CN102337633B - Manufacture process for composite heat insulation material - Google Patents
Manufacture process for composite heat insulation material Download PDFInfo
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- CN102337633B CN102337633B CN201110277895A CN201110277895A CN102337633B CN 102337633 B CN102337633 B CN 102337633B CN 201110277895 A CN201110277895 A CN 201110277895A CN 201110277895 A CN201110277895 A CN 201110277895A CN 102337633 B CN102337633 B CN 102337633B
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Abstract
The invention relates to a manufacture process for a composite heat insulation material, which has the steps that: 1, feather is firstly washed by water, sterilized, dried and loosened, and then, feather stems and feather silks are separated; 2, meldable fibers and polyester staple fibers are loosened and are mixed according to a weight ratio of 16 to 19/10 to 15; 3, the processed feather silks and the fibers mixed in the second step are mixed and are uniformly mixed through a stirring machine, and in addition, some impurities are removed; 4, the feather silk mixed fibers are sewed into blocky materials by duck down threads via a patterning machine; 5, then, the sewed feather silk mixed fibers are processed into thin sheets with the thickness being 0.3mm to 0.5mm through a carding machine, and the impurities are removed for a second time; 6, the feather silk mixed fibers are overlapped and paved layer by layer by a net paving machine; and 7, the feather silk mixed fibers are baked by an infrared baking oven, the baking temperature is set to 100 DEG C to 140 DEG C, and in addition, the cutting treatment is carried out, so the initial product breadth maintains the constant value. The composite heat insulation material has good heat insulation performance, the environment is protected, the spinnability and the shearing performance are realized, the price is relatively low, the raw material resources are rich, and the market demand potential is huge.
Description
Technical field
The present invention relates to a kind of animal feather (being mainly duck, goose) and be the manufacture craft of the composite heat insulation material that main material processes with the dabber of strunting.
Background technology
At present heat insulating material formedly be divided into two kinds, natural type and artificial chemical combination fibrid (being commonly called as chemical fibre).Natural heat insulating material formed mainly with animal hair such as eider down. cashmere. camel's hair. silk etc., and be main with string such as cotton, fiber crops etc.Artificial chemical combination class is main with extracts such as oil mainly, like silk floss etc.
Though now on the market products such as cotton, fiber crops are natural prodcuts, its warming coefficient is lower, when weather is terribly cold, can not play good warming effect.And eider down, though natural prodcuts such as cashmere can reach certain warming coefficient, being limited to quantity can not be many; Processing technology is also very complicated; Produce behind the product too fluffyly, it is attractive in appearance such as down jackets etc. to influence product, and its market price is often very high also extremely unstable.Feather belongs to agricultural byproducts, is best in the world heat insulating material formed, has advantages such as light, soft, fluffy; But always feather can only be used for the warming of clothes and bedding as filler, does not possess spinnability; Therefore the ready-made clothes style is limited, also is not convenient for very much washing.And the residual feather peculiar smell of how many meetings on the general eider down, also can appear sometimes and make us uncomfortable peculiar smell.
Though artificial chemical combination fibrid price is low, same warming coefficient is low, warming weak effect, and be mostly the chemical industry series products, be difficult to avoid chemical pollution in the production process.
Summary of the invention
It is the manufacture craft of the composite heat insulation material processed of main material that the object of the invention just is to provide a kind of animal feather with the dabber of strunting (being mainly duck, goose); It is produced products obtained therefrom and had both possessed good warmth retention property, has green environmental protection again, also possesses good spinnability and cutting property; Be easy to the processing and fabricating of ready-made clothes; Can design Protean ready-made clothes style, make full use of the advantage (main material is an animal feather) of traditional resource, and relative low price; Raw material resources is abundant, and the market demand potential is very big.
The technical scheme that the present invention adopted is:
The manufacture craft of a kind of composite heat insulation material of the present invention, its processing step is following:
1: with animal feather (feather of duck or goose) wash earlier, sterilize, oven dry, shredding handle; Carry out the separating treatment of feather bar and plumage silk afterwards: the plumage silk that is about on the feather is separated from the feather bar, and the plumage silk is collected and the feather bar is removed;
2: meldable fibre, polyester staple fiber are carried out shredding respectively through the weaving opener handle, and with both mixed according to weight ratio 16-19:10-15;
3: will pass through the fiber mixing of collecting good plumage silk and mixing in the 2nd step after the separating treatment; Mixed proportion is decided according to the plumage silk content of finished product requirement; Mix and remove some impurity through mixer then; Said impurity comprises residual feather bar and other non-plumage silk residues, and the intermediate products address that this step obtains is plumage silk blended fiber;
4: above-mentioned plumage silk blended fiber is tiled in the scutcher porch and controls its entering quantity is 50 kilograms-80 kilograms/hour, processes block with the duck's down linear slit again;
5: will be processed into thin slice through the plumage silk blended fiber of making through carding machine again, sheet thickness is controlled between 0.3 millimeter-0.5 millimeter; And can carry out removal of impurities once more simultaneously and promptly get rid of residual tiny plumage bar;
6: through the lapping machine plumage silk blended fiber is carried out successively overlapping laying again, overlapping laying number of times requires according to finished product thickness and decides;
7: the product of overlapping laying back is sent to the infrared oven baking via automatic conveying belt, and baking temperature is made as between 100 ℃-140 ℃, and meldable fibre is melted, and makes between each fiber and can fully combine, and proterties is more stable; In the infrared oven exit product is carried out cutting process,, make the initial product fabric width keep constant with the irregular floccule in excision both sides; The specific product fabric width can be according to actual needs from main regulation.
Beneficial effect of the present invention is: can be referred to as the prompt beautiful tire of feather down according to the product that the present invention produced; What it had solved feather technically fully can not the property spun; The feather of the scattered bar of strunting is woven into bulk polymer; But have frivolous, warming cutting, can wash, characteristics such as cost performance height, and the plumage silk that has removed the feather bar do not have any peculiar smell again, manufacturing process is very environment protection health of full physical treatment.Product of the present invention be continue cotton, hair, fiber crops, silk, after the fifth-largest natural textile fiber, and its relative low price, raw material resources is abundant, the market demand potential is big.
The present invention is a main raw material(s) with a large amount of ducks, goose feather; Broken through existing with feather make the filler product can not the property spun; It can be spun can knit thereby can cutting; Greatly enriched the design and the pattern of ready-made clothes style, when guaranteeing thermal property, also satisfied the pursuit of people clothes pattern aesthetic feeling.And this product do not have peculiar smell, and manufacturing process all is physical treatment, meets very much requirements of green environmental protection, and the present invention also makes full use of the traditional resource advantage.
Product of the present invention and traditional warming product relatively have following six big characteristics shown in accompanying drawing 1.
1, warming: the natural hollow structure that feather fiber is unique makes it the eider down that matches in excellence or beauty aspect warming;
2, can wash: unique manufacturing process, make product have network structure, not loose, can wash;
But 3 cuttings: the silk spinning of this feather is made into tire shape structure, and is smooth even, can cut randomly;
4, environment protection health: main raw material are the pure natural feather, and full physics production process comprises infrared high-temperature process, follow natural, environmental protection, healthy three concepts;
5, frivolous: it is heat insulating material formed that the lightest natural fabric of utilization is processed;
6, cost performance is high: technological innovation brings new value, has broken through the Price Bottleneck of traditional eider down, feather product.
Description of drawings
The product that accompanying drawing 1 is produced for the inventive method and traditional warming performance of products comparison diagram.
The specific embodiment
The present invention is a main raw material(s) with animal feather (duck, goose), and auxiliary material are meldable fibre (its fusing point is 110 ℃--130 ℃), polyester staple fiber.Can produce feathering silk content by the different proportionings of each material is the prompt beautiful tire of feather down more than 70%.
Embodiment 1:
1: after the feather that will be mainly duck or goose is handled through washing, sterilization, oven dry, shredding, carry out the separating treatment of feather bar and plumage silk again: soon on the feather the plumage silk separate from the feather bar, the plumage silk is collected and the feather bar is removed; Said separating treatment can be taked manual type or other modes;
2: with meldable fibre, the shredding respectively of polyester staple fiber process weaving opener, and with both mixed according to weight ratio 16:10;
3: will pass through the fiber mixing of collecting good plumage silk and mixing in the 2nd step after the separating treatment; Mixed proportion is decided according to the plumage silk content of finished product requirement; Mix and remove some impurity through mixer then; Said impurity comprises residual feather bar and other non-plumage silk residues, and the intermediate products address that this step obtains is plumage silk blended fiber;
4: above-mentioned plumage silk blended fiber is tiled in the scutcher porch and controls its entering quantity is 50 kilograms/hour, processes block with the duck's down linear slit again;
5: be processed into thin slice with above-mentioned through the plumage silk blended fiber of making through carding machine again, sheet thickness is controlled between 0.3 millimeter-0.5 millimeter; And can carry out removal of impurities once more simultaneously and promptly get rid of residual tiny plumage bar;
6: through the lapping machine above-mentioned laminar plumage silk blended fiber is carried out successively overlapping laying again, overlapping laying number of times requires according to finished product thickness and decides;
7: the product of overlapping laying back is sent to the infrared oven baking via automatic conveying belt, and baking temperature is made as between 100 ℃-140 ℃, and meldable fibre is melted, and makes between each fiber and can fully combine, and proterties is more stable; In the infrared oven exit product is carried out cutting process,, make the initial product fabric width keep constant with the irregular floccule in excision both sides; The specific product fabric width can be according to actual needs from main regulation, and conventional products is made generally in 1.5 meters of fabric widths, and length is 100 meters.
Embodiment 2:
1: after the feather that animal feather is mainly duck, goose is handled through washing, sterilization, oven dry, shredding; Carry out the separating treatment of feather bar and plumage silk again: be about on the feather the plumage silk separate from the feather bar, the plumage silk is collected and the feather bar is removed; Said separating treatment can be taked manual type or other modes;
2: with meldable fibre, the shredding respectively of polyester staple fiber process weaving opener, and with both mixed according to weight ratio 17:12;
3: will pass through the fiber mixing of collecting good plumage silk and mixing in the 2nd step after the separating treatment; Mixed proportion is decided according to the plumage silk content of finished product requirement; Mix and remove some impurity through mixer then; Said impurity comprises residual feather bar and other non-plumage silk residues, and the intermediate products address that this step obtains is plumage silk blended fiber;
4: above-mentioned plumage silk blended fiber is tiled in the scutcher porch and controls its entering quantity is 70 kilograms/hour, processes block with the duck's down linear slit again;
5: be processed into thin slice with above-mentioned through the plumage silk blended fiber of making through carding machine again, sheet thickness is controlled between 0.3 millimeter-0.5 millimeter; And can carry out removal of impurities once more simultaneously and promptly get rid of residual tiny plumage bar;
6: through the lapping machine plumage silk blended fiber is carried out successively overlapping laying again, overlapping laying number of times requires according to finished product thickness and decides;
7: the product of overlapping laying back is sent to the infrared oven baking via automatic conveying belt, and baking temperature is between 100 ℃-140 ℃, and meldable fibre is melted, and makes between each fiber and can fully combine, and proterties is more stable; Respectively be provided with cutting wheel on both sides, infrared oven exit,, make the initial product fabric width keep constant with the irregular floccule in excision both sides.The specific product fabric width can be according to actual needs from main regulation.Conventional products is made generally in 1.5 meters of fabric widths, and length is 100 meters.
Embodiment 3:
1: after the feather that animal feather is mainly duck, goose is handled through washing, sterilization, oven dry, shredding; Carry out the separating treatment of feather bar and plumage silk again: be about on the feather the plumage silk separate from the feather bar, the plumage silk is collected and the feather bar is removed; Said separating treatment can be taked manual type or other modes;
2: with meldable fibre, the shredding respectively of polyester staple fiber process weaving opener, and with both mixed according to weight ratio 19:15;
3: will pass through the fiber mixing of collecting good plumage silk and mixing in the 2nd step after the separating treatment; Mixed proportion is decided according to the plumage silk content of finished product requirement; Mix and remove some impurity through mixer then; Said impurity comprises residual feather bar and other non-plumage silk residues, and the intermediate products address that this step obtains is plumage silk blended fiber;
4: above-mentioned plumage silk blended fiber is tiled in the scutcher porch and controls its entering quantity is 80 kilograms/hour, processes block with the duck's down linear slit again;
5: be processed into thin slice with above-mentioned through the plumage silk blended fiber of making through carding machine again, sheet thickness is controlled between 0.3 millimeter-0.5 millimeter; And can carry out removal of impurities once more simultaneously and promptly get rid of residual tiny plumage bar;
6: through the lapping machine plumage silk blended fiber is carried out successively overlapping laying again, overlapping laying number of times requires according to finished product thickness and decides;
7: the product of overlapping laying back is sent to the infrared oven baking via automatic conveying belt, and baking temperature is between 100 ℃-140 ℃, and meldable fibre is melted, and makes between each fiber and can fully combine, and proterties is more stable; Respectively be provided with cutting wheel on both sides, infrared oven exit,, make the initial product fabric width keep constant with the irregular floccule in excision both sides.The specific product fabric width can be according to actual needs from main regulation.Conventional products is made generally in 1.5 meters of fabric widths, and length is 100 meters.
In the mankind's daily life, feather all is applied to this field of warming filler all the time.But by an often seldom part-eider down in the feather just that people often use, more substantial feather is difficult in people's daily life, be fully used because of the structural limitations of itself.It is main raw material(s) that the present invention uses feather, and that breaks through feather can not the property spun, and it can be spun can knit.And make full use of traditional advantage resource, environmental protection.Product of the present invention and traditional warming product relatively have following six big characteristics shown in accompanying drawing 1:
1, warming: the natural hollow structure that feather fiber is unique makes it the eider down that matches in excellence or beauty aspect warming;
2, can wash: unique manufacturing process, make product have network structure, not loose, can wash;
But 3 cuttings: the silk spinning of this feather is made into tire shape structure, and is smooth even, can cut randomly;
4, environment protection health: main raw material are the pure natural feather, and full physics production process comprises infrared high-temperature process, follow natural, environmental protection, healthy three concepts;
5, frivolous: it is heat insulating material formed that the lightest natural fabric of utilization is processed;
6, cost performance is high: technological innovation brings new value, has broken through the Price Bottleneck of traditional eider down product.
Claims (1)
1. the manufacture craft of a composite heat insulation material, its characteristics are that this processing step is following:
1: with animal feather wash earlier, sterilize, oven dry, shredding handle; Carry out the separating treatment of feather bar and plumage silk afterwards: the plumage silk that is about on the feather is separated from the feather bar, and the plumage silk is collected and the feather bar is removed;
2: meldable fibre, polyester staple fiber are carried out shredding respectively handle, and with both mixed according to weight ratio 16-19:10-15;
3: will pass through the fiber mixing of collecting good plumage silk and mixing in the 2nd step after the separating treatment; Mixed proportion is decided according to the plumage silk content of finished product requirement; Mix and remove some impurity through mixer then, the intermediate products address that this step obtains is plumage silk blended fiber;
4: above-mentioned plumage silk blended fiber is tiled in the scutcher porch and controls its entering quantity is 50 kilograms-80 kilograms/hour, processes block with the duck's down linear slit again;
5: will be processed into thin slice through the plumage silk blended fiber of making through carding machine again, sheet thickness is controlled between 0.3 millimeter-0.5 millimeter; And can carry out removal of impurities once more simultaneously and promptly get rid of residual tiny plumage bar;
6: through the lapping machine plumage silk blended fiber is carried out successively overlapping laying again, overlapping laying number of times requires according to finished product thickness and decides;
7: the product of overlapping laying back is sent to the infrared oven baking via automatic conveying belt, and baking temperature is made as between 100 ℃-140 ℃, and meldable fibre is melted, and makes between each fiber and can fully combine, and proterties is more stable; In the infrared oven exit product is carried out cutting process,, make the initial product fabric width keep constant with the irregular floccule in excision both sides; The specific product fabric width can be according to actual needs from main regulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110277895A CN102337633B (en) | 2011-09-19 | 2011-09-19 | Manufacture process for composite heat insulation material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110277895A CN102337633B (en) | 2011-09-19 | 2011-09-19 | Manufacture process for composite heat insulation material |
Publications (2)
| Publication Number | Publication Date |
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| CN102337633A CN102337633A (en) | 2012-02-01 |
| CN102337633B true CN102337633B (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110277895A Expired - Fee Related CN102337633B (en) | 2011-09-19 | 2011-09-19 | Manufacture process for composite heat insulation material |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102720002A (en) * | 2012-07-10 | 2012-10-10 | 河北兴瑞羽绒制品有限公司 | Compound thermal insulation material eiderdown flocculus and making process thereof |
| CN103011047B (en) * | 2012-12-19 | 2015-07-08 | 杭州三星羽绒制品有限公司 | Down feather lyocell and processing method thereof |
| CN104229710A (en) * | 2014-09-01 | 2014-12-24 | 安徽明牛羽绒有限公司 | Filler for home textile products and garments and preparation method of filler |
| CN104223532B (en) * | 2014-09-03 | 2016-05-11 | 诸暨市荣恩针纺织有限公司 | A kind of manufacture method of the frivolous thermal fabric containing silk |
| CN105780297B (en) * | 2016-04-05 | 2017-11-28 | 南通大学 | Goose down heat insulating material and its production method are imitated in a kind of compound association environmental protection |
| TWI687460B (en) * | 2018-07-20 | 2020-03-11 | 光隆實業股份有限公司 | Chemical fiber cotton wool filling material and manufacturing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1544741A (en) * | 2003-11-28 | 2004-11-10 | 中国人民解放军总后勤部军需装备研究 | Process for making sandwiched eiderdown flakes |
| CN1544742A (en) * | 2003-11-28 | 2004-11-10 | 中国人民解放军总后勤部军需装备研究 | Process for making sandwiched eiderdown flakes |
| CN1908275A (en) * | 2006-08-18 | 2007-02-07 | 东华大学 | Method for producing eiderdown flock material |
| CN2878437Y (en) * | 2006-02-21 | 2007-03-14 | 阙仁传 | Eiderdown silk |
| CN101392432A (en) * | 2008-11-10 | 2009-03-25 | 郭武胜 | Method for producing melt-blown nonwoven down dual constituent thermal insulating interlining |
-
2011
- 2011-09-19 CN CN201110277895A patent/CN102337633B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1544741A (en) * | 2003-11-28 | 2004-11-10 | 中国人民解放军总后勤部军需装备研究 | Process for making sandwiched eiderdown flakes |
| CN1544742A (en) * | 2003-11-28 | 2004-11-10 | 中国人民解放军总后勤部军需装备研究 | Process for making sandwiched eiderdown flakes |
| CN2878437Y (en) * | 2006-02-21 | 2007-03-14 | 阙仁传 | Eiderdown silk |
| CN1908275A (en) * | 2006-08-18 | 2007-02-07 | 东华大学 | Method for producing eiderdown flock material |
| CN101392432A (en) * | 2008-11-10 | 2009-03-25 | 郭武胜 | Method for producing melt-blown nonwoven down dual constituent thermal insulating interlining |
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| CN102337633A (en) | 2012-02-01 |
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