end is connected with main motor, the second end is connected with controller, the rotating speed for gathering main motor are changed the invention discloses a kind of retractable cable；The second collector that first end is connected with the wire-crossing wheel of main motor side, the second end is connected with controller, the length of the line for gathering the wire-crossing wheel by main motor side；Alarm module and the controller being connected with alarm module, the disk footpath of the drum for obtaining main motor side according to rotating speed and length, and when disk footpath is more than the first early warning value by Accelerator control beam lower roller reduction of speed and controls alarm module to send the first alarm signal.The application realizes the automatic early-warning that retractable cable changes disk, on the one hand, reduce the consumption of manpower, on the other hand, and error is small, improves the operating efficiency of spooling equipment.
Description
Technical field
The present invention relates to automatic early-warning technical field, more particularly to a kind of retractable cable changes disk automatic warning device and coiling
Equipment.
Background technology
In order to improve the heatproof, resistance to intensity and ageing-resistant performance of wire rod, irradiation processing processing can be carried out to wire rod, specifically
Ground, refer to Fig. 1, and Fig. 1 is the structural representation of spooling equipment of the prior art.During irradiation processing, often go out
Now will be around full or emptying situation, due to when drum overfill, it is possible that wire rod overflows for the drum of wound wire
Go out drum and twist situation into machine, be prone to accidents；When drum is vented, it is possible that the situation of lower wall can not be connect.Cause
This, needs to reduce rotating speed by Accelerator control beam lower roller in time, to prevent drum when drum will be around full or emptying
Overfill or emptying.
Being in the prior art will be around full or reduce beam lower roll by rule of thumb when being vented using artificial guard, range estimation drum
The mode of the speed of cylinder.On the one hand, more manpower is consumed；In addition, drum is quickly rotating, by the way of range estimation and with warp
The rotating speed of control beam lower roller is tested, error is big and reduces the operating efficiency of spooling equipment.
Therefore, how to provide a kind of scheme for solving above-mentioned technical problem is that those skilled in the art need solution at present
Problem.
The content of the invention
Disk automatic warning device and spooling equipment are changed it is an object of the invention to provide a kind of retractable cable, on the one hand, reduced
The consumption of manpower, on the other hand, error are small, improve the operating efficiency of spooling equipment.
In order to solve the above technical problems, disk automatic warning device is changed the invention provides a kind of retractable cable, applied to coiling
Equipment, including：
The first collector that first end is connected with main motor, the second end is connected with controller, for gathering the main motor
Rotating speed；
The second collector that first end is connected with the wire-crossing wheel of the main motor side, the second end is connected with the controller,
For the length for the line for gathering the wire-crossing wheel by the main motor side；
Alarm module and the controller being connected with the alarm module, for being obtained according to the rotating speed and the length
To the disk footpath of the drum of the main motor side, and when the disk footpath is more than the first early warning value, pass through Accelerator control beam lower roll
Cylinder reduction of speed simultaneously controls the alarm module to send the first alarm signal.
Preferably, first collector and second collector are encoder.
Preferably, the controller is additionally operable to when the disk footpath is more than the second early warning value, controls the beam lower roller to stop
Rotation stop is moved and controls the alarm module to send the second alarm signal；Wherein, when the drum is draw drum, described second is pre-
Alert value is less than first early warning value；When the drum is take-up reel, second early warning value is more than first early warning value.
Preferably, the controller is programmable logic controller (PLC) PLC.
Preferably, the alarm module is audible alarm unit.
Preferably, the audible alarm unit is buzzer.
Preferably, the alarm module is light emission alarm device.
Preferably, the light emission alarm device is indicator lamp.
In order to solve the above technical problems, present invention also offers a kind of spooling equipment, including accelerator, beam lower roller, receipts
Drum, draw drum, two wire-crossing wheels, two reductors and two main motors, in addition to retractable cable as described above change disk certainly
Dynamic prior-warning device.
Disk automatic warning device and spooling equipment are changed the invention provides a kind of retractable cable, including first end connects with main motor
Connect, the first collector that the second end is connected with controller, the rotating speed for gathering main motor；First end crosses line with main motor side
The second collector that wheel connection, the second end are connected with controller, the length of the line for gathering the wire-crossing wheel by main motor side；
Alarm module and the controller being connected with alarm module, the disk footpath of the drum for obtaining main motor side according to rotating speed and length,
And when disk footpath is more than the first early warning value, by Accelerator control beam lower roller reduction of speed and control alarm module to send the first alarm
Signal.
It can be seen that, the application obtains the rotating speed of main motor by the first collector, and process is obtained by the second collector
The length of the line of the wire-crossing wheel of the main motor side, accelerator obtains the drum of the main motor side by the business of the length and rotating speed again
Disk footpath, and when disk footpath is more than the first early warning value, control beam lower roller reduction of speed simultaneously controls alarm module to send the first alarm signal
Number, it is achieved thereby that retractable cable changes the automatic early-warning of disk, on the one hand, reduce the consumption of manpower, on the other hand, error is small, carries
The high operating efficiency of spooling equipment.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, below will be to institute in prior art and embodiment
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is the structural representation of spooling equipment of the prior art；
Fig. 2 changes the structural representation of disk automatic warning device for a kind of retractable cable that the present invention is provided.
Embodiment
The core of the present invention is to provide a kind of retractable cable and changes disk automatic warning device and spooling equipment, on the one hand, reduce
The consumption of manpower, on the other hand, error are small, improve the operating efficiency of spooling equipment.
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Fig. 2 is refer to, Fig. 2 changes the structural representation of disk automatic warning device for a kind of retractable cable that the present invention is provided, should
For spooling equipment, the device includes：
The first collector 1 that first end is connected with main motor, the second end is connected with controller 3, for gathering main motor
Rotating speed；
The second collector 2 that first end is connected with the wire-crossing wheel of main motor side, the second end is connected with controller 3, for adopting
Collection passes through the length of the line of the wire-crossing wheel of main motor side；
Alarm module 4 and the controller 3 being connected with alarm module 4, for obtaining main motor side according to rotating speed and length
The disk footpath of drum, and when disk footpath is more than the first early warning value, by Accelerator control beam lower roller reduction of speed and controls alarm module 4
Send the first alarm signal.
Specifically, the principle of the application be obtain in real time drum work as shroud footpath (diameter), it is entered with the first early warning value
Row compares and (can draw the disk footpath of dishful and blank panel according to disk rule, early warning value is set with this), when drum is when shroud footpath exceedes
During the first early warning value, by Accelerator control beam lower roller reduction of speed and alarm module 4 is controlled to send the first alarm signal, to point out
Staff changes disk.
Before specific introduce is done to the application, first the course of work to spooling equipment is briefly introduced, and spooling equipment is just
Often during work, Accelerator control beam lower roller is rotated, so that draw drum this side unwrapping wire is driven, take-up reel take-up over there, meanwhile, two
The main motor of side can be driven and rotate.
Specifically, the application gathers the rotating speed of main motor by the first collector 1, is gathered and passed through by the second collector 2
The length of the line of wire-crossing wheel, the then continuous crawl collection signal within the unit interval of controller 3, with the length of line divided by main motor
Rotating speed can indirectly obtain the girth of drum, and then obtain the average disk footpath of drum.Shroud footpath and the first early warning value will be worked as again
Make comparisons to determine whether to control beam lower roller reduction of speed, it is achieved thereby that changing in the automatic early-warning of disk, whole process without people
Participation, on the one hand, reduce the consumption of manpower, on the other hand, error is small, improves the operating efficiency of spooling equipment.
In addition, the first early warning value here can be set according to actual conditions, such as draw drum, we carry on a shoulder pole
The heart is its blank panel, it is assumed that disk footpath is D during its dishful, then the first early warning value can be arranged to 0.6D (his skies of standard drum
Disk is exactly the half of dishful)；And for take-up reel, what we worried is its dishful, it is assumed that disk footpath is D during its dishful,
First early warning value can be then arranged to 0.8D, the application is not particularly limited herein.
Disk automatic warning device is changed the invention provides a kind of retractable cable, including first end is connected with main motor, the second end
The first collector being connected with controller, the rotating speed for gathering main motor；First end is connected with the wire-crossing wheel of main motor side,
The second collector that two ends are connected with controller, the length of the line for gathering the wire-crossing wheel by main motor side；Alarm module
And the controller being connected with alarm module, the disk footpath of the drum for obtaining main motor side according to rotating speed and length, and when disk footpath
During more than the first early warning value, by Accelerator control beam lower roller reduction of speed and alarm module is controlled to send the first alarm signal.
It can be seen that, the application obtains the rotating speed of main motor by the first collector, and process is obtained by the second collector
The length of the line of the wire-crossing wheel of the main motor side, then obtain by the business of the length and rotating speed the disk of the drum of the main motor side
Footpath, and when disk footpath is more than the first early warning value, controls beam lower roller reduction of speed and control alarm module to send the first alarm signal, from
And realize the automatic early-warning that retractable cable changes disk, on the one hand, reduce the consumption of manpower, on the other hand, error is small, improve around
The operating efficiency of line equipment.
As a kind of preferred embodiment, the first collector 1 and the second collector 2 are encoder.
Specifically, encoder has the advantages that small volume, precision, resolution can be high, certainly, the first collector 1 here
Can also be to use other kinds of collecting device with the second collector 2, the application is not particularly limited herein, according to reality
Situation is determined.As a kind of preferred embodiment, controller 3 is additionally operable to when disk footpath is more than the second early warning value, controls beam lower roll
Cylinder stops operating and controls alarm module 4 to send the second alarm signal；Wherein, when drum is draw drum, the second early warning value is small
In the first early warning value；When drum is take-up reel, the second early warning value is more than the first early warning value.
Specifically, if alarm module 4 is after the first alarm signal is sent, staff does not have enough time also changing disk, so that
So that the disk footpath of drum is more than the second early warning value, then now controller 3 can control beam lower roller to stop operating and control mould of alarming
Block 4 sends the second alarm signal, it is to avoid drum overfill or emptying, produces unnecessary loss.
In addition, disk footpath is exemplified by D, the first early warning value are 0.6D when drum is draw drum, dishful, then the second report here
Alert value can be arranged to 0.55D, and when drum is take-up reel, dishful, disk footpath is exemplified by D, the first early warning value are 0.8D, then here
The second alarming value can be arranged to 0.95D.Certainly, the second early warning value here can also be other numerical value, and the application is herein
It is not particularly limited, is determined according to actual conditions.As a kind of preferred embodiment, controller 3 is Programmable logical controller
Device PLC.
Specifically, PLC (Programmable Logic Controller, programmable logic controller (PLC)) has reliability
Height, strong antijamming capability, comprehensive, perfect in shape and function, the advantage of strong applicability, certainly, controller 3 here can also be it
The controller of his type, the application is not particularly limited herein, can realize the purpose of the application.
As a kind of preferred embodiment, alarm module 4 is audible alarm unit.
Specifically, when alarm module 4 is audible alarm unit, then the first alarm signal can be the alarm of the first loudness
Sound, the second alarm signal is the alarm of the second loudness, wherein, the first loudness is less than the second loudness.Or the first report here
Alert signal can be the alarm of first frequency, and the second alarm signal is the alarm of second frequency, wherein, first frequency is less than
Second frequency, certainly, the application for the first alarm signal and the second alarm signal here it is specific why alarm signal not
It is particularly limited, is determined according to actual conditions.
As a kind of preferred embodiment, audible alarm unit is buzzer.
Specifically, buzzer has small consumption electric current, small volume, lightweight, sound big, the interference of no electromagnetism and radio frequency,
Sound clarity is thorough, single-frequency can the advantage such as multiple choices, the height of resistance to temperature, certainly, audible alarm unit here can be with
For other kinds of audible alarm unit, the application is not particularly limited herein.
As a kind of preferred embodiment, alarm module 4 is light emission alarm device.
Specifically, when alarm module 4 is light emission alarm device, then the first alarm signal can be for the first color (for example
For yellow) light, the second alarm signal is the light of the second color (be, for example, red).Or the first alarm signal here can be with
For the light of first frequency, the second alarm signal is the light of second frequency, wherein, first frequency is less than second frequency, certainly, this Shen
Please for the first alarm signal and the second alarm signal here, specifically why alarm signal is not particularly limited, according to reality
Border situation is determined.
As a kind of preferred embodiment, light emission alarm device is indicator lamp.
Certainly, light emission alarm device here can also be other kinds of light emission alarm device, and the application is not done herein
It is special to limit.
In order to solve the above technical problems, present invention also offers a kind of spooling equipment, including accelerator, beam lower roller, receipts
Drum, draw drum, two wire-crossing wheels, two reductors and two main motors, in addition to change disk automatically pre- for retractable cable described above
Alarm device.
A kind of introduction of the spooling equipment provided for the present invention refer to above-described embodiment, and the present invention no longer goes to live in the household of one's in-laws on getting married herein
State.
It should be noted that in this manual, such as first and second or the like relational terms are used merely to one
Individual entity or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or operate it
Between there is any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Cover including for nonexcludability, so that process, method, article or equipment including a series of key elements not only include those
Key element, but also other key elements including being not expressly set out, or also include for this process, method, article or set
Standby intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Also there is other identical element in the process including the key element, method, article or equipment.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (9)
1. a kind of retractable cable changes disk automatic warning device, applied to spooling equipment, it is characterised in that including：
The first collector that first end is connected with main motor, the second end is connected with controller, for gathering turning for the main motor
Speed；
The second collector that first end is connected with the wire-crossing wheel of the main motor side, the second end is connected with the controller, is used for
The length of the line of the wire-crossing wheel of the main motor side is passed through in collection；
Alarm module and the controller being connected with the alarm module, for obtaining institute according to the rotating speed and the length
The disk footpath of the drum of main motor side is stated, and when the disk footpath is more than the first early warning value, is dropped by Accelerator control beam lower roller
Speed simultaneously controls the alarm module to send the first alarm signal.
2. retractable cable as claimed in claim 1 changes disk automatic warning device, it is characterised in that first collector and described
Second collector is encoder.
3. retractable cable as claimed in claim 2 changes disk automatic warning device, it is characterised in that the controller is additionally operable to work as institute
When stating disk footpath more than the second early warning value, the beam lower roller is controlled to stop operating and control the alarm module to send the second alarm
Signal；Wherein, when the drum is draw drum, second early warning value is less than first early warning value；When the drum is
During take-up reel, second early warning value is more than first early warning value.
4. retractable cable as claimed in claim 2 changes disk automatic warning device, it is characterised in that the controller is patrolled to be programmable
Collect controller PLC.
5. the retractable cable as described in claim any one of 1-4 changes disk automatic warning device, it is characterised in that the alarm module
For audible alarm unit.
6. retractable cable as claimed in claim 5 changes disk automatic warning device, it is characterised in that the audible alarm unit is honeybee
Ring device.
7. the retractable cable as described in claim any one of 1-4 changes disk automatic warning device, it is characterised in that the alarm module
For light emission alarm device.
8. retractable cable as claimed in claim 7 changes disk automatic warning device, it is characterised in that the light emission alarm device is finger
Show lamp.
9. a kind of spooling equipment, including accelerator, beam lower roller, take-up reel, draw drum, two wire-crossing wheels, two reductors and
Two main motors, it is characterised in that also change disk automatic warning device including the retractable cable as described in claim any one of 1-8.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710520361.2A CN107085407A (en) | 2017-06-30 | 2017-06-30 | A kind of retractable cable changes disk automatic warning device and spooling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710520361.2A CN107085407A (en) | 2017-06-30 | 2017-06-30 | A kind of retractable cable changes disk automatic warning device and spooling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107085407A true CN107085407A (en) | 2017-08-22 |
Family
ID=59605938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710520361.2A Pending CN107085407A (en) | 2017-06-30 | 2017-06-30 | A kind of retractable cable changes disk automatic warning device and spooling equipment |
Country Status (1)
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| CN (1) | CN107085407A (en) |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101879998A (en) * | 2010-07-20 | 2010-11-10 | 俞国平 | Fully automatic wire winding machine |
| CN201793850U (en) * | 2010-08-30 | 2011-04-13 | 常州市第八纺织机械有限公司 | Pan head perimeter control device of warping machine |
| CN202153389U (en) * | 2011-07-25 | 2012-02-29 | 苏州宇邦新型材料有限公司 | Take-up spool overflowing alarm device of tin-immersing production line of photovoltaic assembly solder strip |
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Application publication date: 20170822 |
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