CN101856182B - Method for manufacturing vegetable fiber mattress - Google Patents
Method for manufacturing vegetable fiber mattress Download PDFInfo
- Publication number
- CN101856182B CN101856182B CN 200910301411 CN200910301411A CN101856182B CN 101856182 B CN101856182 B CN 101856182B CN 200910301411 CN200910301411 CN 200910301411 CN 200910301411 A CN200910301411 A CN 200910301411A CN 101856182 B CN101856182 B CN 101856182B
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- Prior art keywords
- fiber
- filament
- sisal hemp
- sisal
- fiber crops
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- 239000000835 fiber Substances 0.000 title claims abstract description 117
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 235000013311 vegetables Nutrition 0.000 title abstract 8
- 244000198134 Agave sisalana Species 0.000 claims abstract description 66
- 235000011624 Agave sisalana Nutrition 0.000 claims abstract description 51
- 235000001950 Elaeis guineensis Nutrition 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 7
- 239000003292 glue Substances 0.000 claims description 18
- 238000005507 spraying Methods 0.000 claims description 18
- 241000512897 Elaeis Species 0.000 claims description 8
- 238000007731 hot pressing Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000000354 decomposition reaction Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000005485 electric heating Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000004804 winding Methods 0.000 abstract 2
- 240000003133 Elaeis guineensis Species 0.000 abstract 1
- 239000002131 composite material Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The invention discloses a method for manufacturing a vegetable fiber mattress, which uses the sisal hemp head fibers, which are made from sisal hemp heads, as a material for manufacturing the vegetable fiber mattress. In the invention, because the sisal hemp head fibers are used to manufacture the vegetable fiber mattress, a raw material source for the vegetable fiber mattress is added; and as a result, the production cost of the vegetable fiber mattress is reduced, and for the head fibers of the sisal hemp are thick and have a good naturally winding effect, the manicured vegetable fiber mattress has a small density and high breathability, avoids winding forming and has higher performance than vegetable fiber mattresses produced by mixing mountain palm or oilpalm fibers. The method of theinvention is simple, easy to implement and good in use effect.
Description
Technical field
The present invention relates to a kind of production technology of plant mattress, especially a kind of method of utilizing sisal fiber to make plant-fiber mattress.
Background technology
The plant-fiber elastic material is along with its comfort is good, yet and the material sky be subjected to liking of people, have many enterprises that string is carried out various explained hereafter.Present the most frequently used string main source Yushan Hill palm fibre and oil palm, but because the material source of selecting for use is single, often be subjected to the restriction on output and the place of production easily, and can not satisfy the production demand, therefore a lot of production firms string that can replace into mountain palm fibre and oil palm to carry out production and processing in continuous research.Also can not find a kind of processability good, with low cost at present, and the string that the product quality of producing can satisfy instructions for use replace brown fiber.
Summary of the invention:
The objective of the invention is: a kind of method of making plant-fiber mattress is provided, it utilizes a sisal hemp fiber crops filament to make plant-fiber mattress, its low production cost, and good processability, the product quality of producing can satisfy instructions for use, to overcome the deficiencies in the prior art.
The present invention is achieved in that the method for making plant-fiber mattress, adopts the sisal hemp fiber crops sisal hemp that making obtains a fiber crops filament as the material of making plant-fiber mattress.
When making plant-fiber mattress, a sisal hemp fiber crops filament that adopts the making of sisal hemp fiber crops head to obtain is all or part of as the material of making plant-fiber mattress.
Add with mountain palm fibre filament or oil palm fibre silk in a sisal hemp fiber crops filament and mix, the mixed proportion of a sisal hemp fiber crops filament and mountain palm fibre filament or oil palm fibre silk is 1: 99～99: 1.
When producing mattress, clean after earlier the filament decomposition of sisal hemp fiber crops being loosened, the filament oven dry of sisal hemp fiber crops after will cleaning again, sisal hemp after an oven dry fiber crops filament is carried out glue spraying, and add thermal finalization and make the sisal fiber monolithic layer, glue spraying is carried out again on the surface of sisal fiber monolithic layer handle, the sisal fiber monolithic layer sign indicating number poststack after the glue spraying is carried out thermocompression forming, then it is carried out baking, be packaged to be finished product after the cutting at last.
Be that 60～100 ℃, time are 1～10 minute with the temperature of decomposing the filament oven dry of loose sisal hemp fiber crops; The temperature that sisal hemp after a glue spraying fiber crops filament is heated is that 60～100 ℃, time are 1～10 minute; The temperature of the hot pressing of the folded hot pressing sisal fiber monolithic layer of sign indicating number is 80 ~ 120 ℃, and the time is 5 ~ 60 minutes.
A sisal hemp fiber crops filament adopts 30～1000 ℃ hot water to clean.
Utilize air-flow to blow the fiber crops of the sisal hemp after an oven dry filament and be the equally distributed state of three-dimensional, make it form airborne network structure, then it is carried out glue spraying and handle, add thermal finalization again and make the sisal fiber monolithic layer.
The thermal source of heating can adopt conduction oil, water vapour, electric heating wind or microwave.
Owing to adopted technique scheme, compared with prior art, the present invention utilizes a sisal hemp fiber crops filament to make plant-fiber mattress, the raw material sources of plant-fiber mattress have been expanded, it has not only reduced the production cost of plant-fiber mattress, and because the fiber crops fiber of sisal hemp is thicker, naturally it is effective to curl, the plant-fiber mattress density of making is little, good permeability, and the typing processing that do not need to curl, the plant-fiber mattress performance that production obtained after it mixed with mountain palm fibre or oil palm fibre is outstanding.Method of the present invention is simple, implements easily, and result of use is good.
The specific embodiment
Embodiments of the invention 1: the method for making plant-fiber mattress, earlier the hot water of a sisal hemp fiber crops loose back of filament decomposition with 60 ℃ is cleaned, after to be cleaned the finishing, utilize microwave to dry 4 minutes down at 80 ℃ a sisal hemp fiber crops filament, take out the sisal hemp fiber crops filament after drying, utilize air-flow that it is blown and be the equally distributed state of three-dimensional, make it form airborne network structure, again it being carried out glue spraying handles, after glue spraying is finished, a sisal hemp fiber crops filament is put in the monolithic drying machine, under 85 ℃ temperature, drying and shaping 2 minutes, make the sisal fiber monolithic layer, glue spraying is carried out again on the surface of sisal fiber monolithic layer handle, the sisal fiber monolithic layer sign indicating number poststack after the glue spraying is carried out thermocompression forming, the temperature of hot pressing this moment is 120 ℃, hot pressing time is 10 minutes, utilize microwave to carry out baking the sisal fiber monolithic layer after the folded typing of sign indicating number, its curing temperature is 120 ℃, and cure time is 20 minutes; Be packaged to be finished product after the cutting at last.
Embodiments of the invention 2: the method for making plant-fiber mattress, earlier with a sisal hemp fiber crops filament, clean extracting the hot water of a sisal hemp fiber crops loose back of filament decomposition with 70 ℃, after to be cleaned the finishing, utilize microwave to dry 1 minute down at 100 ℃ a sisal hemp fiber crops filament, take out the sisal hemp fiber crops filament after drying, it is mixed in 1: 1 ratio with mountain palm fibre filament, utilize air-flow to blow the sisal hemp composite fibre silk that mixes and be the equally distributed state of three-dimensional, make it form airborne network structure, again sisal hemp composite fibre silk being carried out glue spraying handles, after glue spraying is finished, sisal hemp composite fibre silk is put in the monolithic drying machine, under 80 ℃ temperature, thermocompression forming 4 minutes, make sisal hemp composite fibre monolithic layer, glue spraying is carried out again on the surface of sisal hemp composite fibre monolithic layer to be handled, sisal hemp composite fibre monolithic layer sign indicating number poststack after the glue spraying is carried out thermocompression forming, the temperature of hot pressing this moment is 100 ℃, hot pressing time is 15 minutes, utilize microwave to carry out baking the sisal hemp composite fibre monolithic layer after the folded typing of sign indicating number, its curing temperature is 100 ℃, and cure time is 30 minutes; Be packaged to be finished product after the cutting at last.
Because sisal hemp fiber crops head can't utilize under normal conditions, be regarded as discarded object, so its is with low cost, and a sisal hemp fiber crops fiber that extracts with the fiber crops head of sisal hemp is thicker, naturally it is effective to curl, the density of making behind the plant-fiber mattress is little, good permeability, and be convenient to processing, the operation of typing does not need to curl, can also mix with the filament of mountain palm fibre or oil palm and process, reduce production cost greatly, and more raw material sources is provided.
Claims (7)
1. a method of making plant-fiber mattress is characterized in that: adopt sisal hemp fiber crops head to make the numb filament of the sisal hemp that obtains as the material of making plant-fiber mattress; When producing mattress, clean after earlier the filament decomposition of sisal hemp fiber crops being loosened, the filament oven dry of sisal hemp fiber crops after will cleaning again, sisal hemp after an oven dry fiber crops filament is carried out glue spraying, and add thermal finalization and make the sisal fiber monolithic layer, glue spraying is carried out again on the surface of sisal fiber monolithic layer handle, the sisal fiber monolithic layer sign indicating number poststack after the glue spraying is carried out thermocompression forming, then it is carried out baking, be packaged to be finished product after the cutting at last.
2. the method for making plant-fiber mattress according to claim 1 is characterized in that: when making plant-fiber mattress, adopt the sisal hemp fiber crops sisal hemp that making obtains a fiber crops filament all or part of as the material of making plant-fiber mattress.
3. the method for making plant-fiber mattress according to claim 2, it is characterized in that: add with mountain palm fibre filament or oil palm fibre silk in a sisal hemp fiber crops filament and mix, the mixed proportion of a sisal hemp fiber crops filament and mountain palm fibre filament or oil palm fibre silk is 1:99～99:1.
4. the method for making plant-fiber mattress according to claim 1 is characterized in that: the temperature that will decompose the filament oven dry of loose sisal hemp fiber crops is that 60～100 ℃, time are 1～10 minute; The temperature that sisal hemp after a glue spraying fiber crops filament is heated is that 60～100 ℃, time are 1～10 minute; The temperature of the hot pressing of the folded hot pressing sisal fiber monolithic layer of sign indicating number is 80 ~ 120 ℃, and the time is 5 ~ 60 minutes.
5. the method for making plant-fiber mattress according to claim 1 is characterized in that: a sisal hemp fiber crops filament adopts 30～100 ℃ hot water to clean.
6. the method for making plant-fiber mattress according to claim 1, it is characterized in that: sisal hemp after will drying a fiber crops filament utilizes air-flow to blow to be the equally distributed state of three-dimensional, make it form airborne network structure, then it is carried out glue spraying and handle, add thermal finalization again and make the sisal fiber monolithic layer.
7. the method for making plant-fiber mattress according to claim 1, it is characterized in that: the thermal source of heating can adopt conduction oil, water vapour, electric heating wind or microwave.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910301411 CN101856182B (en) | 2009-04-08 | 2009-04-08 | Method for manufacturing vegetable fiber mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910301411 CN101856182B (en) | 2009-04-08 | 2009-04-08 | Method for manufacturing vegetable fiber mattress |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101856182A CN101856182A (en) | 2010-10-13 |
| CN101856182B true CN101856182B (en) | 2013-09-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200910301411 Active CN101856182B (en) | 2009-04-08 | 2009-04-08 | Method for manufacturing vegetable fiber mattress |
Country Status (1)
| Country | Link |
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| CN (1) | CN101856182B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102673038B (en) * | 2011-03-09 | 2015-06-03 | 贵州大自然科技有限公司 | Production method for sisal fiber elastic material and products |
| CN107692648A (en) * | 2017-09-13 | 2018-02-16 | 湖南鑫泰麻业股份有限公司 | A kind of preparation method of wormwood fiber crops mattress |
| CN109517404B (en) * | 2018-11-13 | 2021-04-13 | 大自然科技股份有限公司 | Adhesive for plant fiber sheet production and use method thereof |
| CN109514684A (en) * | 2018-11-14 | 2019-03-26 | 贵州大自然科技股份有限公司 | A kind of production method of Arenga engleri Beccari plant fibre sheet material |
| CN115029837B (en) * | 2022-04-29 | 2023-12-26 | 大自然科技股份有限公司 | Production process of woven environment-friendly plant fiber mattress |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1274265A (en) * | 1998-07-31 | 2000-11-22 | 法兰西床株式会社 | Mattress device and bed device |
| CN1583540A (en) * | 2004-06-07 | 2005-02-23 | 郭家明 | Straw rain cape glass pad and manufacturing method thereof |
| CN101343815A (en) * | 2008-08-26 | 2009-01-14 | 苏州摩维天然纤维材料有限公司 | Cocoon fibre fibrilia mixed packing core material |
| CN101352944A (en) * | 2008-08-26 | 2009-01-28 | 江苏紫荆花纺织科技股份有限公司 | Cocoon fibre fibrilia compound filling core material |
-
2009
- 2009-04-08 CN CN 200910301411 patent/CN101856182B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1274265A (en) * | 1998-07-31 | 2000-11-22 | 法兰西床株式会社 | Mattress device and bed device |
| CN1583540A (en) * | 2004-06-07 | 2005-02-23 | 郭家明 | Straw rain cape glass pad and manufacturing method thereof |
| CN101343815A (en) * | 2008-08-26 | 2009-01-14 | 苏州摩维天然纤维材料有限公司 | Cocoon fibre fibrilia mixed packing core material |
| CN101352944A (en) * | 2008-08-26 | 2009-01-28 | 江苏紫荆花纺织科技股份有限公司 | Cocoon fibre fibrilia compound filling core material |
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| CN101856182A (en) | 2010-10-13 |
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Owner name: GUIZHOU NATURE SCIENCE AND TECHNOLOGY CO., LTD. 55 Free format text: FORMER OWNER: NANFANG HUITONG CO., LTD. Effective date: 20110111 |
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Effective date of registration: 20110111 Address after: Guiyang City, Guizhou province 550017 Abdullah camp Applicant after: Guizhou Nature Science and Technology Co., Ltd. 550017 Guiyang City, Guizhou Province are pulling camp Address before: Guiyang City, Guizhou province 550017 Abdullah camp Applicant before: Nanfang Huitong Co., Ltd. |
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Address after: 550017 Guiyang, Baiyun District, Guizhou, Sichuan East Road, No. 777 Patentee after: GUIZHOU DAZIRAN SCIENCE & TECHNOLOGY CO., LTD. Address before: Guiyang City, Guizhou province 550017 Abdullah camp Patentee before: Guizhou Daziran Technology Co., Ltd. |
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Address after: 550014 No. 777, Gaochuan East Road, Guiyang National High tech Industrial Development Zone, Guiyang City, Guizhou Province Patentee after: Nature Technology Co., Ltd Address before: 550017 No. 777 East Sichuan Road, Baiyun District, Guizhou, Guiyang Patentee before: Guizhou Daziran Technology Co.,Ltd. |