CN101353843A - Water-soluble hot melt lining cloth and production method thereof - Google Patents
Water-soluble hot melt lining cloth and production method thereof Download PDFInfo
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- CN101353843A CN101353843A CNA2008101247326A CN200810124732A CN101353843A CN 101353843 A CN101353843 A CN 101353843A CN A2008101247326 A CNA2008101247326 A CN A2008101247326A CN 200810124732 A CN200810124732 A CN 200810124732A CN 101353843 A CN101353843 A CN 101353843A
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- water
- cloth
- lattice
- washing
- soluble
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- 239000004744 fabric Substances 0.000 title claims abstract description 95
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000012943 hotmelt Substances 0.000 title claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 61
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 39
- 238000005406 washing Methods 0.000 claims description 39
- 239000007788 liquid Substances 0.000 claims description 30
- 239000011347 resin Substances 0.000 claims description 23
- 229920005989 resin Polymers 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 21
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 18
- 238000005098 hot rolling Methods 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 16
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 15
- 238000009835 boiling Methods 0.000 claims description 15
- 238000004043 dyeing Methods 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 13
- 238000005282 brightening Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 239000000344 soap Substances 0.000 claims description 12
- 230000003647 oxidation Effects 0.000 claims description 9
- 238000007254 oxidation reaction Methods 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- 239000004552 water soluble powder Substances 0.000 claims description 9
- 206010013786 Dry skin Diseases 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 238000004061 bleaching Methods 0.000 claims description 6
- 238000005097 cold rolling Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- YAMHXTCMCPHKLN-UHFFFAOYSA-N imidazolidin-2-one Chemical compound O=C1NCCN1 YAMHXTCMCPHKLN-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 238000012805 post-processing Methods 0.000 claims description 6
- 235000019353 potassium silicate Nutrition 0.000 claims description 6
- 238000009991 scouring Methods 0.000 claims description 6
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 5
- 239000000498 cooling water Substances 0.000 claims description 4
- 240000007817 Olea europaea Species 0.000 claims description 3
- 206010033546 Pallor Diseases 0.000 claims description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 3
- 230000008595 infiltration Effects 0.000 claims description 3
- 238000001764 infiltration Methods 0.000 claims description 3
- 239000006210 lotion Substances 0.000 claims description 3
- 239000010446 mirabilite Substances 0.000 claims description 3
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 3
- 235000019394 potassium persulphate Nutrition 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 235000017550 sodium carbonate Nutrition 0.000 claims description 3
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 3
- 239000012224 working solution Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 229920000742 Cotton Polymers 0.000 abstract description 2
- 238000010409 ironing Methods 0.000 abstract 1
- 235000019256 formaldehyde Nutrition 0.000 description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 239000000243 solution Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a water-soluble fusible interlining which is characterized in that longitudinal shrinkage and latitudinal shrinkage of the cotton interlining are less than or equal to one percent respectively and the formaldehyde emission is less than or equal to 50mg/kg. After the interlining is joined with a fabric by ironing, the interlining is treated in the water at the temperature of 35 DEG C for 15 seconds and separated with the fabric. The water-soluble fusible interlining has good water-soluble performance, low longitudinal shrinkage and latitudinal shrinkage, good environmental protection performance and easy operation of the production method.
Description
Technical field:
The present invention relates to a kind of lining cloth and production method.
Background technology:
Existing lining cloth, it is big through the broadwise washing shrinkage, and burst size of methanal is big, and the ready-made clothes water soluble characteristic is not good, influences high-grade clothing (containing leisure) serviceability and result of use.
Summary of the invention:
The object of the present invention is to provide a kind of good water solubility, the production method of the ultra-low shrinkage rate purified cotton lining cloth of good environmental protection.
Technical solution of the present invention is:
A kind of water-soluble hot melt lining cloth is characterized in that: warp-wise, broadwise washing shrinkage≤1%, release formaldehyde amount≤50mg/kg; Lining cloth was handled 15 seconds in 35 ℃ of water after combining with the lining pressure is boiling hot, and lining cloth separates with lining.
The grey cloth of lining cloth is heavy weave or middle flat fabric; Wherein said heavy weave is a kind of in following two kinds of specifications: a door width of cloth of first kind is that 48.5 inches, yarn count are 12
s* 12
s, density is 49 * 43 pieces/inch, a door width of cloth of second kind is that 48.5 inches, yarn count are 16
s* 16
s, density is 60 * 58 pieces/inch; Flat fabric is a kind of in following seven kinds of specifications in described: a door width of cloth of first kind is that 48.5 inches, yarn count are 20
s* 20
s, density is 60 * 60 pieces/inch, a door width of cloth of second kind is that 48.5 inches, yarn count are 20
s* 20
s, density is 50 * 50 pieces/inch, the third a door width of cloth is that 48.5 inches, yarn count are 30
s* 30
s, density is 56 * 44 pieces/inch, the 4th kind yarn count is 30
s* 30
s, density is 68 * 68 pieces/inch, a door width of cloth of the 5th kind is that 48.5 inches, yarn count are 30
s* 40
s, density is 64 * 56 pieces/inch, a door width of cloth of the 6th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is 52 * 40 pieces/inch, a door width of cloth of the 7th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is 58 * 50 pieces/inch.
A kind of production method of water-soluble hot melt lining cloth, it is characterized in that: comprise successively turn over seam, singe, cold-pad-batch preparation, float again, dyeing, post processing, RESIN FINISH, water-soluble powder point coating and the step that formalizes again, wherein float again when handling, pad the oxygen bleaching liquor by open width, 100～102 ℃ of following decatizes 55～58 minutes, the open width washing, making cloth cover pH is 6, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 2～3.5g/L, waterglass 3～5g/L, scouring agent A-114 2g/L; During post processing, be that to be neutralized to pH be 5.5～6.5 for the acetic acid of 2～3g/L with concentration; Advancing cloth, two by open width during RESIN FINISH soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on RESIN FINISH liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; Water-soluble powder point coating and multiple setting comprise that open width advances cloth, No. 1 oily hot-rolling 210-245 ℃ preheating, 200～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll DAKOTAFUSER 5180 (Belgium produces polyvinyl alcohol) powder point, 210～250 ℃ of heating of No. 3 oily hot-rollings, 140-160 ℃ tentering setting, temperature≤25 ℃ water cooling, package step.
Cold-pad-batch preparation comprise turn over seam, fluffing, cold rolling heap move back boil float, washing, baking step, wherein cold rolling heap moves back to boil to float and adopts one-step method to move back blanching method, moves back to boil and floats consisting of of working solution:
NaOH 25.5～30g/L
Hydrogen peroxide 15～20g/L
Scouring agent A-114 10g/L
Waterglass 20g/L
Potassium peroxydisulfate 6～10g/L
All the other are water;
Washing concrete steps in the cold-pad-batch preparation are: successively through the washing of 1～No. 6 washing lattice, wherein the water temperature of washing in the lattice for 1,2, No. 4 is more than 90 ℃, the water temperature of washing in the lattice for No. 3 is more than 90 ℃, contain soaping agent 5g/L in the water lotion, the water temperature of No. 5 washing lattice is a normal temperature, and with HAC neutralization, No. 6 the washing lattice are 5～30 ℃ of cold flow water.
During dyeing, be for grey yarn-dyed fabric reducing dye dyeing flow process and condition:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 ℃ reduction steam box decatize fixation → 5～30 ℃ of cold wash of two lattice in the 2 minutes down → oxidation → usefulness of letting in air and contain the oxidation liquid oxidation of 27.5% hydrogen peroxide, 0.5～1g/L → carry out two lattice soap boilings with the soap boiling agent of concentration 2～3g/L, the washing of single-frame flowing backwards of → six lattice flat wash troughs, every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ of cold flow water → 5～30 ℃ cold wash → two arrange totally 24 cylinder oven dry → croppings; Wherein dye liquor consists of:
Vat black RB 10g/L
Vat Brown BR 7g/L
Threne olive T 1g/L
All the other are water;
Fixation liquid consists of:
NaOH 18～20g/L
Sodium hydrosulfite 16～the 18g/L of 85% weight content
All the other are water.
During dyeing, be for dyeing technological process of black fabric active and condition:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 and ℃ reduce 2 minutes fixation → 5～30 ℃ of cold wash of two lattice → 50～60 ℃ of hot water wash of two lattice of steam box decatize → carry out the washing of single-frame flowing backwards of two lattice soap boilings → six lattice flat wash troughs with the soap boiling agent of concentration 2～3g/L, and every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ of cold flow water → 5～30 ℃ cold wash → cold wash → two arrange totally 24 cylinder oven dry → croppings;
Wherein dye liquor consists of:
Reactive black MES 24g/L
Reactive yellow MES 8.8g/L
Reactive red MES 2.6g/L
All the other are water;
Fixation liquid consists of:
Soda ash 8g/L
Glauber salt 200g/L
All the other are water.
The dried liquid carrying rate of loose formula of RESIN FINISH is 30%～40%.
During the flat fabric shiinkproof finish, the consisting of of RESIN FINISH liquid:
Crease-shedding finishing agent HICO-C 40g/L
Crease-shedding finishing agent HICO-B 40g/L
MgCl
2·6H
2O 12g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L
All the other are water, and transfer pH to 4.2 with citric acid;
During the flat fabric shiinkproof finish, overfeeding 2%～3%, the speed of a motor vehicle is 40m/ minute when baking.
During the heavy weave RESIN FINISH, the consisting of of RESIN FINISH liquid:
Crease-shedding finishing agent HICO-C 55g/L
Crease-shedding finishing agent HICO-B 55g/L
MgCl
2·6H
2O 16.5g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L
All the other are water, and transfer pH to 4.2 with citric acid;
During the heavy weave shiinkproof finish, overfeeding 1.5%～3%, the speed of a motor vehicle is 30m/ minute when baking.
Advancing cloth, two by open width during shiinkproof finish soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on shiinkproof finish liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; Water-soluble powder point coating and multiple setting comprise that open width advances cloth, No. 1 oily hot-rolling 210-245 ℃ preheating, 200～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll DAKAOTA FUSER 5180 powder point coatings, 210～250 ℃ of heating of No. 3 oily hot-rollings, 140-160 ℃ tentering setting, temperature≤25 ℃ water cooling, package step; Engraved roll order number: adopt 30,33,35 order/inches for middle flat fabric, adopt 28,30,33 order/inches for heavy weave.Regularly arranged or the computer random arrangement of the carved pattern of engraved roll; In, heavy weave powder point coating amount 22 ± 2g/m
2, prevent the reverse side infiltration; During powder point coating, engraved roll inside is in line with normal temperature or cooling water.In the powder point coating process, tension force is low as far as possible, does not directly contact with water.
Good water solubility of the present invention, lining cloth were handled 15 seconds in 35 ℃ of water after combining with the lining pressure is boiling hot, and lining cloth separates with lining, and is little through the broadwise washing shrinkage, warp-wise, broadwise washing shrinkage≤1%, good environmental protection, release formaldehyde amount≤50mg/kg.Production method is easy to operate.
The invention will be further described below in conjunction with embodiment.
The specific embodiment:
A kind of production method of water-soluble hot melt lining cloth, with the medium weight fabric grey cloth singe through comprising successively, cold-pad-batch preparation, float again, dyeing, post processing, RESIN FINISH, water-soluble powder point coating and the step that formalizes again, wherein float again when handling, pad the oxygen bleaching liquor by open width, 100～102 ℃ of following decatizes 55～58 minutes, the open width washing, making cloth cover PH is 6, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 2～3.5g/L, waterglass 3～5g/L, scouring agent A-114 2g/L; During post processing, be that to be neutralized to PH be 5.5～6.5 for the acetic acid of 2～3g/L with concentration; Advancing cloth, two by open width during RESIN FINISH soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on RESIN FINISH liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; Water-soluble powder point coating and multiple setting comprise that open width advances cloth, No. 1 oily hot-rolling 210-245 ℃ preheating, 200～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll DAKOTA FUSER 5180 (Belgium produces polyvinyl alcohol) powder point coating (engraved roll inside is in line with normal temperature or cooling water), 210～250 ℃ of heating of No. 3 oily hot-rollings, 140-160 ℃ tentering setting, temperature≤25 ℃ water cooling, package step.
Described heavy weave is a kind of in following two kinds of specifications: a door width of cloth of first kind is that 48.5 inches, yarn count are 12
s* 12
s, density is 49 * 43 pieces/inch, a door width of cloth of second kind is that 48.5 inches, yarn count are 16
s* 16
s, density is 60 * 58 pieces/inch; Flat fabric is a kind of in following seven kinds of specifications in described: a door width of cloth of first kind is that 48.5 inches, yarn count are 20
s* 20
s, density is 60 * 60 pieces/inch, a door width of cloth of second kind is that 48.5 inches, yarn count are 20
s* 20
s, density is 50 * 50 pieces/inch, the third a door width of cloth is that 48.5 inches, yarn count are 30
s* 30
s, density is 56 * 44 pieces/inch, the 4th kind yarn count is 30
s* 30
s, density is 68 * 68 pieces/inch, a door width of cloth of the 5th kind is that 48.5 inches, yarn count are 30
s* 40
s, density is 64 * 56 pieces/inch, a door width of cloth of the 6th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is 52 * 40 pieces/inch, a door width of cloth of the 7th kind is that 48.5 inches, yarn count are 40
s* 40
s, density is 58 * 50 pieces/inch.
The water-soluble hot melt lining cloth that obtains, warp-wise, broadwise washing shrinkage≤1%, release formaldehyde amount≤50mg/kg; The lining cloth that combines with lining was handled 15 seconds in 35 ℃ of water, and lining cloth separates with lining.
Cold-pad-batch preparation comprise turn over seam, fluffing, cold rolling heap move back boil float, washing, baking step, wherein cold rolling heap moves back to boil to float and adopts one-step method to move back blanching method, moves back to boil and floats consisting of of working solution:
NaOH 25.5～30g/L
Hydrogen peroxide 15～20g/L
Scouring agent A-114 10g/L
Waterglass 20g/L
Potassium peroxydisulfate 6～10g/L
All the other are water;
Washing concrete steps in the cold-pad-batch preparation are: successively through the washing of 1～No. 6 washing lattice, wherein the water temperature of washing in the lattice for 1,2, No. 4 is more than 90 ℃, the water temperature of washing in the lattice for No. 3 is more than 90 ℃, contain soaping agent 5g/L in the water lotion, the water temperature of No. 5 washing lattice is a normal temperature, and with acetic acid neutralization, No. 6 the washing lattice are 5～30 ℃ of cold flow water.
During dyeing, be for grey yarn-dyed fabric reducing dye dyeing flow process and condition:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 ℃ reduction steam box decatize fixation → 5～30 ℃ of cold wash of two lattice in the 2 minutes down → oxidation → usefulness of letting in air and contain the oxidation liquid oxidation of 27.5% hydrogen peroxide, 0.5～1g/L → carry out two lattice soap boilings with the soap boiling agent of concentration 2～3g/L, the washing of single-frame flowing backwards of → six lattice flat wash troughs, every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ of cold flow water → 5～30 ℃ cold wash → two arrange totally 24 cylinder oven dry → croppings; Wherein dye liquor consists of:
Vat black RB 10g/L
Vat Brown BR 7g/L
Threne olive T 1g/L
All the other are water;
Fixation liquid consists of:
NaOH 18～20g/L
Sodium hydrosulfite 16～the 18g/L of 85% weight content
All the other are water.
During dyeing, be for dyeing technological process of black fabric active and condition:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 and ℃ reduce 2 minutes fixation → 5～30 ℃ of cold wash of two lattice → 50～60 ℃ of hot water wash of two lattice of steam box decatize → carry out the washing of single-frame flowing backwards of two lattice soap boilings → six lattice flat wash troughs with the soap boiling agent of concentration 2～3g/L, and every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ of cold flow water → 5～30 ℃ cold wash → cold wash → two arrange totally 24 cylinder oven dry → croppings;
Wherein dye liquor consists of:
Reactive black MES 24g/L
Reactive yellow MES 8.8g/L
Reactive red MES 2.6g/L
All the other are water;
Fixation liquid consists of:
Soda ash 8g/L
Glauber salt 200g/L
All the other are water.
Liquid carrying rate when the loose formula of RESIN FINISH is dry is 30%～40%.
During the flat fabric RESIN FINISH, the consisting of of RESIN FINISH liquid:
Crease-shedding finishing agent HICO-C 40g/L
Crease-shedding finishing agent HICO-B 40g/L
MgCl
2·6H
2O 12g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L (example 0,1,2g/L)
Brightening agent MST-B 0～4.22g/L (example 0.02,2,4g/L)
All the other are water, and transfer pH to 4.2 with citric acid;
During the shrinkproof processing of flat fabric, overfeeding 2%～3%, the speed of a motor vehicle is 40m/ minute when baking.During the heavy weave RESIN FINISH, the consisting of of RESIN FINISH liquid:
Crease-shedding finishing agent HICO-C 55g/L
Crease-shedding finishing agent HICO-B 55g/L
MgCl
2·6H
2O 16.5g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L (example 0,1,2g/L)
Brightening agent MST-B 0～4.22g/L (example 0.02,2,4g/L)
All the other are water, and transfer pH to 4.2 with citric acid;
During the heavy weave shiinkproof finish, overfeeding 1.5%～3%, the speed of a motor vehicle is 30m/ minute when baking.
Advancing cloth, two by open width during shiinkproof finish soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on shiinkproof finish liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step.
Water-soluble powder point coating and multiple setting comprise: open width is advanced cloth, No. 1 oily hot-rolling 210-245 ℃ preheating, 200～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll DAKOTA FUSER 5180 (Belgium produces polyvinyl alcohol) powder point coating (engraved roll inside is in line with normal temperature or cooling water), 210～250 ℃ of heating of No. 3 oily hot-rollings, 140-160 ℃ tentering setting, temperature≤25 ℃ water cooling, package step.
Engraved roll order number: middle flat fabric 30,33,35 order/inches, heavy weave 28,30,33 order/inches.Regularly arranged or the computer random arrangement of the carved pattern of engraved roll.In, heavy weave powder point coating amount 22 ± 2g/m
2, prevent the reverse side infiltration.In the powder point coating process, tension force is low as far as possible, does not directly contact with water.
Claims (10)
1, a kind of water-soluble hot melt lining cloth is characterized in that: warp-wise, broadwise washing shrinkage≤1%, release formaldehyde amount≤50mg/kg; Lining cloth was handled 15 seconds in 35 ℃ of water after combining with the lining pressure is boiling hot, and lining cloth separates with lining.
2, water-soluble hot melt lining cloth according to claim 1 is characterized in that: the grey cloth of lining cloth is heavy weave or middle flat fabric; Wherein said heavy weave is a kind of in following two kinds of specifications: a door width of cloth of first kind is that 48.5 inches, yarn count are 12
S* 12
S, density is 49 * 43 pieces/inch, a door width of cloth of second kind is that 48.5 inches, yarn count are 16
S* 16
S, density is 60 * 58 pieces/inch; Flat fabric is a kind of in following seven kinds of specifications in described: a door width of cloth of first kind is that 48.5 inches, yarn count are 20
S* 20
S, density is 60 * 60 pieces/inch, a door width of cloth of second kind is that 48.5 inches, yarn count are 20
S* 20
S, density is 50 * 50 pieces/inch, the third a door width of cloth is that 48.5 inches, yarn count are 30
S* 30
S, density is 56 * 44 pieces/inch, the 4th kind yarn count is 30
S* 30
S, density is 68 * 68 pieces/inch, a door width of cloth of the 5th kind is that 48.5 inches, yarn count are 30
S* 40
S, density is 64 * 56 pieces/inch, a door width of cloth of the 6th kind is that 48.5 inches, yarn count are 40
S* 40
S, density is 52 * 40 pieces/inch, a door width of cloth of the 7th kind is that 48.5 inches, yarn count are 40
S* 40
S, density is 58 * 50 pieces/inch.
3, a kind of production method of water-soluble hot melt lining cloth, it is characterized in that: comprise successively turn over seam, singe, cold-pad-batch preparation, float again, oven dry, dyeing, post processing, RESIN FINISH, water-soluble powder point coating and the step that formalizes again, wherein float again when handling, pad the oxygen bleaching liquor by open width, 100～102 ℃ of following decatizes 55～58 minutes, the open width washing, making cloth cover pH is 6, wherein the oxygen bleaching liquor consists of: hydrogen peroxide 2～3.5g/L, waterglass 3～5g/L, scouring agent A-114 2g/L; During post processing, be that to be neutralized to pH be 5.5～6.5 for the acetic acid of 2～3g/L with concentration; Advancing cloth, two by open width during RESIN FINISH soaks two and rolls that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on RESIN FINISH liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; Water-soluble powder point coating and multiple setting comprise that open width advances cloth, No. 1 oily hot-rolling 210-245 ℃ preheating, 200～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll DAKOTA FUSER 5180 powder point coatings, 210～250 ℃ of heating of No. 3 oily hot-rollings, 140-160 ℃ tentering setting, temperature≤25 ℃ water cooling, package step.
4, according to the production method of claim 3,4 or 5 described water-soluble hot melt lining cloths, it is characterized in that: cold-pad-batch preparation comprise turn over seam, fluffing, cold rolling heap move back boil float, washing, baking step, wherein cold rolling heap moves back to boil to float and adopts one-step method to move back blanching method, moves back to boil and floats consisting of of working solution:
NaOH 25.5～30g/L
Hydrogen peroxide 15～20g/L
Scouring agent A-114 10g/L
Waterglass 20g/L
Potassium peroxydisulfate 6～10g/L
All the other are water;
Washing concrete steps in the cold-pad-batch preparation are: successively through the washing of 1～No. 6 washing lattice, wherein the water temperature of washing in the lattice for 1,2, No. 4 is more than 90 ℃, the water temperature of washing in the lattice for No. 3 is more than 90 ℃, contain soaping agent 5g/L in the water lotion, the water temperature of No. 5 washing lattice is a normal temperature, and with acetic acid neutralization, No. 6 the washing lattice are 5～30 ℃ of cold flow water.
5, the production method of water-soluble hot melt lining cloth according to claim 3 is characterized in that: during dyeing, for grey yarn-dyed fabric reducing dye dyeing flow process and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 ℃ reduction steam box decatize fixation → 5～30 ℃ of cold wash of two lattice in the 2 minutes down → oxidation → usefulness of letting in air and contain the oxidation liquid oxidation of 27.5% hydrogen peroxide, 0.5～1g/L → carry out two lattice soap boilings with the soap boiling agent of concentration 2～3g/L, the washing of single-frame flowing backwards of → six lattice flat wash troughs, every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ of cold flow water → 5～30 ℃ cold wash → two arrange totally 24 cylinder oven dry → croppings; Wherein dye liquor consists of:
Vat black RB 10g/L
Vat Brown BR 7g/L
Threne olive T 1g/L
All the other are water;
Fixation liquid consists of:
NaOH 18～20g/L
Sodium hydrosulfite 16～the 18g/L of 85% weight content
All the other are water.
6, the production method of water-soluble hot melt lining cloth according to claim 3 is characterized in that: during dyeing, for dyeing technological process of black fabric active and condition be:
Open width is advanced cloth → evenness calender and is padded groups of 70～80 ℃ hot blast preliminary drying → one group cylinder oven dry → cropping → evenness calenders of dye liquor → two row infrared preliminary drying → two and pad fixation liquid → 102 and ℃ reduce 2 minutes fixation → 5～30 ℃ of cold wash of two lattice → 50～60 ℃ of hot water wash of two lattice of steam box decatize → carry out the washing of single-frame flowing backwards of two lattice soap boilings → six lattice flat wash troughs with the soap boiling agent of concentration 2～3g/L, and every Ge Wendu is respectively 90～95 ℃, 80～90 ℃, 70～80 ℃, 70～80 ℃, 60～70 ℃, 5～30 ℃ of cold flow water → 5～30 ℃ cold wash → cold wash → two arrange totally 24 cylinder oven dry → croppings;
Wherein dye liquor consists of:
Reactive black MES 24g/L
Reactive yellow MES 8.8g/L
Reactive red MES 2.6g/L
All the other are water;
Fixation liquid consists of:
Soda ash 8g/L
Glauber salt 200g/L
All the other are water.
7, according to the production method of claim 3,4 or 5 described water-soluble hot melt lining cloths, it is characterized in that: the liquid carrying rate when the loose formula of RESIN FINISH is dry is 30%～40%.
8, according to the production method of claim 3,4 or 5 described water-soluble hot melt lining cloths, it is characterized in that: during middle flat fabric RESIN FINISH, the consisting of of RESIN FINISH liquid:
Crease-shedding finishing agent HICO-C 40g/L
Crease-shedding finishing agent HICO-B 40g/L
MgCl
2·6H
2O 12g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L
All the other are water, and transfer pH to 4.2 with citric acid;
During the water-soluble shrinkproof processing of flat fabric, overfeeding 2%～3%, the speed of a motor vehicle is 40m/ minute when baking.
9, according to the production method of claim 3,4 or 5 described water-soluble hot melt lining cloths, it is characterized in that: during the heavy weave RESIN FINISH, the consisting of of RESIN FINISH liquid:
Crease-shedding finishing agent HICO-C 55g/L
Crease-shedding finishing agent HICO-B 55g/L
MgCl
2·H
2O 16.5g/L
Ethylene urea 1.5g/L
NON IONIC SOFTNER V-12 3.5g/L
Brightening agent MST 0～2.15g/L
Brightening agent MST-B 0～4.22g/L
All the other are water, and transfer pH to 4.2 with citric acid;
During the heavy weave shiinkproof finish, overfeeding 1.5%～3%, the speed of a motor vehicle is 30m/ minute when baking.
10, according to the production method of claim 3,4 or 5 described water-soluble hot melt lining cloths, it is characterized in that: advance cloth, two by open width during shiinkproof finish and soak two and roll that needle plate, 170～175 ℃ of hot blasts of eight lattice bake on shiinkproof finish liquid, 80～100 ℃ of loose formula dryings, the overfeeding, the cropping step; Water-soluble powder point coating and multiple setting comprise that open width advances cloth, No. 1 oily hot-rolling 210-245 ℃ preheating, 200～250 ℃ of preheatings of No. 2 oily hot-rollings, engraved roll DAKAOTAFUSER 5180 powder point coatings, 210～250 ℃ of heating of No. 3 oily hot-rollings, 140-160 ℃ tentering setting, temperature≤25 ℃ water cooling, package step; Engraved roll order number: adopt 30,33,35 order/inches for middle flat fabric, adopt 28,30,33 order/inches for heavy weave.Regularly arranged or the computer random arrangement of the carved pattern of engraved roll; In, heavy weave powder point coating amount 22 ± 2g/m
2, prevent the reverse side infiltration; During powder point coating, engraved roll inside is in line with normal temperature or cooling water.
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