CN101711605B - Method for producing micro-point adhesive interlining of high-grade leisure shirt - Google Patents
Method for producing micro-point adhesive interlining of high-grade leisure shirt Download PDFInfo
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Abstract
The invention belongs to a process for producing a micro-point adhesive interlining of a high-grade leisure shirt. The process comprises the following steps: 1, inspecting grey cloth; 2, turning, printing and sewing; 3, reducing the amount of overflow relaxed refined base; 4, dyeing; 5, setting and finishing; 6, coating; and 7, inspecting. The process effectively improves the grade of the product, and greatly improves the performance of fabrics; and the process has the advantages of more precise coating process, low content of formaldehyde, strict requirement of production conditions, good water washing effect, more environmental protection, comfortability, and broader market prospect and market value.
Description
Technical field
The invention belongs to the production technology of micro-point adhesive interlining of high-grade leisure shirt.
Background technology
Shirt fabric with light, thin, soft, refreshing, very, good permeability is more satisfactory, like combing cotton, real silk, crepe de Chine, polyester-cotton blend etc.Because shirt collar support woven hot-melt adhesive material commonly used; Need high-temperature high-pressure to scald (160 ℃-170 ℃) and compound back collar is hard, it is uncomfortable to harden, wear; People hope that clothes are more and more comfortable, fit, conformal, environmental protection, and this just has higher requirement to auxiliary material.Wherein the lining cloth product is one type representative in the shirt auxiliary material, and this just requires adhesion lining cloth constantly to upgrade along with lining.Therefore need develop a kind of special-purpose micro-point adhesive lining that is applicable to the existing market shirt fabric.
Summary of the invention
Technical scheme to be solved by this invention provides that a kind of coating process is more accurate, content of formaldehyde is low, the working condition demand strict, washing is effective and the production technology of more environmental protection, comfortable micro-point adhesive interlining of high-grade leisure shirt.
The present invention adopts following technical scheme:
The inventive method step is following:
1 grey cloth check, 2 turn over cloth, printing, margin to seam, the 3 overflows concise alkali decrement that relax, 4 dyeing, 5 typing arrangements, 6 coatings, 7 check;
It is characterized in that in said the 5th step, adopting following technology to be: the horizontal padding machine-weft straightener of correction entering cloth rack-two roller-overfeeding-spy limit-bake-cooling cylinder-cropping.
Specifically be to use the correction unit to advance cloth, after horizontal two rolling cars padded the 70-80% working solution, through weft straightener adjustment skew of weft, overfeeding got into the baking oven shaping by stretching, the chill roll cooling, and folder falls into the cloth car.
Adopt following process conditions in said the 5th step:
A, working solution adopt following composition:
Ultra micro breast softening agent: 28g/L
Elasticator: 4g/L;
B, baking temperature: 180-183 ℃
Fabric width: 126-127cm
The speed of a motor vehicle: 40-45m/min;
Adopt following processing step in said the 6th step: debatching-J type appearance cloth case-deviation correcting device-coating head-dusting-pressure-vaccum powder-spy limit-bake-cool off-rolling
Specifically be that at first loose formula imports J type appearance cloth case with cloth; Get into stamp through deviation correcting device again and be coated with a machine; On cloth cover, coat the prime cement point with the stamp mode equably through the closed scraper of advanced person, cylinder, on cloth cover, evenly sprinkle required hot-melt adhesive powder, again through following two four jiaos of fabric guide rolls vibrations of cloth cover cloth cover through the dusting unit; Make rubber powder and prime cement fully bonding; Siphon away through unnecessary rubber powder between pressure-vaccum powder unit will not have and prime cement is bonding point and point again, get into that the PUR low temperature of baking oven on will starch a little is long to dry by the fire abundant melt polymerization, go out strap and a clear even full supercooling roller rolling that is coated with;
Adopt following process conditions in the 6th step:
A, closed scraper adopt the cylinder sieve enclosed formula scraper of 30-45 order
Hot-melt adhesive powder adopts PA powder-polyamide hot 100%;
B, baking temperature: 145 ℃ of electrical heating, 150 ℃ of oil heating
Pressure: 2-2.5bar
Fabric width: 122--124cm
Pasting amount: 10--12g/m
2
Coating amount: 13-19g/m
2
The speed of a motor vehicle: 45--50m/min.
Adopt following processing step in said the 3rd step: the grey cloth that will be retracted into the cloth car imports the overflow cloth guide tube by the bath raio rope form, and behind the importing aequum, the head and the tail head connects; Fabric under flow drives in the cloth guide tube working solution circular treatment, begin to be warming up to 80 ℃ after, be incubated 15 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 30-40 minute, and the cooling water cleans; Change goes out pipe, dries for use;
Adopt following process conditions following in said the 3rd step:
A, weight bath raio: 1: 12-1: 15;
B, the lax concise alkali decrement working solution of overflow adopt following composition:
NaOH：40g/L
Refining agent: 0.5-1g/L
Cloth cover scale removal dispersant: 1-2g/L.
Adopt following processing step in said the 4th step: step 3 is dried cloth for use imports the overflow cloth guide tube by the bath raio rope form, import aequum after, the head and the tail head connects-fabric is under dyestuff work flow drives; Circular treatment in the cloth guide tube working solution, begin to be warming up to 70 ℃ after, be incubated 10 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again; Insulation was handled 30 minutes, was cooled to 80 ℃ of beginning reduction cleaning, dried for use;
It is characterized in that adopting in said the 4th step following process conditions:
A, be warmed up to 130 ℃ of dyeing 30 minutes, after drop to 80 ℃ and add reduction cleaners and transfer pH value 4.0-4.5 to clean;
B, dyeing working solution adopt following composition:
100% disperses black S-2BL8g/L
100% Disperse Red 3B 0.5g/L
Levelling agent 0.5-1.0g/L
Prevent wrinkle scratch slippage agent 1.0g/L
98% acetic acid is transferred pH value 5.5.
Said ultra micro breast softening agent adopts Dow corning ultra micro breast softening agent, and elasticator adopts JRH-ZT56, and the PA powder adopts PLATAMID H 2651 PA powder (polyamide hot 100%).
Said cloth cover scale removal dispersant adopts Sequogene580 and refining agent: adopt Scotexil SF.
Said 100% disperses black, black, Wuhan 100% disperse red of 100% disperse red employing Wuhan, 100% dispersion, and levelling agent adopts LevogeneGS, prevents wrinkle scratch slippage agent employing Lubtexil420D, and the reduction cleaner accent adopts reduction cleaner RAS.
Beneficial effect of the present invention is following: the present invention improves the class of product effectively; Greatly improved the performance of lining; Coating process is more accurate, working condition is strict, washing is effective, content of formaldehyde is low, the dress is more comfortable, has more vast market prospect and market value.
Make shirt lining effect comparison table with traditional handicraft:
| Difference | Tradition shirt lining | Little some leisure shirt lining |
| Scrim material | Cotton, polyester-cotton blend | Low weight low stretch yarn |
| Content of formaldehyde | There is certain content of formaldehyde >=50mg/kg | Can reach formaldehydeless<=20mg/kg |
| Press the condition of scalding | The high 160-170 of temperature requirement ℃ | Low 110-130 ℃ of temperature requirement |
| Water-cleaning appearance | Washing back forms fold >=3 grade easily | Washing back is open and flat, washes effective >=4 grade |
| Coating | Polyethylene | Polyamide; Polyester; Polyurethane |
| The dry-cleaning effect | The out-of-flatness of dry-cleaning back has bubble >=2 grade | Smooth after the dry-cleaning >=4 grades |
| Production efficiency | Relatively lower speed of a motor vehicle 20-25m/min | High speed of a motor vehicle 40-50m/min |
| The washing change in size | So base cloth adopts cotton or polyester-cotton blend washing change in size greatly<=-1.5 more | So base cloth adopt low stretch yarn washing size little relatively<=-1.2 |
| Coating process | The powder point needs high temperature (180-200 ℃), and tension force is big | Two point temperature requirement low (140-160 ℃), tension force is little |
| Bonding handle effect | Boardy Feeling, nonelastic | Feel is soft, and resilience is good, and richness is high, and conformality is good |
| Point shape | 28 orders | The 30-45 order |
| Use | Cotton or polyester-cotton fabric | All fabrics |
The specific embodiment:
Embodiment 1:
(1) grey cloth check,
Interventions Requested: cracked ends, staplings, black thread, broken hole ring, the throwing of weft, temple mark, foreign material, fabric tissue, density, brute force, fabric width.
(2) turn over cloth, printing, margin to seam
Turn over cloth neatly, in batches branch mailbox accurately, print clear, seal apart from leftover of bolt of cloth 10-15 centimetre, conscientiously fill in card, margin to seam is wanted straight neat jail; Crack is not encrypted pin 6 pins/cm in close 3.5 pins of pin/cm, both sides 2cm; Both sides margin to seam plait 2cm with cloth bag " △ ", prevents the head folding on the margin to seam both sides.
(3) the lax concise alkali decrement of overflow
The grey cloth that is retracted into the cloth car is imported the overflow cloth guide tube that founds letter Monfongs company by the bath raio rope form, and behind the importing aequum, the head and the tail head connects; Fabric under flow drives in the cloth guide tube working solution circular treatment, begin to be warming up to 80 ℃ after, be incubated 15 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 30 minutes, and the cooling water cleans; Change goes out pipe, dries for usely, and it is very important that this step is controlled programming rate; Make low stretch yarn fully lax, torsion and internal stress fully discharge, to increase the stability of fabric;
Adopt following process conditions following in said the 3rd step:
A, weight bath raio: 1: 12;
B, the lax concise alkali decrement working solution of overflow adopt following composition:
NaOH：40g/L
Refining agent: 0.5-1g/L
Cloth cover scale removal dispersant: 1g/L.
This step control programming rate is very important, makes low stretch yarn fully lax, and torsion and internal stress fully discharge, to increase the stability of fabric;
Said cloth cover scale removal dispersant adopts Sequogene58, and this auxiliary agent makes cloth cover not have slime spots and sediment, and textile dyeing does not have color spot
(4) dyeing
Import the overflow cloth guide tube with drying cloth for use in the step 3 by the bath raio rope form, import aequum after, the head and the tail head connects-fabric is under dyestuff work flow drives; Circular treatment in the cloth guide tube working solution, begin to be warming up to 70 ℃ after, be incubated 10 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 30 minutes, was cooled to 80 ℃ of beginning reduction cleaning; Dry for usely, reduction cleaning is wanted fully to increase the color fastness of fabric;
It is characterized in that adopting in said the 4th step following process conditions:
A, be warmed up to 130 ℃ of dyeing 30 minutes, after drop to 80 ℃ and add reduction cleaners and transfer pH values 4.0 to clean;
B, dyeing working solution adopt following composition:
100% disperses black S-2BL 8g/L
100% Disperse Red 3B 0.5g/L
Levelling agent 0.5g/L
Prevent wrinkle scratch slippage agent 1.0g/L
98% acetic acid is transferred pH value 5.5.
100% disperses black, black, Wuhan 100% disperse red of 100% disperse red employing Wuhan, 100% dispersion, and levelling agent adopts LevogeneGS, prevents wrinkle scratch slippage agent employing Lubtexil420D, and the reduction cleaner accent adopts reduction cleaner RAS.Used additives Lubtexil420D makes that cloth cover is difficult for splitting, displacement, reduces fabric defect
(5) arrangement
It is characterized in that in said the 5th step, adopting following technology to be: the inclined to one side unit that uses the huge new far infrared number of Wuxi City to entangle advances cloth; The horizontal two rolling cars that found letter Monfongs company pad 70% working solution; Weft straightener adjustment skew of weft through-mahlo-company; Get into the baking oven shaping by stretching that founds letter Monfongs company, the chill roll cooling, folder falls into the cloth car.
Adopt following process conditions in said the 5th step:
A, working solution adopt following composition:
Ultra micro breast softening agent: 28g/L
Elasticator: 4g/L;
B, baking temperature: 180 ℃
Fabric width: 126cm
The speed of a motor vehicle: 40m/min;
Ultra micro breast softening agent adopts Dow corning ultra micro breast softening agent, and ultra micro breast softening agent also is convenient to make hot-melt adhesive powder toward lining on, to shift, and elasticator adopts JRH-ZT56, and it is gentle and endure and reach the good style of conformality to utilize ultra micro breast softening agent and elasticator to improve lining cloth.
(6) coating
Specifically be that at first loose formula imports J type appearance cloth case with cloth; The stamp that gets into Dutch Stork company with the deviation correcting device of E+L (Erhardt+Lenimer) company is coated with a machine; The stamp mode is coated the prime cement point equably through the closed scraper of Dutch Stork company, cylinder on cloth cover; On cloth cover, evenly sprinkle required hot-melt adhesive powder through Switzerland S-Line company dusting unit, through following two four jiaos of fabric guide rolls vibrations of cloth cover cloth cover, make rubber powder and prime cement fully bonding again; Again will be less than siphoning away with the bonding unnecessary rubber powder of prime cement through S-Line company pressure-vaccum powder unit; The abundant melt polymerization of the long baking of PUR low temperature on the baking oven that gets into S-Line company will starch a little goes out strap and a clear even full supercooling roller rolling that is coated with, and that the closed scraper of the Dutch Stork of this step use company and little some cylinder of high order number can obtain is full, clear, be coated with a little uniformly; Big with the compound back of lining separation strength, seep through not;
Adopt following process conditions in the 6th step:
A, closed scraper adopt the cylinder sieve enclosed formula scraper of 30-45 order
Hot-melt adhesive powder adopts PA powder-polyamide hot 100%;
B, baking temperature: 145 ℃ of electrical heating, 150 ℃ of oil heating
Pressure: 2bar
Fabric width: 122cm
Pasting amount: 10g/m
2
Coating amount: 13g/m
2
The speed of a motor vehicle: 45m/min.
This step use advanced closed scraper and little some cylinder of high order number can obtain full, clear, uniformly be coated with a little and the compound back of lining separation strength big, seep through not; The PA powder adopts PLATAMID H 2651 PA powder-polyamide hots 100%, and the H2651 PUR was both water-fast has washed anti-dry-cleaning, and presses boiling hot temperature low
(7) check;
Strictness detects check by TC2133-070B and JSB8.1 standard, can not the omission of examination.Clot is wanted neatly, degree of tightness is appropriate, does not have folding and does not have wrinkle, and the whiteness feel meets standard specimen.
Embodiment 2:
(1) grey cloth check,
Interventions Requested: cracked ends, staplings, black thread, broken hole ring, the throwing of weft, temple mark, foreign material, fabric tissue, density, brute force, fabric width.
(2) turn over cloth, printing, margin to seam
Turn over cloth neatly, in batches branch mailbox accurately, print clear, seal apart from leftover of bolt of cloth 10-15 centimetre, conscientiously fill in card, margin to seam is wanted straight neat jail; Crack is not encrypted pin 7 pins/cm in close 4 pins of pin/cm, both sides 2cm; Both sides margin to seam plait 3cm with cloth bag " △ ", prevents the head folding on the margin to seam both sides.
(3) the lax concise alkali decrement of overflow
The grey cloth that is retracted into the cloth car is imported the overflow cloth guide tube that founds letter Monfongs company by the bath raio rope form, and behind the importing aequum, the head and the tail head connects; Fabric under flow drives in the cloth guide tube working solution circular treatment, begin to be warming up to 80 ℃ after, be incubated 15 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 40 minutes, and the cooling water cleans; Change goes out pipe, dries for usely, and it is very important that this step is controlled programming rate; Make low stretch yarn fully lax, torsion and internal stress fully discharge, to increase the stability of fabric;
Adopt following process conditions following in said the 3rd step:
A, weight bath raio: 1: 15;
B, the lax concise alkali decrement working solution of overflow adopt following composition:
NaOH：40g/L
Refining agent: 1g/L
Cloth cover scale removal dispersant: 2g/L.
This step control programming rate is very important, makes low stretch yarn fully lax, and torsion and internal stress fully discharge, to increase the stability of fabric;
Said cloth cover scale removal dispersant adopts Sequogene58, and this auxiliary agent makes cloth cover not have slime spots and sediment, and textile dyeing does not have color spot
(4) dyeing
Import the overflow cloth guide tube with drying cloth for use in the step 3 by the bath raio rope form, import aequum after, the head and the tail head connects-fabric is under dyestuff work flow drives; Circular treatment in the cloth guide tube working solution, begin to be warming up to 70 ℃ after, be incubated 10 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 30 minutes, was cooled to 80 ℃ of beginning reduction cleaning; Dry for usely, reduction cleaning is wanted fully to increase the color fastness of fabric;
It is characterized in that adopting in said the 4th step following process conditions:
A, be warmed up to 130 ℃ of dyeing 30 minutes, after drop to 80 ℃ and add reduction cleaners and transfer pH values 4.5 to clean;
B, dyeing working solution adopt following composition:
100% disperses black S-2BL 8g/L
100% Disperse Red 3B 0.5g/L
Levelling agent 1.0g/L
Prevent wrinkle scratch slippage agent 1.0g/L
98% acetic acid is transferred pH value 5.5.
100% disperses black, black, Wuhan 100% disperse red of 100% disperse red employing Wuhan, 100% dispersion, and levelling agent adopts LevogeneGS, prevents wrinkle scratch slippage agent employing Lubtexil420D, and the reduction cleaner accent adopts reduction cleaner RAS.Used additives Lubtexil420D makes that cloth cover is difficult for splitting, displacement, reduces fabric defect
(5) arrangement
It is characterized in that in said the 5th step, adopting following technology to be: the inclined to one side unit that uses the huge new far infrared number of Wuxi City to entangle advances cloth; The horizontal two rolling cars that found letter Monfongs company pad 80% working solution; Weft straightener adjustment skew of weft through-mahlo-company; Get into the baking oven shaping by stretching that founds letter Monfongs company, the chill roll cooling, folder falls into the cloth car.
Adopt following process conditions in said the 5th step:
A, working solution adopt following composition:
Ultra micro breast softening agent: 28g/L
Elasticator: 4g/L;
B, baking temperature: 183 ℃
Fabric width: 127cm
The speed of a motor vehicle: 45m/min;
Ultra micro breast softening agent adopts Dow corning ultra micro breast softening agent, and ultra micro breast softening agent also is convenient to make hot-melt adhesive powder toward lining on, to shift, and elasticator adopts JRH-ZT56, and it is gentle and endure and reach the good style of conformality to utilize ultra micro breast softening agent and elasticator to improve lining cloth.
(6) coating
Specifically be that at first loose formula imports J type appearance cloth case with cloth; The stamp that gets into Dutch Stork company with the deviation correcting device of E+L (Erhardt+Lenimer) company is coated with a machine; The stamp mode is coated the prime cement point equably through the closed scraper of Dutch Stork company, cylinder on cloth cover; On cloth cover, evenly sprinkle required hot-melt adhesive powder through Switzerland S-Line company dusting unit, through following two four jiaos of fabric guide rolls vibrations of cloth cover cloth cover, make rubber powder and prime cement fully bonding again; Again will be less than siphoning away with the bonding unnecessary rubber powder of prime cement through S-Line company pressure-vaccum powder unit; The abundant melt polymerization of the long baking of PUR low temperature on the baking oven that gets into S-Line company will starch a little goes out strap and a clear even full supercooling roller rolling that is coated with, and that the closed scraper of the Dutch Stork of this step use company and little some cylinder of high order number can obtain is full, clear, be coated with a little uniformly; Big with the compound back of lining separation strength, seep through not;
Adopt following process conditions in the 6th step:
A, closed scraper adopt the cylinder sieve enclosed formula scraper of 30-45 order
Hot-melt adhesive powder adopts PA powder-polyamide hot 100%;
B, baking temperature: 145 ℃ of electrical heating, 150 ℃ of oil heating
Pressure: 2.5bar
Fabric width: 124cm
Pasting amount: 12g/m
2
Coating amount: 19g/m
2
The speed of a motor vehicle: 50m/min.
This step use advanced closed scraper and little some cylinder of high order number can obtain full, clear, uniformly be coated with a little and the compound back of lining separation strength big, seep through not; The PA powder adopts PLATAMID H 2651 PA powder-polyamide hots 100%, and the H2651 PUR was both water-fast has washed anti-dry-cleaning, and presses boiling hot temperature low
(7) check;
Strictness detects check by TC2133-070B and JSB8.1 standard, can not the omission of examination.Clot is wanted neatly, degree of tightness is appropriate, does not have folding and does not have wrinkle, and the whiteness feel meets standard specimen.
Embodiment 3:
(1) grey cloth check,
Interventions Requested: cracked ends, staplings, black thread, broken hole ring, the throwing of weft, temple mark, foreign material, fabric tissue, density, brute force, fabric width.
(2) turn over cloth, printing, margin to seam
Turn over cloth neatly, in batches branch mailbox accurately, print clear, seal apart from leftover of bolt of cloth 10-15 centimetre, conscientiously fill in card, margin to seam is wanted straight neat jail; Crack is not encrypted pin 6.5 pins/cm in close 3.75 pins of pin/cm, both sides 2cm; Both sides margin to seam plait 2.5cm with cloth bag " △ ", prevents the head folding on the margin to seam both sides.
(3) the lax concise alkali decrement of overflow
The grey cloth that is retracted into the cloth car is imported the overflow cloth guide tube that founds letter Monfongs company by the bath raio rope form, and behind the importing aequum, the head and the tail head connects; Fabric under flow drives in the cloth guide tube working solution circular treatment, begin to be warming up to 80 ℃ after, be incubated 15 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 35 minutes, and the cooling water cleans; Change goes out pipe, dries for usely, and it is very important that this step is controlled programming rate; Make low stretch yarn fully lax, torsion and internal stress fully discharge, to increase the stability of fabric;
Adopt following process conditions following in said the 3rd step:
A, weight bath raio: 1: 13;
B, the lax concise alkali decrement working solution of overflow adopt following composition:
NaOH：40g/L
Refining agent: 7.5g/L
Cloth cover scale removal dispersant: 1.5g/L.
This step control programming rate is very important, makes low stretch yarn fully lax, and torsion and internal stress fully discharge, to increase the stability of fabric;
Said cloth cover scale removal dispersant adopts Sequogene58, and this auxiliary agent makes cloth cover not have slime spots and sediment, and textile dyeing does not have color spot
(4) dyeing
Import the overflow cloth guide tube with drying cloth for use in the step 3 by the bath raio rope form, import aequum after, the head and the tail head connects-fabric is under dyestuff work flow drives; Circular treatment in the cloth guide tube working solution, begin to be warming up to 70 ℃ after, be incubated 10 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 30 minutes, was cooled to 80 ℃ of beginning reduction cleaning; Dry for usely, reduction cleaning is wanted fully to increase the color fastness of fabric;
It is characterized in that adopting in said the 4th step following process conditions:
A, be warmed up to 130 ℃ of dyeing 30 minutes, after drop to 80 ℃ and add reduction cleaners and transfer pH values 4.25 to clean;
B, dyeing working solution adopt following composition:
100% disperses black S-2BL 8g/L
100% Disperse Red 3B 0.5g/L
Levelling agent 7.5g/L
Prevent wrinkle scratch slippage agent 1.0g/L
98% acetic acid is transferred pH value 5.5.
100% disperses black, black, Wuhan 100% disperse red of 100% disperse red employing Wuhan, 100% dispersion, and levelling agent adopts LevogeneGS, prevents wrinkle scratch slippage agent employing Lubtexil420D, and the reduction cleaner accent adopts reduction cleaner RAS.Used additives Lubtexil420D makes that cloth cover is difficult for splitting, displacement, reduces fabric defect
(5) arrangement
It is characterized in that in said the 5th step, adopting following technology to be: the inclined to one side unit that uses the huge new far infrared number of Wuxi City to entangle advances cloth; The horizontal two rolling cars that found letter Monfongs company pad 75% working solution; Weft straightener adjustment skew of weft through-mahlo-company; Get into the baking oven shaping by stretching that founds letter Monfongs company, the chill roll cooling, folder falls into the cloth car.
Adopt following process conditions in said the 5th step:
A, working solution adopt following composition:
Ultra micro breast softening agent: 28g/L
Elasticator: 4g/L;
B, baking temperature: 182 ℃
Fabric width: 126.5cm
The speed of a motor vehicle: 42m/min;
Ultra micro breast softening agent adopts Dow corning ultra micro breast softening agent, and ultra micro breast softening agent also is convenient to make hot-melt adhesive powder toward lining on, to shift, and elasticator adopts JRH-ZT56, and it is gentle and endure and reach the good style of conformality to utilize ultra micro breast softening agent and elasticator to improve lining cloth.
(6) coating
Specifically be that at first loose formula imports J type appearance cloth case with cloth; The stamp that gets into Dutch Stork company with the deviation correcting device of E+L (Erhardt+Lenimer) company is coated with a machine; The stamp mode is coated the prime cement point equably through the closed scraper of Dutch Stork company, cylinder on cloth cover; On cloth cover, evenly sprinkle required hot-melt adhesive powder through Switzerland S-Line company dusting unit, through following two four jiaos of fabric guide rolls vibrations of cloth cover cloth cover, make rubber powder and prime cement fully bonding again; Again will be less than siphoning away with the bonding unnecessary rubber powder of prime cement through S-Line company pressure-vaccum powder unit; The abundant melt polymerization of the long baking of PUR low temperature on the baking oven that gets into S-Line company will starch a little goes out strap and a clear even full supercooling roller rolling that is coated with, and that the closed scraper of the Dutch Stork of this step use company and little some cylinder of high order number can obtain is full, clear, be coated with a little uniformly; Big with the compound back of lining separation strength, seep through not;
Adopt following process conditions in the 6th step:
A, closed scraper adopt the cylinder sieve enclosed formula scraper of 30-45 order
Hot-melt adhesive powder adopts PA powder-polyamide hot 100%;
B, baking temperature: 145 ℃ of electrical heating, 150 ℃ of oil heating
Pressure: 2.25bar
Fabric width: 123cm
Pasting amount: 11g/m
2
Coating amount: 16g/m
2
The speed of a motor vehicle: 47m/min.
This step use advanced closed scraper and little some cylinder of high order number can obtain full, clear, uniformly be coated with a little and the compound back of lining separation strength big, seep through not; The PA powder adopts PLATAMID H 2651 PA powder-polyamide hots 100%, and the H2651 PUR was both water-fast has washed anti-dry-cleaning, and presses boiling hot temperature low
(7) check;
Strictness detects check by TC2133-070B and JSB8.1 standard, can not the omission of examination.Clot is wanted neatly, degree of tightness is appropriate, does not have folding and does not have wrinkle, and the whiteness feel meets standard specimen.
Claims (4)
1. the production technology of a micro-point adhesive interlining of high-grade leisure shirt, its method step is following:
1 grey cloth check, 2 turn over cloth, printing, margin to seam, the 3 overflows concise alkali decrement that relax, 4 dyeing, 5 typing arrangements, 6 coatings, 7 check;
It is characterized in that adopting following processing step in said the 3rd step: the grey cloth that will be retracted into the cloth car imports the overflow cloth guide tube by the bath raio rope form, and behind the importing aequum, the head and the tail head connects; Fabric under flow drives in the cloth guide tube working solution circular treatment, begin to be warming up to 80 ℃ after, be incubated 15 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again, insulation was handled 30-40 minute, and the cooling water cleans; Change goes out pipe, dries for use;
Adopt following process conditions following in said the 3rd step:
A, weight bath raio: 1: 12-1: 15;
B, the lax concise alkali decrement working solution of overflow adopt following composition:
NaOH：40g/L
Refining agent 0.5-1g/L
Cloth cover scale removal dispersant: 1-2g/L;
Adopt following processing step in said the 4th step: step 3 is dried cloth for use imports the overflow cloth guide tube by the bath raio rope form, import aequum after, the head and the tail head connects-fabric is under dyeing work flow drives; Circular treatment in the cloth guide tube working solution, begin to be warming up to 70 ℃ after, be incubated 10 minutes; After slowly rising to 130 ℃ with 1 ℃/min programming rate again; Insulation was handled 30 minutes, was cooled to 80 ℃ of beginning reduction cleaning, dried for use;
It is characterized in that adopting in said the 4th step following process conditions:
A, be warmed up to 130 ℃ of dyeing 30 minutes, after drop to 80 ℃ and add reduction cleaners and transfer pH value 4.0-4.5 to clean;
B, dyeing working solution adopt following composition:
100% disperses black S-2BL8g/L
100% Disperse Red 3B 0.5g/L
Levelling agent 0.5-1.0g/L
Prevent wrinkle scratch slippage agent 1.0g/L
98% acetic acid is transferred pH value 5.5;
Adopt following processing step in said the 5th step: the horizontal padding machine-weft straightener of correction entering cloth rack-two roller-overfeeding-spy limit-bake-cooling cylinder-cropping;
Specifically be to use the correction unit to advance cloth, after horizontal two rolling cars padded the 70-80% working solution, through weft straightener adjustment skew of weft, overfeeding got into the baking oven shaping by stretching, the chill roll cooling, and folder falls into the cloth car;
Adopt following process conditions in said the 5th step:
A, working solution adopt following composition:
Ultra micro breast softening agent: 28g/L
Elasticator: 4g/L;
B, baking temperature: 180-183 ℃
Fabric width: 126-127cm
The speed of a motor vehicle: 40-45m/min;
Adopt following processing step in said the 6th step: debatching-J type appearance cloth case-deviation correcting device-coating head-dusting-pressure-vaccum powder-spy limit-bake-cool off-rolling;
Specifically be that at first loose formula imports J type appearance cloth case with cloth; Get into stamp through deviation correcting device again and be coated with a machine; On cloth cover, coat the prime cement point with the stamp mode equably through the closed scraper of advanced person, cylinder, on cloth cover, evenly sprinkle required hot-melt adhesive powder, again through following two four jiaos of fabric guide rolls vibrations of cloth cover cloth cover through the dusting unit; Make rubber powder and prime cement fully bonding; Siphon away through unnecessary rubber powder between pressure-vaccum powder unit will not have and prime cement is bonding point and point again, get into that the PUR low temperature of baking oven on will starch a little is long to dry by the fire abundant melt polymerization, go out strap and a clear even full supercooling roller rolling that is coated with;
Adopt following process conditions in the 6th step:
A, closed scraper adopt the cylinder sieve enclosed formula scraper of 30-45 order
Hot-melt adhesive powder adopts PA powder-polyamide hot 100%;
B, baking temperature: 145 ℃ of electrical heating, 150 ℃ of oil heating
Pressure: 2-2.5bar
Fabric width: 122--124cm
Pasting amount: 10--12g/m
2
Coating amount: 13-19g/m
2
The speed of a motor vehicle: 45--50m/min.
2. the production technology of a kind of micro-point adhesive interlining of high-grade leisure shirt according to claim 1 is characterized in that said ultra micro breast softening agent adopts Dow corning ultra micro breast softening agent, and the PA powder adopts PLATAMID H 2651 PA powder.
3. the production technology of a kind of micro-point adhesive interlining of high-grade leisure shirt according to claim 1 and 2 is characterized in that said cloth cover scale removal dispersant adopts Sequogene580 and refining agent to adopt Scotexil SF.
4. the production technology of a kind of micro-point adhesive interlining of high-grade leisure shirt according to claim 1 and 2; It is characterized in that said 100% disperses black, black, Wuhan 100% disperse red of 100% disperse red employing Wuhan, 100% dispersion, reduction cleaner is transferred and is adopted reduction cleaner RAS.
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| CN 200910175453 CN101711605B (en) | 2009-11-19 | 2009-11-19 | Method for producing micro-point adhesive interlining of high-grade leisure shirt |
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| CN101711605B true CN101711605B (en) | 2012-01-25 |
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| CN112568532B (en) * | 2020-12-10 | 2022-11-11 | 南通海汇科技发展有限公司 | Low-temperature pressing washing-resistant pure cotton woven adhesive interlining and production method thereof |
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Denomination of invention: Method for producing micro-point adhesive interlining of high-grade leisure shirt Effective date of registration: 20150824 Granted publication date: 20120125 Pledgee: Agricultural Bank of China Limited by Share Ltd Jingxing branch Pledgor: Jihua 3502 Career Apparel Co., Ltd. Registration number: 2015130000014 |
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