CN201645607U - Lifting type full-automatic high-pressure forming machine - Google Patents
Lifting type full-automatic high-pressure forming machine Download PDFInfo
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- CN201645607U CN201645607U CN2010201736842U CN201020173684U CN201645607U CN 201645607 U CN201645607 U CN 201645607U CN 2010201736842 U CN2010201736842 U CN 2010201736842U CN 201020173684 U CN201020173684 U CN 201020173684U CN 201645607 U CN201645607 U CN 201645607U
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Abstract
A lifting type full-automatic high-pressure forming machine is characterized in that a mould compression oil cylinder is arranged on an upper cross beam at the top of a support frame in a blank body positioning device; a push rod is connected with an upper mould mounting base; guiding shields are arranged on the two sides of the mould compression oil cylinder; a platform is arranged at the lower part of the support frame; a lower mould is fixedly connected to the platform; a track beam of a blank taking pulley is arranged between the upper end of a rear upright post and a front upright post; a propulsion cylinder is arranged in the middle of the track beam; a lifting cylinder is fixedly connected to the blank taking pulley; the push rod is fixedly connected with a bracket; a blank body slip-casting system comprises a compressed air main pipeline, a water supply main pipeline, a slurry pipeline and a vacuum extraction pipeline; an electrical control system is arranged at the lateral part of the forming machine; and a blank body conveyor is arranged on the rear side of the blank body positioning device. The utility model adopts advanced slip-casting technology, automatic control and humanized human-computer interface, thereby having the advantages of more convenient operation, compact structure, high efficiency, high yield, low maintenance, resource saving, low labor intensity of workers and good work environment.
Description
Technical field
The utility model relates to a kind of blank forming device of sanitary ceramics product, particularly a kind of lift type fully automatic high-pressure forming machine.
Background technology
At present, the blank forming of products such as domestic sanitary ceramics manufacturing enterprise low flush tank, tank lid, continue to use the upright casting line slip-casting shaping process of the eighties in last century always, the overwhelming majority utilizes the plaster cast injection forming, the slip casting number of times of every day rests on 1-2 time, operating efficiency can not get promoting always, and it is very big to be used for the energy-output ratio of plaster cast oven dry.In addition, traditional plaster cast slip-casting shaping process exists drawbacks such as severe operational environment, floor space is big, labour intensity is high, production efficiency is low.
The high-pressure slip-casting forming technique can be in some defectives in eliminating traditional handicraft.And adopt the high-pressure slip-casting forming technique to substitute the common recognition that traditional plaster cast injection forming has become domestic ceramic industry, more domestic enterprises also introduce or exploitation high-pressure slip-casting forming technique and equipment successively, but because this technology is that many-sided technological synthesis such as equipment, mould, mud and process control parameter form, introduce external whole production line if spend huge sums, problems such as ubiquity digestion is difficult, maintenance difficulty, technology controlling and process difficulty.So high-pressure slip-casting forming technique ceramic industry does not at home also have the example of successful Application.
Summary of the invention
The utility model is at the many deficiencies that exist in the prior art, and it is the lift type fully automatic high-pressure forming machine group of one that a kind of water, electricity, gas, hydraulic pressure, vacuum technique of collecting are provided.
Realize that the technical scheme that above-mentioned purpose adopts is: a kind of lift type fully automatic high-pressure forming machine, this make-up machine comprises a plurality of base substrate positioners that are set up in parallel, is used to carry the base substrate conveyer of base substrate, also comprise base substrate injection forming system and electrical apparatus control system, wherein:
The support frame that forward and backward column in a, the described base substrate positioner, entablature, platform, pre-buried base, after-frame mounting seat constitute; Be provided with the model compressed oil cylinder above the entablature at support frame top, the last model mounting seat below the push rod of this model compressed oil cylinder passes entablature and is arranged on entablature is connected, and is connected with model on the model mounting seat on this; Be provided with the guiding guard shield on the entablature of described model compressed oil cylinder both sides, this guiding guard shield bottom all is connected with fairlead; The support frame bottom is provided with platform, is connected with drag on this platform; Be provided with between the rear column upper end at support frame rear portion and front column and get base coaster beam-and-rail, be provided with the propelling cylinder between beam-and-rail, the top of propulsion cylinder with get the base coaster and be connected, this is got and is connected with on the base coaster and the vertically disposed lift cylinder of propulsion cylinder, the push rod of this lift cylinder passes gets base coaster beam-and-rail, affixed with the carriage that is arranged on the beam-and-rail below;
B, described base substrate injection forming system are arranged on the below of rear column, and this system comprises the compressed air main line and the water supply main line that are set up in parallel in base substrate positioner front upper place, is set up in parallel mud channel and vacuum suction pipeline in the base substrate positioner back lower place; Each its sidepiece of base substrate positioner is equipped with air actuated valve group, and its rear side is equipped with the pneumatic control case; Mud booster pump and supercharger hydraulic system are set up in parallel the sidepiece at whole make-up machine, and are connected with mud channel;
C, described electrical apparatus control system are arranged on the sidepiece of whole make-up machine, and are connected with each cylinder;
D, described base substrate conveyer place the rear side of base substrate positioner, the below of getting the base coaster.
Compared with prior art, the utility model adopts the man-machine interface of advanced slip casting technology, automation control and hommization, make more convenient to operately, compact conformation, high efficiency, high production are arranged, lowly safeguard, save resource, low, the good work environment of labor strength.
Description of drawings
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is the right view of Fig. 1.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is described further.
Referring to accompanying drawing 1-2, in the present embodiment, this lift type fully automatic high-pressure forming machine comprises a plurality of base substrate positioners that are set up in parallel, is used to carry the base substrate conveyer of base substrate, also comprises base substrate injection forming system and electrical apparatus control system, wherein:
The support frame that forward and backward column 1,24 in the base substrate positioner, entablature 2, platform 20, pre-buried base 19, after-frame mounting seat 23 constitute; Adopt high-strength bolt to be fixed with model compressed oil cylinder 4 above the entablature 2 at support frame top, last model mounting seat 3 below the push rod of this model compressed oil cylinder 4 passes entablature 2 and is arranged on entablature 2 is connected, and adopts high-strength bolt to be connected with model 7 on this on the model mounting seat 3; Be provided with guiding guard shield 5 on the entablature 2 of model compressed oil cylinder 4 both sides, the bottom of this guiding guard shield 5 all is connected with fairlead 6, adopt 6 pairs of liftings of going up model 7 of model lifting fairlead to control more accurately, model lifting fairlead 6 tops connect guiding guard shield 5 and prevent the pollution of dust to guide post.The support frame bottom is provided with platform 20, also is connected with drag 8 with high-strength bolt on this platform 20, and this drag 8 is strict about in the of 7 with last model.Rear column 24 upper ends at support frame rear portion and 1 of front column are provided with gets base coaster beam-and-rail 26, back prop 24 fixes on the ground by after-frame mounting seat 23, be provided with in the middle of the beam-and-rail 26 and advance cylinder 27, the top of propulsion cylinder 27 with get base coaster 28 and be connected, this is got and is connected with on the base coaster 28 and propulsion cylinder 27 vertically disposed lift cylinders 29, the push rod of this lift cylinder 29 passes gets base coaster beam-and-rail 26, affixed with the carriage 30 that is arranged on the beam-and-rail below, the affixed base substrate supporting plate 31 of the front end of this carriage 30 is used for holding the last base substrate that takes off.Get that base coaster 12 is realized seesawing by the control of propulsion cylinder 27 and lift cylinder 29 and the lifting action of carriage 30, get base coaster 12 installation and operations and getting on the base coaster beam-and-rail 26, and with propulsion cylinder tailstock 25 as the fulcrum that seesaws.
Base substrate injection forming system is arranged on the below of rear column 24, and this system comprises the compressed air main line 9 and the water supply main line 10 that are set up in parallel in base substrate positioner front upper place, is set up in parallel mud channel 18 and vacuum suction pipeline 17 in the base substrate positioner back lower place; Each its sidepiece of base substrate positioner is equipped with air actuated valve group 11, and its rear side is equipped with pneumatic control case 32; Mud booster pump 14 and supercharger hydraulic system 15 are set up in parallel the sidepiece at whole make-up machine, and are connected with mud channel 18.The two ends of mud channel 18 are on-the-spot respectively to connect the workshop for slurry trunk line and overfall trunk line, and the high pressure pulp-inlet pipe is connected with mud booster pump 14, and branch's Grouting Pipe is connected with the stock inlet of drag 8 by threeway automatic valve, high-pressure slip-casting flexible pipe; 14 pairs of intrasystem mud of supercharger hydraulic system 15 control mud booster pumps pressurize, and mud booster pump 14 high-pressure oil passages are connected with supercharger hydraulic system 15, by the adjusting of supercharger hydraulic system 15 being satisfied the requirement of required grouting pressure; Compressed air main line 9 adopts flow-dividing control, and each base substrate positioner is equipped with a cover pneumatic control case 32, effectively reduces the pneumatic pipeline overall length, reduces the response speed of vapour lock and raising system.Each base substrate positioner is equipped with the air actuated valve group 11 of a cover, is installed in the right flank of front column 1, is convenient to the adjusting of air pressure, flow.Compressed air main line 9 is installed on the leading flank of entablature 2, and is communicated with all stations of whole make-up machine, is used for compressed-air actuated unified distribution; Water supply main line 10 supplies water to each model flushing valve respectively under programme-control, and draws branch line at right-hand member and infeed cycling use of water to water ring vacuum pump 20, and this water system is installed on the leading flank of entablature 2, is communicated with all stations of whole make-up machine.Vacuum suction pipeline 17 1 ends are connected with the dehydration pipeline of each model, and the other end and water ring vacuum pump 20 are flexible coupling.Connect the rigid injury that vavuum pump is produced for fear of pipeline, adopt at water ring vacuum pump 20 pipe interface positions to be flexible coupling, the mode that is flexible coupling is also adopted in vavuum pump water supply adapter place that coexists mutually with it.
Electrical apparatus control system 16 is arranged on the sidepiece of whole make-up machine, and is connected with each cylinder; Electrical apparatus control system 16 is made up of switch board, Programmable Logic Controller (PLC), reponse system, alternating interface between man and computer (touch-screen) etc., and mounting arrangements realizes the Automatic Control to a whole set of unit at the unit low order end.
Base substrate conveyer 13 places the rear side of base substrate positioner, the below of getting the base coaster.Base substrate conveyer 13 methods of operation are reciprocal step-by-step movement, and each propelling stroke can be fed forward base substrate a station, and are out of service automatically after all base substrates all are transported to pipeline one end.By adjusting, can realize that the base substrate transporting velocity changes arbitrarily in 26 millimeters to 130 millimeters scopes of per second, with the compounding practice arts demand to stepless variable-speed motor 21.
Support frame is contact-making surface adopt to be installed all through accurately machined channel-section steel with steel plate is affixed forms, and channel-section steel and steel plate all adopt the material of international high-quality.
The back prop below is provided with type hydraulic fluid pressing system 22, and 22 pairs of model compressed oil cylinders of this type hydraulic fluid pressing system 4 adopt the double speed speed Control, realizes finally compressing and the initially slow running of die sinking.
The course of work of the present utility model is:
Under the control of electrical apparatus control system 16 and type hydraulic fluid pressing system 22, model compressed oil cylinder 4 stretches out, and model mounting seat 3 in the drive, to go up model 7 descending, the merging of model 7 and drag 8 in realizations; Mud is by infeeding mud channel 18 for the slurry main line, after supercharger hydraulic system 15 control mud booster pumps 14 are the mud supercharging, to drag 8 high-pressure slip-castings, the mud moisture content of resin mold in-core is discharged through the air actuated valve group 11 of pneumatic control system by branch's slip casting flexible pipe; After reaching the slip casting time limit of setting, water ring vacuum pump 20, vacuum suction pipeline 17 and air actuated valve group 11 are opened, model compressed oil cylinder 4 retractions unclamp model, after rising to setting height, last model 7 stops automatically, lift cylinder 29 drives carriages 30, base substrate supporting plate 31 promotes and arrives preset height, and propulsion cylinder 27 will be got base coaster 28 and base substrate supporting plate 31 and stop automatically under being advanced to base substrate.Vacuum suction pipeline 17 is out of service, and air actuated valve group 11 is opened conversion, and base substrate is deviate to drop on the base substrate supporting plate 31 from last model 7.Last model 7 continues to rise to upper limit and stops automatically, and propulsion cylinder 27 is return initial position with base substrate supporting plate 31, and lift cylinder 29 stretches out, and base substrate together is placed on the base substrate conveyer 13 together with base substrate supporting plate 31.Base substrate conveyer 13 moves automatically, one by one base substrate is transported to the machine group end.
Claims (4)
1. lift type fully automatic high-pressure forming machine, this make-up machine comprises a plurality of base substrate positioners that are set up in parallel, is used to carry the base substrate conveyer of base substrate, it is characterized in that, also comprises base substrate injection forming system and electrical apparatus control system, wherein:
The support frame that forward and backward column in a, the described base substrate positioner, entablature, platform, pre-buried base, after-frame mounting seat constitute; Be provided with the model compressed oil cylinder above the entablature at support frame top, the last model mounting seat below the push rod of this model compressed oil cylinder passes entablature and is arranged on entablature is connected, and is connected with model on the model mounting seat on this; Be provided with the guiding guard shield on the entablature of described model compressed oil cylinder both sides, this guiding guard shield bottom all is connected with fairlead; The support frame bottom is provided with platform, is connected with drag on this platform; Be provided with between the rear column upper end at support frame rear portion and front column and get base coaster beam-and-rail, be provided with the propelling cylinder between beam-and-rail, the top of propulsion cylinder with get the base coaster and be connected, this is got and is connected with on the base coaster and the vertically disposed lift cylinder of propulsion cylinder, the push rod of this lift cylinder passes gets base coaster beam-and-rail, affixed with the carriage that is arranged on the beam-and-rail below;
B, described base substrate injection forming system are arranged on the below of rear column, and this system comprises the compressed air main line and the water supply main line that are set up in parallel in base substrate positioner front upper place, is set up in parallel mud channel and vacuum suction pipeline in the base substrate positioner back lower place; Each its sidepiece of base substrate positioner is equipped with air actuated valve group, and its rear side is equipped with the pneumatic control case; Mud booster pump and supercharger hydraulic system are set up in parallel the sidepiece at whole make-up machine, and are connected with mud channel;
C, described electrical apparatus control system are arranged on the sidepiece of whole make-up machine, and are connected with each cylinder;
D, described base substrate conveyer place the rear side of base substrate positioner, the below of getting the base coaster.
2. lift type fully automatic high-pressure forming machine according to claim 1 is characterized in that, described support frame is to adopt through accurately machined channel-section steel and steel plate is affixed forms.
3. lift type fully automatic high-pressure forming machine according to claim 1 is characterized in that, described back prop below is provided with type hydraulic fluid pressing system, and this type hydraulic fluid pressing system adopts the double speed speed Control to the model compressed oil cylinder.
4. lift type fully automatic high-pressure forming machine according to claim 1 is characterized in that, described vacuum suction pipeline one end is connected with the dehydration pipeline of each model, and the other end and water ring vacuum pump are flexible coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201736842U CN201645607U (en) | 2010-04-29 | 2010-04-29 | Lifting type full-automatic high-pressure forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201736842U CN201645607U (en) | 2010-04-29 | 2010-04-29 | Lifting type full-automatic high-pressure forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN201645607U true CN201645607U (en) | 2010-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010201736842U Expired - Fee Related CN201645607U (en) | 2010-04-29 | 2010-04-29 | Lifting type full-automatic high-pressure forming machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101823288A (en) * | 2010-04-29 | 2010-09-08 | 唐山贺祥集团有限公司 | Lift type fully automatic high-pressure forming machine |
| CN102837358A (en) * | 2012-09-04 | 2012-12-26 | 唐山贺祥机电股份有限公司 | Overturning-type full automatic closestool high-pressure molding machine with overturning protective device |
| CN106239700A (en) * | 2016-08-19 | 2016-12-21 | 九牧厨卫股份有限公司 | A kind of ceramic body high-pressure molding technique |
| CN106272893A (en) * | 2016-08-19 | 2017-01-04 | 九牧厨卫股份有限公司 | A kind of grouting process of ceramic body |
| CN107599146A (en) * | 2017-10-19 | 2018-01-19 | 佛山市鸣门卫浴家居有限公司 | A kind of mold method and device after closestool high-pressure slip-casting shaping |
| CN109760185A (en) * | 2017-12-14 | 2019-05-17 | 东莞理工学院 | A kind of shaping mechanism of neutron radiation shield concrete block |
-
2010
- 2010-04-29 CN CN2010201736842U patent/CN201645607U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101823288A (en) * | 2010-04-29 | 2010-09-08 | 唐山贺祥集团有限公司 | Lift type fully automatic high-pressure forming machine |
| CN102837358A (en) * | 2012-09-04 | 2012-12-26 | 唐山贺祥机电股份有限公司 | Overturning-type full automatic closestool high-pressure molding machine with overturning protective device |
| CN106239700A (en) * | 2016-08-19 | 2016-12-21 | 九牧厨卫股份有限公司 | A kind of ceramic body high-pressure molding technique |
| CN106272893A (en) * | 2016-08-19 | 2017-01-04 | 九牧厨卫股份有限公司 | A kind of grouting process of ceramic body |
| CN106239700B (en) * | 2016-08-19 | 2018-12-04 | 九牧厨卫股份有限公司 | A kind of ceramic body high-pressure molding technique |
| CN106272893B (en) * | 2016-08-19 | 2018-12-04 | 九牧厨卫股份有限公司 | A kind of grouting process of ceramic body |
| CN107599146A (en) * | 2017-10-19 | 2018-01-19 | 佛山市鸣门卫浴家居有限公司 | A kind of mold method and device after closestool high-pressure slip-casting shaping |
| CN107599146B (en) * | 2017-10-19 | 2023-07-18 | 佛山市鸣门卫浴家居有限公司 | Mold opening method and device for toilet bowl after high-pressure grouting molding |
| CN109760185A (en) * | 2017-12-14 | 2019-05-17 | 东莞理工学院 | A kind of shaping mechanism of neutron radiation shield concrete block |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101124 Termination date: 20130429 |