WO2016197931A1 - Compressed sponge product and manufacturing method therefor - Google Patents
Compressed sponge product and manufacturing method therefor Download PDFInfo
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- WO2016197931A1 WO2016197931A1 PCT/CN2016/085196 CN2016085196W WO2016197931A1 WO 2016197931 A1 WO2016197931 A1 WO 2016197931A1 CN 2016085196 W CN2016085196 W CN 2016085196W WO 2016197931 A1 WO2016197931 A1 WO 2016197931A1
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- Prior art keywords
- sponge
- sponge product
- product
- compressed
- manufacturing
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/16—Cloths; Pads; Sponges
Definitions
- the present invention relates to a degradable compressed sponge product mainly made of wood cellulose and a manufacturing method thereof
- Sponge a porous material
- Commonly used sponges include: wood foam fibers or two sponge products made of a foamed plastic polymer. Because the foam made of foamed plastic polymer has low cost, wide application and good water absorption, it is widely used in various industries, especially those made of common sponge mops, and used as a household cleaning tool; The sponge product made of polymer material has certain environmental pollution and cannot be degraded and regenerated; and after long-term use, it is easy to deteriorate, harden and reduce the service life.
- 9 is a bamboo pulp sponge product, which is mainly made by soaking, pressing, yellowing, viscose, foam molding, etc., because the sponge product is a block-like
- the foamed product is fluffy, bulky, and light in weight. It is easy to breed bacteria in a long sponge, so it is inconvenient to use and store.
- the object of the present invention is to overcome the deficiencies of the prior art and provide a simple structure and fabrication. Convenient, widely used, easy to promote, and easy to store and transport, reduce costs, degradable environmentally friendly compressed sponge products and production methods.
- the compressed sponge product comprising a wood pulp and/or bamboo pulp as a raw material, by soaking, pressing, yellowing, sticking
- the process of glue, foam molding and the like is to form a massive sponge having a water content of less than 3%.
- the block sponge is placed in a cavity of a hot press and pressed into a square sponge having a thickness of 5-15 mm. .
- the square sponge product is a rectangular sponge product, the outer surface of the rectangular sponge product is vacuum-coated with a sealing packaging layer, and the upper and lower surfaces of the square sponge product are formed with regular or irregular shallow strip-shaped concave and convex grooves. Pattern.
- the preparation method comprises a water-washing treatment of the bulk sponge, after foaming and cutting into a massive sponge, at least after three steps of weak salt washing, neutralization pickling and bleaching with bleaching agent. Then, after being dried at a low temperature, it is placed in a cavity of a hot press, and pressed at a temperature lower than 80 ° C under a pressure of 10 -15 MPa for at least 5 minutes to form the thin sponge product.
- the thin sponge product is coated on a vacuum film packaging machine with a sealed packaging layer on the outside, and the sealed packaging layer is a plastic film or a wrapping paper coated with a film layer.
- the invention has the advantages of simple structure, convenient manufacture, wide application, convenient promotion, and convenient storage and transportation.
- FIG. 1 is a schematic perspective view showing the structural composition of the present invention.
- Fig. 1 shows a compressed sponge product according to the present invention, which comprises a wood pulp and/or bamboo pulp as a raw material.
- a lump sponge 1 having a water content of less than 3% by a process such as immersion, pressing, yellowing, viscose, foam molding, or the like,
- the block sponge is placed in the cavity of a hot press and pressed into a square sponge mouth P with a thickness of 5-15 mm.
- the square sponge product is a rectangular sponge product 1, and the outer surface of the rectangular sponge product is vacuum-coated with a sealing packaging layer 2, and the upper and lower surfaces of the square sponge product are formed with regular or not. Regular shallow strips of concave and convex flutes 3.
- the thin sponge product of the present invention is coated on a vacuum film packaging machine with a sealing packaging layer on the outside, and the sealed packaging layer is a plastic film or a wrapping paper coated with a film layer.
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- Packages (AREA)
- Wrappers (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
Abstract
A compressed sponge product and a manufacturing method therefor. The compressed sponge product comprises a blocky sponge body with a moisture content of lower than 3% that is produced by using wood pulp and/or bamboo pulp as raw materials through processes of dipping, squeezing, yellowing, gluing, and foaming molding. The blocky sponge is placed into a die cavity of a hot press and compressed into a square sponge product with a thickness of 5 mm to 15 mm. The square sponge product is a rectangular sponge product, the outside of the rectangular sponge product is wrapped by a sealed packaging layer in a vacuum manner, and regular or irregular shallow strip-type concave and convex groove grains are formed on the upper and lower surfaces of the rectangular sponge product. The manufacturing method comprises: washing treatment of the blocky sponge body, comprising at least three processes: washing with a weak salt, acid washing for neutralization, and bleaching washing with a decolorizer. After low-temperature drying, the block-shaped sponge body is placed into the die cavity of the hot press and pressed into a thin sponge product.
Description
说明书 发明名称:一种压缩海绵制品及制作方法 技术领域 Description: A compressed sponge product and a manufacturing method thereof
[0001] 本发明涉及的是一种主要采用木纤维素制成的可降解压缩海绵制品及制作方法 [0001] The present invention relates to a degradable compressed sponge product mainly made of wood cellulose and a manufacturing method thereof
, 属于海绵制品及制备技术领域。 , belongs to the field of sponge products and preparation technology.
背景技术 Background technique
[0002] 海绵, 是一种多孔材料, 具有良好的吸水性, 能够用于清洁物品。 人们常用的 海绵包括: 用木纤维素纤维或用发泡塑料聚合物制成的两种海绵制品。 由于用 发泡塑料聚合物制成的海绵成本低, 用途广泛, 吸水效果好, 普遍被用于各行 各业, 尤其是制成常见的那些海绵拖把, 并作为一种家庭常用的清洁用具; 但 是这种采用高分子材料制成的海绵产品, 其本身原料具有一定的环境污染性, 无法降解再生; 而且经长期使用后, 容易变质、 变硬, 降低使用寿命。 [0002] Sponge, a porous material, has good water absorption and can be used for cleaning articles. Commonly used sponges include: wood foam fibers or two sponge products made of a foamed plastic polymer. Because the foam made of foamed plastic polymer has low cost, wide application and good water absorption, it is widely used in various industries, especially those made of common sponge mops, and used as a household cleaning tool; The sponge product made of polymer material has certain environmental pollution and cannot be degraded and regenerated; and after long-term use, it is easy to deteriorate, harden and reduce the service life.
技术问题 technical problem
[0003] 随着人们生活水平的提高, 人们越来越追求环保生活用品, 因此当人们越来越 了解高分子材料发泡制成海绵产品存在环境污染并对人体产生影响后, 一种采 用木浆粕和 /或竹浆粕原料, 利用它们的木纤维素经过发泡工艺制成可降解的环 保海绵制品越来越受到人们的重视; 尽管这种用木纤维素纤维制成的海绵制品 存在原料成本高, 制作工艺相对复杂等缺陷, 但因为这是一种环保材料制成, 对环境影响小, 可以再生且不具环境污染, 使用寿命长, 因而一般的高档生活 用具还是较多地选用这种海绵产品。 [0003] With the improvement of people's living standards, people are increasingly pursuing environmentally-friendly daily necessities. Therefore, when people are more and more aware of the environmental pollution caused by the foaming of polymer materials and the impact on the human body, Pulp and/or bamboo pulp raw materials, and the use of their wood cellulose to form a degradable environmentally friendly sponge product by foaming process has received increasing attention; although such sponge products made of wood cellulose fibers exist The raw material cost is high, the production process is relatively complicated, etc., but because it is made of environmentally-friendly materials, it has little impact on the environment, can be regenerated and has no environmental pollution, and has a long service life. Therefore, the general high-end living appliances still use this more. Kind of sponge product.
[0004] 在中国专利 ZL201010275805, 9公幵了一种竹浆海绵制品, 它主要是通过浸泡 、 压榨、 黄化、 粘胶、 发泡成型等工序制成, 由于海绵制品是一种块状的发泡 产品, 呈蓬松状, 体积大, 重量轻, 吋间一长海绵体内容易滋生细菌等, 因此 使用储藏均不方便。 [0004] In Chinese patent ZL201010275805, 9 is a bamboo pulp sponge product, which is mainly made by soaking, pressing, yellowing, viscose, foam molding, etc., because the sponge product is a block-like The foamed product is fluffy, bulky, and light in weight. It is easy to breed bacteria in a long sponge, so it is inconvenient to use and store.
问题的解决方案 Problem solution
技术解决方案 Technical solution
[0005] 本发明的目的在于克服现有技术存在的不足, 而提供一种结构组成简单, 制作
方便, 应用广泛, 便于推广, 且储藏运输方便, 降低成本, 可降解环保型的压 缩海绵制品及制作方法。 [0005] The object of the present invention is to overcome the deficiencies of the prior art and provide a simple structure and fabrication. Convenient, widely used, easy to promote, and easy to store and transport, reduce costs, degradable environmentally friendly compressed sponge products and production methods.
[0006] 本发明的目的是通过如下技术方案来完成的, 所述的一种压缩海绵制品, 它包 括一用木浆粕和 /或竹浆粕作为原料, 通过浸泡、 压榨、 黄化、 粘胶、 发泡成型 等工序制成含水率低于 3%以下的块状海绵体, 所述的块状海绵体被置于一热压 机的模腔中, 压制成厚度在 5_15mm的方形海绵制品。 [0006] The object of the present invention is achieved by the following technical solution, the compressed sponge product comprising a wood pulp and/or bamboo pulp as a raw material, by soaking, pressing, yellowing, sticking The process of glue, foam molding and the like is to form a massive sponge having a water content of less than 3%. The block sponge is placed in a cavity of a hot press and pressed into a square sponge having a thickness of 5-15 mm. .
[0007] 所述的方形海绵制品为长方形海绵制品, 该长方形海绵制品的外面用真空包覆 有密封包装层, 且所述方形海绵制品的上下表面形成有规则或不规则的浅条形 凹凸槽纹。 [0007] The square sponge product is a rectangular sponge product, the outer surface of the rectangular sponge product is vacuum-coated with a sealing packaging layer, and the upper and lower surfaces of the square sponge product are formed with regular or irregular shallow strip-shaped concave and convex grooves. Pattern.
[0008] 所述的制作方法包括块状海绵体的水洗处理, 在发泡成型并切割成块状海绵体 后, 至少经过弱盐洗、 中和酸洗以及用漂白剂的漂白洗三道工序, 然后通过低 温干燥后, 被置于一热压机的模腔中, 在低于 80°C温度、 10_15Mpa压力下、 经 过至少 5分钟的热压, 压制成所述的薄型海绵制品。 [0008] The preparation method comprises a water-washing treatment of the bulk sponge, after foaming and cutting into a massive sponge, at least after three steps of weak salt washing, neutralization pickling and bleaching with bleaching agent. Then, after being dried at a low temperature, it is placed in a cavity of a hot press, and pressed at a temperature lower than 80 ° C under a pressure of 10 -15 MPa for at least 5 minutes to form the thin sponge product.
[0009] 所述的薄型海绵制品经过一真空薄膜包装机, 在其外面包覆有一层密封包装层 , 所述的密封包装层为一塑料薄膜或涂制有薄膜层的包装纸。 [0009] The thin sponge product is coated on a vacuum film packaging machine with a sealed packaging layer on the outside, and the sealed packaging layer is a plastic film or a wrapping paper coated with a film layer.
发明的有益效果 Advantageous effects of the invention
有益效果 Beneficial effect
[0010] 本发明具有结构组成简单, 制作方便, 应用广泛, 便于推广, 且储藏运输方便 [0010] The invention has the advantages of simple structure, convenient manufacture, wide application, convenient promotion, and convenient storage and transportation.
, 降低成本, 可降解环保型等特点。 , reducing costs, degradable environmental protection and other characteristics.
对附图的简要说明 Brief description of the drawing
附图说明 DRAWINGS
[0011] 图 1是本发明的结构组成立体示意图。 1 is a schematic perspective view showing the structural composition of the present invention.
实施该发明的最佳实施例 BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式 BEST MODE FOR CARRYING OUT THE INVENTION
[0012] 下面将结合附图和具体实施例对本发明作详细的介绍: 图 1所示, 本发明所述 的一种压缩海绵制品, 它包括一用木浆粕和 /或竹浆粕作为原料, 通过浸泡、 压 榨、 黄化、 粘胶、 发泡成型等工序制成含水率低于 3%以下的块状海绵体 1, 所述
的块状海绵体被置于一热压机的模腔中, 压制成厚度在 5_15mm的方形海绵制 口 P [0012] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Fig. 1 shows a compressed sponge product according to the present invention, which comprises a wood pulp and/or bamboo pulp as a raw material. a lump sponge 1 having a water content of less than 3% by a process such as immersion, pressing, yellowing, viscose, foam molding, or the like, The block sponge is placed in the cavity of a hot press and pressed into a square sponge mouth P with a thickness of 5-15 mm.
Π丄0 Π丄0
[0013] 图中所示, 所述的方形海绵制品为长方形海绵制品 1, 该长方形海绵制品的外 面用真空包覆有密封包装层 2, 且所述方形海绵制品的上下表面形成有规则或不 规则的浅条形凹凸槽纹 3。 [0013] As shown in the figure, the square sponge product is a rectangular sponge product 1, and the outer surface of the rectangular sponge product is vacuum-coated with a sealing packaging layer 2, and the upper and lower surfaces of the square sponge product are formed with regular or not. Regular shallow strips of concave and convex flutes 3.
[0014] 一种如上所述压缩海绵制品的制作方法, 所述的制作方法包括块状海绵体的水 洗处理, 在发泡成型并切割成块状海绵体后, 至少经过弱盐洗、 中和酸洗以及 用漂白剂的漂白洗三道工序, 然后通过低温干燥后, 被置于一热压机的模腔中 , 在低于 80°C温度、 10_15Mpa压力下、 经过至少 5分钟的热压, 压制成所述的 薄型海绵制品。 [0014] A method for preparing a compressed sponge product as described above, wherein the manufacturing method comprises a water washing treatment of a massive sponge, which is at least subjected to weak salt washing and neutralization after being foamed and cut into a massive sponge. Pickling and bleaching with bleaching three steps, then drying by low temperature, placed in a cavity of a hot press, at a temperature below 80 ° C, 10-15 Mpa, after at least 5 minutes of hot pressing , pressed into the thin sponge product.
[0015] 本发明所述的薄型海绵制品经过一真空薄膜包装机, 在其外面包覆有一层密封 包装层, 所述的密封包装层为一塑料薄膜或涂制有薄膜层的包装纸。
[0015] The thin sponge product of the present invention is coated on a vacuum film packaging machine with a sealing packaging layer on the outside, and the sealed packaging layer is a plastic film or a wrapping paper coated with a film layer.
Claims
权利要求书 Claim
一种压缩海绵制品, 它包括一用木浆粕和 /或竹浆粕作为原料, 通过 浸泡、 压榨、 黄化、 粘胶、 发泡成型等工序制成含水率低于 3%以下 的块状海绵体, 其特征在于所述的块状海绵体被置于一热压机的模腔 中, 压制成厚度在 5_15mm的方形海绵制品。 A compressed sponge product comprising a wood pulp and/or bamboo pulp as a raw material, and having a water content of less than 3% by immersion, pressing, yellowing, viscose, foam molding, and the like The sponge body is characterized in that the block sponge is placed in a cavity of a hot press and pressed into a square sponge having a thickness of 5-15 mm.
根据权利要求 1所述的压缩海绵制品, 其特征在于所述的方形海绵制 品为长方形海绵制品, 该长方形海绵制品的外面用真空包覆有密封包 装层, 且所述方形海绵制品的上下表面形成有规则或不规则的浅条形 凹凸槽纹。 The compressed sponge product according to claim 1, wherein the square sponge product is a rectangular sponge product, and the outer surface of the rectangular sponge product is vacuum-coated with a sealing packaging layer, and upper and lower surfaces of the square sponge product are formed. Regular or irregular shallow strips of concave and convex grooves.
一种如权利要求 1或 2所述压缩海绵制品的制作方法, 其特征在于所述 的制作方法包括块状海绵体的水洗处理, 在发泡成型并切割成块状海 绵体后, 至少经过弱盐洗、 中和酸洗以及用漂白剂的漂白洗三道工序 , 然后通过低温干燥后, 被置于一热压机的模腔中, 在低于 80°C温度 、 10_15Mpa压力下、 经过至少 5分钟的热压, 压制成所述的薄型海 绵制品。 A method for producing a compressed sponge product according to claim 1 or 2, wherein the manufacturing method comprises a water washing treatment of the massive sponge, which is at least weak after being foamed and cut into a massive sponge. Salt washing, neutralization and pickling, and bleaching with bleaching, three steps, and then dried by low temperature, placed in a cavity of a hot press, at a temperature below 80 ° C, 10_15 Mpa, after at least The hot sponge was pressed for 5 minutes to form the thin sponge product.
根据权利要求 3所述的压缩海绵制品的制作方法, 其特征在于所述的 薄型海绵制品经过一真空薄膜包装机, 在其外面包覆有一层密封包装 层, 所述的密封包装层为一塑料薄膜或涂制有薄膜层的包装纸。
The method for manufacturing a compressed sponge article according to claim 3, wherein the thin sponge product is coated on a vacuum film packaging machine with a sealed packaging layer on the outside, and the sealed packaging layer is a plastic Film or wrapper coated with a film layer.
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CN201510318162.4A CN104921675A (en) | 2015-06-11 | 2015-06-11 | Compressed sponge product and manufacturing method |
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CN104921675A (en) * | 2015-06-11 | 2015-09-23 | 宁波尼可海绵科技有限公司 | Compressed sponge product and manufacturing method |
CN107722341A (en) * | 2017-09-07 | 2018-02-23 | 南通通联海绵塑料有限公司 | A kind of compressed sponge product and preparation method |
CN108047487A (en) * | 2017-12-01 | 2018-05-18 | 广州润虹医药科技股份有限公司 | A kind of polyvinyl alcohol compressed sponge of highly expanded rate and preparation method thereof |
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