CN204904950U - Numerical control type coiling has accurate resistance resistance wire spring coiling machine of heart yearn - Google Patents
Numerical control type coiling has accurate resistance resistance wire spring coiling machine of heart yearn Download PDFInfo
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- CN204904950U CN204904950U CN201520625249.1U CN201520625249U CN204904950U CN 204904950 U CN204904950 U CN 204904950U CN 201520625249 U CN201520625249 U CN 201520625249U CN 204904950 U CN204904950 U CN 204904950U
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Abstract
The utility model discloses a numerical control type coiling has accurate resistance resistance wire spring coiling machine of heart yearn. The utility model discloses a PLC control system and touch operation screen system carry out both -way communication, and the resistance wire storage takes turns to at the tiny thread, and the tiny thread wheel is installed in the main shaft in the heart, and two line wheels lie in main shaft one side, and the heart yearn passes main shaft and tiny thread wheel, and the winding takes turns to at two lines, the heart yearn set up the sensor before passing the main shaft, the line take turns to set up a metal rod that stretches out with the broken string protection device be connected, receive line motor drive winding wheel, main shaft, line wheel, winding wheel be the inline in proper order, PLC control system is servo motor control, AC motor and receipts line motor respectively, and PLC control system is given with the signal feedback respectively with fine setting broken string protection device to the sensor. The utility model discloses use back in the actual production, not only reduced workman's the intensity of labour and the operation degree of difficulty, also make workman's work efficiency have much the improvement than before.
Description
Technical field
The utility model relates to automatic winding apparatus field, more particularly, be a kind of PLC control be used for the less automatic producing device having the resistance wire spring product of the various accurate resistance of heart yearn of coiling wire diameter.
Background technology
The special coil winding machine of existing resistance wire spring is mechanical type spooling equipment, and this equipment exists following shortcoming: higher to the technical requirement of operator during (1) coiling, and common people are difficult to grasp coil winding machine operation skill at short notice; (2) this equipment is linked by different engaged gears to control the resistance of the resistance wire spring be wound around out, as the resistance wire spring of different resistance need be produced, just need first to calculate according to wire diameter the number of turns needing coiling, then table look-up and select corresponding gear, be installed to again on equipment, waste time and energy; And there are wearing and tearing due to mechanical fitting Long-Time Service, cause the resistance inaccuracy of resistance wire spring, easily occur error, consistency is poor, and often causes superimposing thread, wire jumper situation; (3) owing to being mechanical equipment, upper lubricating oil is often needed, not environmentally; (4) if when unattended operation, occur that resistance wire breaks, equipment automatically can not stop or as usual running, and causes the waste of heart yearn.
Utility model content
Technical problem to be solved in the utility model is, overcomes deficiency and problem that existing machinery formula coil winding machine exists, provide a kind of more efficiently, more reliable digital control type is wound with the coil winding machine of the accurate valued resistor silk spring of heart yearn.
The utility model digital control type is wound with the coil winding machine of the accurate valued resistor silk spring of heart yearn, be achieved by following technical proposals, PLC control system and touch operation screen system carry out two-way communication, resistance wire is stored in small reel, small reel to be arranged in main shaft in the heart, two line wheels are positioned at main shaft side, and heart yearn, through main shaft and small reel, is wrapped on two line wheels; Heart yearn is arranging transducer through before main shaft; Main shaft rotates and adopts small-sized alternating current machine, is driven by belt pulley; The linearly operating of heart yearn, drives two line wheels to realize by servomotor; Line wheel arranges a metal bar stretched out be connected with broken wire protecting equipment; Take-up motor drives winding wheel; Main shaft, line wheel, winding wheel linear array successively; PLC control system controls servomotor, alternating current machine and take-up motor respectively, transducer and fine setting broken wire protecting equipment respectively by signal feedback to PLC control system.
Described broken wire protecting equipment is a circuit, circuit ON when metal bar is connected with resistance silk thread, circuit breaker during disconnection; Judge whether resistance wire disconnects, and circuit is connected with PLC control system with this.
The utility model utilizes PLC Based Intelligent Control, and without the need to manually calculating the winding turns of resistance wire spring, directly in touch-screen, input will produce the resistance of resistance wire spring, and make method of operation more simple, intuitive, operating system is more accurate.To produce resistance wire spring accuracy high, consistency is good.There is broken wire protecting equipment, save raw material, saved the energy.The utility model has tally function, without the need to artificial reckoning.
The utility model is applied to after in actual production, not only reduces labour intensity and the operation easier of workman, also makes work task efficiency be much improved than in the past, and this Automated winding mode can make us tackle more large batch of activity in production.
Accompanying drawing explanation
Fig. 1 is this practical winding portion structural representation;
Fig. 2 is the utility model theory diagram.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further
As depicted in figs. 1 and 2, the utility model PLC controls the coil winding machine being wound with the accurate valued resistor silk spring of heart yearn, PLC control system and touch operation screen system carry out two-way communication, resistance wire 1 is stored in small reel 2, small reel to be arranged in main shaft 3 in the heart, two line wheels 4 are positioned at main shaft side, and heart yearn, through main shaft and small reel, is wrapped on two line wheels; Heart yearn 5 is arranging transducer 6 through before main shaft; Main shaft rotates and adopts small-sized alternating current machine, is driven by belt pulley; The linearly operating of heart yearn, drives two line wheels to realize by servomotor; Line wheel arranges a metal bar stretched out 7 be connected with broken wire protecting equipment 8; Take-up motor drives winding wheel 9; Main shaft, line wheel, winding wheel linear array successively; PLC control system controls servomotor, alternating current machine and take-up motor respectively, transducer and fine setting broken wire protecting equipment respectively by signal feedback to PLC control system.
The utility model only directly need arrange resistance, the wire diameter of raw material resistive conductor, the intersegmental spacing of required resistance wire spring on screen, and install line wheel etc., starting device, machine starts coiling work.PLC automatically calculates according to input data and controls required winding turns, drive small reel to rotate by alternating current machine and extract resistance wire, taken turns by two lines of driven by servomotor and extract heart yearn, resistance wire is wrapped on heart yearn according to the order of sequence, heart yearn rectilinear motion is driven, by the even winding displacement of setting line-spacing after reaching the number of turns.Rolling is carried out by winding wheel after resistance wire coiling completes.If broken string appears in heart yearn, transducer can by signal feedback to PLC, and equipment shuts down.If broken string appears in resistance wire, fine setting broken wire protecting equipment, feed back signal to PLC, equipment shuts down.Red alarm indicator light glimmers.Have tally function, PLC control system statistics coiling sum, computer screen has and clearly shows.
Enforcement recited above is only be described the utility model preferred implementation; not design of the present utility model and scope are limited; under the prerequisite not departing from the utility model design philosophy; the various distortion that in this area, common engineers and technicians make the technical solution of the utility model and improvement, all should belong to protection range of the present utility model.
Claims (1)
1. a digital control type is wound with the accurate valued resistor silk spring coil winding machine of heart yearn, it is characterized in that, PLC control system and touch operation screen system carry out two-way communication, resistance wire is stored in small reel, small reel to be arranged in main shaft in the heart, two line wheels are positioned at main shaft side, and heart yearn, through main shaft and small reel, is wrapped on two line wheels; Heart yearn is arranging transducer through before main shaft; Main shaft rotates and adopts small-sized alternating current machine, is driven by belt pulley; The linearly operating of heart yearn, drives two line wheels to realize by servomotor; Line wheel arranges a metal bar stretched out be connected with broken wire protecting equipment; Take-up motor drives winding wheel; Main shaft, line wheel, winding wheel linear array successively; PLC control system controls servomotor, alternating current machine and take-up motor respectively, transducer and fine setting broken wire protecting equipment respectively by signal feedback to PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520625249.1U CN204904950U (en) | 2015-08-19 | 2015-08-19 | Numerical control type coiling has accurate resistance resistance wire spring coiling machine of heart yearn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520625249.1U CN204904950U (en) | 2015-08-19 | 2015-08-19 | Numerical control type coiling has accurate resistance resistance wire spring coiling machine of heart yearn |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204904950U true CN204904950U (en) | 2015-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520625249.1U Active CN204904950U (en) | 2015-08-19 | 2015-08-19 | Numerical control type coiling has accurate resistance resistance wire spring coiling machine of heart yearn |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204904950U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106911235A (en) * | 2017-05-05 | 2017-06-30 | 深圳市立昌机电设备有限公司 | A kind of motor rotor coil winding machine |
| CN110197750A (en) * | 2019-07-08 | 2019-09-03 | 上海文顺电器有限公司 | Programmable slide rheostat and application method based on stepper motor PLC intelligent control |
-
2015
- 2015-08-19 CN CN201520625249.1U patent/CN204904950U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106911235A (en) * | 2017-05-05 | 2017-06-30 | 深圳市立昌机电设备有限公司 | A kind of motor rotor coil winding machine |
| CN110197750A (en) * | 2019-07-08 | 2019-09-03 | 上海文顺电器有限公司 | Programmable slide rheostat and application method based on stepper motor PLC intelligent control |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |