Summary of the invention
The problem that invention is to be solved
But, only comprise cellulose fibre non-woven fabrics (the most only comprise the non-woven fabrics of cellulose-based regenerated fiber,
The most same) shape of non-woven fabrics is only maintained by fiber intertexture each other, therefore the mechanical strength of non-woven fabrics is low, and moistening
Time can become lower than time dry.For example, as it is known that: although the viscose rayon yarn as one of cellulose-based regenerated fiber passes through to the greatest extent
Reduce inorganic compound (specifically can enumerate the inorganic compound such as titanium oxide, zinc oxide) contained in viscose rayon yarn possibly
Content and under moisture state, demonstrate high transparency sense, but, the non-woven fabrics being only made up of this viscose rayon fibers is moistening
Under state lower than the intensity under drying regime.With regard to base material use this non-woven fabrics and containing being soaked with the sheet material of cosmetic preparation for, even if right
When it applies small power, the power such as applied non-woven fabrics when sheet material is taken out in commodity packaging, the sheet material that will fold launch pair
, also can there is the risk that sheet material occurs to stretch and shape is destroyed in the power that non-woven fabrics applies.It addition, only by cellulose fibre structure
The non-woven fabrics become lacks flexibility (toughness) and this tendency manifests under moisture state significantly.Base material uses this non-woven fabrics and impregnation
The sheet material having cosmetic preparation is difficult to launch from the state folded, and there is also and needs time-consuming wind till being applied to skin
Danger, the risk making shape be more easily damaged with strength stretched sheet because wanting to force to launch.
Only by being readily available the fiber of transparent feel, being specially and decrease content cellulose-based of inorganic compound as far as possible
In the non-woven fabrics that fiber is constituted, in order to improve mechanical strength, elasticity and improve operability under moisture state, it is contemplated that raising
The basic weight (reaching high basic weight) of non-woven fabrics.But, if improving basic weight, then the transparent feel under moisture state reduces, and therefore can not be inconsistent
Close intended purpose.If just to improving the transparent feel under moisture state, then the basic weight of non-woven fabrics the lowest (for low basic weight) is more
Good, but the operability under moisture state reduces.
It is an object of the invention to provide skin covering sheet non-woven fabrics and manufacture method, the described nothing of impregnation cosmetic preparation
Spin cloth and demonstrate that high transparency sense and operability are improved under the state (moisture state) being impregnated with cosmetic preparation.It addition, this
The another purpose of invention is to provide the skin covering sheet of the impregnation cosmetic preparation employing this non-woven fabrics.
For solving the means of problem
One main idea of the foundation present invention, it is provided that a kind of skin covering sheet non-woven fabrics being impregnated with cosmetic preparation, it is to comprise 1
The non-woven fabrics of the cellulose-based mixed fiber layer that layer is above,
It is the 1st cellulose-based that the cellulose-based mixed fiber layer of above-mentioned more than 1 layer comprises more than 50 mass % in layers
Thermal bonding fiber more than fiber and 8 mass % and below 40 mass %, constitutes intersection point at least some of hot of fiber
Cementability fiber heat bonding,
The fibre length of above-mentioned 1st cellulose fibre is more than 20mm and below 110mm, for selected from viscose rayon yarn,
At least one in solvent spinning fibre element, copper rayon, diacetate esters and triacetate, and meet following (a) or (b)
Condition:
(a) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass % (also including 0 mass %) and
Ash be below 5 mass % (also including 0 mass %) cellulose fibre,
(b) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass %, the refractive index nothing less than 1.6
The content of machine compound is below more than 5 mass % and 50 mass %, ash is more than 5 mass % and be the fibre of below 50 mass %
Dimension prime system fiber,
Above-mentioned non-woven fabrics has 25g/m on the whole2Above and 48g/m2Following basic weight,
The content of the 1st cellulose fibre in above-mentioned non-woven fabrics entirety is more than 40.5 mass %, thermal bonding fiber
Content be more than 8 mass %.
Thermal bonding fiber can comprise sheath-core type conjugate fiber.Such as, sheath-core type conjugate fiber can be gathered by comprising the 1st
The core of olefin-based resin or polyester based resin and comprising has lower than the fusing point of the 1st polyolefin-based resins or polyester based resin
Fusing point the 2nd polyolefin-based resins sheath portion constitute.
Thermal bonding fiber can comprise the fiber from Splittable conjugate fiber.Such as, Splittable conjugate fiber is permissible
Low-melting with have than the 1st polyolefin-based resins or polyester based resin by the 1st polyolefin-based resins or polyester based resin
The combination of the 2nd polyolefin-based resins of fusing point is constituted.
1st cellulose fibre is preferably selected from viscose rayon yarn, solvent spinning fibre element and copper rayon extremely
Few a kind.
In 1 scheme of the present invention, the skin covering sheet non-woven fabrics of impregnation cosmetic preparation can be by 1 layer of above-mentioned cellulose
It is that mixed fiber layer is constituted.
In another scheme of the present invention, can be laminated with: 1 layer of above-mentioned cellulose-based mixed fiber layer;Many with comprising
Fibre length in 50 mass % is more than 0.5mm and the 2nd cellulose fibre less than 20mm or fibre length are more than 110mm
Other cellulose fibre layers of the 3rd cellulose fibre, or by fibre length more than 110mm or be continuous fiber and
Ash is the long fibre nonwoven layer of cloth of the thermoplastic resin series fiber composition of below 0.5 mass %.Alternatively, it is also possible on 2 layers
State and be laminated with between cellulose-based mixed fiber layer: comprising more than the fibre length of 50 mass % is more than 0.5mm and deficiency
2nd cellulose fibre of 20mm or other cellulose fibres of the fibre length the 3rd cellulose fibre more than 110mm
Layer or by fibre length more than 110mm or for continuous fiber and thermoplastic resin series fiber that ash is below 0.5 mass %
The long fibre nonwoven layer of cloth constituted.
The 2nd fiber in the program of the present invention, in the skin covering sheet non-woven fabrics entirety of above-mentioned impregnation cosmetic preparation
The content of prime system fiber, the 3rd cellulose fibre or thermoplastic resin series fiber is preferably below 50 mass %.
Other cellulose fibre layers above-mentioned can comprise the paper pulp fiber more than 50 mass % as the 2nd cellulose-based fibre
Dimension.
Another main idea according to the present invention, it is provided that the skin covering sheet non-woven fabrics of the impregnation cosmetic preparation of the invention described above
Manufacture method, it comprises the following steps:
By the cellulose-based composite fibre sheet of more than 1 with comprising more than the fibre length of 50 mass % it is according to circumstances
Its of more than 0.5mm and the 2nd cellulose fibre less than 20mm or the fibre length the 3rd cellulose fibre more than 110mm
His cellulose fibre sheet or by fibre length more than 110mm or for continuous fiber and heat that ash is below 0.5 mass %
Plastic resin series fiber constitute long fibre nonwoven pieces of cloth together for extrusion process and heat treatment,
Wherein, the cellulose-based composite fibre sheet of described more than 1 comprises the 1st fiber of more than 50 mass % in each
Thermal bonding fiber more than prime system fiber and 8 mass % and below 40 mass %,
The fibre length of described 1st cellulose fibre is more than 20mm and below 110mm, for selected from viscose rayon yarn,
At least one in solvent spinning fibre element, copper rayon, diacetate esters and triacetate, and meet following (a) or (b)
Condition:
(a) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass % and ash be 5 mass % with
Under cellulose fibre,
(b) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass %, the refractive index nothing less than 1.6
The content of machine compound be below more than 5 mass % and 50 mass % and ash more than 5 mass % and be below 50 mass %
Cellulose fibre,
By this cellulose-based composite fibre sheet of more than 1 and this other cellulose fibre sheets or this nonwoven fabric of long fibers
Sheet is respectively as the cellulose-based mixed fiber layer of above-mentioned more than 1 layer and other cellulose fibre layers above-mentioned or above-mentioned long fibre
Nonwoven layer, and, the surface of thus obtained non-woven fabrics is smoothed, and makes at least one of thermal bonding fiber
Divide melted, thus utilize thermal bonding fiber will constitute at least some of heat bonding of the intersection point of fiber.
Extrusion process can by by the cellulose-based composite fibre sheet of above-mentioned more than 1 according to circumstances with above-mentioned other are fine
Dimension prime system fibre plate or above-mentioned long fibre nonwoven pieces of cloth are together by implementing between pair of rolls.
The manufacture method of the skin covering sheet non-woven fabrics of the impregnation cosmetic preparation of the present invention can be further comprising the steps of:
Before extrusion process and heat treatment, by the cellulose-based composite fibre sheet of above-mentioned more than 1 according to circumstances with other fibers above-mentioned
Prime system fibre plate or above-mentioned long fibre nonwoven pieces of cloth are together for current interleaving treatment.
Extrusion process to the cellulose-based composite fibre sheet of above-mentioned more than 1 and according to circumstances can make under moisture state
Other cellulose fibre sheets above-mentioned or above-mentioned long fibre nonwoven pieces of cloth implement.
Another main idea according to the present invention, it is possible to provide a kind of skin covering sheet being impregnated with cosmetic preparation, it is by the invention described above
The skin covering sheet non-woven fabrics of impregnation cosmetic preparation as base material, and to be in 150 mass relative to this base material 100 mass parts
Ratio impregnation cosmetic preparation in scope more than part and below 2500 mass parts.
Invention effect
According to the present invention, in the skin covering sheet non-woven fabrics of impregnation cosmetic preparation, as the 1st cellulose fibre, choosing
Selecting following cellulose fibre, its fibre length is more than 20mm and below 110mm, and for spin selected from viscose rayon yarn, solvent
At least one in silk fiber element, copper rayon, diacetate esters and triacetate, and meet the condition of following (a) or (b):
(a) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass % and ash be 5 mass % with
Under cellulose fibre,
(b) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass %, the refractive index nothing less than 1.6
The content of machine compound be below more than 5 mass % and 50 mass % and ash more than 5 mass % and be below 50 mass %
Cellulose fibre,
Use below more than the 1st cellulose fibre and 8 mass % comprising more than 50 mass % and 40 mass %
The cellulose-based mixed fiber layer of thermal bonding fiber, utilizes thermal bonding fiber will to constitute at least some of of the intersection point of fiber
Heat bonding, with regard to non-woven fabrics generally speaking, is set to 25g/m by basic weight2Above and 48g/m2Hereinafter, containing the 1st cellulose fibre
Amount is set to more than 40.5 mass %, and the content of thermal bonding fiber is set to more than 8 mass %.
Thus, it is possible to provide under the state (moisture state) being impregnated with cosmetic preparation, demonstrate that high transparency sense and operability obtain
The skin covering sheet non-woven fabrics of the impregnation cosmetic preparation improved.It addition, according to the present invention, may also provide this impregnation cosmetic preparation
The manufacture method of skin covering sheet non-woven fabrics and employ the skin covering sheet of impregnation cosmetic preparation of this non-woven fabrics.
Detailed description of the invention
The non-woven fabrics of the present invention is the base material of skin covering sheet as impregnation cosmetic preparation and uses, is impregnated with cosmetic preparation
Skin covering sheet non-woven fabrics, its cellulose-based mixed fiber layer comprising more than 1 layer and constitute.Hereinafter, 2 to the present invention
Impregnation skin covering sheet non-woven fabrics and the manufacture method thereof of cosmetic preparation in embodiment and employ containing of this non-woven fabrics
The skin covering sheet of makeup material of macerating is described in detail.
Being explained, in the present invention, term " impregnation cosmetic preparation " refers to be suitable for impregnation cosmetic preparation, is not used to only be intended to
It is defined to " cosmetic preparation ", it is also possible to be impregnated with other fraction, such as " medicament " etc. can replaced with " cosmetic preparation ".
[embodiment 1]
Present embodiment relates to the skin covering of the single-layer type impregnation cosmetic preparation being made up of 1 layer of cellulose-based mixed fiber layer
Sheet non-woven fabrics and manufacture method thereof and employ the skin covering sheet of impregnation cosmetic preparation of this non-woven fabrics.
Cellulose-based mixed fiber layer comprises more than the 1st cellulose fibre of more than 50 mass % and 8 mass % and 40
Thermal bonding fiber below quality % (but, their total is less than 100 mass %), and constitute the intersection point of fiber extremely
A few part being heat-bonded property fiber heat bonding.
1st cellulose fibre is constituted based on cellulose, is specially selected from viscose rayon yarn, solvent spinning fibre
At least one in element, copper rayon, diacetate esters and triacetate, and fibre length is more than 20mm and below 110mm,
And meet any one in following 2 conditions (a) relevant with the inorganic constituents contained by fiber i.e. ash and (b).
(a) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass % and ash be 5 mass % with
Under cellulose fibre
(b) refractive index be the content of the inorganic compound of more than 1.6 be below 0.5 mass %, the refractive index nothing less than 1.6
The content of machine compound is that below more than 5 mass % and 50 mass %, ash are more than 5 mass % and be below 50 mass %
Being explained, in the present invention, about cellulose fibre, ash refers to utilize according to JIS L1015 8.20
(2010) method or the ash of method described later mensuration.It is believed that ash represent in the object fiber of regulation whole inorganization
The content of compound (unrelated with refractive index).
It addition, in the present invention, the refractive index of inorganic compound utilizes refractive index Becke-line method to try to achieve.Refractive index Becke line
Method is following method: places the powder of inorganic compound in microscope specimen, after dropping dispersion liquid, utilizes microscope visual
Observe the Becke line produced in the inner side and outer side at the edge of inorganic compound.Now, lens barrel is moved up and down until can confirm that
To Becke line, the refractive index of regulation dispersion liquid, the refractive index of dispersion liquid try to achieve the refractive index of inorganic compound.
1st cellulose fibre can demonstrate high transparency sense under moisture state.Therefore, cellulose-based composite fibre
Layer comprises the 1st cellulose fibre and is favorably improved the non-woven fabrics finally given as main constituent (more than 50 mass %) moistening
Transparent feel under state.The 1st cellulose in cellulose-based mixed fiber layer (being non-woven fabrics in the present embodiment overall)
As long as the content of series fiber is more than 50 mass %, in order to obtain higher transparent feel, preferably make content higher, always according to
Basic weight that non-woven fabrics is overall and different, can be such as more than 60 mass %, and then can be more than 70 mass %.
Cellulose-based regenerated fiber refers to the fiber after cellulose dissolution is regenerated as threadiness.For cellulose-based again
For raw fiber, although always according to the amount i.e. ash of inorganic compound contained in fiber, the composition of inorganic compound and different, but
It is under moisture state, easily to demonstrate extra high transparent feel, the most preferably.As the fiber that can use in the present invention
Prime system regenerated fiber, can enumerate viscose rayon yarn, solvent spinning fibre element (or also referred to as refined cellulose) and cuprammonium artificial
Silk, they are hydrophilic, and demonstrate extra high transparent feel under moisture state.Wherein, viscose rayon yarn is being used
In the case of, the effect that operability described later improves is notable.Solvent spinning fibre element is also referred to as Lay haussaire (lyocell), with
The title listings such as Tencel (registered trade mark).Copper rayon is also referred to as CUP.The fiber of cellulose-based regenerated fiber cuts open
Face can be the arbitrarily form such as circular, square, Flos Chrysanthemi shape, such as, can be circular or Flos Chrysanthemi shape.Cellulose-based
In the case of regenerated fiber has the fibre profile of Flos Chrysanthemi shape, the non-woven fabrics finally given has under moisture state skins such as faces
The advantage that skin demonstrates extra high adaptation (stickiness).Can be suitable for obtaining the fiber of Flos Chrysanthemi shape when for viscose rayon yarn
Section.On the other hand, in the case of cellulose-based regenerated fiber has the fibre profile of circular, have and can reduce light
Diffuse-reflectance, make the advantage that the non-woven fabrics finally given demonstrates extra high transparent feel under moisture state.Spinning for solvent
Can be suitable for obtaining the fibre profile of circular in the case of silk fiber element or copper rayon.Cellulose-based semisynthetic fibre
Refer to by cellulose for chemical reaction fiber obtained by synthetic fibers shape.As the cellulose that can use in the present invention
It is semisynthetic fibre, diacetate esters and triacetate can be enumerated.
In the 1st cellulose fibre described in the present invention, refractive index is that the content of the inorganic compound of more than 1.6 is
Below 0.5 mass %.Different from the present invention, viscose rayon yarn used in general non-woven fabrics, solvent spinning fibre element,
In copper rayon, diacetate esters, triacetate, the powder of inorganic compound high for the refractive index such as titanium oxide, zinc oxide is made
For in raw material during for suppressing the delustering agent (or may also be referred to as screening uv-ray agent) of gloss to add spinning to.So
And, comprise the cellulose fibre of this inorganic compound a large amount of transparent feel step-down under moisture state.Therefore, institute in the present invention
The 1st cellulose fibre said does not comprises the inorganic compound that refractive index is more than 1.6 preferably as far as possible, and refractive index is more than 1.6
The content of inorganic compound be necessary for below 0.5 mass %.As the example of the inorganic compound that refractive index is more than 1.6,
Titanium oxide, zinc oxide, aluminium oxide, barium sulfate etc. can be enumerated.As this cellulose fibre, it is possible to use be classified as so-called
The fiber " having light ".In contrast, it is more to be classified as the content of titanium oxide in the fiber of so-called " delustring " or " semi-dull ",
It is said that in general, be about about 1 mass % in the fiber of " delustring ", it is that 0.5~0.6 mass % is left in the fiber of " semi-dull "
The right side, thus the most preferred.Refractive index is that the content of the inorganic compound of more than 1.6 is preferably below 0.3 mass %, is more preferably 0.2
Below quality %, below particularly preferably 0.1 mass %.
The 1st cellulose fibre that can use in the present invention be refractive index be the content of the inorganic compound of more than 1.6
Meet above-mentioned condition and fiber that ash is below 5 mass %.That is, can list suppression refractive index as far as possible is more than 1.6
The content of inorganic compound, the amount of the whole inorganic compound of ash shared in cellulose fibre is suppressed relatively simultaneously
Low cellulose fibre.This kind of cellulose fibre transparent feel under moisture state is high and the whole inorganic chemical of ash
The content of thing is low, and therefore hydrophilic is high, and it is excellent that water-retaining property protects fluidity.As the 1st cellulose fibre meeting this condition
Concrete example, can enumerate " the BH artificial silk " peddled by DAIWABO RAYON (strain), " Tencel peddled by LENZING company
(registered trade mark) Skin ".
Other the 1st cellulose fibres that can use in the present invention be refractive index be the inorganic compound of more than 1.6
Content meets above-mentioned condition, the content of the refractive index inorganic compound less than 1.6 is more than 5 mass % and 50 mass % with
Under and ash more than 5 mass % and be the fiber of below 50 mass %.That is, can list suppression refractive index as far as possible is more than 1.6
The content of inorganic compound and the cellulose fibre of inorganic compound containing low-refraction.This kind of cellulose fibre exists
High and the whole inorganic compound of ash the content of transparent feel under moisture state is high, and therefore fiber becomes soft fiber, and
The non-woven fabrics of gained also becomes soft non-woven fabrics.As the example of the refractive index inorganic compound less than 1.6, dioxy can be enumerated
SiClx, mineral (such as kieselguhr) with silicon dioxide as main constituent, sodium silicate, sodium sulfate etc..As meeting the 1st of this condition
The concrete example of cellulose fibre, can enumerate " FR ", " FRL " peddled by DAIWABO RAYON (strain).
1st cellulose fibre preferably has hydrophilic, does not the most comprise carboxyl or carboxymethyl.
The fibre length of the 1st cellulose fibre suitably can select in the scope of more than 20mm and below 110mm.
This fibre length can obtain fluffy and good feel and operability, and can obtain utilizing at current intertexture described later
The sheet material that reason is soft while making easily to interweave between fiber and having toughness when hand-held, transparent feel is high.1st is cellulose-based
Fiber can be so-called staple fiber (staple fiber).The fibre length of the 1st cellulose fibre be preferably 28mm with
Go up and below 96mm, more preferably more than 32mm and below 72mm, particularly preferably more than 38mm and below 64mm.
From the viewpoint of obtaining high transparency sense, the fiber number of the 1st cellulose fibre is the thickest more preferred.It is believed that: if fine
Degree is thick, then number of fiber reduces, and reduces the diffuse-reflectance of light.But, if fiber number is the thickest, then the adaptation (stickiness) of skin is dropped
Low, skin sense of touch is deteriorated (twinge).The fiber number of the 1st cellulose fibre is not particularly limited, for example, more than 0.4dtex and
Below 4.4dtex, be preferably more than 0.6dtex and below 3.3dtex, particularly preferably more than 0.8dtex and 2.8dtex with
Under.
Thermal bonding fiber refers to because heat treatment can make the fiber that at least partly melts.Heat treatment temperature can basis
The composition of thermal bonding fiber suitably selects.This thermal bonding fiber is utilized to make the cellulose-based mixed fiber layer of composition
At least one of the intersection point of fiber is heat-bonded (fixing).Cellulose-based mixed fiber layer has the fiber being heat-bonded in a large number
Intersection point (fixing point) contributes to operability (mechanical strength, the elasticity etc. improving the non-woven fabrics finally given under moisture state
And the extensibility under moisture state and resistance to extensibility).Cellulose-based mixed fiber layer (in the present embodiment, is and contains
The skin covering sheet non-woven fabrics of makeup material of macerating is overall) if in the content of thermal bonding fiber be more than 8 mass % and 40
Below quality %, in order to obtain higher operability, do not damage the non-woven fabrics finally given at moisture state under saturating
In the range of bright sense the highest more preferred, can be such as below more than 9 mass % and 37 mass %, more preferably 10 mass % with
Go up and below 35 mass %, more than particularly preferably 10 mass % and below 32 mass %.
For thermal bonding fiber, typically synthetic fibers, preferably comprise fusing point higher (such as more than 140 DEG C)
The composition (hereinafter referred to as " high-melting-point composition ") of thermoplastic resin and the heat of fusing point lower than high-melting-point composition (such as less than 140 DEG C)
The composition (hereinafter referred to as " low melting point composition ") of plastic resin and low melting point composition occupy at least one of multiple of fiber surface
Condensating fiber.Fusing point is the fusing point of the resin after becoming fiber, it is possible to use the DSC curve measured according to JIS K7121 (1987)
Try to achieve.By this composite fibre being carried out heat with the temperature more than not enough fusing point of high-melting-point composition and the fusing point of low melting point composition
Process, thus high-melting-point composition can be remained and make low melting point components fuse simultaneously and with other fiber weldings, therefore can be by fibre
It is securely engaged between dimension.
It is poor, more excellent that high-melting-point composition preferably has fusing point sufficient with low melting point composition fusing point poor, preferably more than 5 DEG C
Select more than 10 DEG C fusing point difference and at a temperature of by low melting point components fuse will not because of heat and the composition of deformation etc..High-melting-point becomes
Dividing can be polyolefin-based resins or polyester based resin, and low melting point composition can be to have gathering of the fusing point lower than high-melting-point composition
Olefin-based resin.As the concrete combination of high-melting-point composition/low melting point composition, can enumerate polypropylene, polyethylene, polypropylene/
Ethylene-propylene copolymer, polyethylene terephthalate/polyethylene, polyethylene terephthalate/ethylene-propylene are common
Polymers etc..Polyethylene comprises high density polyethylene (HDPE), Low Density Polyethylene, straight-chain Low Density Polyethylene etc..
More specifically, thermal bonding fiber can be sheath-core type conjugate fiber.Sheath-core type conjugate fiber is core and sheath
The composite fibre that portion is made up of 2 kinds of different compositions, core is not particularly limited with the configuration in sheath portion, i.e. in fibre profile,
Can be the core composition single that is present in 1 position, it is also possible to be present in the multicore at more than 2 positions for core composition.It addition,
Fibre profile SMIS composition can be the concentric circular that core composition and sheath composition are configured to concentric circles with the position relationship of sheath composition
Type, it is also possible to for the eccentric type that configures of core composition deviation ground, it is also possible to the parallel type configured side by side for core composition and sheath composition is (also
It is referred to as side by side (side by side)).In the skin covering sheet non-woven fabrics of the impregnation cosmetic preparation of the present invention, need with less
The content of thermal bonding fiber make non-woven fabrics entirety equably and with the most strongly by heat bonding between fiber, the most preferably
Use sheath-core type conjugate fiber that be evenly distributed low melting point composition at fiber surface, that there is concentric ring type fibre profile.
Sheath-core type conjugate fiber such as can be by comprising the 1st polyolefin-based resins or polyester based resin (high-melting-point composition)
Core has the 2nd of the fusing point lower than the fusing point of the 1st polyolefin-based resins or polyester based resin (high-melting-point composition) with comprising
The sheath portion of polyolefin-based resins (low melting point composition) is constituted.Specifically, high-melting-point composition can be polypropylene, poly-methylpent
Alkene, polyethylene terephthalate, PTT etc., preferably polypropylene, low melting point composition can be
High density polyethylene (HDPE), Low Density Polyethylene, straight-chain Low Density Polyethylene, ethylene-propylene copolymer, PB Polybutene-1 etc., preferably
For high density polyethylene (HDPE).
From the viewpoint of obtaining high transparency sense, the fiber number of sheath-core type conjugate fiber is the thickest more preferred.It is believed that: if fiber number
Slightly, then number of fiber reduces, and reduces the diffuse-reflectance of light.But, if fiber number is the thickest, then the fiber intersection point (fixing point) being heat-bonded
Quantity reduce, therefore exist operability raisings effect reduction risk.And, if the fiber number mistake of sheath-core type conjugate fiber
Slightly, then exist the sense of touch of non-woven fabrics hardening or when making non-woven fabrics contact skin excitement (sense of touch of such as twinge) become strong
And it is not suitable as being impregnated with the risk of the base fabric of the skin covering sheet of cosmetic preparation.The fiber number of sheath-core type conjugate fiber is for example,
More than 0.5dtex and below 4.0dtex, more preferably more than 0.8dtex and below 3.6dtex, particularly preferably 1.2dtex with
Go up and below 2.8dtex, most preferably more than 1.4dtex and below 2.6dtex.
It addition, thermal bonding fiber can be the fiber from Splittable conjugate fiber.Splittable conjugate fiber is by 2 kinds
The composite fibre that above composition is constituted, it can be by segmentation and forms the much less fibers of fiber number from 1 fiber
Fiber." from the fiber of Splittable conjugate fiber " refers to: before being formed by the segmentation of Splittable conjugate fiber, splitting
The Single Fiber being only made up of a section and the fiber being made up of the section of more than 2 and 1 Splittable conjugate fiber
The a part of divided but the most divided fiber of other parts.Or, as long as cellulose-based mixed fiber layer comprising logical
The segmentation of over-segmentation type composite fibre and the fiber that formed, then in the case of 1 Splittable conjugate fiber is the most divided,
The most divided Splittable conjugate fiber of this kind is also contained in the fiber of Splittable conjugate fiber.
Specifically, Splittable conjugate fiber has following fibre profile structure: in fibre profile, in constituent
At least 1 composition is divided into more than 2, at least some of exposed fiber surface of constituent, and this exposed portion is at fiber
Length direction be continuously formed.
Such as, Splittable conjugate fiber can be by the 1st polyolefin-based resins or polyester based resin (high-melting-point composition) and tool
Have than the 1st polyolefin-based resins or the 2nd polyolefin-based resins of the low-melting fusing point of polyester based resin (high-melting-point composition)
The combination of (low melting point composition) is constituted.Specifically, high-melting-point composition can be polypropylene, polymethylpentene, poly-terephthaldehyde
Acid glycol ester, PTT etc., preferably polyethylene terephthalate, low melting point composition can be
High density polyethylene (HDPE), Low Density Polyethylene, straight-chain Low Density Polyethylene, ethylene-propylene copolymer, PB Polybutene-1 etc., preferably
For high density polyethylene (HDPE).
As long as the fiber number of Splittable conjugate fiber while becoming a fiber (that is, each section) when being divided into each composition provides
Superfine fibre below fiber number 0.6dtex, below preferred fiber number 0.5dtex, then be not particularly limited.In the present invention, just come
For the fiber of Splittable conjugate fiber, it comprises the superfine fibre being made up of low melting point composition, and this superfine fibre is by fiber
At least some of heat bonding of intersection point each other.If the fiber number of the superfine fibre being made up of low melting point composition is below 0.6dtex,
The most hot sticky contact is little, is therefore difficult to make non-woven fabrics become really up to the mark, therefore is difficult to damage the texture of non-woven fabrics.
In order to produce this kind of superfine fibre, the fiber number of Splittable conjugate fiber be preferably more than 1.1dtex and 5.8dtex with
Under, more preferably more than 1.3dtex and below 4.8dtex, more preferably more than 1.4dtex and below 3.6dtex, optimum
Elect more than 1.6dtex and below 2.8dtex as.It addition, the segmentation number of each composition in Splittable conjugate fiber (that is, is combined fibre
The quantity of the section in dimension) such as it is preferably more than 4 and less than 32, more preferably more than 4 and less than 20, most preferably more than 6
And less than 16.If segmentation number is little, then in order to form the superfine fibre that fiber number is below 0.6dtex, and need the fibre before making segmentation
Degree diminishes.The lower limit of the fiber number of superfine fibre is not particularly limited, preferably more than 0.05dtex.
The shape of section is not particularly limited.Such as, Splittable conjugate fiber can be that plug section is arranged in Flos Chrysanthemi shape
Composite fibre.Or, Splittable conjugate fiber can be the composite fibre that each section is arranged in stratiform in fibre profile.Separately
Outward, Splittable conjugate fiber can be not have when observing fibre profile length direction continuous print hollow sectors, so-called
Solid Splittable conjugate fiber, or can be have hollow sectors more than 1 position of length direction continuous print, so-called
Hollow Splittable conjugate fiber.
Constitute low melting point composition and the high-melting-point composition of sheath-core type conjugate fiber as above or Splittable conjugate fiber
Volumetric ratio be not particularly limited, for example, 2: 8~8: 2, be preferably 3: 7~7: 3, more preferably 35: 65~65: 35 (eutectics
Point composition: high-melting-point composition).
Containing of thermal bonding fiber in cellulose-based mixed fiber layer (in the present embodiment, being non-woven fabrics overall)
Amount suitably can select in the scope more than 8 mass % and below 40 mass %, is core-sheath-type at thermal bonding fiber
In the case of composite fibre, more than preferably 8 mass % and below 35 mass %, it is multiple from Splittable at thermal bonding fiber
In the case of the fiber of condensating fiber, more than preferably 12 mass % and below 40 mass %.The present invention is by any theory not about
Bundle, it is believed that the most different reason for this is that of scope of preferred content: Splittable conjugate fiber makes fiber number attenuate by segmentation,
Therefore to obtain improving effect with sheath-core type conjugate fiber with the elasticity (toughness) of degree, then need to add in a larger amount.
The fibre length of thermal bonding fiber is not particularly limited, such as, can be more than 20mm and below 110mm, preferably
It is readily obtained homogeneous fibrous web and utilizes current interleaving treatment described later and make the length easily interweaved between fiber, generation
Table can be more than 28mm and below 96mm.The fibre length of thermal bonding fiber be more preferably more than 32mm and 72mm with
Under, particularly preferably more than 38mm and below 64mm.
It is explained, in order to not hinder the transparent feel of the skin covering sheet non-woven fabrics of the impregnation cosmetic preparation of gained, above-mentioned
Thermal bonding fiber, the most above-mentioned sheath-core type conjugate fiber or Splittable conjugate fiber preferably make in the same manner as the 1st cellulose fibre
Ash meets specific condition.That is, in above-mentioned thermal bonding fiber, preferred index is containing of the inorganic compound of more than 1.6
Amount is below 0.5 mass % and ash is below 5 mass %.By making the ash of thermal bonding fiber meet above-mentioned condition, from
And utilize thermal bonding fiber to make the transparent feel of the skin covering sheet non-woven fabrics of the impregnation cosmetic preparation of the present invention be difficult to because of heat
Cementability fiber and reduce.
Cellulose-based mixed fiber layer can not hindering effect of the present invention, i.e. at moisture state under transparent feel, operation
Property comprises other fibers in addition to the 1st cellulose fibre and thermal bonding fiber in the range of not reducing.As these other
The example of fiber, can enumerate: the natural fibers such as paper pulp, fiber crops, silk and Pilus Caprae seu Ovis;Polyethylene, polypropylene, polymethylpentene and second
The polyolefin series fibers such as alkene-propylene copolymer;Polyethylene terephthalate, PTT and poly-to benzene
The polyamide-based fibers such as the polyester fibers such as dioctyl phthalate butanediol ester, nylon 6 and nylon66 fiber;And the synthesis fibre such as acrylic fibers
Dimension and modifier thereof.Be explained, use fiber in addition to the 1st cellulose fibre and thermal bonding fiber (above-mentioned its
His fiber) in the case of, in order to not damage the transparent feel of the skin covering sheet non-woven fabrics of the impregnation cosmetic preparation of gained, other are fine
Dimension is it is also preferred that make ash meet above-mentioned condition in the same manner as the 1st cellulose fibre.That is, in above-mentioned other fibers, preferably reflect
Rate is that the content of the inorganic compound of more than 1.6 is below 0.5 mass % and ash is below 5 mass %.By making other fine
The ash of dimension meets above-mentioned condition, thus utilizes other fibers and make the skin covering sheet nonwoven of the impregnation cosmetic preparation of the present invention
The transparent feel of cloth is difficult to reduce because of thermal bonding fiber.
Non-woven fabrics in present embodiment is by the monolayer of the cellulose-based mixed fiber layer being illustrated as described above
Constitute.The basic weight (actual measurement basic weight) of the non-woven fabrics of the single-layer type of present embodiment is 25g/m on the whole2Above and 48g/m2Below,
It is preferably 28g/m2Above and 46g/m2Below, it is more preferably 32g/m2Above and 44g/m2Below, it is particularly preferably 34g/m2With
Go up and 42g/m2Below.Thus, it is possible to realize demonstrating high transparency sense and the operability (exhibition under moisture state under moisture state
The property opened and resistance to extensibility) non-woven fabrics that is improved.
The non-woven fabrics of present embodiment can manufacture in such a way.
First, the fibre length preparing to comprise more than 50 mass % is more than 20mm and below 110mm the 1st cellulose-based
The cellulose-based composite fibre sheet of the thermal bonding fiber more than fiber and 8 mass % and below 40 mass %.1st is cellulose-based
Fiber and thermal bonding fiber are suitable for explanation similar to the above.But, in this stage, the intersection point constituting fiber is the most hot sticky
Connecing property fiber heat bonding, in the case of using Splittable conjugate fiber as thermal bonding fiber, can be undivided.This fibre
Dimension prime system composite fibre sheet is the precursor of above-mentioned cellulose-based mixed fiber layer, unless otherwise specified, is just suitable for fine
The explanation that dimension prime system mixed fiber layer is same.
This cellulose-based composite fibre sheet can be the form of knitmesh, it is also possible to for by interweaving and/or bonding etc. and make
The form of the non-woven fabrics of fiber combining, when arbitrary form, can be monolayer, it is also possible to be the duplexer of more than 2 layers.?
In the case of cellulose-based composite fibre sheet is knitmesh, can be such as comb and parallel cotton fibers prior to spinning knitmesh, more specifically, can be parallel knitting
Net, intersection knitmesh, decussation knitmesh, semi-directional knitmesh and omnidirectional knitmesh etc., the most parallel knitmesh.Knit in air-flowing type
Net, wet type knitmesh are complete random orientation, on the other hand, comb and parallel cotton fibers prior to spinning knitmesh can give orientation, therefore be suitable for obtaining
High transparency sense.Especially in parallel knitmesh, fiber becomes many along the fiber that direction, especially longitudinal (MD) carry out being orientated,
Higher transparent feel under moisture state can be obtained.
Then, the individual layers (hereinafter referred to as " individual layers ") being only made up of 1 this cellulose-based composite fibre sheet is supplied
In current interleaving treatment (water perverse (spunlace)).Current interleaving treatment can be by being positioned over individual layers on supporter and right
It sprays column current and makes fiber be interlaced with one another and implement.Current interleaving treatment such as can make individual layers (each in midway
Supporter) reversion, spray column current from upper surface side and these both sides of lower face side.
In order to obtain high transparency sense in the non-woven fabrics of final gained, preferably make its surface before extrusion process the most as far as possible
Smooth.Current interleaving treatment is available higher flatness compared with other deinterleaving methods such as such as acupuncture, therefore preferably.
The current that current interleaving treatment typically can use hydraulic pressure to be more than 1MPa and below 10MPa are implemented.But, for
Improve the flatness of the individual layers after interweaving, be preferably set to relatively low hydraulic condition.Such as, hydraulic pressure be preferably more than 1MPa and
Below 7MPa.It addition, according to this hydraulic condition, the non-woven fabrics of final gained also can obtain high drawing.
Afterwards, by individual layers for extrusion process and heat treatment, thus make the non-woven fabrics of gained surface (upper surface and under
Surface) smoothing, and make at least some of melted of thermal bonding fiber, thus utilize thermal bonding fiber will constitute fiber
At least some of heat bonding of intersection point.
Extrusion process by individual layers by implementing between pair of rolls, owing to continuous processing can be carried out, therefore preferably.Separately
Outward, extrusion process is preferably carried out when individual layers is in moisture state.The intensity of cellulose fibre is relatively low under moisture state,
And the hydrogen bond between cellulose fibre is cut off because of moistening, therefore by carrying out extrusion process under moisture state, thus
Higher flatness can be obtained.The fraction being impregnated in individual layers when extrusion process is not particularly limited, such as, can be
Water or arbitrary waterborne compositions etc..For simplicity, can and then implement extrusion process after current interleaving treatment, now,
Water for current interleaving treatment is impregnated in individual layers and forms moisture state.Extrusion process under moisture state can will be located
Implement between the individual layers of moisture state is by pair of rolls, now, individual layers by being extruded between roller, individual layers simultaneously
Middle be impregnated with fraction is partly removed.By be in the individual layers of moisture state by pair of rolls between and implement at extruding
In the case of reason, extruding individual layers depressed by the preferably line at more than 150N/cm and below 550N/cm.Or, extrusion process also may be used
Implement in order to such as flat board (plane) pressurization etc..Now, preferably squeeze under more than 0.1MPa and 0.5MPa pressure below
Pressure individual layers.
Heat treatment utilizes thermal bonding fiber to make fiber heat bonding each other, therefore at least partly sends out at thermal bonding fiber
Life is implemented at a temperature of melting or softening.Such as, in the case of using composite fibre as thermal bonding fiber, can be multiple
More than the fusing point of the low melting point composition of condensating fiber and not enough composite fibre high-melting-point composition fusing point at a temperature of carry out at heat
Reason.It addition, by making heat treatment temperature change within the range, thus the texture, strongly of the non-woven fabrics of gained can also be regulated
And extensibility.
Extrusion process and heat treatment can be implemented successively, it is also possible to implement simultaneously.Implementing extrusion process and Re Chu successively
In the case of reason, individual layers can be made between the driest.Baking temperature is preferably set to more than 100 DEG C and 160 DEG C
Hereinafter, more preferably it is set as more than 120 DEG C and less than 150 DEG C, is particularly preferably set as more than 130 DEG C and less than 145 DEG C.
Its result: cellulose-based composite fibre sheet becomes cellulose-based mixed fiber layer, thus can manufacture this embodiment party
The non-woven fabrics of formula.
The non-woven fabrics of present embodiment is suitable as being impregnated with the base material of the skin covering sheet of cosmetic preparation so that it is be impregnated with aqueous
Cosmetic preparation is pasted on human body skin etc. again and uses.
Aqueous cosmetic preparation is generally waterborne compositions, as effective ingredient, preferably comprises such as moisturizing ingredient, cleans into
Point, hidroschesis composition, flavor component, whitening composition, blood circulation promoting composition, anti-ultraviolet composition, body composition etc., but also
It is not limited to this, any composition that can expect that skin is played specific function can be comprised.
For the impregnation amount of aqueous cosmetic preparation, relative to base material 100 mass parts, cosmetic preparation can be set to 150 matter
Scope more than amount part and below 2500 mass parts, more than preferably 400 mass parts and below 2000 mass parts.By by cosmetic preparation
Impregnation amount is set to this scope, such that it is able to supply an adequate amount of effective ingredient to skin, and can avoid liquid drippage etc.
Undesirable condition during use.Optimal cosmetic preparation impregnation amount according to impregnation cosmetic preparation skin covering sheet character, especially inhale
Aqueous suitably determines.In preferred scheme, according to the skin quilt that there is impregnation cosmetic preparation in the set use time
The mode of the cosmetic preparation more than saturation capacity of cover adjusts cosmetic preparation impregnation amount.
The skin covering sheet of impregnation cosmetic preparation can be the form of facial film.Facial film is processed to the shape being suitable for covering face,
Such as, it is arranged as required to the portion of punching or switch-in part in the part being equivalent to eye, nose and mouth.Or, facial film can also be processed into
Only cover the shape of a part (such as canthus, mouth, nose or cheek) for face.Or, facial film can also be to be covered each by 2
Or the form of the complete sheet material of the part of more than two provides.
The skin covering sheet of impregnation cosmetic preparation can be enclosed packaging when folding more than 1 time with 1 or multi-disc
(such as packaging bag or container).It addition, in the skin covering sheet of impregnation cosmetic preparation, can be in the nothing being impregnated with aqueous cosmetic preparation
The films such as the single or double plastic laminate spinning cloth.This film can be the film being stripped when using (being attached at skin).
The non-woven fabrics of present embodiment demonstrates high transparency sense under moisture state, and operability improves, and is difficult to stretch,
It is thus susceptible to from being impregnated with cosmetic preparation and the state expansion being folded, and generation when the state being folded is launched can be made
The stretching, extension of non-woven fabrics, i.e. deformation extent diminish.
[embodiment 2]
Present embodiment relates to the cellulose-based mixed fiber layer by 1 layer or 2 layers and other cellulose fibre layer or length
The cascade type that fiber non-woven layer of cloth is constituted is impregnated with skin covering sheet non-woven fabrics and the manufacture method thereof of cosmetic preparation and employs
The skin covering sheet of the impregnation cosmetic preparation of this non-woven fabrics.
First, to formed present embodiment be impregnated with cosmetic preparation skin covering sheet non-woven fabrics stepped construction, fibre
Dimension prime system mixed fiber layer and select other cellulose fibre layers of a combination with it and long fibre nonwoven layer of cloth is said as follows
Bright.
(cellulose-based mixed fiber layer)
Cellulose-based mixed fiber layer is suitable for the explanation as the explanation in embodiment 1.Cellulose-based use 2 layers
In the case of mixed fiber layer, each layer is suitable for the explanation as the explanation in embodiment 1, and it can be mutually the same or not
With.But, in the present embodiment, the content of the 1st cellulose fibre in the non-woven fabrics entirety that will finally give is set to
More than 40.5 mass %, the content of thermal bonding fiber is set to more than 8 mass %.By making the 1st fibre in non-woven fabrics entirety
The content of dimension prime system fiber is more than 40.5 mass %, is preferably more than 50 mass %, such that it is able to make non-woven fabrics overall wet
High transparency sense is demonstrated under profit state.It addition, by make the content of the thermal bonding fiber in non-woven fabrics entirety be 8 mass % with
More than upper, preferably 9 mass %, such that it is able to make non-woven fabrics entirety obtain the high operability under moisture state.In order to reach
High transparency sense and excellent operability, preferably select the 1st cellulose in non-woven fabrics entirety according to the basic weight that non-woven fabrics is overall
Series fiber and each content of thermal bonding fiber.
(other cellulose fibre layers)
Other cellulose fibre layers are the above-mentioned cellulose-based composite fibre layer stackup with 1 layer or 2 layers and are different from fibre
The fibrous layer of dimension prime system mixed fiber layer.Other cellulose fibre layers are to comprise to be more than the fibre length of 50 mass %
More than 0.5mm and the 2nd cellulose fibre less than 20mm or the layer of the fibre length the 3rd cellulose fibre more than 110mm.
As long as the 2nd cellulose fibre be constituted based on cellulose and fibre length as 0.5mm more than and fibre less than 20mm
Dimension, then can use the fiber being arbitrarily suitable for.Other fibers as the 2nd cellulose fibre comprising more than 50 mass %
Prime system fibrous layer, can enumerate using the Wet-laid non-woven fabric of the 2nd cellulose fibre as an example, it is believed that: this is wet
Formula non-woven fabrics is high due to water-retaining property, therefore can obtain preventing cosmetic preparation from dripping when using the skin covering sheet of impregnation cosmetic preparation
The effect of " liquid drippage ".As long as the content of the 2nd cellulose fibre in other cellulose fibre layers is more than 50 mass %
More than, can be such as more than 60 mass % and then can be more than 70 mass %.
2nd cellulose fibre can be such as paper pulp fiber.It is said that in general, the fiber number of paper pulp fiber be 1.0~
About 4.0dtex, fibre length are 0.8~about 10mm, it is possible to use have the fiber number beyond this scope and/or fiber is long
The paper pulp fiber of degree.Paper pulp fiber demonstrates a certain degree of high transparency sense, and demonstrates the intensity of appropriateness under moisture state
And extensibility, maintain the non-woven fabrics of the final gained transparent feel under moisture state the most higher, and be favorably improved its behaviour
The property made.It addition, paper pulp fiber also has protects the advantage that fluidity is high.
As long as the 3rd cellulose fibre is to be constituted based on cellulose and the fibre length fiber more than 110mm, then
The fiber being arbitrarily suitable for can be used, preferred index be the content of the inorganic compound of more than 1.6 be below 0.5 mass % and
Ash is below 5 mass %.Content by the inorganic compound that the 3rd cellulose fibre, especially refractive index are more than 1.6
It is that below 0.5 mass % and ash is below 5 mass % fibrous layer that the 3rd cellulose fibre constitutes are under moisture state
Transparent feel is high, even if the therefore the highest basic weight of non-woven fabrics, is not easy to lose transparent feel.In other cellulose fibre layers
As long as the content of 3 cellulose fibres more than 50 mass % more than, can be such as more than 60 mass % and then can be
More than 70 mass %.
3rd cellulose fibre can be such as solvent spinning fibre element long fibre or continuous fiber (the most continuous
Fiber) or the long fibre of copper rayon (CUP) or continuous fiber.The long fibre of solvent spinning fibre element, cuprammonium people
The long fibre making silk is not only easy to demonstrate high transparency sense, and utilizes current interleaving treatment described later can cross over cellulose-based
Make to interweave between fiber between mixed fiber layer and other cellulose fibre layers strongly, maintain final gained the most higher
The transparent feel of non-woven fabrics, and be favorably improved its operability.
From the viewpoint of obtaining high transparency sense, the fiber number of the 3rd cellulose fibre is the thickest more preferred.It is believed that: if fine
Degree is thick, then number of fiber reduces, and reduces the diffuse-reflectance of light.But, if fiber number is the thickest, then the water conservation of other cellulose fibre layers
Property reduce, when the skin covering sheet as impregnation cosmetic preparation uses, do not only exist and easily produce the risk that liquid drips, and
In the case of a part for the 3rd the thickest cellulose fibre exposes nonwoven surface, exist and make non-woven fabrics and skin contact
Time excitement (sense of touch of such as twinge) become strong and become unsuitable for the wind of the base fabric of the skin covering sheet as impregnation cosmetic preparation
Danger.Fiber number for example, more than the 0.1dtex of the 3rd cellulose fibre, preferably more than 0.3dtex, and particularly preferably
4.4dtex below.
But, the 2nd cellulose fibre and the 3rd cellulose fibre are not limited to above-mentioned example, can be by fiber
Any material in prime system regenerated fiber, cellulose-based semisynthetic fibre, cellulose-based natural fiber etc. is constituted, it is also possible to according to
Its fibre length suitably selects.
Other cellulose fibre layers can not hindering effect of the present invention, i.e. at moisture state under transparent feel, operation
Property comprises other fibers in addition to the 2nd cellulose fibre or the 3rd cellulose fibre in the range of not reducing.As this its
The example of his fiber, can enumerate: the natural fibers such as fiber crops, silk and Pilus Caprae seu Ovis;Polyethylene, polypropylene, polymethylpentene and ethylene-the third
The polyolefin series fibers such as alkene copolymer;The polyester fiber such as polyethylene terephthalate and polybutylene terephthalate (PBT);
The polyamide-based fibers such as nylon 6 and nylon66 fiber;And synthetic fibers and the modifier thereof such as acrylic fibers.Wherein, preferably close
Aqueous fiber, it is specially the natural fiber such as fiber crops, silk and Pilus Caprae seu Ovis, synthetic fibers are implemented the fiber etc. after hydrophilicity-imparting treatment.
(long fibre nonwoven layer of cloth)
Long fibre nonwoven layer of cloth is that instead of other cellulose fibre layers and uses and the above-mentioned cellulose of 1 layer or 2 layers
It is composite fibre layer stackup and the nonwoven layer being different from cellulose-based mixed fiber layer.Long fibre nonwoven layer of cloth is long by fiber
Spend more than 110mm or the nonwoven layer that constitutes for continuous fiber and thermoplastic resin series fiber that ash is below 0.5 mass %.
By making the ash of the thermoplastic resin series fiber of composition long fibre nonwoven layer of cloth be below 0.5 mass %, thus
This long fibre nonwoven layer of cloth becomes the high layer of the transparent feel under moisture state or is difficult to hinder transparent feel under moisture state
Layer.The ash of above-mentioned long fibre nonwoven layer of cloth is preferably below below 0.3 mass %, more preferably 0.25 mass %, the most excellent
Elect below below 0.2 mass %, most preferably 0.15 mass % as.
Being explained, in the present invention, about thermoplastic resin series fiber, ash refers to utilize according to JIS L1015
The ash that the method for 8.20 (2010) or method described later measure.It is believed that ash represents the whole nothings in the object fiber of regulation
The content of machine compound (unrelated with refractive index).
As long as long fibre nonwoven layer of cloth is that to comprise the fiber manufactured by thermoplastic resin that ash is below 0.5 mass % long
The degree fiber more than 110mm or the non-woven fabrics of continuous fiber, then be not particularly limited that (fiber manufactured by thermoplastic resin also may be used
It is referred to as synthetic fibers).As this thermoplastic resin, it is possible to use: the polyolefin-based resins of polypropylene, polymethylpentene etc;
Selected from polyethylene terephthalate, polybutylene terephthalate (PBT), PTT, poly-naphthalenedicarboxylic acid
The polyester based resin of glycol ester, polylactide and its copolymer etc.;Polyamide-based selected from nylon 6, nylon 12 and nylon66 fiber etc.
Resin;Acrylic resin;The engineering plastics such as Merlon, polyacetals, polystyrene and cyclic polyolefin;And their bullet
The synthetic resin of gonosome etc.Wherein, from being easily manufactured nonwoven fabric of long fibers, the kind of commercially available nonwoven fabric of long fibers
Many and will not melt these preferred aspects in heat treatment described later and set out, above-mentioned long fibre nonwoven layer of cloth is preferably by being selected from
Fusing point be respectively more than 140 DEG C polyolefin-based resins, polyester based resin, at least one synthetic resin in polyamide series resin
The nonwoven fabric of long fibers manufactured, the nonwoven fabric of long fibers being more preferably made up of polyolefin-based resins and/or polyester based resin.Long
The manufacture method of fiber non-woven layer of cloth is not particularly limited, it is possible to use utilize the spunbond nonwoven that spun-bond process (spunbond) obtains
Cloth, utilize melt spraying non-woven fabrics that meltblown (melt-blown) obtains, manufacture with method of electrostatic spinning (electrospinning)
Non-woven fabrics, the non-woven fabrics manufactured with the fibre length fiber more than 110mm are as above-mentioned long fibre nonwoven layer of cloth, the most spunbond
Non-woven fabrics or melt spraying non-woven fabrics, more preferably spun-bonded non-woven fabrics.
The basic weight of long fibre nonwoven layer of cloth is not particularly limited.But, in the cellulose-based mixing making above-mentioned 1 layer or 2 layers
When fibrous layer is integrated with this nonwoven fabric of long fibers layer stackup, in order to make cellulose-based mixed fiber layer and long fibre nonwoven layer of cloth
Interweave or make the composition fiber of cellulose-based mixed fiber layer be interlaced with one another with clipping this long fibre nonwoven layer of cloth, long fibre without
Spin layer of cloth and be preferably the non-woven fabrics that mesh is thick to a certain extent, space is big.Therefore, the basic weight of long fibre nonwoven layer of cloth is preferably
3g/m2Above and 25g/m2Below.If the basic weight of long fibre nonwoven layer of cloth is less than 3g/m2, then there is this kind of non-woven fabrics, final institute
The risk that the productivity ratio of the skin covering sheet non-woven fabrics (duplexer) of the impregnation cosmetic preparation obtained is deteriorated.If long fibre nonwoven layer of cloth
Basic weight more than 25g/m2, then there is the risk of the transparent feel reduction of the duplexer of gained.The basic weight of long fibre nonwoven layer of cloth is excellent
Elect 5g/m as2Above and 20g/m2Below, it is more preferably 5g/m2Above and 18g/m2Below, it is particularly preferably 7g/m2Above and
15g/m2Below.
The fiber number of the thermoplastic resin series fiber constituting long fibre nonwoven layer of cloth is not particularly limited.But, make above-mentioned 1
When layer or the cellulose-based mixed fiber layer of 2 layers are integrated with this nonwoven fabric of long fibers layer stackup, if considering to make cellulose-based
Mixed fiber layer interweaves with long fibre nonwoven layer of cloth or makes cellulose-based mixed fiber layer across this long fibre nonwoven layer of cloth
Constitute fiber to be interlaced with one another and the duplexer of the gained transparent feel under moisture state, then constitute long fibre nonwoven layer of cloth
The fiber number of thermoplastic resin series fiber is preferably more than 0.05dtex and below 18dtex.If constituting the heat of long fibre nonwoven layer of cloth
The fiber number of plastic resin series fiber is less than 0.05dtex, then long fibre nonwoven layer of cloth becomes fine and close fibrous layer, exists and other
The risk that the transparent feel that fibrolaminar intertexture reduces or non-woven fabrics is overall reduces.If constituting the thermoplasticity of long fibre nonwoven layer of cloth
The fiber number of resin system fiber is more than 18dtex, then have that the texture of non-woven fabrics is hardening or stimulation during non-woven fabrics contact skin becomes big
Risk.The fiber number of the thermoplastic resin series fiber constituting long fibre nonwoven layer of cloth is more preferably more than 0.8dtex and 15dtex
Below, be particularly preferably 1.5dtex with and below 12dtex, most preferably more than 3.0dtex and below 10dtex.
(stepped construction)
Non-woven fabrics in present embodiment is by 1 layer or 2 as the cellulose-based composite fibre of explanation in embodiment 1
The cellulose-based mixed fiber layer of layer and as described above other cellulose fibre layer or long fibre nonwovens being illustrated
Layer of cloth is constituted.
More specifically, can be the nothing being laminated with 1 layer of cellulose-based mixed fiber layer and other cellulose fibre layers
Spin cloth.Alternatively, it is also possible to for be laminated with it between 2 layers of cellulose-based mixed fiber layer (upside fibrous layer and downside fibrous layer)
The non-woven fabrics of his cellulose fibre layer (intermediate fibrous layers).In either case, the 2nd cellulose-based fibre in non-woven fabrics entirety
The content of dimension or the 3rd cellulose fibre is preferably below 50 mass %.If the 2nd cellulose fibre is too much, then at moistening shape
Transparent feel under state reduces, if the 3rd cellulose fibre is too much, then the operability under moisture state reduces.
It is other cellulose fibres at the fibrous layer integrated with the cellulose-based composite fibre layer stackup of 1 layer or 2 layers
In the case of Ceng, these other cellulose fibre layers are soft and the excellent fibrous layer of water-retaining property, therefore with use long fibre without
The situation spinning layer of cloth is compared, and becomes the skin covering sheet non-woven fabrics of soft impregnation cosmetic preparation, contains even if application can be obtained
The skin covering sheet of makeup material of macerating and through the time to a certain degree, sheet material is not easy to the skin covering of the impregnation cosmetic preparation being dried
Sheet non-woven fabrics.
Or, can be to be laminated with 1 layer of cellulose-based mixed fiber layer and the non-woven fabrics of long fibre nonwoven layer of cloth.It addition,
Can also be for be laminated with nonwoven fabric of long fibers between 2 layers of cellulose-based mixed fiber layer (upside fibrous layer and downside fibrous layer)
The non-woven fabrics of layer (intermediate fibrous layers).In either case, in non-woven fabrics entirety, fibre length is more than 110mm or be continuous
The content of fiber and thermoplastic resin series fiber that ash is below 0.5 mass % is preferably below 50 mass %.If the 2nd fiber
Prime system fiber is too much, then the transparent feel under moisture state reduces, if the 3rd cellulose fibre is too much, then under moisture state
Operability reduce.
It is long fibre nonwoven layer of cloth at the fibrous layer integrated with the cellulose-based composite fibre layer stackup of 1 layer or 2 layers
In the case of, this long fibre nonwoven layer of cloth is the non-woven fabrics of excellent strength, therefore with the situation using other cellulose fibre layers
Compare, when available extensibility (easiness launched from the state being folded) is excellent and uses, stretch little impregnation cosmetic preparation
Skin covering sheet non-woven fabrics.
Basic weight (actual measurement basic weight) the generally 25g/m of the non-woven fabrics of the cascade type of present embodiment2Above and 48g/m2With
Under, be preferably 28g/m2Above and 46g/m2Below, it is more preferably 32g/m2Above and 44g/m2, particularly preferably 34g/m2Above
And 42g/m2Below.Thus, it is possible to realize demonstrating high transparency sense and the operability (exhibition under moisture state under moisture state
The property opened and resistance to extensibility) non-woven fabrics that is improved.
The non-woven fabrics of present embodiment can manufacture in such a way.
First, 1 or 2 cellulose-based composite fibre sheet is prepared according to required stepped construction.Cellulose-based mixing
Fibre plate is suitable for the explanation as the explanation in embodiment 1.
It addition, preparing to comprise more than the fibre length of 50 mass % is more than 0.5mm and cellulose-based less than the 2nd of 20mm the
Fiber or other cellulose fibre sheets of the fibre length the 3rd cellulose fibre more than 110mm or surpassed by fibre length
Cross 110mm or the nonwoven fabric of long fibers constituted for continuous fiber and thermoplastic resin series fiber that ash is below 0.5 mass %
Sheet.
2nd cellulose fibre and the 3rd cellulose fibre are suitable for explanation similar to the above.This other cellulose-based fibre
Dimension sheet is the precursor of other cellulose fibre layers above-mentioned, unless otherwise specified, is suitable for and other cellulose fibre layers
Same explanation.
Constitute long fibre nonwoven pieces of cloth, fibre length more than 110mm or for continuous fiber and ash be 0.5 mass % with
Under thermoplastic resin series fiber be suitable for explanation similar to the above.These long fibre nonwoven pieces of cloth are above-mentioned long fibre nonwoven layer of cloth
Precursor, unless otherwise specified, be suitable for the explanation as long fibre nonwoven layer of cloth.
These other cellulose fibre sheets can be the form of knitmesh, it is also possible to for by interweaving and/or bonding etc. and make
The form of the non-woven fabrics of fiber combining.On the other hand, long fibre nonwoven pieces of cloth are for by interweaving and/or bonding etc. and make fiber
Between the form of non-woven fabrics that combines.Under either case in other cellulose fibre sheets and long fibre nonwoven pieces of cloth, respectively
Sheet material can be monolayer, it is also possible to be the duplexer of more than 2 layers.
In the situation that other cellulose fibre sheets are the fibre plate comprising the 2nd cellulose fibre more than 50 mass %
Under, this sheet material is preferably wet type knitmesh or Wet-laid non-woven fabric.In wet type knitmesh or Wet-laid non-woven fabric, with knitmesh or the table of non-woven fabrics
The ratio of the fiber that direction, face is parallel is many, has high flatness, therefore compared with such as air-flowing type knitmesh or air-flowing type non-woven fabrics
It is favorably improved the transparent feel of the non-woven fabrics of final gained, and the uniformity (quality) of nonwoven surface also improves.At this sheet
In the case of material is non-woven fabrics, it is possible to use commercially available non-woven fabrics.
In the case of other cellulose fibre sheets comprise the 2nd cellulose fibre, the 2nd cellulose fibre can be
Paper pulp fiber.In the case of other cellulose fibre sheets are made up of paper pulp fiber, during cambium layer stack, except as mentioned above
Knitmesh or non-woven fabrics form outside, it is also possible to provide with the form of the paper pulp (fluffing paper pulp) of cotton like.Especially, paper pulp fiber
The fibre profile with flat and the wet type knitmesh comprising it or Wet-laid non-woven fabric, when carrying out current and interweaving, take flat horizontal surface
The composition being laminated, paper pulp fiber is difficult to expose sheet surface, is difficult to affect the texture of cellulose-based mixed fiber layer, therefore
It is preferably used.It addition, Wet-laid non-woven fabric is easier to fracture under moisture state, it is favorably improved non-woven fabrics resistance to of final gained
Extensibility.Paper is comprised in (or being substantially made up of the paper pulp fiber) Wet-laid non-woven fabric comprising paper pulp fiber.Paper bag is containing only
It is made up of paper pulp fiber and napkin (also referred to as toilet paper) that fiber combines each other by means of binding agent and/or hydrogen bond.It addition,
Paper also comprises the so-called crimped paper being processed into wavy or accordion.
In the case of other cellulose fibre sheets comprise the 3rd cellulose fibre, the 3rd cellulose fibre can be
Refining cellulose fibers, the long fibre of copper rayon fiber or continuous fiber.At other cellulose fibre sheets by cuprammonium people
In the case of making long fibre or the continuous fiber composition of silk fiber, it is possible to use commercially available cellulose-based nonwoven fabric of long fibers is such as
Trade name " Bemliese " (Asahi Chemical Industry's fiber (strain) system) etc..
Then, by cellulose-based composite fibre sheet and other cellulose fibre sheet or nonwoven fabric of long fibers of 1 or 2
Sheet stacking.
More specifically, 1 layer of cellulose-based composite fibre sheet can be made with other cellulose fibre sheet stackings
Duplexer.Alternatively, it is also possible between 2 layers of cellulose-based composite fibre sheet (upside fibre plate and downside fibre plate) stacking other
Cellulose fibre sheet (median fiber sheet) and make duplexer.
Or, 1 layer of cellulose-based composite fibre sheet and nonwoven fabric of long fibers sheet stacking can be made duplexer.Separately
Outward, it is also possible to stacking nonwoven fabric of long fibers between 2 layers of cellulose-based composite fibre sheet (upside fibre plate and downside fibre plate)
Sheet (median fiber sheet) and make duplexer.
Then, by the thus obtained cellulose-based composite fibre sheet being laminated with 1 or 2 and other cellulose fibres
The duplexer (hereinafter referred to as " duplexer ") of sheet or long fibre nonwoven pieces of cloth is for current interleaving treatment (water is perverse).
Afterwards, by duplexer for extrusion process and heat treatment, and by the surface of thus obtained non-woven fabrics (upper surface and
Lower surface) smoothing, then make at least some of melted of thermal bonding fiber make at least some of of the intersection point of composition fiber
Being heat-bonded property fiber heat bonding.
Current interleaving treatment, extrusion process and heat treatment are suitable for saying as individual layers being described in embodiment 1
Bright.
In particular, in the case of other cellulose fibre sheets comprise more than the 2nd cellulose fibre of 50 mass %,
If application current interleaving treatment, then can improve the transparent feel of other cellulose fibre sheets and resistance to extensibility, and then can enter
One step improves the transparent feel of the non-woven fabrics entirety of final gained and resistance to extensibility.About its reason, the present invention is not by any reason
Opinion constraint, it is contemplated that as follows.If application current interleaving treatment, then become less in the position fibre weight charging and attacking column current, this
Non-woven fabrics is made to present striated.In this manual less for this fibre weight striated position is referred to as " the low fiber of striated
Density portion ", it is normally present in longitudinal direction (MD), but is not limited to this.In the low fibre density portion of this striated, fibre weight
Less, therefore available high transparency sense under moisture state.It addition, in the low fibre density portion of striated, fibre weight is less, because of
This is easily at direction (the usually width orthogonal with the direction in the low fibre density portion of striated (generally longitudinally (MD))
(CD)) upper elongation.And, it is believed that: in the case of other cellulose fibre sheets comprise the 2nd cellulose fibre, the 2nd is fine
Dimension prime system fiber, owing to fibre length is short and be hydrophilic, is the most easily peeled off and the most washed away by column current, and ties
Really: in the low fibre density portion of striated, fibre weight becomes the fewest, higher transparent feel and resistance to extensibility can be obtained.?
In the sheet material of final gained, the cellulose-based mixed fiber layer (feelings at 3-tier architecture with the 1st cellulose fibre as main constituent
For upside fibrous layer and downside fibrous layer under condition) under moisture state, demonstrate extra high transparent feel as mentioned above.With this phase
Right, other cellulose fibre layers with the 2nd cellulose fibre as main constituent are (as median fiber in the case of 3-tier architecture
Layer) Comparatively speaking can give play to the function of the liquid retainability (guarantor's fluidity) undertaken under moisture state with transparent feel.And, can recognize
For: in the case of current interleaving treatment applied as described above, especially can effectively reduce it in the low fibre density portion of striated
The fibre weight of his cellulose fibre layer, can improve transparent feel and the extensibility of other cellulose fibre layers, and then permissible
Improve transparent feel and the extensibility of the sheet material entirety of final gained further.
Based on above result, cellulose-based composite fibre sheet and other cellulose fibre sheets or long fibre nonwoven pieces of cloth
Respectively become cellulose-based mixed fiber layer and other cellulose fibre layers or long fibre nonwoven layer of cloth, thus can manufacture this
The non-woven fabrics of embodiment.
The non-woven fabrics of present embodiment also is suitable as being impregnated with the base material of the skin covering sheet of cosmetic preparation and uses so that it is contain
The cosmetic preparation of immersion shape and be pasted on human body skin etc. and use.For the impregnation amount of aqueous cosmetic preparation, relative to base
Material 100 mass parts, cosmetic preparation can be set to more than below more than 150 mass parts and 2500 mass parts, preferably 400 mass parts and
Scope below 2000 mass parts.The skin covering sheet of impregnation cosmetic preparation is suitable for the explanation as the explanation in embodiment 1.
Above, by the 2 of the present invention embodiments, to non-woven fabrics and the manufacture method thereof of the present invention and employ
The skin covering sheet of the impregnation cosmetic preparation of this non-woven fabrics is illustrated.But, the present invention is not limited to above-mentioned embodiment party
Formula, can carry out various change.
In above-mentioned embodiment 1 and 2, before extrusion process, implement current interleaving treatment.But, it is noted that should
Item necessary to the manufacture method of the non-woven fabrics of order non-invention.Such as, although poor for suitability, but also
Current interleaving treatment can be implemented after extrusion process, it is also possible to replace current interleaving treatment and implement other interleaving treatment and/
Or fiber combining processes, such as chemical adhesion, heat bonding, pin are perverse.
It addition, in above-mentioned embodiment 2, to having the cellulose-based mixed fiber layer by 1 layer or 2 layers and 1 layer
The non-woven fabrics of the stepped construction that other cellulose fibre layers or long fibre nonwoven layer of cloth are constituted is illustrated.But, as long as
Significantly damage the transparent feel of sheet material, then also may be used between the one side of this stepped construction or the surface of both sides, adjacent 2 layers etc.
There are other layers of 1 or more than 1.Or, it is also possible at other cellulose fibre layer or long fibre nonwovens of 2 layers
The cellulose-based mixed fiber layer of stacking 1 layer between layer of cloth and constitute non-woven fabrics.
It addition, utilize the purposes of the skin covering sheet of the impregnation cosmetic preparation that the present invention obtains to be not limited to facial film, permissible
Use in a variety of applications where.For example, it is possible to by containing the sheet material being soaked with the aqueous cosmetic preparation comprising moisturizing ingredient stick on head, elbow or
Heel uses.Or, can will stick on abdominal part or big containing the sheet material being soaked with the aqueous cosmetic preparation comprising body composition
Leg uses.Or, use sticking on elbow, shoulder, waist or ankle containing the sheet material being soaked with the aqueous medicaments such as easing pain and diminishing inflammation agent.
Embodiment
Hereinafter, the present invention will be described to utilize embodiment.
In the present embodiment and comparative example, the 1st cellulose fibre that used as cellulose-based composite fibre sheet and
Thermal bonding fiber and comprise other cellulose fibre sheets of the 2nd cellulose fibre, has prepared as follows.
[the 1st cellulose fibre]
Artificial silk: fiber number is 1.7dtex, fibre length is that the viscose rayon yarn of 40mm is (during fabrication at viscose solution
In be not added with titanium oxide and manufacture.Ash is 0.09 mass %, trade name " BH ", DAIWABO RAYON (strain) system)
[thermal bonding fiber]
Core sheath A: by fiber number be 1.7dtex, fibre length be polypropylene (core)/high density polyethylene (HDPE) (sheath of 51mm
Portion) sheath-core type conjugate fiber (ash is 0.05 mass %, Huvis Corporation system) that constitutes
Core sheath B: by fiber number be 1.7dtex, fibre length be polypropylene (core)/high density polyethylene (HDPE) (sheath of 51mm
Portion) (ash is 0.06 mass %, trade name " NBF (H) ", Daiwabo Polytec (strain) for the sheath-core type conjugate fiber that constitutes
System)
Core sheath C: by fiber number be 2.2dtex, fibre length be polypropylene (core)/high density polyethylene (HDPE) (sheath of 51mm
Portion) (ash is 0.06 mass %, trade name " NBF (H) ", Daiwabo Polytec (strain) for the sheath-core type conjugate fiber that constitutes
System)
Core sheath D: by fiber number be 3.3dtex, fibre length be polypropylene (core)/high density polyethylene (HDPE) (sheath of 51mm
Portion) (ash is 0.06 mass %, trade name " NBF (H) ", Daiwabo Polytec (strain) for the sheath-core type conjugate fiber that constitutes
System)
Segmentation A: by fiber number be 2.2dtex, fibre length be that the polyethylene terephthalate/high density of 51mm is gathered
The Splittable conjugate fiber that combining of ethylene is that constitute, segmentation number is 8 (in the fiber formed by segmentation, has minimum
The fiber number of the fiber of fiber number is 0.275dtex (trade name " DFS (SH) ", Daiwabo Polytec (strain) make)
[comprising other cellulose fibre sheets of the 2nd cellulose fibre]
(basic weight is 17g/m to the Wet-laid non-woven fabric being made up of paper pulp fiber 100 mass %2Or 26g/m2, average fiber long
Degree is for 5mm), HAVIX (strain) system
[ash of fiber]
The ash of cellulose fibre and thermoplastic resin series fiber can utilize according to JIS L1015 8.20 (2010)
Method or method described later (step) be measured.More specifically, at this ash utilization according to JIS L1015 8.20
(2010) method cannot be carried out measuring the situation of (such as cannot prepare its specified device etc.) or surveying more easily
In the case of Ding, it is possible to use below step is measured.
First, prepare crucible, heat more than 1 hour in being set as the electric furnace of 600 DEG C, measure the quality (earthenware after cooling
The constant of crucible: M1(g)).Then, prepare the fiber (sample) 1~10g for measuring ash, utilize electronics Libra to measure its matter
Amount (the quality of sample: Mf(g)).Then, use gas burner, the crucible determining constant is heated 2 minutes, crucible is filled
Divide heating.After fully being heated by crucible, put into a small amount of sample (determining the fiber of quality), be heated to input fiber becoming
For grey black shape.When the fiber put into becomes grey black shape, repeat successively to add on a small quantity the operation of remaining sample until
Till sample (determining the fiber of quality) is all put in crucible.
Sample is all joined in crucible, and is heated to till crucible do not emits smoke.When no longer producing cigarette from crucible,
After covering crucible in the way of leaving a little gap, put into the inside of Muffle furnace, scorching hot 1 hour of recycling gas burner with
On.Confirm after sample becomes white lime shape completely, from Muffle furnace, take out crucible, after joining in exsiccator, cover crucible, enter
Row cooling.After cooling, open lid, measure the gross mass (M of crucible and ash2(g))。
Thus, the grey quality using above-mentioned sample to obtain is M2-M1G (), ash (quality %) is according to following formula
Calculate.
[several 1]
[non-woven fabrics of single-layer type]
(embodiment 1)
The making of cellulose-based composite fibre sheet (individual layers)
Using above-mentioned " artificial silk " 80 mass % as the 1st cellulose fibre and above-mentioned as thermal bonding fiber
" core sheath A " 20 mass % mixes, and uses parallel carding machine, makes basic weight (knitmesh target basis weight) and is about 35g/m2Parallel knitmesh
(cellulose-based composite fibre sheet).
Current interleaving treatment
This knitmesh (individual layers of cellulose-based composite fibre sheet) is placed on net, while make it with 4m/ minute
Speed moves limit by it for current interleaving treatment.Current interleaving treatment uses to possess and is interval with aperture 0.10mm with 0.6mm
The water injector of nozzle of spout, the upper surface of individual layers is respectively sprayed the column current of 1 hydraulic pressure 1MPa and 2MPa, it
After, use same water injector, the lower surface of individual layers is respectively sprayed the column current of 1 hydraulic pressure 1MPa and 2MPa.Monolayer
Distance between surface and the spout of body is set to 15mm.Net uses the line footpath of warp thread to be 0.132mm, the line footpath of weft yarn is
0.132mm, mesh number are the plain weave polyethylene terephthalate net of 90 meshes.
Extrusion process
Individual layers after being interweaved by current is by between a pair roller, for extrusion process under online pressure 350N/cm.
Dried and heat treatment
Afterwards, make in the hot blast that individual layers is exposed to 140 DEG C about 1 minute, be dried process and heat treatment simultaneously.Utilize
This heat treatment and only make the high density polyethylene (HDPE) of composition thermal bonding fiber melt, and utilize high density polyethylene (HDPE) will constitute fiber
Heat bonding each other, obtains non-woven fabrics.
(embodiment 2~10, comparative example 1)
According to setting the ratio of the 1st cellulose fibre, the kind of thermal bonding fiber and ratio (ratio as shown in table 1
Relatively example 1 does not uses) and basic weight (knitmesh target basis weight), make knitmesh (individual layers of cellulose-based composite fibre sheet), it
After, under conditions of identical with the condition that embodiment 1 is used, implement current interleaving treatment, extrusion process and heat treatment (double as
Dried), obtain non-woven fabrics.
[non-woven fabrics of cascade type]
(embodiment 11)
The making of cellulose-based composite fibre sheet
Using above-mentioned " artificial silk " 80 mass % as the 1st cellulose fibre and above-mentioned as thermal bonding fiber
" core sheath A " 20 mass % mixes, and uses parallel carding machine, makes 2 basic weights (knitmesh target basis weight) and is about 11.5g/m2Flat
Row knitmesh (cellulose-based composite fibre sheet).
The making of duplexer
Paper pulp fiber 100 mass % institute structure it is laminated with clampingly between these 2 knitmesh (cellulose-based composite fibre sheet)
(basic weight is 17g/m to the Wet-laid non-woven fabric become2, average fiber length be 5mm) (other cellulose fibre sheets), make three-layered node
The duplexer of structure.
Current interleaving treatment
By this duplexer (by cellulose-based composite fibre sheet (on)/other cellulose fibre sheets (in)/cellulose-based mixed
Condensating fiber sheet (under) constitute duplexer) mounting on the web, while make it move limit by it for water with the speed of 4m/ minute
Stream interleaving treatment.Current interleaving treatment uses the water spray dress of the nozzle possessing the spout being interval with aperture 0.10mm with 0.6mm
Put, the upper surface of duplexer respectively sprayed the column current of 1 hydraulic pressure 1MPa and 2MPa, afterwards, uses same water injector,
Lower surface to duplexer respectively sprays the column current of 1 hydraulic pressure 1MPa and 2MPa.Between surface and the spout of duplexer away from
From being set to 15mm.Net uses the line footpath of warp thread to be 0.132mm, the line footpath of weft yarn is 0.132mm, mesh number is 90 meshes
Plain weave polyethylene terephthalate net.
Extrusion process
Individual layers after being interweaved by current is by between a pair roller, for extrusion process under online pressure 350N/cm.
Dried and heat treatment
Afterwards, make in the hot blast that duplexer is exposed to 140 DEG C about 1 minute, be dried process and heat treatment simultaneously.Utilize
This heat treatment and only make the high density polyethylene (HDPE) of composition thermal bonding fiber melt, and utilize high density polyethylene (HDPE) will constitute fiber
Heat bonding each other, obtains non-woven fabrics.
(embodiment 12, comparative example 2~6)
The ratio of the 1st cellulose fibre, the kind of thermal bonding fiber and ratio (comparative example 2 is set shown in table 2
In do not use) and basic weight (knitmesh target basis weight), make 2 knitmesh (cellulose-based composite fibre sheet), by paper pulp fiber
Wet-laid non-woven fabric (other cellulose fibre sheets) is set to the basic weight shown in table 2, and holding sheet is stacked between these 2 knitmesh, system
Make the duplexer of three-decker (by cellulose-based composite fibre sheet (on)/other cellulose fibre sheets (in)/cellulose-based mixed
Condensating fiber sheet (under) constitute duplexer), afterwards, implements current under conditions of identical with the condition that embodiment 11 uses and interweaves
Process, extrusion process and heat treatment (doubling as dried), obtain non-woven fabrics.
As follows the non-woven fabrics of gained in embodiment 1~12 and comparative example 1~6 be have rated actual measurement basic weight,
Thickness, physical property when being dried, moistening time physical property and use sense.Evaluation result is shown in the lump in table 1 and table 2.It addition, embodiment 4
In scanning electron microscope photo (150 times) such as Fig. 1 institute of the section of the cellulose-based mixed fiber layer of non-woven fabrics that obtain
Show.
[actual measurement basic weight, thickness, specific volume]
The actual measurement basic weight (measured value of basic weight) of non-woven fabrics by by the coupons of given size at unused cosmetic preparation or water
Carry out quality determination Deng the state of moistening to calculate.
Use thickness measurement machine (trade name " THICKNESS GAUGE ", model C R-60A, (strain) Daiei science essence device system
Make made), in moistenings such as unused cosmetic preparation or water and to every 1cm2The thickness of non-woven fabrics is measured under the state that sample applies 3g load
Degree.
The specific volume of non-woven fabrics is calculated by basic weight (measured value) and thickness.
[be dried time physical property and moistening time physical property: hot strength, elongation at break, 10% elongation time stress]
According to JIS L 1096 6.12.1 A method (divesting method (stripping)), use constant speed tension force shape tension test
Machine, for tension test under conditions of the width 5cm of coupons, grip separation 10cm, draw speed 30 ± 2cm/ minute, surveys
Stress when load value (hot strength), elongation at break and 10% when surely cutting off extends.To not moistened by cosmetic preparation or water etc.
The coupons of wet state (when being dried) and relative to sample 100 mass parts containing the state of the distilled water being soaked with 200 mass parts
Both coupons of (time moistening), in longitudinal direction (MD) and laterally (CD) 2 draw directions enforcement tension tests.Evaluation result all with
The meansigma methods of the value that the Specimen Determinations of 3 obtain is represented.
[in-service evaluation]
In order to evaluate the use sense when non-woven fabrics of the present invention is used as wet type sheet material, following method is utilized to be felt
Official evaluates.
Non-woven fabrics is cut into the size of vertical 20cm × horizontal 20cm.Then, with sample 100 matter relative to above-mentioned non-woven fabrics
Amount part is that the mode of 600 mass parts weighs commercially available cosmetic preparation (happy honest pharmacy (strain) pole processed profit (registered trade mark) hyaluronic acid liquid).
The non-woven fabrics cut first is converted into 3 foldings, afterwards to be converted at long side direction in the bag that the state of 2 foldings puts into polyethylene, Xiang Qi
The weighed cosmetic preparation of middle addition, maintains the folded state of non-woven fabrics sample, places 24 in plane little when without increasing the weight of
Time, make cosmetic preparation fully containing being immersed in non-woven fabrics.From Polythene Bag, take out sample lightly, launch from the state folded, and
Have rated extensibility now in (expansion easiness) and resistance to extensibility (stretching ease).Adult female launches with Fingertip touch
For the specimen surface of lamellar, evaluate the flexibility of non-woven fabrics, afterwards, be pasted on face, evaluate transparent feel and closely sealed sense.Transparent
The metewand of the resistance to extensibility (stretching ease) after sense, closely sealed sense, flexibility, extensibility (expansion easiness), expansion is such as
Shown in following.
(1) transparent feel
+++: perspective applies the skin color of user and the color to non-woven fabrics the most unconfirmed.
++: perspective applies the skin color of user, but it can be identified that arrives the color of non-woven fabrics.
+: perspective applies the skin color of user, but is more difficult to confirm the color of skin compared with the color of non-woven fabrics.
-: do not have an X-rayed the color of the skin of deposited user completely.
(2) closely sealed sense
+++: high to the adaptation of skin and the most peeling-off when application.
++: the adaptation of skin well and is not easily stripped when application.
+: the poorest to the adaptation of skin, but can use as the skin covering sheet of impregnation cosmetic preparation.
-: immediately it is applied to skin, also without closely sealed sense, is easily peeled off.
(3) flexibility
+++: the most soft and skin sense of touch is good, and in nonwoven surface entirely without excitement.
++: soft-touch and skin sense of touch are good, and the stimulation of nonwoven surface is also few.
+: sense of touch has hard sense, but without intense stimulus sense, can use as the skin covering sheet of impregnation cosmetic preparation.
-: non-woven fabrics is harder, the intense stimulus that skin tingles.
(4) extensibility
+++: non-woven fabrics, can be the most fully deployed to each other without pasting.
++: non-woven fabrics has stickup to each other, but can be the most fully deployed.
+: can be fully deployed, but because of non-woven fabrics stickup to each other until launching to need a little time.
-: a part cannot be launched or fully deployed take long enough.
(5) the resistance to extensibility after launching
+++: after deployment, non-woven fabrics is almost without stretching, extension.
++: after deployment, non-woven fabrics has a little stretching, extension.
+: after deployment, nonwoven is furnished with stretching, extension, but the deformation of shape is in the degree that can use.
-: after deployment, non-woven fabrics stretches, and shape significantly deforms.
[table 1]
[table 2]
For single-layer type, as shown in table 1, the non-woven fabrics of embodiment 1 is using sense assessment item i.e. transparent feel, closely sealed
Resistance to extensibility after having obtained transparent feel, extensibility in resistance to extensibility after sense, flexibility, extensibility and expansion and having launched is
Evaluation more than " ++ " and all evaluate such higher rating without "-" in arbitrary project, is suitable as being impregnated with the skin of cosmetic preparation
Skin is used by cover.The non-woven fabrics of comparative example 1 resistance to extensibility compared with the non-woven fabrics of embodiment 1, after extensibility and expansion
Difference.Resistance to extensibility after the non-woven fabrics of embodiment 2~7,9,10 have also been obtained transparent feel, extensibility and launches is more than " ++ "
Evaluation and in arbitrary project all without "-" evaluate such higher rating, be suitable as be impregnated with cosmetic preparation skin covering sheet
Use.The non-woven fabrics of embodiment 8 suitability compared with the non-woven fabrics of embodiment 1~7,9,10 is poor, but transparent feel be "+
+ " more than evaluation, and compared with the non-woven fabrics of comparative example 1, extensibility is more excellent.It is believed that this be due to: in comparative example 1,
Although interweaving between fiber, but owing to not using thermal bonding fiber not to be heat-bonded, on the other hand, in the application
In inventive embodiment 1~10, meet the various conditions of the present application, especially such as the cellulose-based mixing according to non-woven fabrics
As the electron micrograph (Fig. 1) of fibrolaminar section is understood, by the 1st cellulose fibre and thermal bonding fiber
In the cellulose-based mixed fiber layer constituted, constitute at least one being heat-bonded property fiber heat bonding of the intersection point of fiber, thus
Under moisture state, demonstrate that high transparency sense and operability are improved.
For cascade type, as shown in table 2, the non-woven fabrics of embodiment 11 is using sense assessment item i.e. transparent feel, close
Resistance to extensibility after having obtained transparent feel, extensibility in resistance to extensibility after closing sense, flexibility, extensibility and launching and having launched is equal
All evaluate such higher rating without "-" for the evaluation more than " ++ " and in arbitrary project, be suitable as being impregnated with cosmetic preparation
Skin covering sheet uses.The non-woven fabrics of comparative example 2 is compared with the non-woven fabrics of embodiment 11, and the resistance to extensibility after expansion is poor.Real
Execute the resistance to extensibility after the non-woven fabrics of example 12 have also been obtained transparent feel, extensibility and launches and be the evaluation of more than " ++ " and in office
All evaluating such higher rating without "-" in one project, the skin covering sheet being suitable as being impregnated with cosmetic preparation uses.It is believed that
This be due to: in comparative example 2, although interweave between fiber, but owing to not using thermal bonding fiber and the hottest
Bonding, on the other hand, in the embodiment 11,12 of the present application, meet the various conditions of the present application, especially by
In the cellulose-based mixed fiber layer that 1 cellulose fibre and thermal bonding fiber are constituted, at least of the intersection point of composition fiber
Divide being heat-bonded property fiber heat bonding, under moisture state, thus demonstrate that high transparency sense and operability are improved.
It addition, as being understood by table 2, although the non-woven fabrics of comparative example 3~6 employs thermal bonding fiber, but
Compared with the non-woven fabrics of embodiment 11,12, transparent feel is poor, and then extensibility is the poorest in comparative example 4,6.In comparative example 3, can
Thinking: the basic weight overall due to non-woven fabrics is too high, therefore transparent feel reduces.In comparative example 4, it is believed that: owing to non-woven fabrics is whole
The content of the thermal bonding fiber in body is few, and therefore extensibility is insufficient.In comparative example 5, it is believed that: owing to non-woven fabrics is overall
In the content of the 1st cellulose fibre few, therefore transparent feel reduces.In comparative example 6, due to the basic weight mistake that non-woven fabrics is overall
Height, and the content of the 1st cellulose fibre in non-woven fabrics entirety is few, and the content of the 2nd cellulose fibre is many, the most thoroughly
Bright sense reduces, and extensibility is insufficient.
Industrial applicability
The non-woven fabrics of the present invention is suitable as the base material containing the facial film etc. being soaked with cosmetic preparation.
The application based on March 31st, 2014 to the Japanese Patent Application 2014-72535 CLAIM OF PRIORITY of Japanese publication, its
Record full content by referring to and be applied in this specification.