CN103361884A - Method for manufacturing plant sponge - Google Patents
Method for manufacturing plant sponge Download PDFInfo
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- CN103361884A CN103361884A CN2012100875432A CN201210087543A CN103361884A CN 103361884 A CN103361884 A CN 103361884A CN 2012100875432 A CN2012100875432 A CN 2012100875432A CN 201210087543 A CN201210087543 A CN 201210087543A CN 103361884 A CN103361884 A CN 103361884A
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- sponge
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- plant fiber
- fiber
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- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses a method for manufacturing a plant sponge. The method includes grinding and carding raw plant materials to obtain plant fibers; randomly arranging the plant fibers in three-dimensional space; spraying adhesive on the plant fibers; performing hot-pressing and shaping on the plant fibers after the adhesive is sprayed on the plant fibers to obtain a plant sponge; cutting the plant sponge so that the shape of the cut plant sponge meets requirements. The method has the advantages that the plant sponge manufactured by the method is excellent in environmental protection performance, breathability and water permeability, is noiseless when squeezed, is pressure-resistant and is not easy to deform.
Description
Technical field
The present invention relates to plant environment-friendly materials applied technical field, be specifically related to a Plants sponge preparation method.
Background technology
At present, often will use a large amount of sponge materials, expanded material, wood materials and cotton material etc. in the daily life, its goods are widely used in the fields such as cleaning industry, automobile industry, furniture industry, building trade, packaging industry, sound-insulating and heat-insulating industry, filtration industry.The shortcomings such as yet the manufactured goods of above-mentioned material often exist, and environmental-protecting performance is poor, gas permeability and bad hydraulic permeability, distortion or cost be higher easily.Therefore need a kind of article that can address the above problem and manufacture method.
Summary of the invention
For solving the problems of the technologies described above, the primary and foremost purpose of the embodiment of the invention is to provide a Plants sponge preparation method, the shortcomings such as the environmental-protecting performance that existing sponge material, expanded material, wood materials and cotton material etc. exist is poor to solve, gas permeability and bad hydraulic permeability, distortion or cost be higher easily.
The technical scheme that the embodiment of the invention provides is as follows:
One Plants sponge preparation method may further comprise the steps:
Material of vegetable origin is rolled and the combing processing, obtain plant fiber;
Be the described plant fiber of three dimensions lack of alignment;
To described plant fiber spraying binder;
Plant fiber thermocompression forming to behind the spraying binder obtains the plant sponge;
Described plant sponge is cut into required shape.
Better, described plant fiber is including but not limited to coir fibre, monkey grass, jute, sisal hemp, mountain palm fibre fiber etc.
Better, after described plant sponge is cut into required shape, also comprise:
To the disinfection of described plant sponge.
Better, described adhesive is natural adhesive or synthetic adhesive, including but not limited to natural rubber, white glue with vinyl, urea-formaldehyde glue and/or chemical fibre adhesive etc.
Better, described to after the plant fiber thermocompression forming behind the spraying binder, also comprise:
Vulcanize described adhesive by vulcanizing equipment.
The technical scheme that is provided by above the application as seen, the plant sponge product that the method makes produces without toxic gas after renewable, degradable, recycling, the burning, has good environmental-protecting performance.Simultaneously, its random uniform network structure makes it have good gas permeability, water permeability, pushes noiseless, withstand voltage not yielding.This technology and product can substitute prior art and sponge material, expanded material, wood materials and cotton material etc., and are widely used in the fields such as cleaning industry, automobile industry, furniture industry, building trade, packaging industry, sound-insulating and heat-insulating industry and filtration industry.
Description of drawings
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, the accompanying drawing that the following describes only is some embodiment that put down in writing among the application, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The schematic flow sheet of the plant sponge preparation method that Fig. 1 provides for the embodiment of the present application one;
The specific embodiment
In order to make those skilled in the art person understand better technical scheme among the application, below in conjunction with the accompanying drawing in the embodiment of the present application, technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment only is the application's part embodiment, rather than whole embodiment.Based on the embodiment among the application, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all should belong to the scope of the application's protection.
Embodiment one:
The shortcomings such as the environmental-protecting performance that existing sponge material, expanded material, wood materials and cotton material etc. exist is poor in order to solve, gas permeability and bad hydraulic permeability, distortion or cost be higher easily, the present embodiment correspondence provides the preparation method of a Plants sponge, as shown in Figure 1, be a kind of schematic flow sheet of the method, it may further comprise the steps:
Step S101: will roll through the string raw material that water or alkaline aqueous solution soaked and combing is processed, and obtain plant fiber (such as coir fibre, monkey grass, jute, sisal hemp or mountain palm fibre fiber etc.).
Step S102: to described plant fiber solution rope, make it be the three dimensions lack of alignment, and utilize air aerodynamic force to spread sheet.
Step S103: to described plant fiber spraying binder, so that each plant fiber is wrapped up by adhesive, be convenient to typing and preventer and come off.In this step, described adhesive can be various natural or synthetic adhesives, described adhesive is including but not limited to natural rubber, white glue with vinyl, urea-formaldehyde glue, chemical fibre adhesive etc., among the application, in order further to ensure the feature of environmental protection of obtained plant sponge, can preferentially select natural rubber as adhesive.
Step S104: thermocompression forming.In this step, can pass through the plant fiber typing after to spraying binder of high temperature, high pressure and corresponding mould.Simultaneously, can pass through drying equipment, make its humidity that reaches setting, so that adhesive is dry, also can makes by vulcanizing equipment the adhesive maturation of the types such as natural rubber and keep corresponding elasticity.
Step S105: its cutting, plastotype are become required shape.In order to improve the manufacturing efficient of this plant sponge, can directly obtain the larger string sheet material of a monoblock in the above-mentioned steps, according to the actual requirements, can whole piece string sheet material be cut off by the size of estimating and distance by cutting mechanics in this step.
In the above-mentioned making step, can control by the density that the control plant fiber is laid the soft or hard degree of obtained plant sponge.The link of disinfecting can also be increased, to improve the wholesomeness of this plant sponge after step S204 or S205.
By the plant sponge product that the manufacture method of using present embodiment makes, degradable, recycling have good environmental-protecting performance.Simultaneously, its random uniform network structure makes it have good gas permeability, water permeability, pushes noiseless, withstand voltage not yielding.This technology and product can substitute prior art and sponge material, expanded material, wood materials and cotton material etc., and are widely used in the fields such as cleaning industry, automobile industry, furniture industry, building trade, packaging industry, sound-insulating and heat-insulating industry and filtration industry.
The above only is the application's the specific embodiment; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the application's principle; can also make some improvements and modifications, these improvements and modifications also should be considered as the application's protection domain.
Claims (6)
1. a Plants sponge preparation method is characterized in that, may further comprise the steps:
Material of vegetable origin is rolled and the combing processing, obtain plant fiber;
Be the described plant fiber of three dimensions lack of alignment;
To described plant fiber spraying binder;
Plant fiber thermocompression forming to behind the spraying binder obtains the plant sponge;
Described plant sponge cutting, plastotype are become required shape.
2. method according to claim 1 is characterized in that:
Described plant fiber is including but not limited to coir fibre, monkey grass, jute, sisal hemp, mountain palm fibre fiber.
3. method according to claim 1 is characterized in that, after the cutting of described plant sponge or plastotype being become required shape, also comprises:
To the disinfection of described plant sponge.
4. method according to claim 1 is characterized in that:
Described adhesive is natural adhesive or synthetic adhesive, including but not limited to natural rubber, white glue with vinyl, urea-formaldehyde glue and/or chemical fibre adhesive.
5. method according to claim 4 is characterized in that, and is described to after the plant fiber thermocompression forming behind the spraying binder, also comprises:
Vulcanize described adhesive by vulcanizing equipment.
6. method according to claim 3 is characterized in that:
Product institute Application Areas is extensive, includes but not limited to the fields such as automobile industry, furniture industry, construction material, packaging material, sound and thermal insulating material, filtering material.
Priority Applications (1)
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CN2012100875432A CN103361884A (en) | 2012-03-29 | 2012-03-29 | Method for manufacturing plant sponge |
Applications Claiming Priority (1)
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CN2012100875432A CN103361884A (en) | 2012-03-29 | 2012-03-29 | Method for manufacturing plant sponge |
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CN2012100875432A Pending CN103361884A (en) | 2012-03-29 | 2012-03-29 | Method for manufacturing plant sponge |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103952390A (en) * | 2014-04-04 | 2014-07-30 | 北京工业大学 | Preparation and application of granular sulfate reducing bacteria immobilized bioactive filler with polyvinyl alcohol fiber as skeleton material |
CN103951074A (en) * | 2014-04-04 | 2014-07-30 | 北京工业大学 | Preparation and application of granular denitrifying bacteria immobilized bioactive filler with polyvinyl alcohol fiber as skeleton material |
CN103951077A (en) * | 2014-04-04 | 2014-07-30 | 北京工业大学 | Preparation and application of ammonia oxidizing bacteria immobilized granular bioactive filler with polyvinyl alcohol fiber as skeleton material |
CN105269881A (en) * | 2015-11-04 | 2016-01-27 | 苏州大学 | Preparation method of palm fibril nonwoven sound absorption material |
WO2016197931A1 (en) * | 2015-06-11 | 2016-12-15 | 宁波尼可海绵科技有限公司 | Compressed sponge product and manufacturing method therefor |
CN106390591A (en) * | 2016-09-26 | 2017-02-15 | 海信集团有限公司 | Filtering sponge and preparation thereof, filtering device and laser projection equipment |
CN109517404A (en) * | 2018-11-13 | 2019-03-26 | 贵州大自然科技股份有限公司 | A kind of plant fibre sheet material production adhesive and application method |
CN113754923A (en) * | 2021-09-13 | 2021-12-07 | 江苏海直格家具有限公司 | Method for improving sponge material by urea-formaldehyde resin impregnation |
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LU67743A1 (en) * | 1972-06-06 | 1973-08-16 | ||
FR2680670B1 (en) * | 1991-09-02 | 1995-07-13 | Elysees Balzac Financiere | DRYING COMBINATION. |
CN1272049A (en) * | 1997-08-21 | 2000-11-01 | 哈特奇桑公司 | Porous material, method for making same and applications |
CN1310741A (en) * | 1998-05-22 | 2001-08-29 | 金伯利-克拉克环球有限公司 | Fibrous absorbent material and methods of making the same |
CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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LU67743A1 (en) * | 1972-06-06 | 1973-08-16 | ||
FR2680670B1 (en) * | 1991-09-02 | 1995-07-13 | Elysees Balzac Financiere | DRYING COMBINATION. |
CN1272049A (en) * | 1997-08-21 | 2000-11-01 | 哈特奇桑公司 | Porous material, method for making same and applications |
CN1310741A (en) * | 1998-05-22 | 2001-08-29 | 金伯利-克拉克环球有限公司 | Fibrous absorbent material and methods of making the same |
CN101962873A (en) * | 2010-08-31 | 2011-02-02 | 东莞市挚爱内衣有限公司 | Production process of sponge-structured high-elasticity non-woven three-dimensional cotton |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103952390A (en) * | 2014-04-04 | 2014-07-30 | 北京工业大学 | Preparation and application of granular sulfate reducing bacteria immobilized bioactive filler with polyvinyl alcohol fiber as skeleton material |
CN103951074A (en) * | 2014-04-04 | 2014-07-30 | 北京工业大学 | Preparation and application of granular denitrifying bacteria immobilized bioactive filler with polyvinyl alcohol fiber as skeleton material |
CN103951077A (en) * | 2014-04-04 | 2014-07-30 | 北京工业大学 | Preparation and application of ammonia oxidizing bacteria immobilized granular bioactive filler with polyvinyl alcohol fiber as skeleton material |
CN103951077B (en) * | 2014-04-04 | 2016-04-27 | 北京工业大学 | A kind of take polyvinyl alcohol fiber as the ammonia oxidizing bacteria immobilization particle shape biological active filling material preparations and applicatio of framework material |
CN103951074B (en) * | 2014-04-04 | 2016-06-01 | 北京工业大学 | A kind of take polyvinyl alcohol fiber as the immobilized biological activated filler preparations and applicatio of particulate state denitrifying bacterium of framework material |
CN103952390B (en) * | 2014-04-04 | 2018-05-25 | 北京工业大学 | A kind of vinal is prepared for the immobilized biological activated filler of graininess sulfate reducing bacteria of framework material and application |
WO2016197931A1 (en) * | 2015-06-11 | 2016-12-15 | 宁波尼可海绵科技有限公司 | Compressed sponge product and manufacturing method therefor |
CN105269881A (en) * | 2015-11-04 | 2016-01-27 | 苏州大学 | Preparation method of palm fibril nonwoven sound absorption material |
CN106390591A (en) * | 2016-09-26 | 2017-02-15 | 海信集团有限公司 | Filtering sponge and preparation thereof, filtering device and laser projection equipment |
CN109517404A (en) * | 2018-11-13 | 2019-03-26 | 贵州大自然科技股份有限公司 | A kind of plant fibre sheet material production adhesive and application method |
CN109517404B (en) * | 2018-11-13 | 2021-04-13 | 大自然科技股份有限公司 | Adhesive for plant fiber sheet production and use method thereof |
CN113754923A (en) * | 2021-09-13 | 2021-12-07 | 江苏海直格家具有限公司 | Method for improving sponge material by urea-formaldehyde resin impregnation |
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Application publication date: 20131023 |