CN101717300B - Chloride-based slow-release complex fertilizer and production process thereof - Google Patents

Chloride-based slow-release complex fertilizer and production process thereof Download PDF

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CN101717300B
CN101717300B CN200910230531A CN200910230531A CN101717300B CN 101717300 B CN101717300 B CN 101717300B CN 200910230531 A CN200910230531 A CN 200910230531A CN 200910230531 A CN200910230531 A CN 200910230531A CN 101717300 B CN101717300 B CN 101717300B
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fertilizer
chloride
release
based slow
complex fertilizer
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CN101717300A (en
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解玉洪
陈剑秋
陈德清
李广涛
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Kingenta Ecological Engineering Group Co Ltd
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Shandong Kingenta Ecological Engineering Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
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    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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Abstract

The invention discloses chloride-based slow-release complex fertilizer which comprises the following components in parts by weight: 15 to 20 parts of carbamide, 17 to 38 parts of monoammonium sulfate, 20 to 28 parts of potassium chloride, 6 to 8 parts of slow-release agglomerant and 8 to 12 parts of organic fertilizer. The organic fertilizer is added to the chloride-based slow-release compound fertilizer, and the organic fertilizer is rich in humic acid, which can improve the soil structure, is the catalytic agent and irritating agent for crop growth; the organic fertilizer can also activate nutrient, increase the contents of the available nitrogen, phosphorus and potassium in the soil, and improve the ratio of solid phase, liquid phase and gas phase in the soil; and the fertilizer use efficiency is improved, the agricultural non-point source pollution is reduced, the stress resistance of plants is enhanced, and the crop quality is improved.

Description

A kind of chloride-based slow-release complex fertilizer and production technique thereof
Technical field
The invention belongs to field of fertilizer production, relate to a kind of chloride-based slow-release complex fertilizer and production technique thereof.
Background technology
China's chemical fertilizer consumption amount accounts for the 20-30% of world Fertilizer total quantity consumed, ranks first in the world, and the chemical fertilizer this season utilization ratio average out to 50-60% of developed country, and China's chemical fertilizer this season utilization ratio on average is merely 30-35%.The loss waste of macronutrient not only brings enormous economic loss to society, but also can cause serious environmental to pollute.Improve utilization rate of fertilizer, reduce dose, save the fertilising labor force; Seem particularly important; Slow/controlled release fertilizer makes it to absorb basic synchronised with crop nutrition content through the regulation and control to the nutrient release rate, can improve the fertilizer nutrient utilization ratio greatly, reduces widespread pollution from the overuse of fertilizers and pesticides in rural area; Meet the requirement of national sustainable development strategy, so sustained-controll-release fertiliser has become one of main direction of 21 century fertilizer industry development.
At present; The research of organic polymer coating controlled-release fertilizer has both at home and abroad developed into a higher height; Technology reaches its maturity; The nutrient controlled release properties is good, and the problem that production cost is high has obtained preliminary solution, but waits further to reduce production costs apart from its widespread usage on field crop; The sulfur coated fertilizer price is lower, but this technology can reduce the nutrient content of macroelement greatly, makes the fertilizer total nutrient on the low side; Urease inhibitor and nitrification inhibitor equistability fertilizer can not satisfy the requirement of slow controlled release properties; And have the problem that blending is inhomogeneous, use inconvenience, therefore develop a kind of sustained-controll-release fertiliser of using conveniently, being fit to the field crop popularization and have important practical significance.
Authorize Chinese patent document (application number: 200810139378.4, Granted publication CN 100548935C) to disclose a kind of sustained-release adhesive and preparation method thereof.This sustained-release adhesive is made at 75-80 ℃ of following stirring reaction by urea, 37% formaldehyde, Sumstar 190, wherein the mol ratio 1.2-1.6 of urea and formaldehyde: 1, and Sumstar 190 is with being most the heavy 8-10% of urea.This sustained-release adhesive can solve common composite fertilizer nutrient and discharge problems such as too fast, that the product hardness outward appearance is undesirable.
Summary of the invention
To the deficiency of prior art, the purpose of this invention is to provide a kind of chloride-based slow-release complex fertilizer and production technique thereof, satisfy the demand of field crop to the slow controlled release properties of nutrient.
Technical scheme of the present invention is following: a kind of chloride-based slow-release complex fertilizer, process by following components by part by weight:
Urea 15-20
Monoammonium phosphate 17-38
Repone K 20-28
Sustained-release adhesive 6-8
Fertilizer 8-12.
Aforesaid chloride-based slow-release complex fertilizer, optimized technical scheme are, are processed by following components by part by weight:
Urea 17-19
Monoammonium phosphate 20-30
Repone K 24-26
Sustained-release adhesive 7-8
Fertilizer 10-11.
Aforesaid chloride-based slow-release complex fertilizer, another technological path are that said urea is substituted by the ammonium chloride of 20-25 weight part.
Aforesaid chloride-based slow-release complex fertilizer, another technological path are that said urea is substituted by the ammonium chloride of 22-24 weight part.
Aforesaid chloride-based slow-release complex fertilizer, optimized technical scheme are that said fertilizer is one of weathered coal, brown coal, peat, vinasse, soya-bean cake and animal excrement or its mixture.
Aforesaid chloride-based slow-release complex fertilizer, optimized technical scheme are that said sustained-release adhesive viscosity is 42-55mPas.
The production technique of aforesaid chloride-based slow-release complex fertilizer, step is:
(1) takes by weighing by weight and be crushed to each component of 80-100 purpose, send into stirrer and stir;
(2) material that stirs is sent into tablets press, and spray sustained-release adhesive and carry out granulation;
(3) will the material after granulation deliver to drying machine and carry out drying, screening is again returned tablets press granulation again with fine powder after the fragmentation of underproof big grain material again, and qualified material makes required chloride-based slow-release complex fertilizer finished product through cooling, metering packing.
Aforesaid production technique in the preferred scheme, is carried out granulation time control granulation footpath 2.0-4.75mm in the said step (2).
Wherein, used tablets press is this area conventional equipment, such as disk or rotary drum granulator.
Chloride-based slow-release complex fertilizer of the present invention to existing production of compound fertilizer line, need not new production line, and production technique is simple, the expense of reducing investment outlay, and production cost is low, helps its applying in agriculture prodn.
The present invention also possesses following excellent results in addition:
(1) chloride-based slow-release complex fertilizer of the present invention is skeleton with the urea formaldehyde; Do not use clay; Can effectively prevent the quickly disintegrated phenomenon of fertiliser granulates water-swelling, have particularly nitrogen sustained release performance of good nutrient, improve its total nutrient content; And balling ratio is high in the production process, pellet hardness also big (>15N).
(2) chloride-based slow-release complex fertilizer of the present invention has added the fertilizer of 8-10 weight part, and fertilizer is rich in humic acids, and it not only can improve Soil structure, and is the catalyzer and the stimulant of plant growth; Can also the activation nutrient, increase the content of quick-acting nitrogen, phosphorus, potassium in the soil, the solid, liquid, gas of improving in the soil three are compared.
(3) improved utilization rate of fertilizer, reduced widespread pollution from the overuse of fertilizers and pesticides in rural area, the resistance of enhancement of plant is improved crop quality.
Embodiment
Specify technical scheme of the present invention below in conjunction with embodiment and experimental example, but protection domain is not limited thereto.
Used fertilizer is the mixture of a kind of of weathered coal, brown coal, peat, vinasse, soya-bean cake and animal excrement or several kinds among the embodiment.Used sustained-release adhesive viscosity is 42-55mPas, can be through authorizing Chinese patent document (application number: 200810139378.4, Granted publication CN 100548935C) disclosed method preparation.Also can adopt following method preparation: the quantitative urea of (1) weighing, add the water stirring and dissolving, press urea/formaldehyde mole ratio 1.3-1.5 and in urea soln, add 37% formaldehyde, transfer pH9.0-9.5 with borax and Pottasium Hydroxide damping fluid, at 75-80 ℃ of following stirring reaction.After (2) 1 hours, add the Sumstar 190 that accounts for urea quality 10%, behind the stirring 15min,, continue stirring reaction down at 85-90 ℃ with phosphoric acid conditioned reaction still pH value of solution 4-4.5.Stopped reaction after (3) 1 hours adds CaO and regulates pH to neutral, and it is subsequent use to make sustained-release adhesive.
Embodiment 1 makes 45% (15-15-15) chloride-based slow-release complex fertilizer.Take by weighing each component by following weight part:
Urea 20
Monoammonium phosphate 30
Repone K 25
Weathered coal 12
Above-mentioned each solid ingredient of 80-100 purpose that is crushed to; Send into stirrer and stir, the material that stirs is sent into tablets press, and spray sustained-release adhesive (8 parts of weight parts) and carry out granulation (Φ=2.0-4.75mm); Material after the balling-up granulation is delivered to drying machine carry out drying; Screening is again returned tablets press granulation again with fine powder after the fragmentation of underproof big grain material again, and qualified material makes 45% (15-15-15) chloride-based slow-release complex fertilizer finished product through cooling, metering packing.
Embodiment 2 makes 44% (12-17-15) chloride-based slow-release complex fertilizer.Take by weighing each component by following weight part:
Ammonium chloride 25
Monoammonium phosphate 38
Repone K 25
Chicken manure+soya-bean cake 8 (wherein chicken manure accounts for 2 parts, and soya-bean cake accounts for 6 parts)
Above-mentioned each solid ingredient of 80-100 purpose that is crushed to; Send into stirrer and stir, the material that stirs is sent into tablets press, and spray sustained-release adhesive (weight part is 6 parts) and carry out granulation (Φ=2.0-4.75mm); Material after the balling-up granulation is delivered to drying machine carry out drying; Screening is again returned tablets press granulation again with fine powder after the fragmentation of underproof big grain material again, and qualified material makes 44% (12-17-15) chloride-based slow-release complex fertilizer finished product through cooling, metering packing.
Embodiment 3 makes 40% (16-8-16) chloride-based slow-release complex fertilizer.Take by weighing each component by following weight part:
Urea 15
Ammonium chloride 20
Monoammonium phosphate 17.5
Repone K 27.5
Peat+vinasse 10 (wherein peat accounts for 5 parts, and vinasse account for 5 parts)
Above-mentioned each solid ingredient of 80-100 purpose that is crushed to; Send into stirrer and stir, the material that stirs is sent into tablets press, and spray sustained-release adhesive (weight part is 7 parts) and carry out granulation (Φ=2.0-4.75mm); Material after the balling-up granulation is delivered to drying machine carry out drying; Screening is again returned tablets press granulation again with fine powder after the fragmentation of underproof big grain material again, and qualified material makes 40% (16-8-16) chloride-based slow-release complex fertilizer finished product through cooling, metering packing.
4 one kinds of chloride-based slow-release complex fertilizers of embodiment, manufacture craft and embodiment 1-3 are same, but are processed by following components by part by weight: urea 15, monoammonium phosphate 17, Repone K 20, sustained-release adhesive 6, fertilizer 8.
5 one kinds of chloride-based slow-release complex fertilizers of embodiment, manufacture craft and embodiment 1-3 are same, but are processed by following components by part by weight: urea 20, monoammonium phosphate 38, Repone K 28, sustained-release adhesive 8, fertilizer 12.
6 one kinds of chloride-based slow-release complex fertilizers of embodiment, identical with embodiment 4 or 5, but urea is alternative by the ammonium chloride of 20 weight parts.
7 one kinds of chloride-based slow-release complex fertilizers of embodiment, identical with embodiment 4 or 5, but urea is alternative by the ammonium chloride of 25 weight parts.
Experimental example
(1) rice test scheme
Test is located at the Rizhao City Donggang District; Confession try the water rice varieties be in new No. 1; Soil is rice soil; Slow-release fertilizer is treated to paddy rice special slow release Bulk Blending Fertilizer (22-8-15, controlled release nitrogen accounts for 60%), is made by chloride-based slow-release complex fertilizer 45% (15-15-15) (embodiment 1), urea (46%), Repone K (57%) blending; Common fertilizer treatment is that urea (46%), 45% (15-15-15) monochloro compound are fertile, and Repone K (57%), paddy rice special slow release fertilizer are once to apply at rice transplanting previous crops base manure; Common fertilizer is used by peasant's custom of applying fertilizer and is divided base manure and topdress; Specific practice is, the urea base executes 1/3, and respectively impose 1/3 with long fringe productive phase tillering phase; Other fertilizer are turned over to drop back at rice terrace and are executed, through raking the soil level fertilizer and mixing with soil.Special slow release fertilizer is established two Fertilization Level, and slow-release fertilizer 1 is to reduce by 15% consumption than common fertilizer, and slow-release fertilizer 2 is to reduce by 30% consumption than common fertilizer.
(2) test-results
The test-results (table 1) of paddy rice special slow release Bulk Blending Fertilizer on Rizhao City Donggang District paddy rice shows; Under the situation that reduces by 15% fertilizer amount; Slowly-releasing Bulk Blending Fertilizer single fertilization has increased by 11.2% than 3 fertilisings of tradition rice yield; And under the situation of nutrient amount of application minimizing 30%, the slowly-releasing Bulk Blending Fertilizer has increased by 7.5% than 3 fertilisings of tradition rice yields.
Table 1 different fertilization effect assessment
Handle Reduce amount of application (%) than common fertilizer Than common fertilizer stimulation ratio (%) Effect assessment
Common fertilizer 0 0 Utilization rate of fertilizer is low, and suggestion increases fertilizer application frequency or uses new-type fertilizer.
Slow-release fertilizer 1 15 11.2 Effect of increasing production is good, and input cost is higher, and is time saving and energy saving, can promote.
Slow-release fertilizer 2 30 7.5 Effect of increasing production is obvious, and less investment is time saving and energy saving, is worthy to be popularized, and recommends.

Claims (5)

1. a chloride-based slow-release complex fertilizer is characterized in that, is processed by following components by part by weight:
Figure FSB00000818457100011
Said fertilizer is one of weathered coal, brown coal, peat, vinasse, soya-bean cake and animal excrement or its mixture; Said sustained-release adhesive viscosity is 42-55mPas;
Production technique is following:
(1) takes by weighing by weight and be crushed to each component of 80-100 purpose, send into stirrer and stir;
(2) material that stirs is sent into tablets press, and spray sustained-release adhesive and carry out granulation;
(3) will the material after granulation deliver to drying machine and carry out drying, screening is again returned tablets press granulation again with fine powder after the fragmentation of underproof big grain material again, and qualified material makes required chloride-based slow-release complex fertilizer finished product through cooling, metering packing.
2. the described chloride-based slow-release complex fertilizer of claim 1 is characterized in that, is processed by following components by part by weight:
Figure FSB00000818457100012
3. the described chloride-based slow-release complex fertilizer of claim 1 is characterized in that, said urea is substituted by the ammonium chloride of 20-25 weight part.
4. the described chloride-based slow-release complex fertilizer of claim 3 is characterized in that, the weight part of said ammonium chloride is 22-24.
5. the arbitrary described chloride-based slow-release complex fertilizer of claim 1-4 is characterized in that, carries out granulation time control granulation footpath 2.0-4.75mm in the step (2).
CN200910230531A 2009-11-30 2009-11-30 Chloride-based slow-release complex fertilizer and production process thereof Active CN101717300B (en)

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CN101955386B (en) * 2010-06-05 2014-10-08 赵德智 Organic compound fertilizer produced with liquor-making waste residues and production method
CN102001882B (en) * 2010-10-20 2013-06-05 山东省农业可持续发展研究所 Special fertilizer for wheat under condition of full-amount straw returning in Huanghuai plain and preparation method thereof
CN102030585B (en) * 2010-10-20 2013-01-23 山东省农业可持续发展研究所 Corn special fertilizer in case of returning all straws to field in Huanghuai Plain and preparation method thereof
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CN102584491A (en) * 2012-04-05 2012-07-18 杨骁仓 Biological organic compound fertilizer for planting sunflower and preparation method thereof
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CN105985160A (en) * 2015-01-30 2016-10-05 山东省农业可持续发展研究所 Organic inorganic composite slow-release fertilizer and preparation method thereof
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CN106242723A (en) * 2016-07-22 2016-12-21 大理州大维肥业有限责任公司 The soil measurement formula fertilizer of a kind of chloride-based slow-release compound and preparation method
CN106220321A (en) * 2016-07-22 2016-12-14 大理州大维肥业有限责任公司 The soil measurement formula fertilizer of a kind of potassium sulfate slow-release compound and preparation method
CN108191527A (en) * 2018-01-26 2018-06-22 广西亿润生物科技有限公司 The preparation method of slow release long-acting complex fertilizer
CN110963840A (en) * 2019-12-30 2020-04-07 中化农业生态科技(湖北)有限公司 High-strength compound fertilizer and preparation method thereof

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CN101362666A (en) * 2008-09-03 2009-02-11 山东金正大生态工程股份有限公司 Sustained-release adhesive, preparation method and application thereof

Patent Citations (3)

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