Three-layer sandwiched composite eiderdown flake and manufacture method thereof
Technical field
The present invention relates to a kind of compound eider down flocculus and manufacture method thereof, particularly relate to a kind of three-layer sandwiched composite eiderdown flake and manufacture method thereof.
Background technology
Eider down derives from aquatic birds such as goose, duck, has been widely used as the stuffing of clothes and bedding as a kind of high-grade warming material, and its goods have gently, characteristic such as gentle, warming and comfortable.
The eider down high resilience, slim and graceful fluffy and soft, between suede piece and the suede piece, can both form certain clearance between pinnule and the pinnule, contain static air, so pyroconductivity is low, have good heat-insulating property.Simultaneously, as a kind of natural material, its goods very easily are subjected to consumer's favor.
Eider down comes the processing and fabricating down jackets as stuffing, and eiderdown quilt etc., this down products have gently, and is gentle, the advantage that warmth retention property is good.But also there are a lot of deficiencies in this down products: 1, eider down is had relatively high expectations to lining as packing material, otherwise brill suede phenomenon is very serious; 2, the general use of filling down products is the coating high density fabric, and this kind fabric mostly is chemical ﹠ blended fabric, and it is serious to wear electrostatic phenomenon in the winter time, and comfortableness is poor; 3, filling class down products volume is big, too fat to move, carries and store inconvenience.A common shortcoming of the heat insulating material formed existence of eider down class is anti-damaging by worms and the anti-poor performance of going mouldy, and antibacterial bacteriostatic need not use insect-proof agent or add chemical agent when depositing.
Animal and plant fiber is generally natural three-dimensional crimp, bulking intensity, good supporting force, integrates light, gentle, sliding, warm, high resilience.But animal and plant fiber generally comprises wool, cashmere, the rabbit hair, rabbit suede, camel hair, camel's hair, yakwool, mohair, silk, day silk, bamboo fibre, kapok, zein fiber, the fibre and soya of combing etc.
In the past animal and plant fiber in nonwoven material is produced, use and few, and animal and plant fiber generally also only uses long fiber in conventional fields such as spinning, staple fibre (below the 30mm) then can't use, and causes the waste of a large amount of animal fiber resources.
Disclosed at present application number 03100816.X, publication number CN1519410A, denomination of invention is the patent application of anti-chiseling down eider down composite flake, discloses a kind of anti-chiseling down eider down composite flake, comprises skin and intermediate layer.This skin is with hot melt polypropylene fibre net or terylene net, and the intermediate layer must use long fiber, and gas permeability, poisture-penetrability, warmth retention property are relatively poor, and feel is harder, and comfortableness also reduces greatly.This intermediate layer is that eider down is expected with the wadding that mixes of synthetic fiber, and must be doped with terylene, polyamide fibre, acrylic, viscose glue, wool long filament, yarn or slight knitting thing in the mixing wadding material, and long fiber or the separate fabric supporter as pulling force promptly wherein must be arranged.The final combination process of this anti-chiseling down eider down composite flake is that acupuncture or water jet process are made, and can cause the flocculus material more flat, real, not fluffy, thereby influence its insulation rate, shows 338g/m according to this patent disclosure data
2Material thickness 3mm only, insulation rate only 61.27%.
Another disclosed application number 200710027866.1, publication number CN101050583A, denomination of invention is the patent application of a kind of cellucotton and manufacture method, discloses a kind of cellucotton and manufacture method.This manufacture method, by open material, comb and parallel cotton fibers prior to spinning, moulding, heat baking bonding after, must carry out the quick cooling and shaping of pressure rolling while hot simultaneously, oven temperature must reach 180 ℃-200 ℃, higher to temperature requirement, energy resource consumption is bigger; Its carding is unidirectional combing, and the PRODUCTS FIELD of making differs greatly to the pulling force ratio, even can reach more than 10: 1, also carry out the quick cooling and shaping of pressure rolling while hot the time at last, complex process, and product is just pressed very thinly after the pressure rolling, bulking intensity is poor, and the insulation rate also descends thereupon greatly.
This shows that above-mentioned existing compound eider down flocculus and manufacture method thereof obviously still have inconvenience and defective, and demand urgently further being improved in structure, manufacture method and use.In order to solve the problem of above-mentioned existence, relevant manufacturer there's no one who doesn't or isn't seeks solution painstakingly, but do not see always that for a long time suitable design finished by development, and common product and method do not have appropriate structure and method to address the above problem, and this obviously is the problem that the anxious desire of relevant dealer solves.Therefore how to found a kind of new three-layer sandwiched composite eiderdown flake and manufacture method thereof, real one of the current important research and development problem that belongs to, also becoming the current industry utmost point needs improved target.
Because the defective that above-mentioned existing compound eider down flocculus and manufacture method thereof exist, the inventor is based on being engaged in this type of product design manufacturing abundant for many years practical experience and professional knowledge, and the utilization of cooperation scientific principle, actively studied innovation, in the hope of founding a kind of new three-layer sandwiched composite eiderdown flake and manufacture method thereof, can improve general existing three-layer sandwiched composite eiderdown flake and manufacture method thereof, make it have more practicality.Through constantly research, design, and, create the present invention who has practical value finally through after studying sample and improvement repeatedly.
Summary of the invention
The objective of the invention is to, overcoming the defective that existing compound eider down flocculus exists, is to make its gas permeability, poisture-penetrability, warmth retention property good and a kind of three-layer sandwiched composite eiderdown flake of new structure, technical problem to be solved are provided, and soft, comfortableness is strong.
Another object of the present invention is to, overcome the defective of the manufacture method existence of existing compound eider down wadding, and provide a kind of manufacture method of new three-layer sandwiched composite eiderdown flake, technical problem to be solved is to make it not need to cool off fast the complicated technology of pressure rolling typing, technology is simple, the production efficiency height.
The object of the invention to solve the technical problems realizes by the following technical solutions.According to a kind of three-layer sandwiched composite eiderdown flake that the present invention proposes, comprise folded in regular turn lower floor's flocculus, middle flake and upper flake of establishing; This upper flake comprises animal and plant fiber and low-melting fiber, and this middle flake comprises down fiber, animal and plant fiber and low-melting fiber, and this lower floor's flocculus comprises animal and plant fiber and low-melting fiber; This upper flake, middle flake and lower floor's flocculus thermal welding are one.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Aforesaid three-layer sandwiched composite eiderdown flake, wherein said down fiber be eider down, fly the mixture of the arbitrary proportion mixture of silk and feather or any one or any two kinds of arbitrary proportions.
Aforesaid three-layer sandwiched composite eiderdown flake, wherein said animal and plant fiber are selected from a kind of or any several arbitrary proportion mixture in wool, cashmere, the rabbit hair, rabbit suede, camel hair, camel's hair, yakwool, mohair, silk, day silk, bamboo fibre, kapok, zein fiber, the fibre and soya.
Aforesaid three-layer sandwiched composite eiderdown flake, wherein said low-melting fiber are one or more in polyamide fiber, copolyamide fibre, copolyester fiber, low melting point zein fiber or the low-melting-point composite fiber.
Aforesaid three-layer sandwiched composite eiderdown flake, the temperature of wherein said thermal welding are 110 ℃-180 ℃.
Aforesaid three-layer sandwiched composite eiderdown flake, the length of wherein said animal and plant fiber is greater than 30mm or less than 30mm.
Aforesaid three-layer sandwiched composite eiderdown flake, wherein said upper flake and lower floor's flocculus comprise polyster fibre respectively.
The object of the invention to solve the technical problems also realizes by the following technical solutions.The manufacture method of a kind of three-layer sandwiched composite eiderdown flake that proposes according to the present invention, this three-layer sandwiched composite eiderdown flake comprises lower floor's flocculus, middle flake and upper flake, and it may further comprise the steps: animal fiber and low-melting fiber are made lower floor's flocculus through mixed cotton, comb and parallel cotton fibers prior to spinning, lapping; Animal and plant fiber and low-melting fiber through mixed cotton, shredding, lapping after, down fiber is paved, make middle flake by air lay again, and be layed on lower floor's flocculus; Animal fiber and low-melting fiber are made upper flake, and are laid on the middle flake through mixed cotton, comb and parallel cotton fibers prior to spinning, lapping; And be one with lower floor's flocculus, middle flake and upper flake thermal welding.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
The manufacture method of aforesaid three-layer sandwiched composite eiderdown flake wherein saidly also comprises lower floor's flocculus, middle flake and upper flake hot melt with lower floor's flocculus, middle flake and upper flake roll process before compound.
The manufacture method of aforesaid three-layer sandwiched composite eiderdown flake, the temperature of wherein said thermal welding are 110 ℃-180 ℃.
The manufacture method of aforesaid three-layer sandwiched composite eiderdown flake, the mode of wherein said thermal welding are Steam Heating, heat-conducting oil heating or electrical heating.
The present invention compared with prior art has tangible advantage and beneficial effect.By technique scheme, three-layer sandwiched composite eiderdown flake of the present invention and manufacture method thereof can reach suitable technological progress and practicality, and have the extensive value on the industry, and it has following advantage at least:
The present invention is organic compound and the layer sandwiched composite eiderdown flake made not only kept the advantage of eider down and animal fiber, and overcome their shortcoming down fiber and low-melting fiber, animal and plant fiber and low-melting fiber three fleece sheets.
One, the present invention efficiently solves the phenomenon of eider down shortage of resources, and animals and plants staple fibres such as the wool that is difficult to be used in non-woven raw material, day silk, bamboo fibre also are fully utilized.
Two, the invention solves before the down products clumsiness, too fat to move, easily bore suede, eider down is filled uneven phenomenon, effectively controls the fluffy state of down products, thereby makes down products frivolous, but more warming, makes down products go on the road of fashion-orientation.
Three, the present invention is fully played the animal and plant fiber with high-efficiency thermal protection and other specific functions, produces the product that more is better than animal and plant fiber itself and eider down.
Four, the product that makes of the present invention can effectively moistureproof resisting cold at strong wind, cold moist ground, thereby the maintenance product is dry and comfortable, soft, comfortable.
Five, the vertical, horizontal pulling force of the flocculus material that makes of the present invention itself reaches 1: 1 than substantially, has solved the constraint of selecting materials, must set type by direction during cutting, can freely set type, to reach the effect that reduces the wastage.
Six, use this manufacture method, can improve the production efficiency of down products effectively, significantly reduce the cost of labor of production, thereby reduce socially necessary labor-time, therefore have economic benefit and social benefit significantly.
Seven, not existing substantially of three-layer sandwiched composite eiderdown flake of the present invention bored the suede phenomenon, and therefore the anti-chiseling down to lining can debase the standard, and improves the gas permeability of lining, wears more comfortablely, thereby reduces production costs.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of specification, and for above-mentioned and other purposes, feature and advantage of the present invention can be become apparent, below especially exemplified by preferred embodiment, and conjunction with figs., be described in detail as follows.
Description of drawings
Fig. 1 is the production procedure schematic diagram of overlooking of the manufacture method of three-layer sandwiched composite eiderdown flake of the present invention.
Fig. 2 for three-layer sandwiched composite eiderdown flake of the present invention the production procedure schematic diagram of side-looking of manufacture method.
Fig. 3 is the schematic cross-section of three-layer sandwiched composite eiderdown flake of the present invention.
10: upper flake 20: middle flake
30: lower floor's flocculus
The specific embodiment
Reach technological means and the effect that predetermined goal of the invention is taked for further setting forth the present invention, below in conjunction with accompanying drawing and preferred embodiment, to three-layer sandwiched composite eiderdown flake and its specific embodiment of manufacture method, structure, manufacture method, step, feature and the effect thereof that foundation the present invention proposes, describe in detail as after.
It below is the definition of the proper noun that the present invention occurred.
Described in the present invention " shredding " is meant fibrous raw material is dispersed as loose shape with opener.
Described in the present invention " mixed cotton " is meant two kinds of fibrous raw materials by mixing.Can carry out mixed cotton with horizontal shop directly taking type brad curtain cotton blender machine.
Described in the present invention " comb and parallel cotton fibers prior to spinning " is meant a kind of fibrous raw material or multiple fibre blend, is carded to fiber web by carding machine.
Described in the present invention " lapping " is meant that the fiber web that will be carded to is tiled on conveyer belt or the continuous object that moves.
Described in the present invention " paving " is meant down fiber is laid on the fiber web of above-mentioned lapping equably with paver.
Described in the present invention " air lay " is meant that the principle of utilizing random web-laying equipment to blow, inhale makes down fiber, animal and plant fiber, random mixed and disorderly the mixing and tiling of low-melting fiber.
Described in the present invention " down fiber " is for eider down, fly the mixture of silk and the arbitrary proportion mixture of feather or any one or any two kinds of arbitrary proportions.It more specifically is the mixture of a kind of or any multiple arbitrary proportion in duck's down, drake feather, goose down, the goose feather.
Described in the present invention " animal and plant fiber " is selected from the group that is made up of wool, cashmere, the rabbit hair, rabbit suede, camel hair, camel's hair, yakwool, mohair, silk, day silk, bamboo fibre, kapok, zein fiber and fibre and soya one or more.
Described in the present invention " low-melting fiber ", in the group that optional free polyamide fiber, copolyamide fibre, copolyester fiber, low melting point zein fiber and low-melting-point composite fiber are formed one or more.
The manufacture method of three-layer sandwiched composite eiderdown flake of the present invention may further comprise the steps: 1) animal fiber and low-melting fiber are made lower floor's flocculus through mixed cotton, comb and parallel cotton fibers prior to spinning, lapping; After animal and plant fiber and the shredding of low-melting fiber process, mixing suede, lapping, down fiber is paved, make middle flake by air lay again, and be layed on lower floor's flocculus; Animal fiber and low-melting fiber are made upper flake, and are laid on the middle flake through mixed cotton, comb and parallel cotton fibers prior to spinning, lapping; And 2) be one with lower floor's flocculus, middle flake and upper flake thermal welding.
Above-mentioned lower floor's flocculus, middle flake and upper flake hot melt are also comprised lower floor's flocculus, middle flake and upper flake roll process before compound.The temperature of above-mentioned thermal welding is 110 ℃-180 ℃.The mode of above-mentioned thermal welding is Steam Heating, heat-conducting oil heating or electrical heating.
Embodiment 1-21
As described in Table 1, choose raw material and the raw material weight ratio of embodiment 1-21.
Table 1, the raw material of embodiment 1-21 and raw material weight ratio
Make the three-layer sandwiched composite eiderdown flake of embodiment 1-21 according to the following steps:
See also Figure 1 and Figure 2, step (1): animal and plant fiber and low-melting fiber through mixed cotton, comb and parallel cotton fibers prior to spinning, in lapping 1 place lapping, are made continuous lower floor's flocculus, under the conveying of first conveyer belt, send and make to lapping 2 places; After animal and plant fiber and low-melting fiber process mixed cotton, shredding, paving, down fiber is paved, make middle flake by air lay, under the conveying of second conveyer belt, also deliver to lapping 2 places; Animal and plant fiber and low-melting fiber are passed through mixed cotton, comb and parallel cotton fibers prior to spinning, make continuous upper flake in lapping 2 sources.Step (2): will fold lower floor's flocculus, middle flake and the upper flake roll process of establishing after be one by the baking oven thermal welding.
After step 2, can also comprise step with above-mentioned three-layer sandwiched composite eiderdown flake rolling.
In the scheme implementation process, the speed of lapping 1, lapping 2 and first conveyer belt, second conveyer belt is preferably synchronous, different grammes per square metre requirements according to product, speed difference between lapping and the conveyer belt exceeds with the wrinkle resistant not suspension of flocculus, and conventional transporting velocity is a perfect condition about 4 meters-10 meters/minute; Typing should be the hot-air oven that has continuous conveyor with equipment, can be Steam Heating, heat-conducting oil heating or electrical heating, has been preferably the automatic constant-temperature control system, and according to the different grammes per square metres of product, its temperature preferably is controlled between 110 ℃-180 ℃.
In the above-mentioned manufacture method, can adjust the percentage by weight of down fiber, animal fiber and low-melting fiber, produce the product of different component content.
Through above method, make the 80g/m of embodiment 1-21 at last
2Three-layer sandwiched composite eiderdown flake.
See also shown in Figure 3ly, three-layer sandwiched composite eiderdown flake of the present invention comprises lower floor's flocculus 30, middle flake 20 and upper flake 10.This upper flake 10 comprises animal and plant fiber and low-melting fiber, and this middle flake 20 comprises down fiber, animal and plant fiber and low-melting fiber, and this lower floor's flocculus 30 comprises animal and plant fiber and low-melting fiber; This upper flake 10, middle flake 20 and 30 thermal weldings of lower floor's flocculus are one.
Three-layer sandwiched composite eiderdown flake at embodiment 1-21 is measured, and with the warming rate measured, thickness, vapor transfer rate, and clo value, is recorded in the table 2.
The measurement result of table 2 embodiment 1-21
Have as can be known above-mentioned, the present invention utilizes the air lay technology down fiber and the animals and plants staple fibre below the 30mm can be laid to net, play the effect of turning waste into wealth, and in the production technology of conventional products, all must choose the above fibrous raw material of length 30mm, the animal and plant fiber raw material that a large amount of length are lower than 30mm does not have value substantially, works as waste disposal; The present invention is bonding uniformly under mixed and disorderly naturally state with each component in the flocculus with hot melting way, makes the vertical, horizontal pulling force ratio of three-layer sandwiched composite eiderdown flake reach 1: 1, does not use other materials and satisfies the pulling force needs that the road, back produces fully; Three-layer sandwiched composite eiderdown flake of the present invention, very fluffy, the insulation rate is good, records 80g/m with same method of testing
2Material thickness just reach about 8mm, and the insulation rate reaches about 82%, is far superior to existing product (338g/m
2Material thickness 3mm only, insulation rate only 61.27%) performance.Skin of the present invention (upper flake and lower floor's flocculus) is animal and plant fiber and eutectic cotton fiber lapping hot melt, and gas permeability, poisture-penetrability, warmth retention property are better, and soft, and comfortableness also strengthens greatly.The present invention is finally disposable, and oven temperature only need reach 110 ℃-180 ℃ with the melt process typing, and energy savings does not need to cool off the complicated technology that pressure rolling is finalized the design fast, and technology is simple, the production efficiency height.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, though the present invention discloses as above with preferred embodiment, yet be not in order to limit the present invention, any those skilled in the art, in not breaking away from the technical solution of the present invention scope, when the technology contents that can utilize above-mentioned announcement is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solution of the present invention, according to technical spirit of the present invention to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention.