CN101823288B - Lift type fully automatic high-pressure forming machine - Google Patents
Lift type fully automatic high-pressure forming machine Download PDFInfo
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- CN101823288B CN101823288B CN2010101590421A CN201010159042A CN101823288B CN 101823288 B CN101823288 B CN 101823288B CN 2010101590421 A CN2010101590421 A CN 2010101590421A CN 201010159042 A CN201010159042 A CN 201010159042A CN 101823288 B CN101823288 B CN 101823288B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000758 substrate Substances 0.000 claims description 52
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000018044 dehydration Effects 0.000 claims description 2
- 238000006297 dehydration reaction Methods 0.000 claims description 2
- 238000007569 slipcasting Methods 0.000 abstract description 14
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 238000005086 pumping Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 239000000919 ceramic Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011505 plaster Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- -1 electricity Substances 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
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Abstract
The invention relates to a lift type fully automatic high-pressure forming machine. A model compressing oil cylinder is arranged on an upper beam at the top of a supporting frame in a green body positioning device; a push rod is connected with an upper model installing base; guiding shields are arranged at the two sides of the model compressing oil cylinder; a platform is arranged at the lower part of the supporting frame; the platform is fixedly connected with a lower model; pulley track beams for taking out the green body are arranged between the upper end of a back upright column and a front upright column; a pushing steam cylinder is arranged between the track beams; a pulley for taking out the green body is fixedly connected with a lift air cylinder; the push rod is fixedly connectedwith a bracket; a green body slip casting system comprises a compressed air main pipeline, a water supply main pipeline, a mud pipeline and a vacuum pumping pipeline; an electric appliance control system is arranged at the side part of the forming machine; and a green body conveyer is arranged at the back side of the green body positioning device. The invention adopts an advanced slip casting technology, automatic control and a humanized man-machine interface, and has the effects of more convenient operation, compact structure, high efficiency, high yield, low maintenance, resource saving, low labor intensity of workers and good working environment.
Description
Technical field
The present invention relates to a kind of blank forming device of sanitary ceramics product, particularly a kind of lift type fully automatic high-pressure forming machine.
Background technology
At present, the blank forming of products such as domestic sanitary ceramics manufacturing enterprise low flush tank, tank lid, continue to use the upright casting line slip-casting shaping process of the eighties in last century always, the overwhelming majority utilizes the plaster cast injection forming, the slip casting number of times of every day rests on 1-2 time, operating efficiency can not get promoting always, and it is very big to be used for the energy-output ratio of plaster cast oven dry.In addition, traditional plaster cast slip-casting shaping process exists drawbacks such as severe operational environment, floor space is big, labour intensity is high, production efficiency is low.
The high-pressure slip-casting forming technique can be in some defectives in eliminating traditional handicraft.And adopt the high-pressure slip-casting forming technique to substitute the common recognition that traditional plaster cast injection forming has become domestic ceramic industry, more domestic enterprises also introduce or exploitation high-pressure slip-casting forming technique and equipment successively, but because this technology is that many-sided technological synthesis such as equipment, mould, mud and process control parameter form, introduce external whole production line if spend huge sums, problems such as ubiquity digestion is difficult, maintenance difficulty, technology controlling and process difficulty.So high-pressure slip-casting forming technique ceramic industry does not at home also have the example of successful Application.
Summary of the invention
The present invention be directed to the many deficiencies that exist in the prior art, it is the lift type fully automatic high-pressure forming machine group of one that a kind of water, electricity, gas, hydraulic pressure, vacuum technique of collecting are provided.
Realize that the technical scheme that above-mentioned purpose adopts is: a kind of lift type fully automatic high-pressure forming machine, this make-up machine comprises a plurality of base substrate positioners that are set up in parallel, is used to carry the base substrate conveyer of base substrate, also comprise base substrate injection forming system and electrical apparatus control system, wherein:
The support frame that forward and backward column in a, the described base substrate positioner, entablature, platform, pre-buried base, after-frame mounting seat constitute; Be provided with the model compressed oil cylinder above the entablature at support frame top, the last model mounting seat below the push rod of this model compressed oil cylinder passes entablature and is arranged on entablature is connected, and is connected with model on the model mounting seat on this; Be provided with the guiding guard shield on the entablature of described model compressed oil cylinder both sides, this guiding guard shield bottom all is connected with fairlead; The support frame bottom is provided with platform, is connected with drag on this platform; Be provided with between the rear column upper end at support frame rear portion and front column and get base coaster beam-and-rail, be provided with the propelling cylinder between beam-and-rail, the top of propulsion cylinder with get the base coaster and be connected, this is got and is connected with on the base coaster and the vertically disposed lift cylinder of propulsion cylinder, the push rod of this lift cylinder passes gets base coaster beam-and-rail, affixed with the carriage that is arranged on the beam-and-rail below;
B, described base substrate injection forming system are arranged on the below of rear column, and this system comprises the compressed air main line and the water supply main line that are set up in parallel in base substrate positioner front upper place, is set up in parallel mud channel and vacuum suction pipeline in the base substrate positioner back lower place; Each its sidepiece of base substrate positioner is equipped with air actuated valve group, and its rear side is equipped with the pneumatic control case; Mud booster pump and supercharger hydraulic system are set up in parallel the sidepiece at whole make-up machine, and are connected with mud channel;
C, described electrical apparatus control system are arranged on the sidepiece of whole make-up machine, and are connected with each cylinder;
D, described base substrate conveyer place the rear side of base substrate positioner, the below of getting the base coaster.
Compared with prior art, the present invention adopts the man-machine interface of advanced slip casting technology, automation control and hommization, make more convenient to operately, compact conformation, high efficiency, high production are arranged, lowly safeguard, save resource, low, the good work environment of labor strength.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention.
Fig. 2 is the right view of Fig. 1.
The specific embodiment
The present invention will be further described below in conjunction with drawings and Examples.
Referring to accompanying drawing 1-2, in the present embodiment, this lift type fully automatic high-pressure forming machine comprises a plurality of base substrate positioners that are set up in parallel, is used to carry the base substrate conveyer of base substrate, also comprises base substrate injection forming system and electrical apparatus control system, wherein:
The support frame that forward and backward column 1,24 in the base substrate positioner, entablature 2, platform 20, pre-buried base 19, after-frame mounting seat 23 constitute; Adopt high-strength bolt to be fixed with model compressed oil cylinder 4 above the entablature 2 at support frame top, last model mounting seat 3 below the push rod of this model compressed oil cylinder 4 passes entablature 2 and is arranged on entablature 2 is connected, and adopts high-strength bolt to be connected with model 7 on this on the model mounting seat 3; Be provided with guiding guard shield 5 on the entablature 2 of model compressed oil cylinder 4 both sides, the bottom of this guiding guard shield 5 all is connected with fairlead 6, adopt 6 pairs of liftings of going up model 7 of model lifting fairlead to control more accurately, model lifting fairlead 6 tops connect guiding guard shield 5 and prevent the pollution of dust to guide post.The support frame bottom is provided with platform 20, also is connected with drag 8 with high-strength bolt on this platform 20, and this drag 8 is strict about in the of 7 with last model.Rear column 24 upper ends at support frame rear portion and 1 of front column are provided with gets base coaster beam-and-rail 26, back prop 24 fixes on the ground by after-frame mounting seat 23, be provided with in the middle of the beam-and-rail 26 and advance cylinder 27, the top of propulsion cylinder 27 with get base coaster 12 and be connected, this is got and is connected with on the base coaster 12 and propulsion cylinder 27 vertically disposed lift cylinders 29, the push rod of this lift cylinder 29 passes gets base coaster beam-and-rail 26, affixed with the carriage 30 that is arranged on the beam-and-rail below, the affixed base substrate supporting plate 31 of the front end of this carriage 30 is used for holding the last base substrate that takes off.Get that base coaster 12 is realized seesawing by the control of propulsion cylinder 27 and lift cylinder 29 and the lifting action of carriage 30, get base coaster 12 installation and operations and getting on the base coaster beam-and-rail 26, and with propulsion cylinder tailstock 25 as the fulcrum that seesaws.
Base substrate injection forming system is arranged on the below of rear column 24, and this system comprises the compressed air main line 9 and the water supply main line 10 that are set up in parallel in base substrate positioner front upper place, is set up in parallel mud channel 18 and vacuum suction pipeline 17 in the base substrate positioner back lower place; Each its sidepiece of base substrate positioner is equipped with air actuated valve group 11, and its rear side is equipped with pneumatic control case 32; Mud booster pump 14 and supercharger hydraulic system 15 are set up in parallel the sidepiece at whole make-up machine, and are connected with mud channel 18.The two ends of mud channel 18 are on-the-spot respectively to connect the workshop for slurry trunk line and overfall trunk line, and the high pressure pulp-inlet pipe is connected with mud booster pump 14, and branch's Grouting Pipe is connected with the stock inlet of drag 8 by threeway automatic valve, high-pressure slip-casting flexible pipe; 14 pairs of intrasystem mud of supercharger hydraulic system 15 control mud booster pumps pressurize, and mud booster pump 14 high-pressure oil passages are connected with supercharger hydraulic system 15, by the adjusting of supercharger hydraulic system 15 being satisfied the requirement of required grouting pressure; Compressed air main line 9 adopts flow-dividing control, and each base substrate positioner is equipped with a cover pneumatic control case 32, effectively reduces the pneumatic pipeline overall length, reduces the response speed of vapour lock and raising system.Each base substrate positioner is equipped with the air actuated valve group 11 of a cover, is installed in the right flank of front column 1, is convenient to the adjusting of air pressure, flow.Compressed air main line 9 is installed on the leading flank of entablature 2, and is communicated with all stations of whole make-up machine, is used for compressed-air actuated unified distribution; Water supply main line 10 supplies water to each model flushing valve respectively under programme-control, and draws branch line at right-hand member and infeed cycling use of water to water ring vacuum pump, and this water system is installed on the leading flank of entablature 2, is communicated with all stations of whole make-up machine.Vacuum suction pipeline 17 1 ends are connected with the dehydration pipeline of each model, and the other end and water ring vacuum pump are flexible coupling.Connect the rigid injury that vavuum pump is produced for fear of pipeline, adopt at water ring vacuum pump pipe interface position to be flexible coupling, the mode that is flexible coupling is also adopted in vavuum pump water supply adapter place that coexists mutually with it.
Electrical apparatus control system 16 is arranged on the sidepiece of whole make-up machine, and is connected with each cylinder; Electrical apparatus control system 16 is made up of switch board, Programmable Logic Controller (PLC), reponse system, alternating interface between man and computer (touch-screen) etc., and mounting arrangements realizes the Automatic Control to a whole set of unit at the unit low order end.
Base substrate conveyer 13 places the rear side of base substrate positioner, the below of getting the base coaster.Base substrate conveyer 13 methods of operation are reciprocal step-by-step movement, and each propelling stroke can be fed forward base substrate a station, and are out of service automatically after all base substrates all are transported to pipeline one end.By adjusting, can realize that the base substrate transporting velocity changes arbitrarily in 26 millimeters to 130 millimeters scopes of per second, with the compounding practice arts demand to stepless variable-speed motor 21.
Support frame is contact-making surface adopt to be installed all through accurately machined channel-section steel with steel plate is affixed forms, and channel-section steel and steel plate all adopt the material of international high-quality.
The back prop below is provided with type hydraulic fluid pressing system 22, and 22 pairs of model compressed oil cylinders of this type hydraulic fluid pressing system 4 adopt the double speed speed Control, realizes finally compressing and the initially slow running of die sinking.
The course of work of the present invention is:
Under the control of electrical apparatus control system 16 and type hydraulic fluid pressing system 22, model compressed oil cylinder 4 stretches out, and model mounting seat 3 in the drive, to go up model 7 descending, the merging of model 7 and drag 8 in realizations; Mud is by infeeding mud channel 18 for the slurry main line, after supercharger hydraulic system 15 control mud booster pumps 14 are the mud supercharging, to drag 8 high-pressure slip-castings, the mud moisture content of resin mold in-core is discharged through the air actuated valve group 11 of pneumatic control system by branch's slip casting flexible pipe; After reaching the slip casting time limit of setting, water ring vacuum pump, vacuum suction pipeline 17 and air actuated valve group 11 are opened, model compressed oil cylinder 4 retractions unclamp model, after rising to setting height, last model 7 stops automatically, lift cylinder 29 drives carriages 30, base substrate supporting plate 31 promotes and arrives preset height, and propulsion cylinder 27 will be got base coaster 12 and base substrate supporting plate 31 and stop automatically under being advanced to base substrate.Vacuum suction pipeline 17 is out of service, and air actuated valve group 11 is opened conversion, and base substrate is deviate to drop on the base substrate supporting plate 31 from last model 7.Last model 7 continues to rise to upper limit and stops automatically, and propulsion cylinder 27 is return initial position with base substrate supporting plate 31, and lift cylinder 29 stretches out, and base substrate together is placed on the base substrate conveyer 13 together with base substrate supporting plate 31.Base substrate conveyer 13 moves automatically, one by one base substrate is transported to the machine group end.
Claims (1)
1. lift type fully automatic high-pressure forming machine, this make-up machine comprises a plurality of base substrate positioners that are set up in parallel, is used to carry the base substrate conveyer of base substrate, it is characterized in that, also comprises base substrate injection forming system and electrical apparatus control system, wherein:
The support frame that forward and backward column in a, the described base substrate positioner, entablature, platform, pre-buried base, after-frame mounting seat constitute; Be provided with the model compressed oil cylinder above the entablature at support frame top, the last model mounting seat below the push rod of this model compressed oil cylinder passes entablature and is arranged on entablature is connected, and is connected with model on the model mounting seat on this; Be provided with the guiding guard shield on the entablature of described model compressed oil cylinder both sides, this guiding guard shield bottom all is connected with fairlead; The support frame bottom is provided with platform, is connected with drag on this platform; Be provided with between the rear column upper end at support frame rear portion and front column and get base coaster beam-and-rail, be provided with propulsion cylinder between beam-and-rail, the top of propulsion cylinder with get the base coaster and be connected, this is got and is connected with on the base coaster and the vertically disposed lift cylinder of propulsion cylinder, the push rod of this lift cylinder passes gets base coaster beam-and-rail, affixed with the carriage that is arranged on the beam-and-rail below;
B, described base substrate injection forming system are arranged on the below of rear column, and this system comprises the compressed air main line and the water supply main line that are set up in parallel in base substrate positioner front upper place, is set up in parallel mud channel and vacuum suction pipeline in the base substrate positioner back lower place; Each its sidepiece of base substrate positioner is equipped with air actuated valve group, and its rear side is equipped with the pneumatic control case; Mud booster pump and supercharger hydraulic system are set up in parallel the sidepiece at whole make-up machine, and are connected with mud channel;
C, described electrical apparatus control system are arranged on the sidepiece of whole make-up machine, and are connected with each cylinder;
D, described base substrate conveyer place the rear side of base substrate positioner, the below of getting the base coaster;
E, described support frame are to adopt through accurately machined channel-section steel and steel plate is affixed forms;
F, described rear column below are provided with type hydraulic fluid pressing system, and this type hydraulic fluid pressing system adopts the double speed speed Control to the model compressed oil cylinder;
G, described vacuum suction pipeline one end are connected with the dehydration pipeline of each model, and the other end and water ring vacuum pump are flexible coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101590421A CN101823288B (en) | 2010-04-29 | 2010-04-29 | Lift type fully automatic high-pressure forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101590421A CN101823288B (en) | 2010-04-29 | 2010-04-29 | Lift type fully automatic high-pressure forming machine |
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| Publication Number | Publication Date |
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| CN101823288A CN101823288A (en) | 2010-09-08 |
| CN101823288B true CN101823288B (en) | 2011-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101590421A Active CN101823288B (en) | 2010-04-29 | 2010-04-29 | Lift type fully automatic high-pressure forming machine |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103009458B (en) * | 2013-01-15 | 2014-09-24 | 唐山森兰瓷科技有限公司 | Multi-lifting turnover type slip-casting forming machine |
| CN104290174B (en) * | 2014-10-16 | 2017-05-17 | 佛山市高明安华陶瓷洁具有限公司 | Longitudinal extrusion forming high-pressure grouting device and high-pressure grouting production technique thereof |
| CN104325551B (en) * | 2014-10-29 | 2016-06-22 | 唐山贺祥机电股份有限公司 | Cabinet basin high-pressure forming machine blank taking device |
| CN106239712B (en) * | 2016-08-19 | 2019-02-05 | 九牧厨卫股份有限公司 | A kind of vertical high voltage casting machine releasing process |
| CN107738335B (en) * | 2017-10-19 | 2024-04-09 | 佛山市鸣门卫浴家居有限公司 | Positioning and locking method and device for locking toilet mold |
| CN107813402B (en) * | 2017-10-19 | 2020-05-26 | 佛山市鸣门卫浴家居有限公司 | High-pressure grouting forming method for toilet bowl |
| CN107962659A (en) * | 2017-11-27 | 2018-04-27 | 唐山森兰瓷科技有限公司 | Ceramic sanitary appliance production equipment with fast drainage system |
| CN113172727A (en) * | 2021-05-27 | 2021-07-27 | 唐山贺祥智能科技股份有限公司 | Large-scale basin high-pressure slip casting make-up machine |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2431361A1 (en) * | 1978-07-19 | 1980-02-15 | Demler Sa Ets | Concrete distributing drawer for precasting machine - contains floating frame seal which moves between overhead feed and mould below |
| DE4209594A1 (en) * | 1992-03-25 | 1993-09-30 | Prinzing Georg Gmbh Co Kg | Producing concrete tubes, shaft elements, etc. - using screw feeds to meter binder and additive to concrete mass in container which is used as feeder device to fill mould |
| CN2293433Y (en) * | 1996-12-27 | 1998-10-07 | 郑州康达支护技术有限公司 | Full-automatic hydraulic forming machine for baking-free brick |
| CN2322766Y (en) * | 1997-12-19 | 1999-06-09 | 张明皋 | High pressure kerb shaper for color concrete road |
| CN2928298Y (en) * | 2006-07-24 | 2007-08-01 | 季约德 | Press forming machine |
| CN101715389A (en) * | 2007-07-05 | 2010-05-26 | 朗根施泰因及舍曼有限公司 | Filling device for filling moulds with pourable moulding material |
| CN101434089B (en) * | 2008-12-03 | 2011-02-02 | 吕其安 | Ceramic tile cloth, prepressing and blank-pulling integrated mechanism |
| CN201645607U (en) * | 2010-04-29 | 2010-11-24 | 唐山贺祥集团有限公司 | Lifting type full-automatic high-pressure forming machine |
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2010
- 2010-04-29 CN CN2010101590421A patent/CN101823288B/en active Active
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Lift type automatic high pressure forming machine Effective date of registration: 20210604 Granted publication date: 20111109 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2021980004306 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230808 Granted publication date: 20111109 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2021980004306 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Lift type fully automatic high-pressure forming machine Granted publication date: 20111109 Pledgee: Agricultural Bank of China Tangshan Fengnan Branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2024980001116 |