CN1017625B - Fungus culture device with telescopic and soft structure - Google Patents

Abstract

The present invention relates to a microbial culture device for the fungus culture of solid culture materials and a method for forming the device. The microbial culture device is a space body capable of controlling humidity, and after a thick layer material holding process and the contraction of a heat preservation space for the fungus culture are achieved, the fungus culture device of the present invention is differentiated into a plurality of thin layers for holding the materials, and the heat preservation space is amplified. The present invention has the advantages of good fungus culture quality, low energy consumption, easy operation and broad application. Simultaneously, the method of the present invention can manufacture various fungus culture devices with identical function and different structures and shapes. The microbial culture device has easy manufacture, and the microbial culture device is particularly suitable for the fungus culture fermentation of the solid raw materials in brewing industries, such as yeast manufacture, etc. The microbial culture device can be used as the culture device of edible fungus and can be also used for the fungus culture of other applications.

Description

Fungus culture device with telescopic and soft structure

What the present invention relates to is a kind of microbial cultivation device of suitable solid culture cultivation.This device is three-dimensional arrangement, but size variation keeping warmth space and change charge mode during cultivation is particularly suited for solid material cultivation fermentation in the brewing industry, as koji etc.Also can make the culture apparatus of edible mushrooms and the culture apparatus of other purposes.

The cultivation apparatus of solid material is also relatively backward in current China brewing industry, as: the bamboo sieve of operation by hand, artificial insulation, treucher, curtain, case etc., shortcoming is that labor capacity is big, control error is big, power consumption is high, troublesome poeration, and be easy to infect assorted bacterium; Than this class progressive square type koji bed koji-making through heavy layer ventilation to some extent, though improve a lot on the output, labor capacity descends to some extent, and its quality does not still improve, and, must could koji by the gas blower forced ventilation.Simultaneously, this koji method also only is applicable to the short period cultivation, and these shortcomings become the limitation of thick-layer ventilation cultivation; Comparatively new a kind of rotary koji making disc machine uses koji that one fixed length place is arranged as large-scale soy sauce factory, but because this machine still belongs to thick-layer ventilation cultivation method, its intrinsic weakness is arranged, bent matter still has shortcoming, owing to reasons such as its equipment cost, the scope of applications, its popularization is still limited to again.

In order to overcome above-mentioned shortcoming, it is superior in quality that main purpose of the present invention provides a kind of cultivation, and power consumption is few, easy handling, and equipment cost is low, and use range extensively and again is easy to the telescopic soft junction structure of a kind of solid material containing cultivation device made.In order to achieve the above object, it is the main series connection material containing net that makes that the present invention proposes with the soft material, and this net carries out thick-layer charge or layering charge to raw material under the upright support and the cooperation of pallet to pillar, carry out cultivation then in formed greenhouses such as muff.By this inventive method, can be made into and have identical function and other different type cultivation device of structural shape.

Description of drawings:

Fig. 1 is the sectional view of this device

Fig. 2 is the top cover orthographic plan

Fig. 3 is material containing net plane figure

Fig. 4 is a material containing net sectional view

Fig. 5 is a series connection material containing sectional view

Fig. 6 is the element mesh orthographic plan

1, muff 2, column 3, slip ring string 4, series connection material containing net 5, slide fastener 6, ratchet 7, top cover 8, pulley 9, column foundation ring 10, moist closet bottom 11, pallet 12, calorifier 13, gas blower 14, temperature and humidity control instrument 15, buttonhole 16, enclose 17 firmly, net bottom 18, storehouse material circle 19, hook 20, lanyard

This cultivation device is to make according to the different-format of element mesh. Element mesh such as Fig. 3, Fig. 4, it is the parts that consist of the series connection net, is made by fiber textile or metal net or rope textile web. The series connection net is that the element mesh by some same specifications is in series at a certain distance with chain, rope and so on, such as Fig. 5, shown in Figure 6. The basic format of element mesh can divide four kinds: a kind of net outer edge has the construction materials contract circle; The 2nd, the net outer edge does not have the construction materials contract circle, and hard circle is arranged; The 3rd, the existing construction materials contract circle of outer edge also has hard circle in the net; The 4th, outer edge does not have yet not hard circle of construction materials contract circle in the net. These four kinds of element mesh are only for the pentagonal of Fig. 3, can also be above polygonal of three limit types, even round. According to the above, all material containing nets have the construction materials contract circle, and the bacteria culture apparatus that makes thus all has Telescopic. Be the contraction keeping warmth space cultivation under the thick-layer charge, become the multilayer charge and amplify keeping warmth space cultivation (round charge net will adapt to this programme, also hard circle should be arranged) by the thick-layer charge. The bacteria culture apparatus that all material containing nets have hard circle and make thus, the vertical of its this device can be arranged on the vertical to the ventilating duct place of series connection material containing net to pillar, also can be arranged on the outer ring of series connection material containing net; All material containing nets have hard circle and construction materials contract circle, and make thus bacteria culture apparatus, and the pallet liftable of bacteria culture apparatus not only, its top cover also can liftings; All material containing nets do not have the construction materials contract circle and do not have hard circle yet, and the bacteria culture apparatus that makes thus, Then bacteria culture apparatus does not have Telescopic, and can only layering material containing cultivation (round material containing net will adapt to this programme, hard circle should be arranged), how many limit types its element mesh of bacteria culture apparatus that all material containing nets do not have hard circle is, then should there be how many roots vertical to pillar, it is peripheral that pillar can only be arranged on the series connection net, pillar also puts one group can be for the slip ring sleeve (this programme incompatibility is round) that connects material containing net exterior angle, all bacteria culture apparatus with Telescopic, all should hoisting apparatus be set at top cover, in order to pallet or the top cover of wanting lifting played a draw. Hoisting apparatus can be the assembly pulley formula, also can be screw, also can be electric hoist etc. The lifting power source can be manually, can be electronic.

By the formed various cultivation device of above scheme, the device of control moisture temperature also should be arranged, as the dibit temperature controller, humidity controller, gas blower, calorifier and moisture content spraying gun etc.

According to the above scheme, also can form the large-scale cultivation device of one multi-layer heat preserving spatial.The cultivation device that makes according to the present invention can be little is tens kilograms to charging capacity, big to being the hundreds of kilogram.The principal character that has constituted method of the present invention simultaneously and constituted the whole bag of tricks.

Now do not have hard circle the element mesh of construction materials contract circle being arranged with pentagonal of the present invention is that the cultivation device that essential characteristic was made is that embodiment further describes.As shown in Figure 1, this utensil has Telescopic.It is made of as described below:

One, be used to carry culture material and realize the series connection material containing net (4) of Telescopic with pallet, it does not have hard circle by tens layers of pentagonal has the element mesh of construction materials contract circle to be in series with five ropes.The series connection distance is tens centimetres, and series position is at element mesh interior angle place, and there are five lanyards (20) on series connection net top, (Fig. 5 is series connection net partial cutaway diagrammatic sketch), and the net bottom (17) and the construction materials contract circle (18) that constitute element mesh are made by scrim.

Two, constitute the pillar (2) of space body, made by galvanizing pipe, have five, in the cultivation device, play a supportive role.Also be with a string slip ring (3) on the every pillar, slip ring group top is fixed on the pillar top, and the series connection of slip ring is apart from corresponding net series connection distance, slip ring string lower end under the lift action of pallet, also can be on pillar telescopic slide.The purposes of slip ring is to be connected with material containing net exterior angle buttonhole (15) so that the material containing net is stretched tight on pillar during lattice, and cooperates and realize Telescopic.

Three, can make it to realize the pallet (11) of reduction function do up-and-down movement in space body, be steel system pentagonal material containing platform, it cooperates with the series connection net carries out material containing and realizes the Telescopic cultivation.

Four, pallet why can lifting, is that the effect by tackle gear produces down.This tackle gear is located on the top cover, is the tackleblock formula, is made of tackleblock (8), ratchet (6), slide fastener (5), and the pulling slide fastener gets final product lifting tray.

Five, constitute bottom (10) and the muff (1) and the top cover (7) of keeping warmth space.Bottom and top cover are pentagonal.Bottom and muff are made by light softish lagging material.Bottom is to depend under the pallet with one lifting of pallet so that the size variation keeping warmth space.Top cover is the pentagonal steelframe.There is the insulation base plate steelframe bottom surface, can arbitrarily bear the gravity of pallet and culture material.

Six, the auto-controller (14) and the gas blower (13) that are used for control moisture temperature, calorifier (12) and moisture content spraying gun etc.Remove calorifier and be arranged on the bottom, all the other are arranged on the top cover.

Cultivation device of the present invention, owing to used the cultivation of series connection material containing net charge, and have Telescopic.Therefore, have following characteristics during cultivation.

One, sterilization is simple and easy to do, all cultivations all have important sterilizing works one, it can directly influence the quality of cultivation quality, and the sterilization of this cultivation device mainly is to series connection net and tray panel sterilization, generally be that net is taken out and the raw material steam sterilizing with tray panel during sterilization, be difficult for so that now go out existing usefulness like this infecting for assorted bacterium, this method is satisfactory for result, is the basis of this appliance ensure quality.

Two, created a good condition to microorganism culturing.Series connection material containing net not only is easy to sterilization, also because it has good permeability and spacial hardly characteristics, control the following heating that will carry out, dispel the heat or add moisture or humidity discharging at controller during cultivation, all convenient rapidly, its bed of material temperature difference everywhere is also little.Specifically, during the holding stage cultivation, only 1 ℃-1.5 ℃ of internal-external temperature differences; Only about 3 ℃, its moisture distribution is also more even on knot cake heating peak.

Three, power consumption is few under the prerequisite of ensuring the quality of products.Structurally this has made full use of the space to this cultivation device, can also shrink keeping warmth space on this basis so that further reducing heat scatters and disappears, and is hundred kilograms of cultivations if feed intake, and when room temperature was 5 ℃, insulation power consumption every day was in 3 degree.The high more power consumption of room temperature is few more, generally not electricity consumption insulation of room temperature more than 19 ℃.When room temperature surpassed 25 ℃, gas blower can be used, and its power consumption also is in 3 degree.Shrink keeping warmth space not only in order to reduce heat energy dissipation,, it is not infected for assorted bacterium also for moisture is difficult for contact surface lost and minimizing culture material and air.

Just because of this device has possessed above characteristic.Therefore, guaranteed that cultivation is superior in quality, subject range is also wider, can do the long period cultivation and also can do the short period cultivation, can be used as the mould of brewageing the aspect and cultivates, and also can do the cultivation of edible mushrooms.In a word, all aerobes all adapt to the present invention's cultivation device with solid material, and the present invention's installation cost is lower, and 400 yuan can begin, and no matter large or small producer can both bear.

The present invention's manufacturing simple in structure, easy, applied widely, can be made into the cultivation device of multiple model and consume energy lowly with this constructive method, institute's cultured microorganism cost best in quality is low, is suitable for multi-purpose cultivation.

Because this machine is a kind of culture apparatus, so function part such as the spice of its operating process before the culture material dress device, the raw material sterilization is big to the same with inoculation and former technology, different is to begin operating process from culture material dress device to be: the element mesh of the net bottom end of will connecting is layered on the tray panel, culture material is sent in the net, shakeout, wrap inside and outside construction materials contract circle, again one deck element mesh is layered on successively then on the culture material of before being adorned and refills, so overlapping carrying out until having adorned to extremely, here by tackle gear with pallet and culture material, slip ring sleeve rises to cultivation device upper end, the vertical lanyard of series connection net (20) is suspended on the hook (19) under the top cover, again with every exterior angle eye button (15) of element mesh and corresponding slip ring string (3) connection, bottom (10) is hung under the pallet (11), place muff (2), set up and temperature requiredly can carry out the cultivation in early stage.If end of operation in 100 kilograms of need 2 people 1 hour of only feeding intake, after cultivation for some time, culture material nature heating up, in case when reaching the limitation, controller is opened the office of tackle gear automatically, allow tackle gear put down pallet, the culture material that carries on the pallet this moment then is given to the series connection net and is divided into some thin layer charges, and expansion keeping warmth space, at this moment the ventilation opening of opening on the muff gives oxygen supply, along with the prolongation of cultivation time, its spontaneous heat raises again gradually, when being raised to limit, the heat radiation of gas blower automatic ventilation, wind is blown into series connection Netcom air channel by top cover air intake hole, to all the winds is diverted to the bed of material radially everywhere by ventilation duct again, and the ventilation opening from the muff flows out at last.This cooling method can be accomplished the bed of material unanimity of lowering the temperature everywhere.Keep the skin wet as need, the spraying gun shower nozzle can be set to place, air intake hole, moisture is distributed to the bed of material everywhere equably,, also muff can be taken off so that natural heat dissipation finishes up to cultivation as without the gas blower heat radiation by wind-force.

Claims (3)

1, a kind of microbial cultivation device that is suitable for the solid materials cultivation, this device comprises moist closet and series connection material containing net, it is characterized in that moist closet is a column, the framework that the column foundation ring constitutes, the muff that framework is outer, top cover, the common keeping warmth space body that constitutes of moist closet bottom, said series connection material containing net is by forming with the chain or the placed in-line element mesh of rope that are connected in top cover by certain distance, element mesh is connected with slip ring group on the column, slip ring group top is fixed on the column top, the series connection distance of slip ring is corresponding to material containing net series connection distance, pallet is positioned at off the net of series connection material containing, there are cover and column to be slidingly matched, pallet is connected with tackle gear on the top cover, can be under external force along on the column, lower slip, the slip ring string can slide on column with it, realizes stretching thereby series connection material containing net is taken up space.

2, device according to claim 1 is characterized in that said element mesh is that same specification is enclosed by the storehouse material, and hard circle and net bottom constitute, and said column can be arranged on series unit net center, also can be arranged on series unit net periphery.

3, device according to claim 1 and 2 is characterized in that said element mesh can be above Polygons or circle of triangle, and element mesh can be to be woven by scrim or metal knitted net or rope to form.

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