CN106637669A - High-weight flame-retardant non-glue cotton non-woven fabric and preparation method thereof - Google Patents

High-weight flame-retardant non-glue cotton non-woven fabric and preparation method thereof Download PDF

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Publication number
CN106637669A
CN106637669A CN201611041069.4A CN201611041069A CN106637669A CN 106637669 A CN106637669 A CN 106637669A CN 201611041069 A CN201611041069 A CN 201611041069A CN 106637669 A CN106637669 A CN 106637669A
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CN
China
Prior art keywords
fiber
flame
retardant
woven fabric
fleece
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Pending
Application number
CN201611041069.4A
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Chinese (zh)
Inventor
邱长利
张丽霞
靳欢欢
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Textile Co Ltd Shanghai Rong Rong
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Textile Co Ltd Shanghai Rong Rong
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Priority to CN201611041069.4A priority Critical patent/CN106637669A/en
Publication of CN106637669A publication Critical patent/CN106637669A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • D04H1/4258Regenerated cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542Adhesive fibres

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention relates to the technical field of high-weigh flame-retardant non-glue cotton non-woven fabric, in particular to the high-weigh flame-retardant non-glue cotton non-woven fabric and a preparation method thereof. The high-weigh flame-retardant non-glue cotton non-woven fabric is characterized by being prepared from 70-75 wt% of flame-retardant viscose and 25-30 wt% of 4080 low melting point fiber. Compared with the prior art, raw materials are more environmentally friendly, the flame-retardant viscose is adopted, the content of the flame-retardant viscose reaches up to 75%, and the non-woven fabric has good flame resistance compared with ordinary cotton fiber; compared with polyester wadding, low melting point dacron 4080 serves as an adhesive, the product is environmentally friendly, and damage to the human body is avoided; the preparation method is simple, a double carding machine is adopted, fiber mixing is uniform, and the gram weight of a fiber net output by the carding machine is high; a support net adopts a net curtain multi-layer support net, and the gram weight of the support net reaches 170 g; the prepared non-woven fabric is thicker, and the fluffy heat retention property and the flame resistance are good.

Description

Fire-retardant glue-free cotton non-woven fabrics of high grammes per square metre and preparation method thereof
Technical field
The present invention relates to the fire-retardant glue-free cotton field of nonwoven fabric technology of high grammes per square metre, specifically a kind of high grammes per square metre is fire-retardant without glue Cotton nonwoven fabrics and preparation method thereof.
Background technology
High grammes per square metre glue-free cotton is compared with traditional non-woven fabrics, and feel is more soft, and thickness and fluffy insulation are better than non-woven fabrics; Compared with gum sprayed cotton free from extraneous odour, to human body non-hazardous, environmental-protecting performance is more preferable;Its fire resistance becomes bedding, furniture The preferable packing material of cushion and perambulator Children's bed.
Now domestic commercially available glue-free cotton composition is mostly terylene, and feel is poor, and product is light and thin type, surface stack Than more serious, fabric quality is poor, and its product does not have flame retardant effect, greatly limit the range of application of its product.
And reinforced using glue spraying more than existing fire-retardant glue-free cotton non-woven fabrics, fire-retardant post processing, flame retardant effect does not far reach mark It is accurate.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, and using fire-retardant raw material fire-retardant glue-free cotton non-woven fabrics is made, With good anti-flammability and feel is more soft, and fluffy degree is higher and warmth retention property more preferably, its flame retardant effect can be reached on bed to be used Product flame-retardant standard.
For achieving the above object, a kind of fire-retardant glue-free cotton non-woven fabrics of high grammes per square metre is designed, it is characterised in that:Using 70~ The anti-flaming viscose of 75wt% and 4080 low-melting fibers of 25~30wt% are prepared from.
The specification of the anti-flaming viscose is the FRC of 4D × 60mm.
The specification of 4080 low-melting fiber is 4D × 51mm.
The preparation method of the fire-retardant glue-free cotton non-woven fabrics of a kind of high grammes per square metre, it is characterised in that using following preparation process:
(1), raw material proportioning:It is 25~30wt%'s to weigh anti-flaming viscose and content that content is 70~75wt% respectively 4080 low-melting fibers, and carry out mixing and mix thoroughly;
(2), the shredding of raw material with mix:The good anti-flaming viscose of proportioning and 4080 low-melting fibers feeding hopper are first passed through Pre-opener carries out the preliminary mixing shredding of fiber, and the fiber after mixing shredding is transported in blending box through blower fan and carries out finely Mixing, blower fan is by preliminary shredding and the fiber that is well mixed is transported in feeding hopper;
(3), fiber combing:Feeding hopper by preliminary shredding and the fiber basis weight that is well mixed equably to feed carding machine abundant Single layer fibre net is carded to, single layer fibre Netcom crosses doffer and is transported to lapping machine;
(4), fibre web lapping:The single layer fibre net for being exported carding machine using lapping machine is equably laminated, lapping layer 6 layers of number, control lapping machine feeding speed and output speed, the web caliper, width and grammes per square metre needed for obtaining, lapping machine will be completed Fleece be continuously fed into baking oven;
(5), drying:Fleece is heating and curing by baking oven, and oven heating adopts heated by natural gas, oven temperature 140 DEG C~150 DEG C, 4080 low melt point polyester fibers in fleece are melted fleece curing molding;
(6), wind:Fleece from after baking oven solidification out heating wire blade carries out trimming, fixed length cutting, winding Machine is wound to obtain finished product, and trimming edge recycling is utilized.
Described finished product vacuumizes packaging.
Compared with prior art, raw material is more environmentally friendly for the present invention, using anti-flaming viscose and content is up to 75%, with conventional cotton Fiber ratio has good anti-flammability;Compared with gum sprayed cotton, with low melt point polyester fiber 4080 adhesive, product environmental protection are done, it is to avoid To harm;And preparation method is simple, wherein using double carding machines, fiber is well mixed, the fleece gram of carding machine output It is great;Lapping adopts lace curtaining multilayer lapping, the grammes per square metre of lapping to reach 170g;Reinforcement process adopts hot melting process, is washed with low melting point Synthetic fibre hot melt adhesive, drying temperature is at 140 DEG C or so, and power consumption of polymer processing is few;Prepare nonwoven thickness thicker, fluffy insulation, resistance Combustion property is also preferable.
Specific embodiment
The present invention is further described in conjunction with embodiment.
Embodiment 1
(1), raw material proportioning:By fibrous raw material:4D × the 60mm's of permanent day sea otter new material Co., Ltd production is fire-retardant viscous Glue fiber, mass percent 75%;4080 low melt point polyester fibers of 4D × 51mm, mass percent 25%, and carry out mixing and mix thoroughly;
(2), the shredding of raw material with mix:The good anti-flaming viscose of proportioning and 4080 low-melting fibers feeding hopper are first passed through Pre-opener carries out the preliminary mixing shredding of fiber, and the fiber after mixing shredding is transported in blending box through blower fan and carries out finely Mixing, blower fan is by preliminary shredding and the fiber that is well mixed is transported in feeding hopper;
(3), fiber combing:Feeding hopper by preliminary shredding and the fiber basis weight that is well mixed equably to feed carding machine abundant Single layer fibre net is carded to, single layer fibre Netcom crosses doffer and is transported to lapping machine;
(4), fibre web lapping:The single layer fibre net for being exported carding machine using lapping machine is equably laminated, lapping layer 6 layers of number, lays the width of fibre web:2.55m:
As a example by prepare 122g products, it is 35.2 that the raw material of single layer fibre enters carding machine pan feeding frequency, into lapping The pan feeding frequency of machine is 11.31, and bottom curtain frequency conversion is 13.9;
As a example by prepare 153g products, it is 35.2 that the raw material of single layer fibre enters carding machine pan feeding frequency, into lapping The pan feeding frequency of machine is 14.03, and bottom curtain frequency conversion is 13.9;
As a example by prepare 170g products, it is 35.2 that the raw material of single layer fibre enters carding machine pan feeding frequency, into lapping The pan feeding frequency of machine is 16, and bottom curtain frequency conversion is 13.9;
The fleece completed is continuously fed into next procedure by lapping machine;
(5), drying:Fleece is heating and curing by baking oven, and oven heating adopts heated by natural gas, oven temperature 150 DEG C, 4080 low melt point polyester fibers in fleece are melted, fleece curing molding;
(6), wind:Trimming is carried out with heating wire blade from baking oven product out, 2.24m is cut into, winder is carried out Winding, ensures that package is smooth during winding, trimming edge recycling is utilized;
(7), pack:Packaging is vacuumized according to customer requirement.
Embodiment 2
(1), the proportioning of raw material:4D × 60mm that the permanent day sea otter new material Co., Ltd of percentage by weight 73% is produced FRC;4080 low melt point polyester fibers of the 4D × 51mm of percentage by weight 27%, and mixing mix thoroughly;
(2), the shredding of raw material with mix:The good fiber feeding hopper of proportioning is first passed through into pre-opener carries out the first of fiber Step mixing shredding, mixes the fiber after shredding and is transported in blending box through blower fan and is finely mixed, and blower fan is by preliminary shredding And the fiber being well mixed is transported in feeding hopper;
(3), fiber combing:Feeding hopper by preliminary shredding and the fiber basis weight that is well mixed equably to feed carding machine abundant Single layer fibre net is carded to, single layer fibre Netcom crosses doffer and is transported to lapping machine;
(4), the fiber combing of preliminary shredding is fully carded to filament web by carding machine, and fleece is transported to by doffer Next procedure.
(5), fibre web lapping:The single layer fibre net for being exported carding machine using lapping machine is equably laminated, lapping layer 6 layers of number, lays the width of fibre web:2.55m:
By taking the product for preparing 122g as an example, it is 35.2 that the raw material of single layer fibre enters carding machine pan feeding frequency, into paving The pan feeding frequency of net machine is 11.31, and bottom curtain frequency conversion is 13.9;
By taking the product for preparing 153g as an example, it is 35.2 that the raw material of single layer fibre enters carding machine pan feeding frequency, into paving The pan feeding frequency of net machine is 14.03, and bottom curtain frequency conversion is 13.9;
By taking the product for preparing 170g as an example, it is 35.2 that the raw material of single layer fibre enters carding machine pan feeding frequency, into paving The pan feeding frequency of net machine is 16, and bottom curtain frequency conversion is 13.9;
Then the fleece completed is continuously fed into next procedure by lapping machine;
(6), drying:Fleece is heating and curing by baking oven, and oven heating adopts heated by natural gas, oven temperature 150 DEG C, 4080 low melt point polyester fibers in fleece are melted, fleece curing molding;
(7), wind:Trimming is carried out with heating wire blade from baking oven product out, 2.24m is cut into, winder is carried out Winding, ensures that package is smooth during winding, trimming edge recycling is utilized.
Packaging:Packaging is vacuumized according to customer requirement.

Claims (5)

1. the fire-retardant glue-free cotton non-woven fabrics of a kind of high grammes per square metre, it is characterised in that:Using 70~75wt% anti-flaming viscose and 25~ 4080 low-melting fibers of 30wt% are prepared from.
2. the fire-retardant glue-free cotton non-woven fabrics of a kind of high grammes per square metre as claimed in claim 1, it is characterised in that:The rule of the anti-flaming viscose Lattice are the FRC of 4D × 60mm.
3. the fire-retardant glue-free cotton non-woven fabrics of a kind of high grammes per square metre as claimed in claim 1, it is characterised in that:4080 low melting point is fine The specification of dimension is 4D × 51mm.
4. a kind of preparation method of the fire-retardant glue-free cotton non-woven fabrics of high grammes per square metre as described in any one of claims 1 to 3, its feature exists In using following preparation process:
(1), raw material proportioning:Weigh that the anti-flaming viscose and content that content is 70~75wt% is 25~30wt% respectively 4080 are low Melting-point fibers, and carry out mixing and mix thoroughly;
(2), the shredding of raw material with mix:The good anti-flaming viscose of proportioning and 4080 low-melting fibers feeding hopper are first passed through into pre- opening Loose machine carries out the preliminary mixing shredding of fiber, and the fiber after mixing shredding is transported in blending box through blower fan and is finely mixed Close, blower fan is by preliminary shredding and the fiber that is well mixed is transported in feeding hopper;
(3), fiber combing:Feeding hopper is by preliminary shredding and the fiber basis weight that is well mixed equably feeds the abundant combing of carding machine Into single layer fibre net, single layer fibre Netcom crosses doffer and is transported to lapping machine;
(4), fibre web lapping:The single layer fibre net for being exported carding machine using lapping machine is equably laminated, the lapping number of plies 6 Layer, control lapping machine feeding speed and output speed, web caliper, width and grammes per square metre needed for obtaining, lapping machine will be completed Fleece is continuously fed into baking oven;
(5), drying:Fleece is heating and curing by baking oven, and oven heating adopts heated by natural gas, 140 DEG C of oven temperature ~150 DEG C, 4080 low melt point polyester fibers in fleece are melted fleece curing molding;
(6), wind:Fleece from after baking oven solidification out heating wire blade carries out trimming, and fixed length cutting, winder enters Row winds to obtain finished product, and trimming edge recycling is utilized.
5. the preparation method of the fire-retardant glue-free cotton non-woven fabrics of a kind of high grammes per square metre as claimed in claim 3, it is characterised in that described Finished product vacuumizes packaging.
CN201611041069.4A 2016-11-22 2016-11-22 High-weight flame-retardant non-glue cotton non-woven fabric and preparation method thereof Pending CN106637669A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108716063A (en) * 2018-06-25 2018-10-30 中原工学院 A kind of preparation method of the anti-shielding material of conduction flame-retardant anti-bacterial fiber spunlace non-woven
CN108823803A (en) * 2018-09-03 2018-11-16 上海伊贝纳纺织品有限公司 Industrial fire-retardant insulation flocculus of one kind and preparation method thereof
CN109267231A (en) * 2018-09-25 2019-01-25 广州市中诚新型材料科技有限公司 Multi-level, highdensity insulation flocculus of one kind and preparation method thereof
CN110273225A (en) * 2018-03-13 2019-09-24 上海缔荣纺织品有限公司 A kind of preparation process of SAF superabsorbent water baby's diaper hot-wind nonwoven cloth
CN110699856A (en) * 2019-11-18 2020-01-17 辽宁瑷玛特新材料科技有限公司 Method for preparing multi-component multi-level heat-insulation cotton core through one-step forming
CN111041710A (en) * 2019-12-24 2020-04-21 广州市中诚新型材料科技有限公司 Graphene multifunctional superfine fiber multi-layer non-woven fabric and preparation method thereof
CN111172616A (en) * 2020-02-20 2020-05-19 格联特(厦门)休闲用品有限公司 Flame-retardant fiber
CN113106627A (en) * 2021-03-29 2021-07-13 安徽创荣非织造有限公司 Novel natural environment-friendly non-glue cotton production device and production method thereof
CN115305648A (en) * 2022-07-14 2022-11-08 安徽创荣非织造有限公司 Flame-retardant high-elasticity antibacterial non-glue cotton and preparation method thereof
CN116200877A (en) * 2023-01-09 2023-06-02 桐乡市健民过滤材料有限公司 Manufacturing method of washable flame-retardant filter material

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CN104593948A (en) * 2013-10-30 2015-05-06 3M创新有限公司 Method for manufacturing fluffy temperature-regulating warm-keeping material and fluffy temperature-regulating warm-keeping material
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110273225A (en) * 2018-03-13 2019-09-24 上海缔荣纺织品有限公司 A kind of preparation process of SAF superabsorbent water baby's diaper hot-wind nonwoven cloth
CN108716063A (en) * 2018-06-25 2018-10-30 中原工学院 A kind of preparation method of the anti-shielding material of conduction flame-retardant anti-bacterial fiber spunlace non-woven
CN108823803A (en) * 2018-09-03 2018-11-16 上海伊贝纳纺织品有限公司 Industrial fire-retardant insulation flocculus of one kind and preparation method thereof
CN109267231A (en) * 2018-09-25 2019-01-25 广州市中诚新型材料科技有限公司 Multi-level, highdensity insulation flocculus of one kind and preparation method thereof
CN110699856A (en) * 2019-11-18 2020-01-17 辽宁瑷玛特新材料科技有限公司 Method for preparing multi-component multi-level heat-insulation cotton core through one-step forming
CN111041710A (en) * 2019-12-24 2020-04-21 广州市中诚新型材料科技有限公司 Graphene multifunctional superfine fiber multi-layer non-woven fabric and preparation method thereof
CN111172616A (en) * 2020-02-20 2020-05-19 格联特(厦门)休闲用品有限公司 Flame-retardant fiber
CN113106627A (en) * 2021-03-29 2021-07-13 安徽创荣非织造有限公司 Novel natural environment-friendly non-glue cotton production device and production method thereof
CN115305648A (en) * 2022-07-14 2022-11-08 安徽创荣非织造有限公司 Flame-retardant high-elasticity antibacterial non-glue cotton and preparation method thereof
CN116200877A (en) * 2023-01-09 2023-06-02 桐乡市健民过滤材料有限公司 Manufacturing method of washable flame-retardant filter material

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Application publication date: 20170510