CN101962848B - Low-shrinkage pure-cotton oil fouling resistant hot-melting bonding lining and production method thereof - Google Patents
Low-shrinkage pure-cotton oil fouling resistant hot-melting bonding lining and production method thereof Download PDFInfo
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- CN101962848B CN101962848B CN2010102545334A CN201010254533A CN101962848B CN 101962848 B CN101962848 B CN 101962848B CN 2010102545334 A CN2010102545334 A CN 2010102545334A CN 201010254533 A CN201010254533 A CN 201010254533A CN 101962848 B CN101962848 B CN 101962848B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229920000742 Cotton Polymers 0.000 title abstract 3
- 238000002844 melting Methods 0.000 title abstract 3
- 239000004744 fabric Substances 0.000 claims abstract description 111
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 74
- 238000005406 washing Methods 0.000 claims abstract description 41
- 238000004061 bleaching Methods 0.000 claims abstract description 26
- 238000004043 dyeing Methods 0.000 claims abstract description 20
- 239000000843 powder Substances 0.000 claims abstract description 18
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000009835 boiling Methods 0.000 claims abstract description 17
- 238000000576 coating method Methods 0.000 claims abstract description 17
- 239000011248 coating agent Substances 0.000 claims abstract description 16
- 238000009990 desizing Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 50
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 48
- 239000007788 liquid Substances 0.000 claims description 45
- 239000002689 soil Substances 0.000 claims description 44
- 238000001035 drying Methods 0.000 claims description 36
- 239000003795 chemical substances by application Substances 0.000 claims description 32
- 229910021529 ammonia Inorganic materials 0.000 claims description 27
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 20
- 239000004753 textile Substances 0.000 claims description 17
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 16
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 16
- 239000001301 oxygen Substances 0.000 claims description 16
- 229910052760 oxygen Inorganic materials 0.000 claims description 16
- 239000000344 soap Substances 0.000 claims description 16
- 239000004831 Hot glue Substances 0.000 claims description 13
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- 235000019353 potassium silicate Nutrition 0.000 claims description 12
- 238000009991 scouring Methods 0.000 claims description 12
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 12
- 238000010025 steaming Methods 0.000 claims description 12
- 238000005538 encapsulation Methods 0.000 claims description 11
- 238000005098 hot rolling Methods 0.000 claims description 9
- 230000003647 oxidation Effects 0.000 claims description 8
- 238000007254 oxidation reaction Methods 0.000 claims description 8
- 238000012805 post-processing Methods 0.000 claims description 8
- 230000002829 reductive effect Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 8
- 235000017550 sodium carbonate Nutrition 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 5
- 206010013786 Dry skin Diseases 0.000 claims description 4
- 240000007817 Olea europaea Species 0.000 claims description 4
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 4
- 235000011613 Pinus brutia Nutrition 0.000 claims description 4
- 241000018646 Pinus brutia Species 0.000 claims description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 4
- 239000004519 grease Substances 0.000 claims description 4
- 238000007654 immersion Methods 0.000 claims description 4
- 239000000138 intercalating agent Substances 0.000 claims description 4
- 239000010446 mirabilite Substances 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 230000008595 infiltration Effects 0.000 claims description 3
- 238000001764 infiltration Methods 0.000 claims description 3
- 238000009958 sewing Methods 0.000 abstract 1
- 238000009999 singeing Methods 0.000 abstract 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 12
- 238000005282 brightening Methods 0.000 description 8
- 239000002519 antifouling agent Substances 0.000 description 4
- 238000005202 decontamination Methods 0.000 description 4
- 230000003588 decontaminative effect Effects 0.000 description 4
- 235000019256 formaldehyde Nutrition 0.000 description 4
- YAMHXTCMCPHKLN-UHFFFAOYSA-N imidazolidin-2-one Chemical compound O=C1NCCN1 YAMHXTCMCPHKLN-UHFFFAOYSA-N 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 2
- 230000009191 jumping Effects 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a low-shrinkage pure-cotton oil fouling resistant hot-melting bonding lining and a production method thereof. The low-shrinkage pure-cotton oil fouling resistant hot-melting bonding lining is characterized in that the warp-direction and weft-direction washing size change rate is not less than minus 0.6 percent, the oil resistance is not less than120 scores, the lining cloth formaldehyde release amount is not more than 40mg/kg, the peeling strength is not less than 12N and the warp-direction and weft-direction dry heat size change rate is not less than minus 0.8 percent. The production method of the invention sequentially comprises the steps of turned sewing, singeing, desizing, boiling, bleaching, re-bleaching or dyeing, aftertreatment, liquid ammonia finishing, oil fouling and shrinkage resistant finishing, post baking, powder point coating and mechanical pre-shrinkage. The invention has the advantages of large warp-direction and weft-direction washing size change rate, high oil fouling resistance, high peeling strength, high environmental-friendly performance and easy operation of the production method.
Description
Technical field:
The present invention relates to a kind of lining cloth and production method.
Background technology:
Existing lining cloth, it is little through broadwise washing size changing rate, and little through the xeothermic size changing rate of broadwise, burst size of methanal is large, affects serviceability and the result of use of high-grade fabric.
Summary of the invention:
The object of the present invention is to provide a kind of through broadwise washing change in size 〉=-0.6%, anti-oil anti-soil is good, separation strength is high, the production method of the textile anti-oil anti-soil hot melt adhesive lining of the extremely low washing shrinkage of good environmental protection.
Technical solution of the present invention is:
A kind of textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage, it is characterized in that: warp-wise, broadwise washing size changing rate 〉=-0.6%, grease resistance 〉=120 minute, lining cloth release formaldehyde amount≤40mg/kg, separation strength 〉=12N, warp-wise, the xeothermic size changing rate of broadwise 〉=-0.8%.
The grey cloth of lining cloth is heavy weave, middle flat fabric or thin fabric; Wherein said heavy weave is a kind of in following two kinds of specifications: the door width of cloth of the first is that 48.5 inches, yarn count are 12
s* 12
s, density is that 49 * 43 pieces/inch, twist per unit are 46 sth. made by twisting/10cm, the door width of cloth of the second is that 48.5 inches, yarn count are 16
s* 16
s, density is that 60 * 58 pieces/inch, twist per unit are 58 sth. made by twisting/10cm; Described middle flat fabric is a kind of in following seven kinds of specifications: the door width of cloth of the first is that 48.5 inches, yarn count are 20
s* 20
s, density is that 60 * 60 pieces/inch, twist per unit are 64 sth. made by twisting/10cm, the door width of cloth of the second is that 48.5 inches, yarn count are 20
s* 20
s, density is that 50 * 50 pieces/inch, twist per unit are 64 sth. made by twisting/10cm, the third a door width of cloth is that 48.5 inches, yarn count are 30
s* 30
s, density is that 56 * 44 pieces/inch, twist per unit are 78 sth. made by twisting/10cm, the 4th kind yarn count is 30
s* 30
s, density is that 68 * 68 pieces/inch, twist per unit are 78 sth. made by twisting/10cm, a door width of cloth of the 5th kind is that 48.5 inches, yarn count are 30
s* 40
s, density is that 64 * 56 pieces/inch, twist per unit are 78 or 90 sth. made by twisting/10cm, a door width of cloth of the 6th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is that 52 * 40 pieces/inch, twist per unit are 90 sth. made by twisting/10cm, a door width of cloth of the 7th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is that 58 * 50 pieces/inch, twist per unit are 90 sth. made by twisting/10cm; Described thin fabric is that a kind of in following two kinds of specifications is: the first door width of cloth is that 48.5 inches, yarn count are 60
s* 60
s, density is that 68 * 51 pieces/inch, twist per unit are 119 sth. made by twisting/10cm, the second door width of cloth is that 48.5 inches, yarn count are 80
s* 80
s, density is that 80 * 50 pieces/inch, twist per unit are 136 sth. made by twisting/10cm.
A kind of production method of textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage, it is characterized in that: comprise successively turn over seam, singe, destarch, kiering, bleaching, again float or dyeing, post processing, liquid ammonia finishing, anti-oil anti-soil and shiinkproof finish, after bake, powder point coating, machine shrunk step, when wherein destarch is processed, fabric pads desizing liquid by rope form, banked up 8～12 hours, pad washing, desizing liquid is comprised of water and NaOH, and the content of NaOH is 10～15g/L; When kiering is processed, with textile pad kiering liquid, in kier in 120～130 ℃ of lower kierings 5～6 hours, the consisting of of kiering liquid: NaOH 12～15g/L, scouring agent A-1142.5g/L, waterglass 1.3g/L, soda ash 1.2g/L, all the other are water; During bleaching, open width is padded the oxygen bleaching liquor, 100～102 ℃ of lower decatizes 60～75 minutes, and the open width washing, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 4～6.5g/L, waterglass 10～12g/L, scouring agent A-114 4g/L, intercalating agent 5403g/L, all the other are water; Float again when processing, pad the oxygen bleaching liquor by open width, in 100～102 ℃ of lower decatizes 55～60 minutes, open width washing, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 2～3.5g/L, waterglass 3～5g/L, scouring agent A-1142g/L; During post processing, be that to be neutralized to pH be 5.5～6.5 for the acetic acid of 2～3g/L with concentration; Advance by open width during liquid ammonia finishing that cloth, oven dry dry, liquefied ammonia encapsulation process, decatize deammoniation, cropping step; Advancing cloth, two by open width when anti-oil anti-soil and shiinkproof finish soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on shiinkproof finish liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; When machine shrunk is processed, advance cloth by open width, water dewing, cloth surface humidity are 10%～20%, and rubber blanket pre-shrinking, preshrunk amount are 2%～5%, heating bearing roller temperature is 50～95 ℃, the oven dry of drying cylinder pine formula, cropping; During dyeing, for grey yarn-dyed fabric reducing dye dyeing flow process and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 ℃ lower reductive steam box decatize fixation → 5～30 ℃ of cold wash of two lattice in the 2 minutes → oxidation of letting in air → with the hydrogen peroxide oxidation of 0.5～1g/L concentration → carry out two lattice soap boilings with the soap boiling agent of concentration 2～3g/L, the washing of single-frame flowing backwards of → six lattice flat wash troughs, every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two rows are totally 24 cylinder oven dry → croppings; Wherein dye liquor consists of:
Vat black RB 10g/L
Vat Brown BR 7g/L
Threne olive T 1g/L
All the other are water;
Fixation liquid consists of:
NaOH 18～20g/L
Sodium hydrosulfite 16～the 18g/L of 85% weight content
All the other are water;
During dyeing, for the dyeing technological process of black fabric active and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad 2 minutes fixation → 5～30 ℃ of cold wash of two lattice → 50～60 ℃ of hot water wash of two lattice of fixation liquid → 102 ℃ reductive steam box decatize → carry out the washing of single-frame flowing backwards of two lattice soap boilings → six lattice flat wash troughs with the soap boiling agent of concentration 2～3g/L, and every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two and arranges totally 24 cylinder oven dry → croppings;
Wherein dye liquor consists of:
Reactive black MES 24g/L
Reactive yellow MES 8.8g/L
Reactive red MES 2.6g/L
All the other are water;
Fixation liquid consists of:
Soda ash 8g/L
Glauber salt 200g/L
All the other are water.
The dried liquid carrying rate of loose formula of anti-oil anti-soil and shiinkproof finish is 30%～40%.
During middle flat fabric anti-oil anti-soil anti-shrinking, the consisting of of anti-oil anti-soil and shiinkproof finish liquid:
Easy decontamination anti-fouling agent PM-492 35g/L
Crease-shedding finishing agent RESIN BRT 70～80g/L
MgCl
2·6H
2O 14～15g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L
All the other are water, and transfer pH to 4.2 with citric acid;
During middle flat fabric anti-oil anti-soil anti-shrinking, overfeeding 2%～3%, the speed of a motor vehicle is 30m/ minute when baking, after to bake the speed of a motor vehicle be 30m/ minute.
When heavy weave anti-oil anti-soil and anti-shrinking, the consisting of of anti-oil anti-soil and shiinkproof finish liquid:
Easy decontamination anti-fouling agent PM-492 40g/L
Crease-shedding finishing agent RESIN BRT 100～120g/L
MgCl
2·6H
2O 16～18g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L,
All the other are water, and transfer pH to 4.2 with citric acid;
When heavy weave anti-oil anti-soil and anti-shrinking, overfeeding 1.5%～3%, the speed of a motor vehicle is 20m/ minute when baking; After to bake the speed of a motor vehicle be 30m/ minute.
Powder point coating comprises that open width advances cloth, 220～260 ℃ of preheatings of No. 1 oily hot-rolling, 220～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll PE powder point coating, 210～250 ℃ of heating of No. 3 oily hot-rollings, chill roll water cooling, package step; Engraved roll order number: adopt 30,33 order/inches for middle flat fabric, adopt 28,30,33 order/inches for heavy weave, the regularly arranged or computer random arrangement of the carved pattern of engraved roll, PE powder point coating amount: in, heavy weave 28 ± 2g/m
2, prevent the reverse side infiltration; During engraved roll PE powder point coating, the inner heat recirculated water circulation that keeps 90～100 ℃ of engraved roll.
The concrete steps of liquid ammonia finishing are followed successively by: open width advances cloth, adopt the drying cylinder vapour pressure is that the single-column drying cylinder of 0.15Mpa is dried, cool off through cold water roller again, then carry out the liquefied ammonia encapsulation process, the liquefied ammonia encapsulation process is to advance cloth from slit, makes cloth enter the liquefied ammonia reative cell, and with three rolling car immersion liquid ammonia, remove ammonia with 50 ℃ of xeothermic deammoniations of single-column blanket drying cylinder, admission steam room spray vapour again, the temperature of steaming vessel is 95～105 ℃, then goes out steaming vessel, with ventilative frame wind cooling, the dried cropping of open width.
Liquefied ammonia reative cell vapour pressure is negative pressure 5～10mmH
2O; The steaming vessel vapour pressure is negative pressure 5～10mmH
2O; The pressure of three rolling cars is 0.08Mpa during Liquid Ammonia Treatment, pads that cloth cover warp-wise tension force is 0.03Mpa behind the liquefied ammonia.
Warp-wise of the present invention, broadwise washing size changing rate 〉=-0.6%, grease resistance 〉=120 minute, lining cloth release formaldehyde amount≤40mg/kg, separation strength 〉=12N, warp-wise, the xeothermic size changing rate of broadwise 〉=-0.8%.Good environmental protection of the present invention, production method is easy to operate.
The invention will be further described below in conjunction with embodiment.
The specific embodiment:
Embodiment 1:
A kind of production method of textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage, comprise successively to thick or middle flat fabric grey cloth turn over seam, singe, destarch, kiering, bleaching, float again, post processing, liquid ammonia finishing, anti-oil anti-soil and shiinkproof finish, after bake, powder point coating, machine shrunk step; When wherein destarch is processed, fabric pads desizing liquid by rope form, and bank up 8～12 hours (example 8,10,12 hours) pads washing, desizing liquid is comprised of water and NaOH, and the content of NaOH is 10～15g/L (routine 10g/L, 12g/L, 15g/L); When kiering is processed, with textile pad kiering liquid, in kier, descend kiering 5～6 hours in 120～130 ℃ (120 ℃, 125 ℃, 130 ℃ of examples), consisting of of kiering liquid: NaOH 12～15g/L (routine 12g/L, 14g/L, 15g/L), scouring agent A-1142.5g/L, waterglass 1.3g/L, soda ash 1.2g/L, all the other are water, bath raio 1: 3～4; During bleaching, open width is padded the oxygen bleaching liquor, 100～102 ℃ of lower decatizes 60～75 minutes, the open width washing, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 4.5～6.5g/ (routine 5g/L, 5.5g/L, 6g/L), waterglass 10～12g/L, scouring agent A-1144g/L, intercalating agent 5403g/L, and all the other are water; Float again when processing, pad the oxygen bleaching liquor by open width, in 100～102 ℃ of lower decatizes 55～60 minutes, open width washing, making cloth cover pH is 6, and wherein the oxygen bleaching liquor consists of: hydrogen peroxide 2～3.5g/L, waterglass 3～5g/L, scouring agent A-1142g/L; The concrete steps of liquid ammonia finishing are followed successively by: open width advances cloth, adopt the drying cylinder vapour pressure is that the single-column drying cylinder of 0.15Mpa is dried, cool off through cold water roller again, then carry out the liquefied ammonia encapsulation process, the liquefied ammonia encapsulation process is to advance cloth from slit, makes cloth enter the liquefied ammonia reative cell, and with three rolling car immersion liquid ammonia, remove ammonia with 50 ℃ of xeothermic deammoniations of single-column blanket drying cylinder, admission steam room spray vapour again, the temperature of steaming vessel is 95～105 ℃, then goes out steaming vessel, with ventilative frame wind cooling, the dried cropping of open width; Liquefied ammonia reative cell vapour pressure is negative pressure 5～10mmH
2O; The steaming vessel vapour pressure is negative pressure 5～10mmH
2O; The pressure of three rolling cars is 0.08Mpa during Liquid Ammonia Treatment, pads that cloth cover warp-wise tension force is 0.03Mpa behind the liquefied ammonia.During post processing, be that to be neutralized to pH be 5.5～6.5 for the acetic acid of 2～3g/L with concentration; Advancing cloth, two by open width when anti-oil anti-soil and shiinkproof finish soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on anti-oil anti-soil and shiinkproof finish liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; When machine shrunk is processed, advance cloth by open width, water dewing, cloth surface humidity are 10%～20% (example 10%, 15%, 20%), rubber blanket pre-shrinking, preshrunk amount are 2%～5%, heating bearing roller temperature is 50～95 ℃ (60 ℃, 70 ℃, 80 ℃ of examples), the oven dry of drying cylinder pine formula, the cropping step.
Described heavy weave is a kind of in following two kinds of specifications: the door width of cloth of the first is that 48.5 inches, yarn count are 12
s* 12
s, density is that 49 * 43 pieces/inch, twist per unit are 46 sth. made by twisting/10cm, the door width of cloth of the second is that 48.5 inches, yarn count are 16
s* 16
s, density is that 60 * 58 pieces/inch, twist per unit are 58 sth. made by twisting/10cm; Described middle flat fabric is a kind of in following seven kinds of specifications: the door width of cloth of the first is that 48.5 inches, yarn count are 20
s* 20
s, density is that 60 * 60 pieces/inch, twist per unit are 64 sth. made by twisting/10cm, the door width of cloth of the second is that 48.5 inches, yarn count are 20
s* 20
s, density is that 50 * 50 pieces/inch, twist per unit are 64 sth. made by twisting/10cm, the third a door width of cloth is that 48.5 inches, yarn count are 30
s* 30
s, density is that 56 * 44 pieces/inch, twist per unit are 78 sth. made by twisting/10cm, the 4th kind yarn count is 30
s* 30
s, density is that 68 * 68 pieces/inch, twist per unit are 78 sth. made by twisting/10cm, a door width of cloth of the 5th kind is that 48.5 inches, yarn count are 30
s* 40
s, density is that 64 * 56 pieces/inch, twist per unit are 78 or 90 sth. made by twisting/10cm, a door width of cloth of the 6th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is that 52 * 40 pieces/inch, twist per unit are 90 sth. made by twisting/10cm, a door width of cloth of the 7th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is that 58 * 50 pieces/inch, twist per unit are 90 sth. made by twisting/10cm.
The dried liquid carrying rate of loose formula of anti-oil anti-soil and shiinkproof finish is 30%～40%.
During the anti-oily anti-soil anti-shrinking of middle flat fabric, the consisting of of anti-oil anti-soil and shiinkproof finish liquid:
Easy decontamination anti-fouling agent PM-492 35g/L
Crease-shedding finishing agent RESIN BRT 70～80g/L
MgCl
2·6H
2O 14～15g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L
All the other are water, and transfer pH to 4.2 with citric acid;
During the anti-oily anti-soil anti-shrinking of middle flat fabric, overfeeding 2%～3%, the speed of a motor vehicle is 30m/ minute when baking; After to bake the speed of a motor vehicle be 30m/min.
When heavy weave anti-oil anti-soil and anti-shrinking, the consisting of of anti-oil anti-soil and shiinkproof finish liquid:
Easy decontamination anti-fouling agent PM-492 40g/L
Crease-shedding finishing agent RESIN BRT 100～120g/L
MgCl
2·6H
2O 18g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L,
All the other are water, and transfer pH to 4.2 with citric acid;
When the anti-oily anti-soil of heavy weave and anti-shrinking, overfeeding 1.5%～3%, the speed of a motor vehicle is 20m/ minute when baking, after to bake the speed of a motor vehicle be 30m/min.
Powder point coating comprises that open width advances cloth, 220～260 ℃ of preheatings of No. 1 oily hot-rolling, 220～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll PE powder point coating (the inner heat recirculated water circulation that keeps 93-100 ℃ of engraved roll), 210～250 ℃ of heating of No. 3 oily hot-rollings, chill roll water cooling, package step.
Engraved roll order number: middle flat fabric 30,33 order/inches, heavy weave 28,30,33 order/inches.Regularly arranged or the computer random of the carved pattern of engraved roll is arranged.PE powder point coating amount: in, heavy weave 28 ± 2g/m
2, prevent the reverse side infiltration.In the powder point coating process, tension force is low as far as possible, powder, leak source, half head can not occur jumping.
The textile anti-oil anti-soil hot melt adhesive lining of the extremely low washing shrinkage that obtains, warp-wise, broadwise washing size changing rate 〉=-0.6%, grease resistance 〉=120 minute, lining cloth release formaldehyde amount≤40mg/kg, separation strength 〉=12N, warp-wise, the xeothermic size changing rate of broadwise 〉=-0.8%.
Embodiment 2:
To float again step and change staining procedure into, all the other are with embodiment 1;
During dyeing, for grey yarn-dyed fabric reducing dye dyeing flow process and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 ℃ lower reductive steam box decatize fixation → 5～30 ℃ of cold wash of two lattice in the 2 minutes → oxidation of letting in air → with the hydrogen peroxide oxidation of 0.5～1g/L concentration → carry out two lattice soap boilings with the soap boiling agent of concentration 2～3g/L, the washing of single-frame flowing backwards of → six lattice flat wash troughs, every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two rows are totally 24 cylinder oven dry → croppings; Wherein dye liquor consists of:
Vat black RB 10g/L
Vat Brown BR 7g/L
Threne olive T 1g/L
All the other are water;
Fixation liquid consists of:
NaOH 18～20g/L
Sodium hydrosulfite 16～the 18g/L of 85% weight content
All the other are water;
During dyeing, for the dyeing technological process of black fabric active and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad 2 minutes fixation → 5～30 ℃ of cold wash of two lattice → 50～60 ℃ of hot water wash of two lattice of fixation liquid → 102 ℃ reductive steam box decatize → carry out the washing of single-frame flowing backwards of two lattice soap boilings → six lattice flat wash troughs with the soap boiling agent of concentration 2～3g/L, and every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two and arranges totally 24 cylinder oven dry → croppings;
Wherein dye liquor consists of:
Reactive black MES 24g/L
Reactive yellow MES 8.8g/L
Reactive red MES 2.6g/L
All the other are water;
Fixation liquid consists of:
Soda ash 8g/L
Glauber salt 200g/L
All the other are water.
Claims (7)
1. the textile anti-oil anti-soil hot melt adhesive lining of an extremely low washing shrinkage, it is characterized in that: warp-wise, broadwise washing size changing rate for-0.6%, grease resistance is that 120 minutes, lining cloth release formaldehyde amount are 40mg/kg, separation strength is 12N, and warp-wise, the xeothermic size changing rate of broadwise are-0.8%; Production method is: comprise successively turn over seam, singe, destarch, kiering, bleaching, again float or dyeing, post processing, liquid ammonia finishing, anti-oil anti-soil and shiinkproof finish, after bake, powder point coating, machine shrunk step;
When wherein destarch was processed, fabric padded desizing liquid by rope form, banks up 8～12 hours, pads washing, and desizing liquid is comprised of water and NaOH, and the content of NaOH is 10～15g/L; When kiering is processed, with textile pad kiering liquid, in kier in 120～130 ℃ of lower kierings 5～6 hours, the consisting of of kiering liquid: NaOH 12～15g/L, scouring agent A-114 2.5g/L, waterglass 1.3g/L, soda ash 1.2g/L, all the other are water; During bleaching, open width is padded the oxygen bleaching liquor, 100～102 ℃ of lower decatizes 60～75 minutes, and the open width washing, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 4～6.5g/L, waterglass 10～12g/L, scouring agent A-114 4g/L, intercalating agent 540 3g/L, and all the other are water; Float again when processing, pad the oxygen bleaching liquor by open width, in 100～102 ℃ of lower decatizes 55～60 minutes, open width washing, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 2～3.5g/L, waterglass 3～5g/L, scouring agent A-114 2g/L; During post processing, be that to be neutralized to pH be 5.5～6.5 for the acetic acid of 2～3g/L with concentration; Advance by open width during liquid ammonia finishing that cloth, oven dry dry, liquefied ammonia encapsulation process, decatize deammoniation, cropping step; Advancing cloth, two by open width when anti-oil anti-soil and shiinkproof finish soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on shiinkproof finish liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; When machine shrunk is processed, advance cloth by open width, water dewing, cloth surface humidity are 10%～20%, and rubber blanket pre-shrinking, preshrunk amount are 2%～5%, heating bearing roller temperature is 50～95 ℃, the oven dry of drying cylinder pine formula, cropping; During dyeing, for grey yarn-dyed fabric reducing dye dyeing flow process and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 ℃ lower reductive steam box decatize fixation → 5～30 ℃ of cold wash of two lattice in the 2 minutes → oxidation of letting in air → with the hydrogen peroxide oxidation of 0.5～1g/L concentration → carry out two lattice soap boilings with the soap boiling agent of concentration 2～3g/L, the washing of single-frame flowing backwards of → six lattice flat wash troughs, every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two rows are totally 24 cylinder oven dry → croppings; Wherein dye liquor consists of:
Vat black RB 10 g/L
Vat Brown BR 7 g/L
Threne olive T 1 g/L
All the other are water;
Fixation liquid consists of:
NaOH 18～20 g/L
Sodium hydrosulfite 16～18 g/L of 85% weight content
All the other are water;
During dyeing, for the dyeing technological process of black fabric active and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad 2 minutes fixation → 5～30 ℃ of cold wash of two lattice → 50～60 ℃ of hot water wash of two lattice of fixation liquid → 102 ℃ reductive steam box decatize → carry out the washing of single-frame flowing backwards of two lattice soap boilings → six lattice flat wash troughs with the soap boiling agent of concentration 2～3g/L, and every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two and arranges totally 24 cylinder oven dry → croppings;
Wherein dye liquor consists of:
Reactive black MES 24 g/L
Reactive yellow MES 8.8 g/L
Reactive red MES 2.6 g/L
All the other are water;
Fixation liquid consists of:
Soda ash 8g/L
Glauber salt 200 g/L
All the other are water;
The concrete steps of liquid ammonia finishing are followed successively by: open width advances cloth, adopt the drying cylinder vapour pressure is that the single-column drying cylinder of 0.15Mpa is dried, cool off through cold water roller again, then carry out the liquefied ammonia encapsulation process, the liquefied ammonia encapsulation process is to advance cloth from slit, makes cloth enter the liquefied ammonia reative cell, and with three rolling car immersion liquid ammonia, remove ammonia with 50 ℃ of xeothermic deammoniations of single-column blanket drying cylinder, admission steam room spray vapour again, the temperature of steaming vessel is 95 ~ 105 ℃, then goes out steaming vessel, with ventilative frame wind cooling, the dried cropping of open width; Liquefied ammonia reative cell vapour pressure is negative pressure 5 ~ 10mmH
2O; The steaming vessel vapour pressure is negative pressure 5 ~ 10mmH
2O; The pressure of three rolling cars is 0.08Mpa during Liquid Ammonia Treatment, pads that cloth cover warp-wise tension force is 0.03Mpa behind the liquefied ammonia.
2. the textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage according to claim 1, it is characterized in that: the grey cloth of lining cloth is heavy weave or middle flat fabric; Wherein said heavy weave is a kind of in following two kinds of specifications: the door width of cloth of the first is that 48.5 inches, yarn count are 12
s* 12
s, density is that 49 * 43 pieces/inch, twist per unit are 46 sth. made by twisting/10cm, the door width of cloth of the second is that 48.5 inches, yarn count are 16
s* 16
s, density is that 60 * 58 pieces/inch, twist per unit are 58 sth. made by twisting/10cm; Described middle flat fabric is a kind of in following seven kinds of specifications: the door width of cloth of the first is that 48.5 inches, yarn count are 20
s* 20
s, density is that 60 * 60 pieces/inch, twist per unit are 64 sth. made by twisting/10cm, the door width of cloth of the second is that 48.5 inches, yarn count are 20
s* 20
s, density is that 50 * 50 pieces/inch, twist per unit are 64 sth. made by twisting/10cm, the third a door width of cloth is that 48.5 inches, yarn count are 30
s* 30
s, density is that 56 * 44 pieces/inch, twist per unit are 78 sth. made by twisting/10cm, the 4th kind yarn count is 30
s* 30
s, density is that 68 * 68 pieces/inch, twist per unit are 78 sth. made by twisting/10cm, a door width of cloth of the 5th kind is that 48.5 inches, yarn count are 30
s* 40
s, density is that 64 * 56 pieces/inch, twist per unit are 78 or 90 sth. made by twisting/10cm, a door width of cloth of the 6th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is that 52 * 40 pieces/inch, twist per unit are 90 sth. made by twisting/10cm, a door width of cloth of the 7th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is that 58 * 50 pieces/inch, twist per unit are 90 sth. made by twisting/10cm.
3. the production method of the textile anti-oil anti-soil hot melt adhesive lining of an extremely low washing shrinkage claimed in claim 1 is characterized in that: comprise successively turn over seam, singe, destarch, kiering, bleaching, again float or dyeing, post processing, liquid ammonia finishing, anti-oil anti-soil and shiinkproof finish, after bake, powder point coating, machine shrunk step;
When wherein destarch was processed, fabric padded desizing liquid by rope form, banks up 8～12 hours, pads washing, and desizing liquid is comprised of water and NaOH, and the content of NaOH is 10～15g/L; When kiering is processed, with textile pad kiering liquid, in kier in 120～130 ℃ of lower kierings 5～6 hours, the consisting of of kiering liquid: NaOH 12～15g/L, scouring agent A-114 2.5g/L, waterglass 1.3g/L, soda ash 1.2g/L, all the other are water; During bleaching, open width is padded the oxygen bleaching liquor, 100～102 ℃ of lower decatizes 60～75 minutes, and the open width washing, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 4～6.5g/L, waterglass 10～12g/L, scouring agent A-114 4g/L, intercalating agent 540 3g/L, and all the other are water; Float again when processing, pad the oxygen bleaching liquor by open width, in 100～102 ℃ of lower decatizes 55～60 minutes, open width washing, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 2～3.5g/L, waterglass 3～5g/L, scouring agent A-114 2g/L; During post processing, be that to be neutralized to pH be 5.5～6.5 for the acetic acid of 2～3g/L with concentration; Advance by open width during liquid ammonia finishing that cloth, oven dry dry, liquefied ammonia encapsulation process, decatize deammoniation, cropping step; Advancing cloth, two by open width when anti-oil anti-soil and shiinkproof finish soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on shiinkproof finish liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; When machine shrunk is processed, advance cloth by open width, water dewing, cloth surface humidity are 10%～20%, and rubber blanket pre-shrinking, preshrunk amount are 2%～5%, heating bearing roller temperature is 50～95 ℃, the oven dry of drying cylinder pine formula, cropping; During dyeing, for grey yarn-dyed fabric reducing dye dyeing flow process and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 ℃ lower reductive steam box decatize fixation → 5～30 ℃ of cold wash of two lattice in the 2 minutes → oxidation of letting in air → with the hydrogen peroxide oxidation of 0.5～1g/L concentration → carry out two lattice soap boilings with the soap boiling agent of concentration 2～3g/L, the washing of single-frame flowing backwards of → six lattice flat wash troughs, every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two rows are totally 24 cylinder oven dry → croppings; Wherein dye liquor consists of:
Vat black RB 10 g/L
Vat Brown BR 7 g/L
Threne olive T 1 g/L
All the other are water;
Fixation liquid consists of:
NaOH 18～20 g/L
Sodium hydrosulfite 16～18 g/L of 85% weight content
All the other are water;
During dyeing, for the dyeing technological process of black fabric active and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad 2 minutes fixation → 5～30 ℃ of cold wash of two lattice → 50～60 ℃ of hot water wash of two lattice of fixation liquid → 102 ℃ reductive steam box decatize → carry out the washing of single-frame flowing backwards of two lattice soap boilings → six lattice flat wash troughs with the soap boiling agent of concentration 2～3g/L, and every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ → two and arranges totally 24 cylinder oven dry → croppings;
Wherein dye liquor consists of:
Reactive black MES 24 g/L
Reactive yellow MES 8.8 g/L
Reactive red MES 2.6 g/L
All the other are water;
Fixation liquid consists of:
Soda ash 8g/L
Glauber salt 200 g/L
All the other are water;
The concrete steps of liquid ammonia finishing are followed successively by: open width advances cloth, adopt the drying cylinder vapour pressure is that the single-column drying cylinder of 0.15Mpa is dried, cool off through cold water roller again, then carry out the liquefied ammonia encapsulation process, the liquefied ammonia encapsulation process is to advance cloth from slit, makes cloth enter the liquefied ammonia reative cell, and with three rolling car immersion liquid ammonia, remove ammonia with 50 ℃ of xeothermic deammoniations of single-column blanket drying cylinder, admission steam room spray vapour again, the temperature of steaming vessel is 95 ~ 105 ℃, then goes out steaming vessel, with ventilative frame wind cooling, the dried cropping of open width; Liquefied ammonia reative cell vapour pressure is negative pressure 5 ~ 10mmH
2O; The steaming vessel vapour pressure is negative pressure 5 ~ 10mmH
2O; The pressure of three rolling cars is 0.08Mpa during Liquid Ammonia Treatment, pads that cloth cover warp-wise tension force is 0.03Mpa behind the liquefied ammonia.
4. the production method of the textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage according to claim 3, it is characterized in that: the dried liquid carrying rate of loose formula of anti-oily anti-soil and shiinkproof finish is 30%～40%.
5. the production method of the textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage according to claim 3 is characterized in that: during middle flat fabric anti-oil anti-soil anti-shrinking, and the consisting of of anti-oil anti-soil and shiinkproof finish liquid:
During middle flat fabric anti-oil anti-soil anti-shrinking, overfeeding 2%～3%, the speed of a motor vehicle is 30m/ minute when baking, after to bake the speed of a motor vehicle be 30m/ minute.
6. the production method of the textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage according to claim 3 is characterized in that: when heavy weave anti-oil anti-soil and anti-shrinking, and the consisting of of anti-oil anti-soil and shiinkproof finish liquid:
When heavy weave anti-oil anti-soil and anti-shrinking, overfeeding 1.5%～3%, the speed of a motor vehicle is 20m/ minute when baking; After to bake the speed of a motor vehicle be 30m/ minute.
7. the production method of the textile anti-oil anti-soil hot melt adhesive lining of extremely low washing shrinkage according to claim 3, it is characterized in that: powder point coating comprises that open width advances cloth, 220～260 ℃ of preheatings of No. 1 oily hot-rolling, 220～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll PE powder point coating, 210～250 ℃ of heating of No. 3 oily hot-rollings, chill roll water cooling, package step; Engraved roll order number: adopt 30,33 order/inches for middle flat fabric, adopt 28,30,33 order/inches for heavy weave, the regularly arranged or computer random arrangement of the carved pattern of engraved roll, PE powder point coating amount: in, heavy weave 28 ± 2g/m
2, prevent the reverse side infiltration; During engraved roll PE powder point coating, the inner heat recirculated water circulation that keeps 90～100 ℃ of engraved roll.
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| CN103462263B (en) * | 2013-09-04 | 2015-11-11 | 际华三五零二职业装有限公司 | A kind of production technology of slim nylon elastic adhesive lining |
| CN105476124B (en) * | 2014-12-18 | 2017-07-18 | 南通海汇科技发展有限公司 | The pure cotton of easily detection fault bleaches bright adhesive lining and its production method |
| CN104452365A (en) * | 2014-12-19 | 2015-03-25 | 苏州市吴中区郭巷旭宇羊毛衫加工场 | Silk fiber and cotton blended fabric dyeing and finishing process |
| CN104544647B (en) * | 2015-01-16 | 2016-02-17 | 南通海汇科技发展有限公司 | A kind of formaldehydeless bright adhesive lining of high-count pure cotton and production method thereof |
| CN105919193B (en) * | 2015-09-24 | 2017-06-16 | 南通海汇科技发展有限公司 | The production method of easy to operate pure cotton plucking colour bright adhesive lining |
| CN107841888A (en) * | 2016-04-25 | 2018-03-27 | 南通海汇科技发展有限公司 | Improve the pure cotton light black adhesive lining and its production method of clothes quality |
| CN107059399A (en) * | 2017-05-08 | 2017-08-18 | 南通海汇科技发展有限公司 | Stiffness extra-high woven adhesive lining and its production method |
| CN107059382A (en) * | 2017-06-21 | 2017-08-18 | 海盐四通管件制造有限公司 | One kind bleaching lining cloth production technology |
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