CN106300835B - High-accuracy semi-automatic lap wound coil winding machine - Google Patents
High-accuracy semi-automatic lap wound coil winding machine Download PDFInfo
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- CN106300835B CN106300835B CN201610831821.9A CN201610831821A CN106300835B CN 106300835 B CN106300835 B CN 106300835B CN 201610831821 A CN201610831821 A CN 201610831821A CN 106300835 B CN106300835 B CN 106300835B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
Abstract
The present invention provides a kind of high-accuracy semi-automatic lap wound coil winding machines comprising pedestal, winding mechanism, man-machine interface and outer cover, winding mechanism are set on pedestal, and outer cover is shrouded on winding mechanism, and winding mechanism includes tensometer；Spindle motor；Spindle motor encoder；The output axis connection of leading screw, one end and spindle motor；Guiding axis is arranged in parallel with leading screw；Line mouth platform, above leading screw, guiding axis；Retarder motor, retarder motor encoder；Retarder is set to the output shaft of retarder motor；Coil clamp is set to the output shaft of retarder；Thimble axis is coaxially disposed with coil clamp, and coil clamp is supported in one end；Coil clamp, thimble axis and leading screw, guiding axis are arranged in parallel；The other end of fixed ring, thimble axis is set in fixed ring；Control module connect with spindle motor, spindle motor encoder, retarder motor, motor for speed reducer encoder, while being connect with man-machine interface.Human-computer interaction of the present invention, control are simple, efficient.
Description
Technical field
It is the present invention relates to a kind of lap wound coil winding machine, more particularly to a kind of that the high-accuracy of coiling is carried out to hollow-cup motor coil
Semi-automatic lap wound coil winding machine.
Background technology
With the rapid development of industrial technology, higher expectation is constantly proposed to the servo characteristic of motor and is required, drag cup
The motor technology barrier impassable due to overcoming iron core motor, makes it possess irreplaceable ground in many application scenarios
Position.
Hollow-cup motor is widely used in guided missile in military field, aircraft flight direction is quickly adjusted, high-tech area
The driving of interior bionical artifucial limb, industrial robot product, the driving of household small electric appliance, medical instrument, mobile phone etc. in civil field, can
See and has been directed to most of industry and many products.Although industry has released some full-automatic hollow cup coil winding machines, and
Also some good coiling effects are obtained, but the excellent performance of hollow-cup motor is not fully realized, hinder its application,
The type of corresponding drag cup coil winding machine is also few, and price is also unattractive.
Invention content
The purpose of the present invention is to provide the high-accuracy semi-automatic lap wound coil winding machines of one kind, with a kind of simple, precision of offer, certainly
Dynamic, efficient coil winding machine.
To achieve the goals above, the present invention provides the following technical solutions：
A kind of high-accuracy semi-automatic lap wound coil winding machine, including pedestal, winding mechanism, man-machine interface and outer cover, the coiling
Mechanism is set on the pedestal, and the outer cover is shrouded on the winding mechanism, wherein the winding mechanism includes：Tensometer,
For exporting the copper wire with certain tensioning；Spindle motor, for exporting power；Spindle motor encoder, for acquiring
State the rotational angle of the output shaft of spindle motor；Leading screw, the output axis connection of one end and the spindle motor, so that the leading screw
Motor drives the leading screw rotation；Guiding axis is arranged in parallel with the leading screw；Line mouth platform, on the leading screw, guiding axis
Face, for being arranged line mouth, the height of the line mouth platform is less than the outlet open height of the tensometer, and the tensometer
Delivery outlet direction is vertical with the moving direction of line mouth platform；Retarder motor, for exporting power；Retarder motor encoder
Device, the rotational angle of the output shaft for acquiring the retarder motor；Retarder is set to the output of the retarder motor
Axis；Coil clamp is set to the output shaft of the retarder；Thimble axis is coaxially disposed with the coil clamp, and one end is supported described
Coil clamp；Also, the coil clamp, thimble axis and the leading screw, guiding axis are arranged in parallel；Fixed ring, the thimble axis
The other end be set to the fixed ring on；Control module is connect with the spindle motor, retarder motor, at the same with the people
Machine interface connects, to carry out data interaction.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, further include：Rubber damper is respectively arranged on guiding
The both ends end of axis.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, further include：Limit sensors are respectively arranged on described
The both ends end of leading screw, and connect with the control module.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, the outer cover includes：Door body and described for monitoring
The door body monitor that door body is opened, the door body monitor are connect with the control module.
Preferably, in above-mentioned high-accuracy semi-automatic lap wound coil winding machine, the door body monitor is magnetic button, and is located at institute
State inner side of door.
Preferably, the coil clamp is set to by self-centering fixture on the output shaft of the retarder；It is described self-centering
Fixture includes：There is sleeve a long through-hole, the long through-hole inner surface to be equipped with internal thread；First thread spindle, it is cylindrical, outside
Surface is equipped with external screw thread, is threadedly coupled inside the long through-hole first end, also, first thread spindle is internally provided with
First circular cone through-hole, the first circular cone through-hole gradually increase from the first end end face of first thread spindle to second end end face
Add；Second thread spindle, cylindrical, outer surface is equipped with external screw thread, is threadedly coupled inside the long through-hole second end, and
And second thread spindle is internally provided with the second circular cone through-hole, the second circular cone through-hole from second thread spindle first
End end face to second end end face gradually increases；The long through-hole, the first thread spindle, the first circular cone through-hole, the second thread spindle, second
Circular cone through-hole is coaxial, and the second end end face of first thread spindle, the second end end face of the second thread spindle are opposite；Multiple first wedges
Block, it is elongated, it is located in the first circular cone through-hole, length direction is consistent with the axis of the first circular cone through-hole, section
Gradually increase from first end to second end, outer surface is in circular conical surface and is close to the inner surface of the first circular cone through-hole, inner surface
For clamping the coil clamp；Multiple second voussoirs, it is elongated, be located at the second circular cone through-hole in, length direction with
The axis of the second circular cone through-hole is consistent, and section gradually increases from first end to second end, and outer surface is in circular conical surface and is close to
The inner surface of the second circular cone through-hole, inner surface are used to clamp the output shaft of the retarder.
Preferably, first voussoir, the second voussoir inner surface be plane.
Preferably, first voussoir, the second voussoir second end end face be plane.
Preferably, the self-centering fixture further includes：Transition axle sleeve, it is cylindrical, it is located at the sleeve inner, and it is described
Long through-hole is coaxial, and first end is located in the first circular cone through-hole, and second end is located in the second circular cone through-hole；And
The first end of the transition axle sleeve is equipped with the first gap of perforation, and first voussoir can be certainly along the radial direction of the transition axle sleeve
By being movably set in first gap；The second end of the transition axle sleeve is equipped with the second gap of perforation, second wedge
Block is freely movably set in second gap along the radial direction of the transition axle sleeve.
Preferably, the first end end outer surface of the transition axle sleeve is equipped with coincide with the first circular cone through-hole inner surface
Circular conical surface；The second end end outer surface of the transition axle sleeve is equipped with the circular cone coincideing with the second circular cone through-hole inner surface
Face.
Analysis is it is found that high-accuracy semi-automatic lap wound coil winding machine provided by the invention realizes closed loop, coiling essence in control
Degree greatly improves, and in addition also there are one good man-machine interfaces for tool, facilitate the human-computer interaction of product of the present invention, control simple, high
Effect.
Description of the drawings
Fig. 1 is the overall structure diagram of the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of the winding mechanism of the embodiment of the present invention；
Fig. 3 is the cover structure schematic diagram of the embodiment of the present invention；
Fig. 4 is the dimensional structure diagram of the self-centering fixture of the embodiment of the present invention；
Fig. 5 is the self-centering fixture schematic cross-sectional view of the embodiment of the present invention；
Fig. 6 is the tube-in-tube structure schematic diagram of the self-centering fixture of the embodiment of the present invention；
Fig. 7 is the structural schematic diagram of the first thread spindle of the self-centering fixture of the embodiment of the present invention；
Fig. 8 is the structural schematic diagram of the first voussoir of the self-centering fixture of the embodiment of the present invention；
Fig. 9 is the structural schematic diagram of the transition axle sleeve of the self-centering fixture of the embodiment of the present invention；
Figure 10 is the structural schematic diagram of the second thread spindle of the self-centering fixture of the embodiment of the present invention；
Figure 11 is the structural schematic diagram of the second voussoir of the self-centering fixture of the embodiment of the present invention；
After Figure 12 is the connection of the output shaft and coil clamp of self-centering fixture provided in an embodiment of the present invention and retarder
Schematic cross-sectional view.
Specific implementation mode
The present invention is described in further details with reference to the accompanying drawings and detailed description.
As shown in Figure 1-Figure 3, the embodiment of the present invention includes pedestal 1, winding mechanism 2, man-machine interface 3 and outer covers 4.Coil winding machine
Structure 2 is set on pedestal 1, and outer cover 4 is shrouded on winding mechanism 2.
Specifically, as shown in Fig. 2, winding mechanism 2 specifically includes：Tensometer 209, first support 205, second support
207, third holder 213, the 4th holder 216, the 5th holder 201, spindle motor 204, shaft coupling 206, leading screw 211, rubber subtract
Shake part 214, line mouth platform 210, retarder motor 203, retarder 202, coil clamp 219, the limit biography of guiding axis 215, first
Sensor 212, the second limit sensors 208, thimble axis 218, fixed ring 217, self-centering fixture 220, control module 221.
205 to the 5th holder 201 of first support is L-shaped platy structure, and lower part is fixed on by screw on pedestal 1,
Upper vertical.
Tensometer 209 matches fixation with 1 table top hole of pedestal, so that the height of tensometer 209 can be according to line mouth platform
210 height is adjusted, and the height of line outlet is slightly above 210 height of line mouth platform, and is perpendicularly oriented to the shifting of line mouth platform 210
Dynamic path.The tensile force that tensometer 209 exports can be adjusted according to the size of institute's coiling copper wire line footpath.
Spindle motor 204 is threadedly secured to 205 side of first support, and high-accuracy leading screw 211 and guiding axis 215 are flat
Row, and be arranged between second support 207 and third holder 213, shaft coupling 206 connects 204 axle portion of spindle motor and leading screw
211。
Line mouth platform 210 is connected with leading screw 211 and guiding axis 215, to be moved left and right in the two, in application, in silk
Under the drive of thick stick 211, line mouth platform 210 moves left and right on leading screw 211, while also being moved left and right on guiding axis 215..
Rubber damper 214 is preferably mounted at 215 both ends end of guiding axis can also install in other embodiments
In 211 both ends end of leading screw left and right mechanical position limitation cushioning effect is played respectively close to second support 207 and third holder 213.
First limit sensors 212 and the second limit sensors 208 are preferably mounted at 211 both ends end of leading screw, in other embodiments
In, it can also be mounted on 215 both ends end of guiding axis, and lean on 210 lower face of near line mouth platform, as being acquired in electric-control system
The left and right limit sensors of position signal.
4th holder 216 is for fixing thimble axis 218, fixed ring 217, and the 5th holder 201 is for fixing retarder motor
203 and retarder 202, wherein retarder motor 203 is connected by screw in 202 rear end of retarder；Self-centering fixture 220 1
End can be fixedly clamped by three uniformly distributed straight pins of circumferencial direction on the output shaft of retarder 202；219 liang of coil clamp
End is matched with thimble axis 218 and 220 other end of self-centering fixture respectively, ensures the circular runout in rotation of coil clamp 219
In a certain range.
Control module 221 is fixed on inside pedestal 1, for connecting spindle motor 204, spindle motor encoder 222, slowing down
Device motor 203, retarder motor encoder 223 and man-machine interface 3, and control spindle motor 204, the linkage of retarder motor 203
Operation, and interacted with man-machine interface 3.Control module 221 can be microcontroller, can be with embedded system, this implementation
Example is to this without limiting.Spindle motor encoder 222 is used to the rotational angle of spindle motor output shaft feed back to control mould
Block 221, to realize that the closed loop in control, retarder motor encoder 223 are used for the rotational angle retarder motor output shaft
Control module 221 is fed back to, to realize the closed loop in control.
As shown in figure 3, outer cover 4 is threadedly attached on pedestal 1, outer cover 4 includes：Section material framework 401, the first door body
402, operation panel 403, top plate 404, the second door body 405, rear panel 406, magnetic button 407, start-up and shut-down control plate 408.Wherein, it grasps
Making panel 403 includes：Switch switch 4031, indicator light 4032, restore switch 4033, emergency stop switch 4034；Start-up and shut-down control plate 408
Including：Left start button 4081, stop button 4082, right start button 4083.
First door body 402 is mounted on 401 right side of section material framework, and the second door body 405 is mounted on 401 left side of section material framework, top
Plate 404 is mounted on 401 upside of section material framework, and rear panel 406 is mounted on 401 rear side of section material framework.Operation panel 403 passes through proximate matter
Mounted on 401 upper right corner of section material framework, start-up and shut-down control plate 408 is mounted on 401 lower right corner of section material framework by proximate matter.Magnetic button
407 are separately mounted on section material framework 401 and are right against the first door body 402 and the second door body 405, for monitoring the first door body
402, whether the second door body 405 is opened.
Man-machine interface 3 is mounted on 401 upper right corner of section material framework by proximate matter, and on operation panel 403.This
Outside, man-machine interface 3 is also connected by aerial lug with the control module 221 in winding mechanism 2.
In application, the course of work of the embodiment of the present invention is as follows：
Switch switch 4031 on operation panel 403 to be under automatic mode, presses left start button on start-up and shut-down control plate 408
4081 or man-machine interface 3 on virtual start button, indicator light 4032 lights on control panel 403, and control module 221 receives
Switching signal just sends out pulse to spindle motor 204 and retarder motor 203, while according to spindle motor 204, retarder electricity
The pulse signal (specifically being fed back by spindle motor encoder 222 and retarder motor encoder 223) that machine 203 is fed back, it is right
Spindle motor 204, retarder motor 203 carry out position and accurately control.Wherein, spindle motor 204 drives leading screw 211 to rotate,
Convert rotational motion is linear motion, and the line mouth being arranged on online mouth holder 210, which also follows, to be moved in a straight line.Equally, retarder
Motor 203 drives coil clamp 219 to be rotated according to pulse command after slowing down by retarder 202, spindle motor 204, retarder
Motor 203 is according to a constant-speed ratio coordinated operation.
At the same time, tensometer 209 provides the copper wire with certain tensioning, and copper wire is arranged by line mouth according to certain rule
It is listed on the coil clamp 219 of rotation, speed, the number of turns and the arrangement width of 3 real-time display copper wire winding of man-machine interface, additionally
The parameter of coiling next time can be set in man-machine interface 3.
In winding process, stop button 4082, Huo Zhecao on start-up and shut-down control plate 408 can be pressed by fortuitous event occur
Make the scram button 4034 on panel 403, coil winding machine stops coiling, and indicator light 4032 extinguishes on operation panel 403.
After excluding chance failure, scram button 4034 is spun up, and after pressing recovery button 4033, coil winding machine can be transported normally
Turn.Rotation switching switch 4031 to manual mode, by left start button 4081 on start-up and shut-down control plate 408, stop button 4082,
Respective virtual button in right start button 4083 and man-machine interface 3 can manually control carry out coiling.
In addition, in winding process, if opening the first door body 402, the second door body 405, the magnetic force being mounted in two door body
It detains 407 components to disengage, the present embodiment is stopped, until re-closing door body can continue work.
In order to realize the self-centering and clamping of two coupled circular shafts (i.e. the output shaft and coil clamp of retarder),
Ensure that the concentric of two connecting shafts, coil clamp 219 are set to by self-centering fixture 220 on the output shaft 2020 of retarder 202,
Specifically, self-centering fixture 220 includes：Sleeve 2201, the first thread spindle 2202, multiple first voussoirs 2203, transition axle sleeve
2204, the second thread spindle 2205, multiple second voussoirs 2206.
As shown in Figure 4-Figure 6, there is sleeve 2201 long through-hole 22010,22010 inner surface of long through-hole to be equipped with internal thread.
The generally speaking cylindrical structure of sleeve 2201, but its outer surface is not necessarily cylindrical surface, long through-hole 22010 then should be round
Hole.
As shown in Fig. 4, Fig. 5 and Fig. 7, the first thread spindle 2202 is cylindrical, and outer surface is equipped with external screw thread, is connected with screw thread
It is connected to inside 22010 first end of long through-hole, also, the first thread spindle 2202 is internally provided with the first circular cone through-hole 22020, the first circle
First end end face 22022 to the second end end face 22023 of interior first thread spindle 2202 without leave of taper via-hole 22020 gradually increases.
As shown in Fig. 4, Fig. 5 and Figure 10, the second thread spindle 2205 is cylindrical, and outer surface is equipped with external screw thread, with screw thread
It is connected to inside 22010 second end of long through-hole, also, the second thread spindle 2205 is internally provided with the second circular cone through-hole 22050, second
First end end face 22052 to the second end end face 22053 of interior second thread spindle 2205 without leave of circular cone through-hole 22050 gradually increases
Add.
Long through-hole 22010, the first thread spindle 2202, the first circular cone through-hole 22020, the second thread spindle 2205, the second circular cone
Through-hole 22050 and the transition axle sleeve 2204 being described below in detail are coaxial, the second end end face 22023 of the first thread spindle 2202,
The second end end face 22053 of second thread spindle 2205 is opposite.
As shown in Fig. 4, Fig. 5 and Fig. 8, the first voussoir 2203 be it is multiple, preferably three or four, along transition axle sleeve
2204 circumferencial direction is evenly arranged.Each first voussoir, 2203 structure is identical, elongated, is located at the first circular cone through-hole
In 22020, length direction is consistent with the axis of the first circular cone through-hole 22020, and section is from first end to second end (second end end face
22033) gradually increase, i.e., first end is sharp end, and second end is butt end, and outer surface 22031 is in circular conical surface and is close to the first circular cone
The inner surface of through-hole 22020, the mode of being close to are preferably that face is close to, i.e. the entire surface of outer surface and the first circular cone through-hole 22020
Inner surface is close to, and can also be the interior table of the busbar and the first circular cone through-hole 22020 of outer surface in other examples
Face is close to, and the inner surface 22032 of the first voussoir 2203 is for clamping coil clamp 219.
As shown in figure 11, the second voussoir 2206 is multiple, preferably three or four, along the circumference of transition axle sleeve 2204
Direction is evenly arranged.Every 1 second voussoir 2206 is elongated, is located in the second circular cone through-hole 22050, length direction and second
The axis of circular cone through-hole 22050 is consistent, and section gradually increases from first end to second end (second end end face 22063), outer surface
22061 in circular conical surface and are close to the inner surface of the second circular cone through-hole 22050, the mode of being close to is preferably face and is close to, i.e. outer surface
Entire surface is close to the inner surface of the second circular cone through-hole 22050, can also be a mother of outer surface in other examples
Line is close to the inner surface of the second circular cone through-hole 22050, and the inner surface 22062 of the second voussoir 2206 is for clamping retarder 202
Output shaft 2020.
Preferably, the first voussoir 2203, the second voussoir 2206 inner surface be plane, the second end end face of the two is also flat
Face.
As shown in Figure 5, Figure 9, in order to ensure that the first voussoir 2203, stablizing for the second voussoir 2206 move, the present embodiment packet
Transition axle sleeve 2204 has been included, it is cylindrical, it is located inside sleeve 2201, it is coaxial with long through-hole 22010 Deng, and first end is (outer
The larger one end of diameter) it is located in the first circular cone through-hole 22020, second end (the smaller one end of outer diameter) is located at the second circular cone through-hole
In 22050.Also, first end be equipped with perforation the first gap 22041, the first voussoir 2203 along transition axle sleeve 2204 radial direction
It is freely movably set in the first gap 22041, the second end end face 22033 of the first voussoir 2203 and the first gap 22041
Bottom surface contact so that the first gap 22041 bottom surface limit the first voussoir 2203 along transition axle sleeve 2204 axial direction fortune
It is dynamic, realize radial motion of first voussoir 2203 along transition axle sleeve 2204.The second end of transition axle sleeve 2204 is equipped with the of perforation
Two gap 22043, the second voussoir 2206 are freely movably set to the second gap 22043 along the radial direction of transition axle sleeve 2204
In, the second end end face 22063 of the second voussoir 2206 is contacted with the bottom surface of the second gap 22043, so that the second gap
22043 bottom surface limits axial movement of second voussoir 2206 along transition axle sleeve 2204, realizes the second voussoir 2206 along transition axis
The radial motion of set 2204.First gap 22041 and the second gap 22043 opposite in the axial direction of transition axle sleeve 2204 can be set
It sets, can also be staggered.First gap 22041 and the second gap 22043 are corresponded in the length of transition axle sleeve 2204 radially
Ground is less than the oneself height of the second end of the first voussoir 2203 and the second voussoir 2206.Using when transition axle sleeve 2204 be mounted on and wait for
On the circular shaft part of centering, the first voussoir 2203 and the second voussoir 2206 are embedded in corresponding gap from the both ends of transition axle sleeve 2204
In.
Further, the first end end outer surface of transition axle sleeve 2204 is equipped with and 22020 inner surface of the first circular cone through-hole
Identical circular conical surface 22042；Second end end outer surface is equipped with the circular conical surface coincideing with 22050 inner surface of the second circular cone through-hole
22044, it so avoids contacting with the first circular cone through-hole 22020 and the second circular cone through-hole 22050, and then increase by two gap in mistake
The length in axle sleeve axial direction is crossed, to increase the contact area with circular shaft part to be stepped up, improves clamping force.
In order to adapt to the first voussoir 2203, the second voussoir 2206 clamps the circular shaft part of different-diameter, such as retarder 202
The diameter of output shaft is different from the diameter of coil clamp 219, and referring to Figure 12, the first end internal diameter of transition axle sleeve 2204 is more than transition
The second end internal diameter of axle sleeve 2204.The first end outer diameter of transition axle sleeve 2204 can be more than outside the second end of transition axle sleeve 2204
Diameter can also be equal to the second end outer diameter of transition axle sleeve 2204 in other examples.
First thread spindle 2202, the second thread spindle 2205 are threadedly connected in the long through-hole 22010 of sleeve 2201, in order to just
In rotating the first thread spindle 2202, the second thread spindle 2205, as shown in Figure 1, the first end outer surface of the two is respectively equipped with deep hole
22021, bolt, control stick etc. can be inserted in deep hole 22051, deep hole 22021, deep hole 22051.
First thread spindle 2202 and 2205 outer round surface of the second thread spindle are machined with external screw thread, respectively with spiral shell in sleeve 2201
Line coordinates, and whereby, the rotary motion of the first thread spindle 2202, the second thread spindle 2205 is just uniquely converted into sleeve 2201
Linear motion.First thread spindle, 2202 the first circular cone through-hole 22020 of inside and 2203 male cone (strobilus masculinus) of the first voussoir coordinate, the second screw thread
2205 the second circular cone through-hole 22050 of inside of axis and 2206 male cone (strobilus masculinus) of the second voussoir coordinate, and under the limitation of transition axle sleeve 2204,
So that being radial motion in the transform linear motion of the first thread spindle 2202 and the second thread spindle 2205；First voussoir 2203
It is embedded in its both ends gap from the both ends of transition axle sleeve 2204 respectively with the second voussoir 2206, the first voussoir 2203 and the second voussoir
2206 inner surface and circular shaft workpiece to be felt relieved are in direct contact, and wait for that centering clamps to which the radial motion of two voussoirs is transmitted to
Circular shaft on, realize uniformly distributed the first voussoir 2203 and the second voussoir 2206 of circumferencial direction treat centering clamp circular shaft holding and
Loosen.
To sum up, the present invention provides a kind of high-accuracy semi-automatic lap wound coil winding machine, including pedestal, winding mechanism, man-machine interface
With outer cover etc..The present invention by man-machine interface can set it is various wait for coiling product parameters, can also Real-time Feedback coiling progress and
Parameters variation, it is easy to operate, have wide range of applications；And closed-loop control is realized, coiling precision greatly improves.
As known by the technical knowledge, the present invention can pass through the embodiment party of other essence without departing from its spirit or essential feature
Case is realized.Therefore, embodiment disclosed above, all things considered are all merely illustrative, not the only.Institute
Have within the scope of the present invention or is included in the invention in the change being equal in the scope of the present invention.
Claims (10)
1. a kind of high-accuracy semi-automatic lap wound coil winding machine, including pedestal, winding mechanism, man-machine interface and outer cover, the coil winding machine
Structure is set on the pedestal, and the outer cover is shrouded on the winding mechanism, which is characterized in that the winding mechanism includes：
Tensometer, for exporting the copper wire with certain tensioning；
Spindle motor, for exporting power；
Spindle motor encoder, the rotational angle of the output shaft for acquiring the spindle motor；
Leading screw, the output axis connection of one end and the spindle motor, so that the spindle motor drives the leading screw rotation；
Guiding axis is arranged in parallel with the leading screw；
Line mouth platform, above the leading screw, guiding axis, for line mouth to be arranged, the height of the line mouth platform is less than described
The outlet open height of tensometer, and the delivery outlet direction of the tensometer is vertical with the moving direction of line mouth platform；
Retarder motor, for exporting power；
Retarder motor encoder, the rotational angle of the output shaft for acquiring the retarder motor；；
Retarder is set to the output shaft of the retarder motor；
Coil clamp is set to the output shaft of the retarder；
Thimble axis is coaxially disposed with the coil clamp, and the coil clamp is supported in one end；Also, the coil clamp, thimble
Axis and the leading screw, guiding axis are arranged in parallel；
The other end of fixed ring, the thimble axis is set in the fixed ring；
Control module is connect, together with the spindle motor, spindle motor encoder, retarder motor, retarder motor encoder
When connect with the man-machine interface, to carry out data interaction.
2. high-accuracy semi-automatic lap wound coil winding machine according to claim 1, which is characterized in that further include：Rubber damper,
It is respectively arranged on the both ends end of guiding axis.
3. high-accuracy semi-automatic lap wound coil winding machine according to claim 1, which is characterized in that further include：Limit sensors,
It is respectively arranged on the both ends end of the leading screw, and is connect with the control module.
4. high-accuracy semi-automatic lap wound coil winding machine according to claim 1, which is characterized in that the outer cover includes：Door body
With the door body monitor opened for monitoring the door body, the door body monitor is connect with the control module.
5. high-accuracy semi-automatic lap wound coil winding machine according to claim 4, which is characterized in that the door body monitor is magnetic
Power button, and it is located at the inner side of door.
6. high-accuracy semi-automatic lap wound coil winding machine according to claim 1, which is characterized in that the coil clamp passes through certainly
Centralizer is set on the output shaft of the retarder；
The self-centering fixture includes：
There is sleeve a long through-hole, the long through-hole inner surface to be equipped with internal thread；
First thread spindle, cylindrical, outer surface is equipped with external screw thread, is threadedly coupled inside the long through-hole first end,
Also, first thread spindle is internally provided with the first circular cone through-hole, the first circular cone through-hole from first thread spindle
One end end face to second end end face gradually increases；
Second thread spindle, cylindrical, outer surface is equipped with external screw thread, is threadedly coupled inside the long through-hole second end,
Also, second thread spindle is internally provided with the second circular cone through-hole, the second circular cone through-hole from second thread spindle
One end end face to second end end face gradually increases；
The long through-hole, the first thread spindle, the first circular cone through-hole, the second thread spindle, the second circular cone through-hole are coaxial, first spiral shell
The second end end face of line axis, the second end end face of the second thread spindle are opposite；
Multiple first voussoirs, it is elongated, it is located in the first circular cone through-hole, length direction and the first circular cone through-hole
Axis is consistent, and section gradually increases from first end to second end, and outer surface is in circular conical surface and is close to the first circular cone through-hole
Inner surface, inner surface is for clamping the coil clamp；
Multiple second voussoirs, it is elongated, it is located in the second circular cone through-hole, length direction and the second circular cone through-hole
Axis is consistent, and section gradually increases from first end to second end, and outer surface is in circular conical surface and is close to the second circular cone through-hole
Inner surface, inner surface are used to clamp the output shaft of the retarder.
7. high-accuracy semi-automatic lap wound coil winding machine according to claim 6, which is characterized in that first voussoir, second
The inner surface of voussoir is plane.
8. high-accuracy semi-automatic lap wound coil winding machine according to claim 6, which is characterized in that first voussoir, second
The second end end face of voussoir is plane.
9. the high-accuracy semi-automatic lap wound coil winding machine according to any one of claim 6-8, which is characterized in that it is described from
Centralizer further includes：Transition axle sleeve, it is cylindrical, it is located at the sleeve inner, it is coaxial with the long through-hole, and first end
In the first circular cone through-hole, second end is located in the second circular cone through-hole；
And the first end of the transition axle sleeve is equipped with the first gap of perforation, first voussoir is along the transition axle sleeve
Radial direction freely movably be set to first gap in；
The second end of the transition axle sleeve be equipped with perforation the second gap, second voussoir along the transition axle sleeve radial direction
Freely movably it is set in second gap.
10. high-accuracy semi-automatic lap wound coil winding machine according to claim 9, which is characterized in that the of the transition axle sleeve
One end end outer surface is equipped with the circular conical surface coincideing with the first circular cone through-hole inner surface；
The second end end outer surface of the transition axle sleeve is equipped with the circular conical surface coincideing with the second circular cone through-hole inner surface.
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| CN201610831821.9A CN106300835B (en) | 2016-09-19 | 2016-09-19 | High-accuracy semi-automatic lap wound coil winding machine |
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| CN106300835B true CN106300835B (en) | 2018-09-21 |
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| CN108512375A (en) * | 2017-02-28 | 2018-09-07 | 重庆长基科技有限公司 | A kind of hollow-cup motor coil winding equipment |
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| CN2214986Y (en) * | 1994-09-29 | 1995-12-13 | 李媖瑛 | Structure-improved steel bar continuous connector |
| US6009618A (en) * | 1994-12-02 | 2000-01-04 | Matsushita Electric Industrial Co., Ltd. | Apparatus for producing winding of stator coil |
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