CN101569501A - Soaking-free pulping machine and control method thereof - Google Patents
Soaking-free pulping machine and control method thereof Download PDFInfo
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- CN101569501A CN101569501A CNA2009100398342A CN200910039834A CN101569501A CN 101569501 A CN101569501 A CN 101569501A CN A2009100398342 A CNA2009100398342 A CN A2009100398342A CN 200910039834 A CN200910039834 A CN 200910039834A CN 101569501 A CN101569501 A CN 101569501A
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- 238000004537 pulping Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 239000002002 slurry Substances 0.000 claims description 28
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 238000001802 infusion Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 3
- 235000010469 Glycine max Nutrition 0.000 abstract description 14
- 244000068988 Glycine max Species 0.000 abstract description 14
- 235000013336 milk Nutrition 0.000 abstract description 12
- 239000008267 milk Substances 0.000 abstract description 12
- 210000004080 milk Anatomy 0.000 abstract description 12
- 238000009835 boiling Methods 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 13
- 238000010586 diagram Methods 0.000 description 10
- 239000000523 sample Substances 0.000 description 7
- 244000046052 Phaseolus vulgaris Species 0.000 description 6
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 6
- 239000003990 capacitor Substances 0.000 description 5
- 239000006260 foam Substances 0.000 description 4
- 239000002918 waste heat Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 235000013322 soy milk Nutrition 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000009841 combustion method Methods 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005360 mashing Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The invention relates to a soaking-free pulping machine and a control method thereof, wherein the pulping process at least comprises the following pulping material preheating and softening stage, the pulping material grinding and crushing stage and the pulping material boiling stage. The soybean milk making control method of the invention puts the soybean which is not soaked in a milk making machine and grinds the soybean milk in the temperature range of between 50 and 95 ℃ and controls the overflow phenomenon to continue heating and boiling until the soybean milk is cooked. Therefore, dry pulping materials can be directly put into the pulping machine for pulping without being soaked in advance during pulping, and the pulping machine has the advantages of simple pulping process and convenient operation.
Description
Technical field
The present invention relates to the pulper field, particularly a kind of dry bean that can directly utilize carries out slurrying, and the pulper of soaking-free slurrying beans material the invention still further relates to the control method of this pulper.
Background technology
Raising along with people's living standard, soy bean milk making machine on the market or the pulper relevant with soy bean milk making machine are more and more popular to people, but needing to do soybean soaking, such pulper just can carry out slurrying after a very long time, can not directly pulverize slurrying to dried soya bean, otherwise effects on slurry making is very undesirable, therefore exist the slurrying time long, problem such as pulping process is loaded down with trivial details.
Utilize dried beans material to carry out slurrying, emphasis and difficult point are exactly to selection of process parameters and controls such as temperature parameter, time parameter and stirring number of times in the pulping process.
Summary of the invention
The objective of the invention is to overcome the defective that prior art exists, provide a kind of simple to operate, the slurrying time is short, can directly use dried beans material to carry out the soaking-free pulping machine of slurrying, and the present invention also comprises the control method of this pulper.
To achieve these goals, the present invention includes following technical characterictic: a kind of soaking-free pulping machine, comprise head, motor, anti-overflow device, the container body, anti-dry burning device, the stirring powder crushing device, heater, temperature sensing device and control device, it is characterized in that control device includes CPU, signal processing circuit, executive circuit and the power circuit of electric energy is provided to CPU, the input of CPU is by signal processing circuit and flood sensor, the anti-dry sensor, the output of temperature sensor connects, and the output of CPU is connected with motor and heater by executive circuit.
Described executive circuit comprises photoelectrical coupler and controllable silicon, and described CPU is opened and closed by photoelectrical coupler control silicon controlled, the stall of control motor, startup and speed governing slowly.Photoelectrical coupler plays one here its willing characteristics is used in forceful electric power and the reliable effect of isolating of weakness, combines with controllable silicon, realizes the control to motor.
The present invention also comprises a kind of control method of soaking-free pulping machine, it is characterized in that carrying out slurrying in the pulper with placing without the pulping materials that soaks, and pulping process comprises following several stages at least:
(a) pulping materials preheating softening stress-displacement stage: the heater heating reaches T1 until slurry temperature;
(b) pulping materials defibrination shredding stage: the whipping time t1 of motor elder generation pulverizes slurry, and dwell time t2 so circulates n1 time then; The heater heating touches anti-overflow device until slurries then, then dwell time t3; The cycle-index in this stage is n2 time;
(c) the infusion stage of pulping materials: the heater heating, slurries stop t4 after touching anti-overflow device, and the cycle-index in this stage is n3 time.
Further, temperature T 1 scope in described (a) pulping materials preheating softening stress-displacement stage is 50 ℃≤T1≤95 ℃, ℃ is the best with 80 ℃≤T1≤95 wherein.T1 scope in described (b) pulping materials defibrination shredding stage is 10s≤t1≤40s; The scope of t2 is 5s≤t2≤20s; The scope of n1 is 1≤n1≤3.T3 scope in described (b) pulping materials defibrination shredding stage is 10s≤t3≤30s, and the scope of n2 is 5≤n2≤15.The t4 scope is 10s≤t4≤30s in the infusion stage of described (c) pulping materials, and the scope of n3 is 5≤n3≤20.
In order to guarantee that the volume water level meets the slurrying requirement, also has the water level detecting stage before described (a) pulping materials preheating softening stress-displacement stage.
Described (a) pulping materials preheating softening stress-displacement stage is a heating with full power, and (b) pulping materials defibrination shredding stage is with (c) the infusion stage of pulping materials is intermittently heating.This mainly is because in the heating process in later stage, and a large amount of foams are arranged in the slurries, if adopt heating with full power, foam can continue along with the release of waste heat to rise, thereby overflows cup, stays potential safety hazard.
The present invention compared with prior art, because beginning that pulping materials fully is heated to 50 ℃≤T1≤95 in its preparation method ℃ softens, control spillover simultaneously and pulverize defibrination, continuing infusion boils until soya-bean milk, therefore can directly pulping materials be put into mash vessel carries out slurrying, and needn't soak for pulping materials in advance, thereby has simple, the easy to operate advantage of pulping process.
Description of drawings
Fig. 1 is the structural representation of soy bean milk making machine of the present invention;
Fig. 2 is the theory diagram of control device of the present invention;
The program flow diagram of Fig. 3 soymilk grinder soya-bean milk of the present invention;
Fig. 4 is the circuit diagram of power circuit in the control device of the present invention;
Fig. 5 is control device CPU of the present invention and signal processing circuit schematic diagram;
Fig. 6 is the circuit diagram of executive circuit in the control device of the present invention.
The specific embodiment
Fig. 1 is the structural representation of pulper of the present invention, soy bean milk making machine mainly is made up of head 1 and container body 4 two parts, motor 2, control circuit and control panel etc. are arranged in the head 1, stirring powder crushing device 6 in the present embodiment is Disintegrating knifes, Disintegrating knife is installed on the rotating shaft of motor 2, anti-overflow device 3 adopts the anti-overflow probe, anti-dry burning device 5 is for stretching into the anti-dry probe of container body 4 inside, temperature sensing device 8 is the temperature-sensitive probe, be to add thermistor in the present embodiment in anti-dry probe the inside, the temperature of the monitoring slurries of the resistance of usefulness resistance.Heater 7 is heat-generating pipes that head extends cup inside for 1 time.
Fig. 2 is the theory diagram of control device of the present invention, the 220V electric main gives CPU 9 power supplies after power circuit 11 transformation rectifications, the signal of flood sensor 12, anti-dry sensor 13 and temperature sensor 14 passes to CPU 9 through signal processing circuit 10, CPU 9 is sent the executive circuit signal according to these signals again, and executive circuit 15 has comprised the running of motor 2 and the work of heater 7.The course of work of described motor 2 and corresponding working time are controlled by control circuit, and the course of work of described heater 7 and corresponding working time are controlled jointly by control circuit and anti-overflow device.
Fig. 3 is the program flow diagram of soymilk grinder soya-bean milk of the present invention.
The water level detecting stage:
After system started, whether anti-dry probe detection volume water level met the slurrying requirement, crossed when low when water level, and the anti-dry probe sends dry combustion method lack of water signal to CPU 9, system's rejection work, when water level just often, system down carries out.
Pulping materials preheating softening stress-displacement stage:
The heat-generating pipe heating with full power, when temperature sensing device detected slurry temperature and reaches T1, heat-generating pipe stopped heating.Because drying slurry material hardness ratio is bigger, thus first Jia Re time a little long as far as possible, temperature is higher as far as possible, so that dry material can be fully softening, helps the whipping in program later stage.In addition, this parameter is to be criterion with the temperature, rather than be criterion with time, be in order to reduce the error that different slurrying scopes cause, make drying slurry material reach bating effect as much as possible, its temperature is the optimum value that draws through test of many times, and the concrete scope of T1 is 50 ℃≤T1≤95 ℃, ℃ is the best with 80 ℃≤T1≤95 wherein.
Pulping materials defibrination shredding stage:
In this stage, motor is beaten t1 earlier and is pulverized slurry, 10s≤t1≤40s, stop t2 then, the purpose that stops t2 mainly is in order to strengthen crushing effect, and evidence is after motor is beaten a period of time, its crushing effect obviously descends, at this moment must shut down and restart, t2 is unsuitable excessive, general 5s≤t2≤20s, this process circulation n1 time, 1≤n1≤3.Heater heating at 7 intermittence touches anti-overflow device 3 until slurries then, inserting the heating of short time in the whipping process is in order to strengthen the whipping effect, whole whipping process all is in the environment of a high temperature, and the beans material is further softening again, the easier pulverizing of beans material.Stopping t3 is for slurries being fallen after rise, strengthening the anti-overflow effect.If slurries are beaten after touching anti-flow electrode immediately, slurries are easy to the cup that flies out, and cause potential safety hazard.So t3 is relevant with heating power, cup body structure factor etc., general 10s≤t3≤30s.Whole pulping materials defibrination shredding stage has circulated 5≤n2≤15 n2 time.
The infusion stage of pulping materials:
In whole slurrying heating process, except pulping materials preheating softening stress-displacement stage is the heating with full power, later stage is all adopted The intermittent heating, and this mainly is because in the later stage heating process, a large amount of foams is arranged in the slurries, if employing heating with full power, the electro-heat equipment waste heat is bigger when stopping to heat, and after slurries touched anti-flow electrode, foam can continue along with the release of waste heat to rise, thereby overflow cup, stay certain potential safety hazard.
Fig. 4 comprises transformer T1, capacitor C 1, C2, C3, C4, C7, resistance R 1, fusible link F1, diode D1, D2, D3, D4, D5, LM78L05 linear Integrated voltage-stablizer for the circuit diagram of power circuit 15 in the control device of the present invention.Power supply is by pin J1, J2 input, by transformer T1 step-down.C1 is a safety electric capacity, is used for eliminating crest and burr in the circuit, and R1 is a piezo-resistance, and F1 is a fusible link, when circuit voltage takes place when unusual, and the R1 change in resistance, F1 fusing open circuit plays the effect of holding circuit.The voltage of the rectifier bridge that diode D1, D2, D3, D4 form after to step-down carries out rectification, and the electric current smothing filtering of the filter circuit that capacitor C 2, C3 and diode D5 form after to rectification obtains the DC voltage of a 12V.This voltage is by LM78L05 linear Integrated voltage-stablizer output LOW voltage, and C4, C7 provide stable low-voltage Vcc for chip behind the smothing filtering again to its output voltage.
Fig. 5 is control device CPU of the present invention and signal processing circuit schematic diagram, comprises single-chip microcomputer, C10, C11, C12, R2, R3, R4, R5, R6, thermistor Rt5; Single- chip microcomputer 16,17 pins are respectively two pin that connect crystal oscillator, and crystal oscillator frequency is 4MHZ, and 15 pin connect the input power supply of single-chip microcomputer.J12 and J13 are expressed as anti-dry signal and anti-overflow signal respectively.The anti-dry signal indication be device work when beginning, the water level in the cup is lower than the anti-dry probe, after the energising, JI2 can not conducting, capacitor C 10 can not regular picture, single-chip microcomputer receives a high level of No. 8 pins, system's refusal work.The anti-overflow signal refers to device in the mashing off process, if the slurries overflow touches anti-flow electrode, the J13 earth-continuity, capacitor C 11 discharges, single-chip microcomputer just receives a low level signal of No. 9 pins, single-chip microcomputer will send the instruction that stops to heat, and slurries fall after rise, thereby has reached the effect of anti-overflow.R2, R3, R4, R5 are the effects of playing the current limliting dividing potential drop.What No. 11 pins of single-chip microcomputer connect is the input signal of temperature sensing device, Rt5 is NTC, it is negative tempperature coefficient thermistor, when slurry temperature changes, the thermistor resistance and then changes, and a unique temperature of the corresponding correspondence of each resistance, the variation that is reflected to No. 11 pin is exactly voltage, equally, a corresponding unique temperature of each magnitude of voltage.R6 plays the step-down effect, and C12 plays stabilizing circuit.
Fig. 6 is the circuit diagram of executive circuit in the control device of the present invention, has comprised the executive circuit master switch, heat-generating pipe operating circuit and machine operation circuit, and executive circuit master switch principle is as follows: under the normal condition, executive circuit is in open-circuit condition.When No. 1 pin of single-chip microcomputer when triode Q1 base stage is sent a high level signal, triode Q1 conducting, relay K 1 adhesive that powers on, executive circuit path.When No. 1 pin of single-chip microcomputer stopped to signal or sends out a low level signal, triode Q1 ended, and executive circuit opens circuit.R7, R8 and Q1 form an amplifying circuit together and go to drive relay K 1, because there is coil the relay the inside, giving K1 diode D6 in parallel is for protective relay K1, and the residual charge inside the coil is discharged.The heat-generating pipe operating circuit is the same with executive circuit master switch operation principle, repeats no more here.
Machine operation circuit working principle is as follows:
After single-chip microcomputer powers on, just give a high position of No. 3 pin output signal, photoelectrical coupler U1 is in an open-circuit condition, and motor is not worked.When low-potential signal of No. 3 pin output of single-chip microcomputer, photoelectrical coupler U1 conducting opens control signal, T1 conducting, machine operation for one of controllable silicon T1 input.Photoelectrical coupler U1 mainly plays one here its willing characteristics is used in forceful electric power and the reliable isolation of weakness, and T1 combines with controllable silicon, can also realize that motor starts slowly and the electric machine speed regulation function.Resistance R 12 plays the effect of a bias current, and resistance R 13 constitutes a RC loop with capacitor C 13, protection controllable silicon U1.
Claims (9)
1, a kind of soaking-free pulping machine, comprise head (1), motor (2), anti-overflow device (3), container body (4), anti-dry burning device (5), stirring powder crushing device (6), heater (7), temperature sensing device (8) and control device, it is characterized in that control device includes CPU (9), signal processing circuit (10), executive circuit (15) and the power circuit (11) of electric energy is provided to CPU (9), the input of CPU (9) is by signal processing circuit (10) and flood sensor (12), anti-dry sensor (13), the output of temperature sensor (14) connects, and the output of CPU (9) is connected with motor (2) and heater (7) by executive circuit (15).
2, the pulper of soaking-free according to claim 1, it is characterized in that: described executive circuit (15) comprises photoelectrical coupler and controllable silicon, described CPU (9) is opened and is closed by photoelectrical coupler control silicon controlled, the stall of control motor (2), startup and speed governing slowly.
3, a kind of control method of soaking-free pulping machine is characterized in that carrying out slurrying in the pulper with placing without the pulping materials that soaks, and pulping process comprises following several stages at least:
(a) pulping materials preheating softening stress-displacement stage: heater (7) heating reaches T1 until slurry temperature;
(b) pulping materials defibrination shredding stage: motor (2) t1 of first whipping time pulverizes slurry, and dwell time t2 so circulates n1 time then; Heater (7) heating touches anti-overflow device (3), dwell time t3 then until slurries then; The cycle-index in this stage is n2 time;
(c) the infusion stage of pulping materials: heater (7) heating, slurries stop t4 after touching anti-overflow device (3), and the cycle-index in this stage is n3 time.
4, the control method of soaking-free pulping machine according to claim 3 is characterized in that temperature T 1 scope in described (a) pulping materials preheating softening stress-displacement stage is 50 ℃≤T1≤95 ℃.
5, the control method of soaking-free pulping machine according to claim 3 is characterized in that the t1 scope in described (b) pulping materials defibrination shredding stage is 10s≤t1≤40s; The scope of t2 is 5s≤t2≤20s; The scope of n1 is 1≤n1≤3.
6, the control method of soaking-free pulping machine according to claim 3 is characterized in that the t3 scope in described (b) pulping materials defibrination shredding stage is 10s≤t3≤30s, and the scope of n2 is 5≤n2≤15.
7, the control method of soaking-free pulping machine according to claim 3 is characterized in that the t4 scope is 10s≤t4≤30s in infusion stage of described (c) pulping materials, and the scope of n3 is 5≤n3≤20.
8,, it is characterized in that also having the water level detecting stage before described (a) pulping materials preheating softening stress-displacement stage according to the control method of each described soaking-free pulping machine of claim 3 to 7.
9, according to the control method of each described soaking-free pulping machine of claim 3 to 7, it is characterized in that described (a) pulping materials preheating softening stress-displacement stage is a heating with full power, (b) pulping materials defibrination shredding stage is with (c) the infusion stage of pulping materials is intermittently heating.
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| CNA2009100398342A CN101569501A (en) | 2009-05-27 | 2009-05-27 | Soaking-free pulping machine and control method thereof |
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| CNA2009100398342A CN101569501A (en) | 2009-05-27 | 2009-05-27 | Soaking-free pulping machine and control method thereof |
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| CN106068081A (en) * | 2013-06-04 | 2016-11-02 | 皇家飞利浦有限公司 | The method and apparatus manufacturing bean milk |
| CN105841776A (en) * | 2015-01-15 | 2016-08-10 | 佛山市顺德区美的电热电器制造有限公司 | Water level detection circuit, self-checking method thereof, and cooking utensil |
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| CN107960475A (en) * | 2016-10-19 | 2018-04-27 | 佛山市顺德区美的电热电器制造有限公司 | Soy bean milk making machine and its control method and control device |
| CN106368029A (en) * | 2016-11-24 | 2017-02-01 | 潍坊科技学院 | Soaking-free pulping machine and control method thereof |
| CN106943012A (en) * | 2017-02-24 | 2017-07-14 | 中山市禾元电器有限公司 | A kind of integral type soy bean milk making machine and the manufacturing soya-bean milk using the soy bean milk making machine |
| CN107821610A (en) * | 2017-10-30 | 2018-03-23 | 九阳股份有限公司 | A kind of preparation method for stablizing not stratified soya-bean milk |
| CN107821610B (en) * | 2017-10-30 | 2020-12-25 | 杭州九阳小家电有限公司 | Preparation method of stable non-layered soybean milk |
| CN107982055A (en) * | 2017-11-22 | 2018-05-04 | 九阳股份有限公司 | It is a kind of to drink production method using the Traditional Chinese medicine health-preserving of wall-breaking machine rapidly and efficiently |
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