CN101829022A - High-yield capsule filling machine - Google Patents
High-yield capsule filling machine Download PDFInfo
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- CN101829022A CN101829022A CN 201010163635 CN201010163635A CN101829022A CN 101829022 A CN101829022 A CN 101829022A CN 201010163635 CN201010163635 CN 201010163635 CN 201010163635 A CN201010163635 A CN 201010163635A CN 101829022 A CN101829022 A CN 101829022A
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Abstract
The invention relates to a high-yield capsule filling machine which is provided with a plurality of capsule sequencing and separating mechanisms (1) and an indexing rotating disk mechanism (11), wherein an upper module (2) and a lower module (3) of the indexing rotating disk mechanism (11) are provided with a plurality of die discharging holes corresponding to the capsule sequencing and separating mechanisms; a capsule vacuum separating and balancing device (14) of each capsule sequencing and separating mechanism comprises a vacuum suction pipe (23) and a vacuum suction base (22), balance upright poses (27) are arranged under two side edges of the vacuum suction base, and springs (28) are arranged under the balance upright posts which are arranged in hollow upright posts (29) through positioning bearing (26) and sealing pressure covers (25). The invention is used for improving and updating partial mechanisms of the capsule filling machine, and increases the operation balance degree and the sealing property of part of a machine body when in high yield so as to meet the requirement for high yield; and the yield of finished drugs filled by the filling machine can reach about 7200 grains per minute.
Description
One, technical field
The present invention relates to a kind of capsule filler.
Two, background technology
At present, capsule filler is generally by capsule ordering and separating mechanism, inspection rejects mechanism, material filling mechanism, capsule retaining mechanism, finished product discharging mechanism, mold cleaning mechanism, man machine interface controlling organization, mechanical transmission mechanism, calibration rotating disk mechanism (on the batch (-type) packing turntable of calibration rotating disk mechanism some groups of upper modules and lower module being housed) and formations such as frame, workbench.Its workflow is: capsulae vacuus separates in the nib of the module up and down that enters the calibration rotating disk mechanism through the tune ordering of capsule ordering and separating mechanism earlier with the capsule cap body, reject through the scrap rubber capsule of inspection rejects mechanism again, then utricule is carried out the material filling by the material filling mechanism, by the capsule retaining mechanism capsule medicated cap, utricule are locked again after the filling, and by finished product discharging mechanism output capsule finished product medicine, by mold cleaning mechanism upper and lower module is cleaned, put in order at last, then enter next cycle of operation again.Wherein, the man machine interface controlling organization is unified the regulation and control processing to the work of above-mentioned each mechanism.The output that the capsule charge of existing capsule filler goes out finished medicines is generally about per minute 2200--3200 grain, and quantum of output still is limited, less, can not satisfy the requirement of high-end customer.In order to increase work efficiency, the output that makes capsule charge go out finished medicines reaches about 7200 of per minutes, need carry out transformation and upgrade to the part body of capsule filler, the operation degree of balance and the sealing property of part body when increasing its high yield are to satisfy the requirement of high production.
Existing drug capsules is divided into utricule and capsule medicated cap two parts, and utricule part splendid attire medicine, capsule cap are on utricule and form the capsule of sealing.For filling medicine in utricule, the utricule of capsulae vacuus is separated with the capsule medicated cap, in order to realize this process, the capsule vacuum separation unit of fully-automatic capsule filling machine (belong to capsule ordering and separating mechanism) is to utilize vacuum adsorption principle that the vacuum suction base is withstood on the lower module bottom of (being used to install utricule), makes by vaccum suction pipe (being connected with vacuum pump) that the formation vacuum makes the utricule of the capsulae vacuus in the module separate with the capsule medicated cap between vacuum suction base and the lower module.But, between vacuum suction base and the lower module sometimes because of sealing well causes gas leakage inadequately, thereby make hungry area utricule medicated cap can't separate smoothly, can't the filling medicine, the scrap rubber capsule appears, can't satisfy the high yield requirement of capsule finished product medicine.
Behind filling medicine in the capsule utricule, realizing the sealed process of capsule cap body, fully-automatic capsule filling machine is to withstand on utricule bottom (the capsule medicated cap is on the top of utricule) by thimble, the bottom-up pushing of utricule is realized the locking of utricule and capsule medicated cap.Existing capsule retaining mechanism adopts locking pressure plate to maintain static more, the locking column is installed in the middle place, bottom of thimble seat, the locking column is under the effect of thimble pull bar, lock cam arm and lock cam, drive thimble seat and pump, thimble just upwards pushes utricule when thimble seat moves upward.Locking pressure plate adopts fixed form, if be stained with the scrap rubber softgel shell on it in running, causes upper module and locking pressure plate to bump easily; Adopt single-point to fixedly connected between locking column and the thimble seat, dynamics may be inhomogeneous when the pushing utricule to have many thimbles on the thimble seat, causes that capsule is sealed to have pine to have tightly, thereby influenced capsular locking quality after the filling.
Three, summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, and a kind of capsule finished product medicine high yield output that has in certain unit interval is provided, and the good high-yield capsule filling machine of sealing between the vacuum suction base of capsule vacuum separation bascule and the lower module.
Purpose of the present invention realizes by following technical solution: a kind of high-yield capsule filling machine, comprise capsule ordering and separating mechanism, inspection rejects mechanism, the material filling mechanism, the capsule retaining mechanism, the finished product discharging mechanism, mold cleaning mechanism, the man machine interface controlling organization, mechanical transmission mechanism, calibration rotating disk mechanism and frame, workbench, wherein, capsule ordering and separating mechanism comprise capsule tune collator and capsule vacuum separation bascule, the material filling mechanism comprises supplies room, filling dust spacer assembly and filling stent support bascule, the calibration rotating disk mechanism comprises batch (-type) packing turntable, indexing case, upper module and lower module, described capsule ordering and separating mechanism have some groups, and the upper module of described calibration rotating disk mechanism and lower module have the corresponding plurality of rows nib of group number with capsule ordering and separating mechanism; Described capsule vacuum separation bascule comprises vaccum suction pipe, vacuum suction base, and the balance column is housed under the dual-side of described vacuum suction base, under the balance column spring is housed, and the balance column is contained in the hollow guide pillar by location bearing and sealing gland again.
Described capsule retaining mechanism comprises locking pressure plate, thimble seat, locking column, thimble pull bar, lock cam arm, lock cam, some thimbles are housed on thimble seat, the thimble cam arm is housed on described lock cam, and the thimble cam arm links to each other with described locking pressure plate by pressing plate pull bar, locking guide pillar successively.
After adopting structure of the present invention, because the number of capsule ordering and separating mechanism increases, and the also corresponding increase of the nib of upper module and lower module row's number, make the capsule charge total amount also significantly increase, thereby improve the quantum of output of capsule finished product medicine, make output can reach about 7200 of per minutes, to satisfy different requirement of client.When the suction seat of taking seriously withstands on the lower module bottom, regulating and compensating role by spring makes between vacuum suction base top and the lower module bottom airtight fully by the balance column on both sides, guarantee to form enough vacuum between vacuum suction base and the module, the utricule of capsulae vacuus is separated smoothly with the capsule medicated cap, thereby improve capsular medicine filling quality.On the basis of original lock cam, increase a thimble cam arm and two locking guide pillars and drive locking pressure plate and thimble seat does relative motion, itself and the issuable collision phenomenon of upper module have been avoided, thereby capsule utricule and capsule medicated cap after the filling are locked smoothly, improved capsular locking quality greatly.
Four, description of drawings
The present invention is described in further detail below in conjunction with accompanying drawing and embodiment.
Fig. 1 is the structural representation of high-yield capsule filling machine of the present invention.
Fig. 2 is the vertical view (not containing man machine interface controlling organization, frame etc.) of Fig. 1.
Fig. 3 is the capsule ordering among Fig. 1 and the structural representation of separating mechanism.
Fig. 4 is the structural representation of the capsule retaining mechanism among Fig. 1.
Fig. 5 is the structural representation of the filling dust spacer assembly among Fig. 1.
Fig. 6 is the structural representation of the filling stent support bascule among Fig. 1.
Five, the specific embodiment
Referring to figs. 1 through Fig. 3 as can be known, high-yield capsule filling machine of the present invention, comprise capsule ordering and separating mechanism 1, inspection rejects mechanism 4, material filling mechanism 5, capsule retaining mechanism 6, finished product discharging mechanism 7, mold cleaning mechanism 8, man machine interface controlling organization 9, mechanical transmission mechanism 10, calibration rotating disk mechanism 11 and frame 12, workbench 21, wherein, capsule ordering and separating mechanism 1 (seeing Fig. 3 for details) comprise capsule tune collator 13 (for prior art) and capsule vacuum separation bascule 14, material filling mechanism 5 comprises supplies room 15, filling dust spacer assembly 16 and filling stent support bascule 17, calibration rotating disk mechanism 11 comprises batch (-type) packing turntable 18, indexing case 19, upper module 2 (being used to install the capsule medicated cap) and lower module 3 (being used to install utricule), described capsule ordering and separating mechanism 1 have some groups (Figure 2 shows that four groups), have the corresponding plurality of rows nib of group number (shown in Figure 2 also is four rows) with capsule ordering and separating mechanism on the upper module 2 of described calibration rotating disk mechanism 11 and the lower module 3; Described capsule vacuum separation bascule 14 comprises vaccum suction pipe 23, vacuum suction base 22, balance column 27 is housed under the dual-side of described vacuum suction base 22, the balance column is equipped with spring 28 (other end of spring is contained on the workbench 21) for 27 times, and balance column 27 (and spring 28) is contained in the hollow guide pillar 29 by location bearing 26 and sealing gland 25 again.
Wherein: location bearing 26 is enclosed within balance column 27 peripheries and is contained on the sealing gland 25; Vaccum suction pipe 23 links to each other with vacuum pump; Hollow guide pillar 29 is contained in again on the workbench 21; Be with sealing ring 24 on the sealing gland 25 and on balance column 27.
Described balance column 27, spring 28, location bearing 26, sealing gland 25, sealing ring 24, hollow guide pillar 29 can constitute vacuum suction base balanced component, and it is that two covers are contained in respectively under the dual-side of vacuum suction base 22.After the capsule tune collator 13 of this filling machine is sent capsulae vacuus into upper module, vacuum pump work, vacuum suction base withstand on the lower module bottom, regulating and compensating role by spring 28 makes between vacuum suction base top and the lower module bottom airtight fully by the balance column on both sides, thereby guarantee to form enough vacuum between vacuum suction base and the lower module, the utricule of capsulae vacuus is separated smoothly with the capsule medicated cap, make that the capsule medicated cap is contained in the upper module, utricule is contained in the lower module.
With reference to Fig. 4, locking pressure plate and the issuable collision phenomenon of upper module for fear of the capsule retaining mechanism, described capsule retaining mechanism 6 comprises locking pressure plate 31, thimble seat 36, locking column 38, thimble pull bar 39, lock cam arm 43, lock cam 42, some thimbles 34 are housed on thimble seat 36, on described lock cam 42 thimble cam arm 41 is housed, thimble cam arm 41 links to each other with described locking pressure plate 31 (both sides) by pressing plate pull bar 40 (and Connection Block 44), locking guide pillar 37 (being two) successively.Wherein, the part of Connection Block 44, locking guide pillar 37 is blocked (for part shown in the dotted line among Fig. 4) by the workbench 21 of this filling machine; The top of thimble 34 also can be inserted into lower module for the lower module 3 (being used for placing utricule) of this filling machine, and the below of locking pressure plate 31 is the upper module 2 (being used to place the capsule medicated cap) of this filling machine.
When capsule was locked, locking pressure plate, upper module, lower module were closed mutually, were driven lock cam arm, thimble pull bar, locking column and by the thimble on the thimble seat utricule and capsule medicated cap were locked by lock cam; After capsule is finished locking, thimble seat and thimble retreat return, lock cam drives thimble cam arm, pressing plate pull bar, Connection Block, locking guide pillar and locking pressure plate is moved upward (promptly making relative motion with thimble seat), has avoided itself and the issuable collision phenomenon of upper module.
With reference to Fig. 4, in order to make full use of the two locking guide pillars that link to each other with locking pressure plate, on two locking guide pillars, increase by a balance seat, on described locking guide pillar 37 (being two), be with balance seat 35, balance seat 35 links to each other with thimble seat 36 again.This balance seat is connected the effect of playing the balance thimble seat with thimble seat, make on the thimble seat each thimble thrust even, makes that capsule is sealed can degree of tightness not to differ, thereby capsular utricule and capsule medicated cap are locked smoothly, has improved capsular locking quality greatly.
With reference to Fig. 5, in order to prevent that the dust that the medicated powder filling produces from penetrating in the indexing case, the filling dust spacer assembly 16 of described capsule filling machine structure 5 comprises metering disk base 53, filling bracket 57, be with Sealing shield ring 54 (the one end is inserted in the workbench 21 of this filling machine in the outside of described metering disk base 53, the other end installs in the top of metering disk base 53), at described filling bracket 57 times (by establishing a groove 56) trachea 55 is housed, the mouth of pipe of trachea is contained on the Sealing shield ring 54, and the gas that trachea 55 (linking with source of the gas) is emitted (for barotropic gas) can be passed in the enclosed space of Sealing shield ring 54 and 53 formation of metering disk base.Thereby the dust that has effectively stoped filling to produce oozes out from the metering disk base, has prevented that effectively the dust that filling produces from entering in the indexing case 19 of capsule filling machine structure.Wherein, by boring on Sealing shield ring 54 mouth of pipe of trachea is contained on the Sealing shield ring 54.Because the barotropic gas that trachea is emitted is passed in the enclosed space of Sealing shield ring and the formation of metering disk base, to blow back again from the dust that the metering disk base infiltrates, thereby the dust that has effectively stoped filling to produce infiltrates from the metering disk base, effectively prevent dust that filling produces from entering indexing case and caused the damage of indexing case, the service life of having improved capsule filler greatly.
With reference to Fig. 6, for the both sides of the filling support (belonging to the capsule filling machine structure) that can make this capsule filler are stressed evenly, balance, the filling stent support bascule 17 of described capsule filling machine structure 5 comprises filling support 62, filling column 63, filling bar 65, bearing block 66 (for the linear axis bearing), in described bearing block 66 and at the dual-side of described filling column 63, balance guide pillar 64 is housed, and this balance guide pillar 64 is connected with filling support 62.Wherein, at the top (top of filling support) of filling column 63 hold-down screw 61 is housed.
During work, the filling support under the balance guide pillar of dual-side supports, by the filling column drive the filling support and on filling bar in a row do up and down reciprocatingly to fill action, at this moment, the filling support force is even, can fully keep poised state.Increase the support stress point of filling support by the balance guide pillar is installed, make stressed evenly, the maintenance balance of its energy when moving up and down, thereby avoid the filling column to kill phenomenon, improve the quality and the speed of capsule charge, and prolong the service life of capsule filler.
Claims (5)
1. high-yield capsule filling machine, comprise capsule ordering and separating mechanism (1), inspection rejects mechanism (4), material filling mechanism (5), capsule retaining mechanism (6), finished product discharging mechanism (7), mold cleaning mechanism (8), man machine interface controlling organization (9), mechanical transmission mechanism (10), calibration rotating disk mechanism (11) and frame (12), workbench (21), wherein, capsule ordering and separating mechanism (1) comprise capsule tune collator (13) and capsule vacuum separation bascule (14), material filling mechanism (5) comprises supplies room (15), filling dust spacer assembly (16) and filling stent support bascule (17), calibration rotating disk mechanism (11) comprises batch (-type) packing turntable (18), indexing case (19), upper module (2) and lower module (3), it is characterized in that: described capsule ordering and separating mechanism (1) have some groups, have the corresponding plurality of rows nib of group number with capsule ordering and separating mechanism on the upper module (2) of described calibration rotating disk mechanism (11) and the lower module (3); Described capsule vacuum separation bascule (14) comprises vaccum suction pipe (23), vacuum suction base (22), balance column (27) is housed under the dual-side of described vacuum suction base (22), spring (28) is housed under the balance column (27), and balance column (27) is contained in the hollow guide pillar (29) by location bearing (26) and sealing gland (25) again.
2. high-yield capsule filling machine as claimed in claim 1, it is characterized in that: described capsule retaining mechanism (6) comprises locking pressure plate (31), thimble seat (36), locking column (38), thimble pull bar (39), lock cam arm (43), lock cam (42), some thimbles (34) are housed on thimble seat (36), thimble cam arm (41) is housed on described lock cam (42), and thimble cam arm (41) links to each other with described locking pressure plate (31) by pressing plate pull bar (40), locking guide pillar (37) successively.
3. high-yield capsule filling machine as claimed in claim 2 is characterized in that: be with balance seat (35) on described locking guide pillar (37), balance seat (35) links to each other with thimble seat (36) again.
4. as claim 1,2 or 3 described high-yield capsule filling machines, it is characterized in that: the filling dust spacer assembly (16) of described capsule filling machine structure (5) comprises metering disk base (53), filling bracket (57), be with Sealing shield ring (54) in the outside of described metering disk base (53), trachea (55) is housed under described filling bracket (57), the mouth of pipe of trachea is contained on the Sealing shield ring (54), and the gas that trachea (55) is emitted can be passed in the enclosed space of Sealing shield ring (54) and metering disk base (53) formation.
5. high-yield capsule filling machine as claimed in claim 4, it is characterized in that: the filling stent support bascule (17) of described capsule filling machine structure (5) comprises filling support (62), filling column (63), filling bar (65), bearing block (66), in described bearing block (66) and at the dual-side of described filling column (63), balance guide pillar (64) is housed, and this balance guide pillar (64) is connected with filling support (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010163635 CN101829022B (en) | 2010-05-04 | 2010-05-04 | High-yield capsule filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010163635 CN101829022B (en) | 2010-05-04 | 2010-05-04 | High-yield capsule filling machine |
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| Publication Number | Publication Date |
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| CN101829022A true CN101829022A (en) | 2010-09-15 |
| CN101829022B CN101829022B (en) | 2013-01-23 |
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| CN 201010163635 Active CN101829022B (en) | 2010-05-04 | 2010-05-04 | High-yield capsule filling machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103040625A (en) * | 2011-10-15 | 2013-04-17 | 四川制药制剂有限公司 | Automatic capsule filling device capable of controlling charging |
| CN105268580A (en) * | 2015-10-23 | 2016-01-27 | 浙江绿健胶囊有限公司 | Automatic oil spraying device for hollow capsule blank |
| CN109330023A (en) * | 2018-11-26 | 2019-02-15 | 楚天飞云制药装备（长沙）有限公司 | A kind of capsule filter processing method and equipment |
| WO2021243834A1 (en) * | 2020-06-04 | 2021-12-09 | 浙江迦南科技股份有限公司 | High-airtightness capsule filling machine |
| CN114453109A (en) * | 2022-03-02 | 2022-05-10 | 江苏苏云众康医疗器材有限公司 | Medicine manufacturing is with smashing grinder |
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| EP1719491A1 (en) * | 2005-05-06 | 2006-11-08 | Multigel S.R.L. | Improved capsule filling machine |
| CN101305965A (en) * | 2008-02-03 | 2008-11-19 | 瑞安市飞云机械厂 | Full automatic capsules filling machine |
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| CN201426852Y (en) * | 2009-07-14 | 2010-03-24 | 浙江飞云科技有限公司 | Full-automatic capsule filling machine |
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| CN2274492Y (en) * | 1996-12-17 | 1998-02-18 | 柯拔希 | Automatic capsule filler |
| EP1719491A1 (en) * | 2005-05-06 | 2006-11-08 | Multigel S.R.L. | Improved capsule filling machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103040625A (en) * | 2011-10-15 | 2013-04-17 | 四川制药制剂有限公司 | Automatic capsule filling device capable of controlling charging |
| CN105268580A (en) * | 2015-10-23 | 2016-01-27 | 浙江绿健胶囊有限公司 | Automatic oil spraying device for hollow capsule blank |
| CN105268580B (en) * | 2015-10-23 | 2018-04-10 | 浙江绿健胶囊有限公司 | A kind of Capsules capsule base automatic fuel spray device |
| CN109330023A (en) * | 2018-11-26 | 2019-02-15 | 楚天飞云制药装备（长沙）有限公司 | A kind of capsule filter processing method and equipment |
| WO2021243834A1 (en) * | 2020-06-04 | 2021-12-09 | 浙江迦南科技股份有限公司 | High-airtightness capsule filling machine |
| CN114453109A (en) * | 2022-03-02 | 2022-05-10 | 江苏苏云众康医疗器材有限公司 | Medicine manufacturing is with smashing grinder |
| CN114453109B (en) * | 2022-03-02 | 2023-01-20 | 江苏苏云众康医疗器材有限公司 | Medicine manufacturing is with smashing grinder |
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| CN101829022B (en) | 2013-01-23 |
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Effective date of registration: 20171026 Address after: 410600, No. four, section 197, Jinzhou Avenue, Ningxiang economic and Technological Development Zone, Changsha, Hunan, Ningxiang Patentee after: Chutian Feiyun Pharmaceutical Equipment Co. Ltd. (Changsha) Address before: 325200 No. 281 Yanjiang West Road, Zhejiang, Ruian Patentee before: Zhejiang Feiyun Technology Co., Ltd. |