CN101541555B - 流水线礼券卡个体化和包装方法 - Google Patents
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Abstract
一种以流水线工艺加工礼券卡的机器,其中礼券卡沿大致直的传送路径从卡片进给机构行进到排出卡片和载体组合的出口端。在流水线加工过程中,礼券卡上的磁条、集成电路芯片或RFID标签可被编码具有帐号信息、序列号或其他信息。另外,卡片被传送到打印机构,它用条形码、帐号信息、序列号或其他信息使卡片个体化。打印之后,卡片被传送到胶粘系统,它将粘合剂涂敷到卡片的一面。卡片随后被传送到进给机构,它将载体进给和提供给一个或多个卡片。
Description
技术领域
本发明涉及塑料卡,例如礼券卡的流水线个体化和包装的方法和设备。
背景技术
社会上愈来愈多的出现和使用礼券卡。礼券卡通常是塑料卡,它被粘帖到载体或支持物,用于购买点陈设或零售履行。礼券卡可以被购买,并且卡被赋予一定的价值,以便礼券卡可以像使用现金一样进行购物。通常,礼券卡可以再次被充值,以增加卡内的余额。
加工礼券卡的常用方法涉及在工厂的一个机器上进行卡的个体化,重新堆积或堆叠已个体化的卡,并然后将卡移至工厂的另一地方进行粘帖和最后的包装。这是一个操作上的问题,因为它需要占地面积,人力,并且由于在工厂搬运而存在丢失和损坏卡的风险。此外,排队的天数越多,就意味着工厂完成的礼券卡的总体生产能力越低,意味着更少的总收入和在库成本。
因此需要对个体化和包装礼券卡的方法和设备加以改进。
发明内容
本发明描述了对于礼券卡进行个体化和包装的方法和设备的改进。该方法和设备导致改进的生产率,例如高达每小时20,000或以上的礼券卡/载体组合,使占地面积最小化,使礼券卡生产商方面的固定设备投资最小化,使生产礼券卡所需的劳动力数量最小化,以及使卡片处于生产过程、但还未完成及准备好发送给最终用户/消费者的在制品最小化。
礼券卡以流水线工艺生产,其中礼券卡沿大致直的传送路径从卡片进给机构行进至排出卡片和载体组合的出口端。在流水线加工过程中,礼券卡上的磁条、集成电路芯片(如果有的话)或射频(RFID)标签可被编码具有帐号信息,序列号或其他信息。机器还可以读取磁条,集成电路芯片(如果有的话)或RFID标签,以记录礼券卡,可用于例如确定卡片并且根据所述读取,在卡片上打印信息和/或编码磁条,芯片或RFID标签。
此外,卡片被传送到打印机构,所述打印机构通过条形码,帐号信息,序列号或其他信息对卡片进行个体化。在打印之后,卡片被传送到胶粘系统,所述胶粘系统将粘合剂涂敷到卡片的一面。然后,卡片被传送到进给机构,所述进给机构将载体进给和应用于一个或多个卡片。
由打印机构使用的信息一般对应卡片上被编码的信息。例如,如果被编码在礼券卡上的信息是帐号,而打印机构使用条形码,则条形码会匹配帐号。如果需要,可以提供照相系统或类似系统来验证打印信息与编码信息的匹配,以及打印信息的设置。
打印机构可以是,例如,喷墨打印头,优选为使用紫外线(UV)墨水打印的按需喷墨(DOD)打印头。使用UV DOD打印头与使用水或基于溶剂的墨水/方法的其他打印方法相比,具有更快的打印速度和/或更高的打印质量。对于使用UV DOD打印头的情况,会提供UV灯以凝固UV墨水。如果不需要UV DOD打印头的更快打印速度或打印质量,也可采用使用其他类型打印头的其他类型的打印技术。
在一个实施例中,在卡片的安全信息上覆盖有刮开式标签,所述安全信息可以是例如密码或其他安全信息。
在被粘附到载体之后,未被正确编码或打印的卡片被分流。计算机控制器/软件优选具有确认坏的卡片和载体组合的能力,并且进行自动的卡片和载体的重制。这是重要的,因为有些最终消费者要求发送的定货100%已被检查,验证并且是完整的,没有缺号并且没有重号。
在其他实施例中,载体可印有信息,对应卡片上的信息。此外,卡片和载体组合可被流水线包裹或包装。
附图说明
图1是结合本发明构思的流水线礼券卡加工机的侧视图。
图2是图1所示机器的俯视图。
具体实施方式
参见图1和图2,示出了流水线礼券卡加工机10。机器10包括卡片进给机构12,个体化部分14和粘贴部分16。进给机构12被设置容纳等待被机器10加工的多个礼券卡,例如CR-80尺寸的礼券卡,并且将卡片一次一个地送入机器。个体化部分14具有一个或多个机构,设置在每张卡片上进行个体化操作。粘贴部分16被设置以提取已被个体化的卡片,将粘合剂涂覆在卡片上,并且将卡片粘贴到载体上。
本文所披露的个体化部分14大致类似于可从Missouri,St.Louis的DataCard Ga-Vehren公司购得的CPST MJ7500机,它是结合磁条编码和UV打印的礼券卡个体化系统。本文所披露的粘贴部分16大致类似于可从Missouri,St.Louis的DataCard Ga-Vehren公司购得的DGV300机,它是礼券卡包装系统,将粘合剂涂敷到手动装入系统的礼券卡上并随后将礼券卡粘贴到载体。
本文所使用的个体化表示应用到卡片上的信息对于卡片来说是唯一的。不同于其他类型的塑料卡,例如信用卡或身份证,添加到卡片上的信息并不针对特定个人,因为在用机器10加工卡片的时候通常并不知道卡片的最终使用者。
通过机器10加工礼券卡是流水线进行的,其中礼券卡沿大致直的传送路径行进,从卡片进给机构12,通过个体化部分14,通过粘贴部分16,到达出口部分18。在所示的实施例中,卡片在行进通过机器10时实际上是“面朝下”的,卡片的背面朝上。
在图1所示的实施例中,个体化部分14包括编码工位20和打印工位22。编码工位20被设置将信息编码到卡片的存储机构上,例如磁条,集成电路芯片或RFID标签。工位20可被设置将信息编码到一个或多个这样的存储机构上。可被编码的信息包括帐号,序列号或对于每张卡来说唯一的其他信息。尽管所示的编码工位20与卡片进给机构12分开,卡片进给机构可以包括编码性能,以使编码在机构12中进行。在编码之后,编码信息可通过适当的读取器读取,通过将读取的编码信息与包含用于生成编码信息的信息的数据库相比较,确认卡片被正确编码。
工位20或单独的工位还可以读取磁条,集成电路芯片(如果有的话),或RFID标签,以记录礼券卡。所读取的信息随后可用于,例如,确定卡片并且根据所述读取,将信息打印到卡片上和/或编码磁条,芯片或RFID标签。
打印工位22被设置通过条形码、帐号信息、序列号或大体对应于被编码在卡片上的信息的其他信息使卡片个体化。打印机构是,例如,喷墨打印头,优选为使用紫外线(UV)墨水打印的按需喷墨(DOD)打印头。使用UV DOD打印头与使用水或基于溶剂的墨水/方法的其他打印方法相比,具有更快的打印速度和/或更高的打印质量。如果不需要UV DOD打印头的更快打印速度或打印质量,也可采用使用其他类型打印头的其他类型的打印技术。
打印优选在卡片的背面(即向上朝向面)上进行。不过,如果需要,可以提供一机构来翻转卡片,以允许打印工位22在卡片的正面上打印,并且在打印之后,再次翻转卡片,使得卡片再次正面朝下。另外,可以在卡片路径之下提供适当的打印机构,以允许在卡片的正面上打印,而不需翻转卡片。
打印之后,通过在UV灯24下传送卡片来凝固UV墨水。另外,照相系统(未示出)验证打印信息例如条形码与编码信息的匹配,以及卡片上打印信息的设置。为了验证条形码,可以提供商用条形码扫描器,以便实际“读取”条形码。从条形码读取的信息随后与卡片上编码的信息作比较。验证通过将从条形码读取的信息与储存在用于生成编码信息的数据库中的信息作比较来进行。由于编码信息在先前通过比较条形码信息与数据库信息已经与数据库信息进行了比较,因此可以确定条形码信息是否与编码信息匹配。另外,照相机可通过捕获条形码的图像来验证条形码,并且系统控制器中的软件实际对条形码进行解码。可以采用任一种方法,这取决于如何选择设置机器。
可以可选地包括贴标工位26,它设置使刮开式标签覆盖卡片上的安全信息,例如密码。在满足了安全问题的某些应用中,可以采用剥离式标签来替代刮开式标签。
卡片然后被传送到粘贴部分16,它提取个体化的卡片并将它们粘贴至载体。粘贴部分16包括粘合剂工位28,它将粘合剂涂敷至卡片的背面,以使卡片最终粘接到载体上,使卡片的正面可见。粘合剂可以是适于将卡片粘接到载体上的任何粘合剂。例如,粘合剂可以是热熔胶。
在涂敷了粘合剂之后,卡片被传送到进给机构30,该进给机构30逐个地进给载体并将载体粘贴至一个或多个卡片。通常,单个卡片和单个载体被粘贴在一起。不过,多个卡片可以粘贴到单个载体上。载体使得卡片适于购买点陈设,并且通常印有礼券卡发行者所特有的信息。如果需要,载体还可以印有与编码和打印在卡片上的信息对应的信息,例如印有帐号或序列号。
卡片被正确编码和打印的卡片和载体组合被送到出口部分18。具有未正确编码和打印卡片的卡片和载体组合在到达出口部分18之前被转移到分流器32。
在一种可选方案中,机器10可包括包裹或包装卡片和载体组合的流水线工位。
可以利用已知的传送机构来进行卡片通过机器10的传送。例如,可以使用真空传送带。另外,可以使用驱动辊或防滑链或带。
本发明在不背离其精神或新颖性特征的情况下可以包含其他形式。本申请所公开的实施例在各个方面都应当被认为是描述性的而非限定性的。本发明的范围由所附权利要求书确定,而非前面的说明书;并且所有落入本发明的等效含义和范围内的变化都应当认为包含在本发明内。
Claims (10)
1.一种加工礼券卡的方法,包括:
将不针对特定个人的信息编码到礼券卡的存储机构上(20),利用紫外线可凝固墨水在礼券卡的背面上打印不针对特定个人并且对应被编码在存储机构上信息的信息(22),和在打印后将礼券卡粘贴到载体上(16),使背面朝向载体,其中信息的编码、信息的打印、和粘贴沿礼券卡的直的传送路径进行,并且载体适用于购买点陈设。
2.根据权利要求1所述的方法,在将礼券卡粘贴到载体之前,将粘合剂涂敷在礼券卡的背面(28)。
3.根据权利要求1所述的方法,包括凝固紫外线可凝固墨水(24)。
4.根据权利要求1所述的方法,包括将标签应用于礼券卡(26)。
5.根据权利要求1所述的方法,包括读取编码在存储机构上的信息和读取打印在礼券卡的背面上的信息,以及如果从存储机构读取的信息或从礼券卡的背面读取的打印信息与数据库中的信息不对应,则分流礼券卡和载体(32)。
6.根据权利要求1所述的方法,其中存储机构是磁条,集成电路芯片或RFID标签。
7.一种改进礼券卡/载体组合生产的方法,包括:
从礼券卡的存储机构读取不针对特定个人的信息或在礼券卡的存储机构上编码不针对特定个人的信息(20),在礼券卡上打印不是针对特定个人的信息(22),和在打印后将礼券卡粘贴到载体上(16),
其中,信息的读取或编码,信息的打印和粘贴沿礼券卡的大致直的传送路径进行,并且载体适用于购买点陈设。
8.根据权利要求7所述的方法,在将礼券卡粘贴到载体之前,将粘合剂涂敷在礼券卡上(28)。
9.根据权利要求7所述的方法,包括将标签应用于礼券卡(26)。
10.根据权利要求7所述的方法,包括分流礼券卡(32)。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US82939606P | 2006-10-13 | 2006-10-13 | |
US60/829,396 | 2006-10-13 | ||
PCT/US2007/080306 WO2008048781A1 (en) | 2006-10-13 | 2007-10-03 | In-line gift card personalization and packaging process |
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CN101541555A CN101541555A (zh) | 2009-09-23 |
CN101541555B true CN101541555B (zh) | 2011-08-03 |
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CN2007800382080A Active CN101541555B (zh) | 2006-10-13 | 2007-10-03 | 流水线礼券卡个体化和包装方法 |
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US (2) | US8702893B2 (zh) |
EP (1) | EP2073987B1 (zh) |
JP (1) | JP4429383B2 (zh) |
KR (1) | KR20090084861A (zh) |
CN (1) | CN101541555B (zh) |
AT (1) | ATE495025T1 (zh) |
DE (1) | DE602007011958D1 (zh) |
WO (1) | WO2008048781A1 (zh) |
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US9231290B2 (en) | 2010-06-14 | 2016-01-05 | Avery Dennison Corporation | Method for making short run radio frequency identification tags and labels |
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JP5328838B2 (ja) | 2011-05-20 | 2013-10-30 | 株式会社ドッドウエル ビー・エム・エス | カード発行装置 |
US9434562B2 (en) | 2013-11-19 | 2016-09-06 | Premier Digital LLC | Card media processing system including track assembly and cars for carrying cards, and related methods |
DE202016009207U1 (de) | 2016-01-08 | 2023-12-08 | Entrust Corporation | Kartendruckmechanismus mit Kartenrückführweg |
WO2018208788A1 (en) * | 2017-05-09 | 2018-11-15 | Entrust Datacard Corporation | Card processing system with adaptable card transport delay |
US20190114870A1 (en) * | 2017-10-13 | 2019-04-18 | Shelli Perlman | Printed or electronic scratch-off game combined with a greeting card, postcard, electronic message or eCard. The receiver (player) reveals a pre-seleted message from the giver (sender) of the game or wins a pre-selected gift or pre-selected action that the giver (sender) of the game has pre-selected to give the receiver or do for the receiver. |
JP2019155039A (ja) * | 2018-03-11 | 2019-09-19 | エンゼルプレイングカード株式会社 | トレーディングカードパッケージおよびその製造方法 |
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- 2007-10-03 WO PCT/US2007/080306 patent/WO2008048781A1/en active Application Filing
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- 2007-10-03 JP JP2009532503A patent/JP4429383B2/ja not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
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EP2073987A4 (en) | 2009-11-25 |
WO2008048781B1 (en) | 2008-07-10 |
JP4429383B2 (ja) | 2010-03-10 |
CN101541555A (zh) | 2009-09-23 |
EP2073987B1 (en) | 2011-01-12 |
US20140182768A1 (en) | 2014-07-03 |
US8702893B2 (en) | 2014-04-22 |
US9378449B2 (en) | 2016-06-28 |
EP2073987A1 (en) | 2009-07-01 |
JP2010506750A (ja) | 2010-03-04 |
WO2008048781A1 (en) | 2008-04-24 |
US20100071831A1 (en) | 2010-03-25 |
KR20090084861A (ko) | 2009-08-05 |
ATE495025T1 (de) | 2011-01-15 |
DE602007011958D1 (de) | 2011-02-24 |
WO2008048781A8 (en) | 2009-05-22 |
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