CN202845734U - Full-automatic rotor aluminium casting machine - Google Patents

Full-automatic rotor aluminium casting machine Download PDF

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Publication number
CN202845734U
CN202845734U CN 201220500751 CN201220500751U CN202845734U CN 202845734 U CN202845734 U CN 202845734U CN 201220500751 CN201220500751 CN 201220500751 CN 201220500751 U CN201220500751 U CN 201220500751U CN 202845734 U CN202845734 U CN 202845734U
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China
Prior art keywords
cylinder
fixed
automatic
guide rod
blanking
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Expired - Fee Related
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CN 201220500751
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Chinese (zh)
Inventor
李胜权
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Nide Mechanical Equipment Co Ltd
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Nide Mechanical Equipment Co Ltd
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Priority to CN 201220500751 priority Critical patent/CN202845734U/en
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Publication of CN202845734U publication Critical patent/CN202845734U/en
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Abstract

The utility model discloses a full-automatic rotor aluminium casting machine which comprises a machine frame, a hydraulic pressure pressing machine fixed on the upper portion of the machine frame, and a mold disk arranged below the hydraulic pressure pressing machine. A rotary disk transmission mechanism capable of automatically rotating is arranged on the lower portion of the machine frame and provided with a material disk. An automatic feed mechanism and an automatic discharge mechanism are arranged on positions, corresponding to the material disk, of the machine frame. A belt conveyor is arranged on a position corresponding to the automatic feed mechanism and horizontal to the material disk. An automatic material receiving disk is arranged on the automatic discharge mechanism on the machine frame. A waste disposal mechanism is arranged on a position, corresponding to the material disk, of the machine frame. A venting window plate is further arranged on the machine frame. Through the method, the full-automatic rotor aluminium casting machine can achieve automatic operation of feeding, aluminium casting, discharging, and waste disposal working procedures, reduces labor cost, and is high in production efficiency, stable in operation, reliable, and suitable for mass production of aluminium pieces.

Description

Full-automatic rotor aluminium casting machine
Technical field
The utility model relates to the cast aluminium apparatus field, particularly relates to a kind of full-automatic rotor aluminium casting machine.
Background technology
Aluminium casting machine is the equipment of production and processing aluminum component, and existing aluminium casting machine is owing to the structural design aspect, and the aluminium casting machine vibration is large, unstable properties, and reliability is low; And can't realize automation control, and production and processing efficient is low, and the operations such as material loading, blanking, waste disposal all need manually-operated, and labor strength is large, and production cost is high.
The utility model content
The technical problem that the utility model mainly solves provides a kind of full-automatic rotor aluminium casting machine, can realize the automatic operation of material loading, cast aluminium, blanking and waste disposal operation, reduce labour cost, production efficiency is high, it is reliable to operate steadily, and is applicable to the production in enormous quantities of aluminum component.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of full-automatic rotor aluminium casting machine is provided, comprises frame, be fixed on the hydraulic press of upper rack and be arranged on the mould disks of hydraulic press below; Described frame lower is provided with the rotating disc transmission mechanism of energy automatic rotation, and described rotating disc transmission mechanism is provided with material disc; The position of corresponding described material disc is provided with automatic feed mechanism and automatic material blanking mechanism on the frame; Corresponding described automatic feed mechanism also is provided with belt conveyor with the position of material disc level; Be positioned at the automatic material blanking mechanism place on the described frame and be provided with the automatic material connection dish; The position of corresponding mould disks is provided with waste disposal mechanism on the described frame; Also be provided with ventilative luffer boards on the described frame.
Preferably, described hydraulic press comprises hydraulic cylinder, guide post and is fixed on the jacking block of hydraulic cylinder bottom that described hydraulic cylinder is arranged on frame inside, is provided with the guide post positioning sleeve in the position of the outside corresponding guide post of frame; Described guide post bottom is fixed by screws on the jacking block, and guide post is fixed in the guide post positioning sleeve.
Preferably, described rotating disc transmission mechanism comprises rotating disk, rotary base, sheave, turning wheel and toothed gearing electric motor; Described rotary base is fixed on the frame, the rotary base upper surface is fixed with fluted roller shaft bearing and turning wheel bearing block, be respectively equipped with main shaft and shifting shaft in fluted roller shaft bearing and the turning wheel bearing block, described sheave and turning wheel are separately fixed on main shaft and the shifting shaft, and turning wheel is stuck in the groove of sheave; Described rotating disk is arranged on the sheave upper surface; Described rotary base lower surface is fixed with the decelerator mount pad, and toothed gearing electric motor is installed on the decelerator mount pad; Be fixed with sprocket wheel on the driving shaft of toothed gearing electric motor and the shifting shaft, sprocket wheel is provided with roller chain.
Preferably, described automatic feed mechanism comprises lateral cylinder, vertical cylinder and rack-mounted connecting plate; Described connecting plate low side is fixed with the guide rod installing plate vertical with connecting plate; The guide rod installing plate is provided with two horizontal guide rods vertical with connecting plate, and laterally cover has the vertical cylinder mount pad on the guide rod; Described lateral cylinder is fixed on the guide rod installing plate side, is provided with floating junction between described vertical cylinder mount pad and the lateral cylinder; Vertical cylinder is located on the vertical cylinder mount pad, and the vertical cylinder lower end is connected with three-jaw finger cylinder, and described three-jaw finger cylinder is provided with clamp.
Preferably, described automatic material blanking mechanism comprises blanking cylinder, two blanking guide rods and rack-mounted guide pin bushing seat; Described guide pin bushing seat bottom is equipped with the blanking cylinder mounting plate, and the blanking cylinder is fixed on the blanking cylinder mounting plate; Described two blanking guide rods are parallel to pass the guide pin bushing seat, and is fixed with stop collar on the blanking guide rod, and blanking guide rod bottom is fixed with the guide rod fixed head; Be provided with floating junction between described blanking cylinder and the guide rod fixed head upper surface, guide rod fixed head lower surface is provided with the three-jaw finger cylinder with clamp.
Preferably, described automatic material connection dish comprises the cylinder that connects material, receiver guide rod, receiver and is fixed on the cylinder installing rack that connects material on the frame; The described cylinder that connects material is fixed on the cylinder installing rack that connects material, and also is provided with the receiver guide rod fixed block of two symmetries on the cylinder installing rack that connects material; Described receiver bottom surface is provided with cylinder contiguous block and two linear slide slide blocks, and receiver guide rod one end is fixed on that an end passes the linear slide slide block on the receiver guide rod fixed block; Be connected by floating junction between described connect material cylinder and the cylinder contiguous block.
Preferably, described waste disposal mechanism comprises pusher cylinder, pusher guide rod, waste material pushing block, demoulding cylinder, releasing agent with pipe and is fixed on mounting base on the frame; Described pusher cylinder is fixed on the mounting base, also is provided with demoulding cylinder mount pad and pusher guide rod guide pin bushing on the mounting base; Be fixed with demoulding cylinder and demoulding sliding sleeve on the described demoulding cylinder mount pad; Demoulding cylinder is provided with demoulding pushing block, and described releasing agent passes demoulding sliding sleeve with pipe and is fixed on the demoulding pushing block; Described waste material pushing block is fixed on pusher cylinder top, and described pusher guide rod passes pusher guide rod guide pin bushing and is fixed on the waste material pushing block.
Preferably, the outside corresponding waste disposal of described frame mechanism place is provided with the waste material conveyer belt; Described mould disks bottom is provided with ejecting mechanism, has the waste material mouth on the position of corresponding waste disposal mechanism on the mould disks; Described waste material mouth bottom is provided with the waste material dispatch tube that leads to the waste material conveyer belt.
Preferably, described rotating disk is cross, and the waste material that has corresponding waste material mouth on the rotating disk side is dodged mouth, and described material disc is separately positioned on four drift angles of rotating disk.
Preferably, the central shaft of the central shaft of described mould disks and the jacking block of described hydraulic press is on the same line, and the central shaft of mould disks equates with the distance of material disc central shaft to disk middle spindle to the distance of described disk middle spindle.
The beneficial effects of the utility model are: the utility model can be realized automation processing, reduces labour cost, and production efficiency is high, and it is reliable to operate steadily, and is suitable for producing in enormous quantities aluminum component.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of the full-automatic rotor aluminium casting machine of the utility model;
Fig. 2 be shown in the left TV structure schematic diagram of full-automatic rotor aluminium casting machine;
Fig. 3 be shown in full-automatic rotor aluminium casting machine overlook the TV structure schematic diagram;
Fig. 4 be shown in the structural representation of rotating disc transmission mechanism of full-automatic rotor aluminium casting machine;
Fig. 5 be shown in the structural representation of automatic material blanking mechanism of full-automatic rotor aluminium casting machine;
Fig. 6 be shown in the structural representation of automatic feed mechanism of full-automatic rotor aluminium casting machine;
Fig. 7 be shown in the structural representation of automatic material connection dish of full-automatic rotor aluminium casting machine;
Fig. 8 be shown in the structural representation of waste disposal mechanism of full-automatic rotor aluminium casting machine;
The mark of each parts is as follows in the accompanying drawing: 1, material disc; 2, automatic feed mechanism; 3, frame; 4, hydraulic press; 5, waste material conveyer belt; 6, rotating disk; 7, waste disposal mechanism; 8, mould disks; 9, waste material dispatch tube; 10, toothed gearing electric motor; 11, rotating disc transmission mechanism; 12, belt conveyor; 13, automatic material blanking mechanism; 14, automatic material connection dish; 15, waste disposal mechanism; 16, turning wheel; 17, sheave; 18, main shaft; 19, sprocket wheel; 20, decelerator mount pad; 21, rotary base; 22, shifting shaft; 23, blanking guide rod; 24, guide pin bushing seat; 25, clamp; 26, three-jaw finger cylinder; 27, floating junction; 28, blanking cylinder; 29, guide rod installing plate; 30, vertical cylinder; 31, lateral cylinder; 32, receiver; 33, the cylinder that connects material; 34, the cylinder installing rack that connects material; 35, releasing agent is with managing; 36, waste material pushing block; 37, pusher cylinder; 38, demoulding cylinder.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that protection domain of the present utility model is made more explicit defining.
See also Fig. 1 to Fig. 8, the utility model embodiment comprises:
A kind of full-automatic rotor aluminium casting machine comprises frame 3, is fixed on hydraulic press 4 and the mould disks 8 on frame 3 tops, and described mould disks 8 bottoms are provided with ejecting mechanism; Described frame 3 bottoms are provided with the rotating disc transmission mechanism 11 of energy automatic rotation, and described rotating disc transmission mechanism is provided with material disc 1; The position of corresponding described material disc 1 is provided with automatic material blanking mechanism 13 and automatic feed mechanism 2 on the frame 3; Corresponding described automatic feed mechanism 2 also is provided with belt conveyor 12 with the position of material disc 1 level; Be positioned at automatic material blanking mechanism 13 places on the described frame 3 and be provided with automatic material connection dish 14; The position of corresponding mould disks 8 is provided with waste disposal mechanism 7 on the described frame 3; Also be provided with ventilative luffer boards on the described frame 3; The outside corresponding waste disposal of described frame 3 mechanism 7 places are provided with waste material conveyer belt 5; Have the waste material mouth on the position of corresponding waste disposal mechanism on the mould disks 8; Described waste material mouth bottom is provided with the waste material dispatch tube 9 that leads to waste material conveyer belt 5.
Rotating disc transmission mechanism shown in Figure 4 comprises rotating disk 6, rotary base 21, sheave 17, turning wheel 16 and toothed gearing electric motor 10; Described rotary base 21 is fixed on the frame 3, and rotary base 21 upper surfaces are provided with main shaft 18 and shifting shaft 22, is fixed with respectively sheave 17 and turning wheel 16 on main shaft 18 and the shifting shaft 22, and turning wheel 16 drives sheave 17 and rotates; Described rotating disk 6 is fixed on sheave 17 upper surfaces; Described rotary base 21 lower surfaces are fixed with decelerator mount pad 20, and toothed gearing electric motor 10 is installed on the decelerator mount pad 20; Be respectively equipped with sprocket wheel 19 on the driving shaft of shifting shaft 22 and toothed gearing electric motor 10, sprocket wheel 19 is provided with roller chain; The central shaft of the central shaft of mould disks 8 and hydraulic press 4 jacking blocks is on the same line, and the central shaft of mould disks 8 equates with the distance of material disc 1 central shaft to rotating disk 6 central shafts to the distance of rotating disk 6 central shafts.
Automatic feed mechanism shown in Figure 6 comprises connecting plate, lateral cylinder 31 and vertical cylinder 30; Described connecting plate is installed on the frame 3, and connecting plate one end is fixed with the guide rod installing plate 29 vertical with connecting plate; Described guide rod installing plate 29 is provided with two horizontal guide rods, and laterally cover has the vertical cylinder mount pad that can slide on the guide rod; Described guide rod installing plate is provided with the lateral cylinder mount pad on the side, and described lateral cylinder 31 is fixed on the lateral cylinder mount pad; Be provided with floating junction 27 between described vertical cylinder mount pad and the lateral cylinder 31; Described vertical cylinder peace 30 is contained on the vertical cylinder mount pad, and vertical cylinder 30 lower ends are connected with three-jaw finger cylinder 26 by floating junction 27, and described three-jaw finger cylinder 26 is provided with clamp 25.
Automatic material blanking mechanism shown in Figure 5 comprises blanking cylinder 28, two blanking guide rods 23 and guide pin bushing seat 24; Described guide pin bushing seat 24 bottoms are equipped with the blanking cylinder mounting plate, and described blanking cylinder 28 is fixed on the blanking cylinder mounting plate; Described two blanking guide rods 23 are parallel to pass guide pin bushing seat 24, and blanking guide rod 23 upper ends are fixed with stop collar, and blanking guide rod bottom is fixed with the guide rod fixed head; Be provided with floating junction 27 between described blanking cylinder 28 and the guide rod fixed head; Guide rod fixed head lower surface is provided with the three-jaw finger cylinder 26 with clamp 25.
Automatic material connection dish shown in Figure 7 comprises the cylinder 33 that connects material, receiver guide rod, receiver 32 and the cylinder installing rack 34 that connects material; The described cylinder 33 that connects material is fixed on the cylinder installing rack 34 that connects material, and also is provided with the receiver guide rod fixed block of two symmetries on the described cylinder installing rack 34 that connects material; Described receiver 32 bottom surfaces are provided with cylinder contiguous block and linear slide slide block, and described receiver guide rod one end is fixed on that an end passes the linear slide slide block on the receiver guide rod fixed block, are connected by floating junction 27 between described connect material cylinder 33 and the cylinder contiguous block.
Waste disposal mechanism shown in Figure 8 comprises pusher guide rod, waste material pushing block 36, demoulding cylinder 38, releasing agent with pipe 35, mounting base and is fixed on pusher cylinder 37 on the mounting base; Also be provided with demoulding cylinder mount pad and pusher guide rod guide pin bushing on the mounting base; Be fixed with demoulding cylinder 38 and demoulding sliding sleeve on the described demoulding cylinder mount pad; The push rod of demoulding cylinder is provided with demoulding pushing block, and described releasing agent passes demoulding sliding sleeve with pipe 35 and is fixed on the demoulding pushing block; Described waste material pushing block 36 is fixed on pusher cylinder 37 tops, and the pusher guide rod passes pusher guide rod guide pin bushing and is fixed by screws on the waste material pushing block 36.
Automatic feed mechanism 2 takes out workpiece to be processed during processing work from belt conveyer 12, put into material disc 1, material disc 1 forwards on the mould disks 8 with rotating disk 6, hydraulic press 4 presses down, Workpiece shaping, workpiece forwards automatic material blanking mechanism 13 belows to material disc 1, and automatic material blanking mechanism 13 takes out workpiece and is put on the receiver 14, manually workpiece is put into workpiece box; Waste disposal mechanism 7 pushes waste material from the waste material mouth simultaneously, and waste material is fallen on the waste material conveyer belt 5, reaches at last ash can; The utility model can be realized the automatic operation of material loading, cast aluminium, blanking and waste disposal operation, reduces labour cost, and production efficiency is high, and it is reliable to operate steadily, and is applicable to the production in enormous quantities of aluminum component.
The above only is embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model specification and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.

Claims (10)

1. full-automatic rotor aluminium casting machine comprises frame, is fixed on the hydraulic press of upper rack and is arranged on the mould disks of hydraulic press below; It is characterized in that: described frame lower is provided with the rotating disc transmission mechanism of energy automatic rotation, and described rotating disc transmission mechanism is provided with material disc; The position of corresponding described material disc is provided with automatic feed mechanism and automatic material blanking mechanism on the frame; Corresponding described automatic feed mechanism also is provided with belt conveyor with the position of material disc level; Be positioned at the automatic material blanking mechanism place on the described frame and be provided with the automatic material connection dish; The position of corresponding mould disks is provided with waste disposal mechanism on the described frame; Also be provided with ventilative luffer boards on the described frame.
2. full-automatic rotor aluminium casting machine according to claim 1, it is characterized in that: described hydraulic press comprises hydraulic cylinder, guide post and is fixed on the jacking block of hydraulic cylinder bottom, described hydraulic cylinder is arranged on frame inside, is provided with the guide post positioning sleeve in the position of the outside corresponding guide post of frame; Described guide post bottom is fixed by screws on the jacking block, and guide post is fixed in the guide post positioning sleeve.
3. full-automatic rotor aluminium casting machine according to claim 1, it is characterized in that: described rotating disc transmission mechanism comprises rotating disk, rotary base, sheave, turning wheel and toothed gearing electric motor; Described rotary base is fixed on the frame, the rotary base upper surface is fixed with fluted roller shaft bearing and turning wheel bearing block, be respectively equipped with main shaft and shifting shaft in fluted roller shaft bearing and the turning wheel bearing block, described sheave and turning wheel are separately fixed on main shaft and the shifting shaft, and turning wheel is stuck in the groove of sheave; Described rotating disk is arranged on the sheave upper surface; Described rotary base lower surface is fixed with the decelerator mount pad, and toothed gearing electric motor is installed on the decelerator mount pad; Be fixed with sprocket wheel on the driving shaft of toothed gearing electric motor and the shifting shaft, sprocket wheel is provided with roller chain.
4. full-automatic rotor aluminium casting machine according to claim 1, it is characterized in that: described automatic feed mechanism comprises lateral cylinder, vertical cylinder and rack-mounted connecting plate; Described connecting plate low side is fixed with the guide rod installing plate vertical with connecting plate; The guide rod installing plate is provided with two horizontal guide rods vertical with connecting plate, and laterally cover has the vertical cylinder mount pad on the guide rod; Described lateral cylinder is fixed on the guide rod installing plate side, is provided with floating junction between described vertical cylinder mount pad and the lateral cylinder; Vertical cylinder is located on the vertical cylinder mount pad, and the vertical cylinder lower end is connected with three-jaw finger cylinder, and described three-jaw finger cylinder is provided with clamp.
5. full-automatic rotor aluminium casting machine according to claim 1, it is characterized in that: described automatic material blanking mechanism comprises blanking cylinder, two blanking guide rods and rack-mounted guide pin bushing seat; Described guide pin bushing seat bottom is equipped with the blanking cylinder mounting plate, and the blanking cylinder is fixed on the blanking cylinder mounting plate; Described two blanking guide rods are parallel to pass the guide pin bushing seat, and is fixed with stop collar on the blanking guide rod, and blanking guide rod bottom is fixed with the guide rod fixed head; Be provided with floating junction between described blanking cylinder and the guide rod fixed head upper surface, guide rod fixed head lower surface is provided with the three-jaw finger cylinder with clamp.
6. full-automatic rotor aluminium casting machine according to claim 1 is characterized in that: described automatic material connection dish comprises the cylinder that connects material, receiver guide rod, receiver and is fixed on the cylinder installing rack that connects material on the frame; The described cylinder that connects material is fixed on the cylinder installing rack that connects material, and also is provided with the receiver guide rod fixed block of two symmetries on the cylinder installing rack that connects material; Described receiver bottom surface is provided with cylinder contiguous block and two linear slide slide blocks, and receiver guide rod one end is fixed on that an end passes the linear slide slide block on the receiver guide rod fixed block; Be connected by floating junction between described connect material cylinder and the cylinder contiguous block.
7. full-automatic rotor aluminium casting machine according to claim 1 is characterized in that: described waste disposal mechanism comprises pusher cylinder, pusher guide rod, waste material pushing block, demoulding cylinder, releasing agent with pipe and is fixed on mounting base on the frame; Described pusher cylinder is fixed on the mounting base, also is provided with demoulding cylinder mount pad and pusher guide rod guide pin bushing on the mounting base; Be fixed with demoulding cylinder and demoulding sliding sleeve on the described demoulding cylinder mount pad; Demoulding cylinder is provided with demoulding pushing block, and described releasing agent passes demoulding sliding sleeve with pipe and is fixed on the demoulding pushing block; Described waste material pushing block is fixed on pusher cylinder top, and described pusher guide rod passes pusher guide rod guide pin bushing and is fixed on the waste material pushing block.
8. full-automatic rotor aluminium casting machine according to claim 7 is characterized in that: the outside corresponding waste disposal of described frame mechanism place is provided with the waste material conveyer belt; Described mould disks bottom is provided with ejecting mechanism, has the waste material mouth on the position of corresponding waste disposal mechanism on the mould disks; Described waste material mouth bottom is provided with the waste material dispatch tube that leads to the waste material conveyer belt.
9. full-automatic rotor aluminium casting machine according to claim 3, it is characterized in that: described rotating disk is cross, and the waste material that has corresponding waste material mouth on the rotating disk side is dodged mouth, and described material disc is separately positioned on four drift angles of rotating disk.
10. full-automatic rotor aluminium casting machine according to claim 1, it is characterized in that: the central shaft of the central shaft of described mould disks and the jacking block of described hydraulic press is on the same line, and the central shaft of mould disks equates with the distance of material disc central shaft to disk middle spindle to the distance of described disk middle spindle.
CN 201220500751 2012-09-28 2012-09-28 Full-automatic rotor aluminium casting machine Expired - Fee Related CN202845734U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220500751 CN202845734U (en) 2012-09-28 2012-09-28 Full-automatic rotor aluminium casting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220500751 CN202845734U (en) 2012-09-28 2012-09-28 Full-automatic rotor aluminium casting machine

Publications (1)

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CN202845734U true CN202845734U (en) 2013-04-03

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CN 201220500751 Expired - Fee Related CN202845734U (en) 2012-09-28 2012-09-28 Full-automatic rotor aluminium casting machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102896292A (en) * 2012-09-28 2013-01-30 苏州市圣玛特电机设备制造有限公司 Full-automatic rotor aluminum-casting machine
CN110605378A (en) * 2018-06-15 2019-12-24 天津源特机械部件有限公司 Semi-solid die-casting forming die
CN114273636A (en) * 2021-12-24 2022-04-05 戴云江 Motor rotor cast aluminum processing device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102896292A (en) * 2012-09-28 2013-01-30 苏州市圣玛特电机设备制造有限公司 Full-automatic rotor aluminum-casting machine
CN110605378A (en) * 2018-06-15 2019-12-24 天津源特机械部件有限公司 Semi-solid die-casting forming die
CN114273636A (en) * 2021-12-24 2022-04-05 戴云江 Motor rotor cast aluminum processing device
CN114273636B (en) * 2021-12-24 2023-09-29 佳木斯电机股份有限公司 Motor rotor cast aluminum processing device

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130403

Termination date: 20130928