CN101538945B - Sheet metal stamping production workshop with three-dimension structure and control method thereof - Google Patents
Sheet metal stamping production workshop with three-dimension structure and control method thereof Download PDFInfo
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- CN101538945B CN101538945B CN2008100851022A CN200810085102A CN101538945B CN 101538945 B CN101538945 B CN 101538945B CN 2008100851022 A CN2008100851022 A CN 2008100851022A CN 200810085102 A CN200810085102 A CN 200810085102A CN 101538945 B CN101538945 B CN 101538945B
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Abstract
The invention relates to a sheet metal stamping production workshop with a three-dimension structure and a control method thereof. The sheet metal stamping production workshop is formed by superimposing and fixing a lower layer workshop and an upper layer workshop; the floor of the lower layer workshop is transversely provided with at least four support pillars at equal intervals and longitudinally provided with at least eight support pillars at equal intervals, both the top ends, passing through an upper layer floor, of the support pillars and wall bodies on two sides at the same height as the top ends of the support pillars are provided with longitudinal steel rails, the lower layer floor is paved with at least five underground rails throughout the longitudinal direction, and each underground rail is provided with at least two automatically-controlled movable flat trolleys; and the middle part of the upper layer workshop is provided with a floor with rectangular channels and square through holes, and a large navigate vehicle and a retaining part quickly lifting device are arranged between longitudinal rails arranged on support pillars on two sides of each of the rectangular channels and square through holes. The sheet metal stamping production workshop with the three-dimension structure of the invention has the advantages of smooth logistics, low production cost, short stamping period and greatly improved production efficiency.
Description
Technical field
The present invention relates to the metal punching production department and the control method thereof of stereochemical structure.
Background technology
In the punch ram work in metal stamping workshop; mostly the part position of going to finish a sheet metal parts with a plurality of single operations is shaped; for example; on same board with one the cover many drifts mould; when drift pumps; the complexed metal sheet advances step by step, thus the metalwork that sheet metal periphery and middle part is useless remove, reach part progressively be shaped (be commonly called as the stepping mould or along sending mould).When some part reaches complex structure more greatly, the mode that needs to adopt many punch presses to finish each operation is in turn made a sheet metal parts, but this kind mode is wanted expensive manpower, and in the work way, also will carry out doing the work of moving to not shaping part fully.
For solving aforementioned technical problem, adopt the method for punch press series connection to come the punching production sheet metal parts in existing punching production workshop; Being punch press is the equidistant arrangement setting of a straight line with flat raft, that is to say, if when a punch press is installed a mold, then the mould of other punch press also is the equidistant arrangement setting that flat raft is a straight line.Generally speaking, people adopt following two kinds of structures to finish each must operation:
1, there is a people to be responsible at first punch press, earlier sheet metal is put into by first operation person in charge in the mould of this operation and finished processing, move the part device and will finish sheet metal after the first operation and take out the punch press that is passed to subsequent processing and process processing by being installed in picking and placeing between two punch presses again, this structure is finished till the part punching up to last one manufacturing procedure, afterwards, be responsible for that by an other people storage device is picked up and is put in the part inspection of finishing punching press again and transport out of workplace, this mode has still increased human cost; Above-mentioned this kind mode generally is applicable to the spare and accessory parts that punching press is bigger, the pressure that is to say these punch presses is very big, so,, use the tiny spare and accessory parts of these processing of punch press with excessive stamping pressure for tiny spare and accessory parts processing, mold damage very easily, thereby can't finish processing work, so punch press is when processing tiny spare and accessory parts, can leave unused because of previous reasons, cause the waste of resource.
2, for solving the problem of the tiny spare and accessory parts of processing, existing punching production workshop is generally adopted many molds is installed on same punch press, to improve the utilization rate of punch press process equipment, move the part device part is removed to next process from last operation by being installed in picking and placeing between two punch presses again, with the human cost of cutting down the number of intermediate links.
In sum, the large-scale punching machine in punching production workshop both can have been installed large-scale diel also can install the less diel of many covers, so the user purchases the large-scale hyperbolic axle punching machine of appointment mostly; Because of hyperbolic axle punching machine has the punching press platform of broad, on big hyperbolic axle punching machine, the independent mould of a cover can be installed when the big part of punching press; When the less part of punching press, many cover small moulds again change the outfit.But still there are some problems in above production model, the transporting of raw material on chip, raw material on chip in the placement of first operation, collect finished product or hinder for some reason and need half-finished storage, transport etc. is still needed a large amount of manpower transports, thereby cause the increase of human cost.
Summary of the invention
The technical problem to be solved in the present invention provides the metal punching production department of a stereochemical structure, in this workshop, the full-automation processing on part to be processed temporary ground from the raw material storing place to finished product, processing mold is laid the full-automation on ground and is laid from the mould storage place to mould, to replace manpower, save cost.
Another technical problem to be solved by this invention provides the control method of the metal punching production department of stereochemical structure.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the metal punching production department of stereochemical structure, and it is fixedly to constitute by the two-layer workshop of lower floor and upper strata is stacked; Laterally equidistantly be provided with at least four support columns on the floor in described lower floor workshop, vertically equidistantly be provided with at least eight support columns, described support column passes the floor between upper deck, all be installed with vertical rail on the both sides body of wall that its top reaches and the support column top is contour, to support large-scale boat car and fast lifting equipment, described floor longitudinally is equipped with at least five and hides the ground rail, hide the ground rail for every and be provided with at least two mobile flat bogies of control automatically, longitudinally be provided with at least one group of production and processing system between ground, per three Tibetan, middle part, lower floor workshop rail, and along between horizontal ground, five Tibetan rail, be provided with two groups of production and processing systems, every group of production and processing system is by two row punch press groups, the controlled moveable part cooperating equipment of two row, two controlled part apparatus for temporary storage constitute, described two row punch press groups by at least six groups in twos relatively and side by side thirty years of age punch press constitute, every punch press front is installed with controlled moveable part cooperating equipment, and the controlled moveable part cooperating equipment of six punch press fronts of same column fuses mutually, so that transmitting part to the subsequent processing of a last operation processes, described every row punch press one end, be provided with controlled part apparatus for temporary storage, so that receive the finished product that controlled moveable part cooperating equipment sends, be transplanted on the punch press back by controlled part apparatus for temporary storage and hide on the flat bogie on the ground rail; The middle part is provided with the floor between described upper deck, offer at least two oblong channels with the production and processing system size coupling in lower floor workshop on this floor, also offer at least ten two square through-holes on this floor, described square through-hole is located at the both sides of adjacent oblong channels respectively, and ground, Tibetan rail corresponding to lower floor workshop every row punch press rear side, vertical rail structure of an essay on each oblong channels supported on both sides post is provided with large-scale boat car, has vertically set up between the rail and between vertical rail of support column and both sides body of wall on the described square through-hole supported on both sides post and has been detained the part quick-lift attachreactor.
Be provided with controlled part apparatus for temporary storage between two adjacent punch presses of every row punch press in the described production and processing system, so that hide on the flat bogie on the ground rail in time being transferred to the punch press rear side by damage part and semiproduct in the manufacturing process, avoid the interruption of process of manufacture by this controlled part apparatus for temporary storage.
Described punch press is a 250-300 ton hyperbolic axle punch press, and the tiger of this punch press and platform are all broader, are suitable for installing large mold or many small moulds.
Described controlled part apparatus for temporary storage is the conveyer belt that can adjust transporting velocity, the user utilizes the advantage of controlling and suspending of this conveyer belt, constantly moves out empty position and collects finished product or damage part and the semiproduct that finishing operation punching press that controlled moveable part cooperating equipment transmits is come out.
Described delay part quick-lift attachreactor is small-sized boat car.
For solving another technical problem, the control method of the metal punching production department of stereochemical structure, its step is for being:
A. installation mold: use large-scale boat car that mould is sling and is placed on the flat bogies of hiding in the middle of the aspectant 250-300 ton hyperbolic axle punch press of two rows on the ground rail from lower floor workshop one end, the flat bogie that will be mounted with mould is again passed near the 250-300 ton hyperbolic axle punch press workbench, use large-scale boat car that mould is winched on the 250-300 ton hyperbolic axle punch press workbench by flat bogie, mould is passed assigned address in the 250-300 ton hyperbolic axle punch press tiger, finish mould and install;
B. part production: use large-scale boat car that raw material are sling and are placed on two from the other end in lower floor workshop and arrange on the middle flat bogie of hiding on the ground rail of aspectant 250-300 ton hyperbolic axle punch press, to be mounted with raw-material flat bogie again passes near the 250-300 ton hyperbolic axle punch press that mould is installed, use large-scale boat car that raw material are winched to by flat bogie and carry out first operation processing on the mould of 250-300 ton hyperbolic axle punch press, the controlled moveable part cooperating equipment of the part that first operation machines before by 250-300 ton hyperbolic axle punch press is sent to the processing of the enterprising places operation of mould of next punch press, be sent to this mould that is listed as last 250-300 ton hyperbolic axle punch press until part and finish last operation processing, the finished product of machine-shaping is sent on the controlled part apparatus for temporary storage temporary by controlled moveable part cooperating equipment, after treating that controlled part apparatus for temporary storage is filled with the finished product of machine-shaping, transfer to the flat bogie of hiding on the ground rail 250-300 ton hyperbolic axle punch press back and transport.
C. damage part and half-finished depositing: in process of production, reason owing to operation, can cause part to be processed to be damaged by mould, and the process part to be processed that pauses is not finished half-finished situation that is processed into, in order not influence the carrying out of remaining manufacturing procedure, with the flow process of above-mentioned two class parts according to part production transmission, by controlled moveable part cooperating equipment, be arranged at the controlled part apparatus for temporary storage between 250-300 ton hyperbolic axle punch press and the cooperation of flat bogie, be transferred on the flat bogie of 250-300 ton hyperbolic axle punch press back, and by the delay part quick-lift attachreactor between the upper deck of 250-300 ton hyperbolic axle punch press back this two classes part is promoted on the floor between upper deck temporaryly by the square through-hole between upper deck, arrange transfer processing or continuation machine-shaping treating after.
The metal punching production department and the control method thereof of stereochemical structure of the present invention, can realize the full-automation processing on part to be processed temporary ground from the raw material storing place to finished product, processing mold is laid the full-automation on ground and is laid from the mould storage place to mould, damage reaches the automation of depositing of not finishing part, and has the advantage that logistics is freely suitable, cost of production is low, stamping period is short and enhance productivity greatly.
Description of drawings
Fig. 1 is a lower floor of the present invention workshop plane structure schematic diagram;
Fig. 2 is plane structure schematic diagram between upper deck of the present invention;
Fig. 3 is got a bird's eye view schematic diagram for two-layer workshop structure about the present invention;
Fig. 4 is that the A-A of Fig. 3 is to the cross-section structure enlarged diagram;
Fig. 5 is another embodiment of the present invention lower floor workshop plane structure schematic diagram.
The specific embodiment
Embodiment 1
Referring to Fig. 1-shown in Figure 4, the metal punching production department of stereochemical structure, it is by 2 stackedly fixedly constituting between lower floor workshop 1 and upper deck; Laterally equidistantly be provided with four support columns 12 on the floor 11 in described lower floor workshop 1, vertically equidistantly be provided with 12 support columns 12, described support column 12 passes between upper deck 2 floor 21, all be installed with vertical rail 13 on the both sides body of wall that its top reaches and support column 12 tops are contour, described floor 11 longitudinally is equipped with five and hides ground rail 14, hide ground rail 14 for every and be provided with two mobile flat bogies 15 of control automatically, 14 on the rail in ground, per three Tibetan, 1 middle part, lower floor workshop longitudinally is provided with two groups of production and processing systems 16, and be provided with two groups of production and processing systems 16 along horizontal 14 on the rail in ground, five Tibetan, every group of production and processing system 16 is by two row punch press groups 161, the controlled moveable part cooperating equipment 162 of two row, two controlled part apparatus for temporary storage 163 constitute, described two row punch press groups 161 by at least six groups in twos relatively and side by side thirty years of age punch press constitute, every punch press front is installed with controlled moveable part cooperating equipment 162, and the controlled moveable part cooperating equipment 162 of six punch press fronts of same column fuses mutually, described every row punch press one end is provided with controlled part apparatus for temporary storage 163; 2 middle parts are provided with floor 21 between described upper deck, offer four oblong channels 22 with the production and processing system 16 size couplings in lower floor workshop 1 on this floor 21, also offer 24 square through-holes 23 on this floor 21, described square through-hole 23 is located at the both sides of adjacent oblong channels 22 respectively, and ground, Tibetan rail 14 corresponding to lower floor workshop 1 every row punch press rear side, vertical rail 13 structure of an essay on each oblong channels 22 supported on both sides post 12 are provided with large-scale boat car 24, have vertically set up between the rail 13 and between vertical rail 13 of support column 12 and both sides body of wall on the described square through-hole 23 supported on both sides posts 12 and have been detained part quick-lift attachreactor 25.
Described punch press is 250 tons of hyperbolic axle punch presses.
Described controlled part apparatus for temporary storage 163 is the conveyer belts that can adjust transporting velocity.
Described delay part quick-lift attachreactor 25 is small-sized boat cars.
The control method of the metal punching production department of stereochemical structure is:
A. installation mold: use large-scale boat car 24 that mould is sling and is placed on the flat bogies of hiding in the middle of the aspectant 250 tons of hyperbolic axle punch presses of two rows on the ground rail 14 15 from lower floor workshop 1 one ends, the flat bogie 15 that will be mounted with mould is again passed near 250 tons of hyperbolic axle punch press workbench, use large-scale boat car 24 that mould is winched on 250 tons of hyperbolic axle punch press workbench by flat bogie 15, mould is passed 250 tons of assigned addresses in the hyperbolic axle punch press tiger, finish mould and install;
B. part production: use large-scale boat car 24 that raw material are sling and are placed on two from the other end in lower floor workshop 1 and arrange on the middle flat bogie of hiding on the ground rail 14 15 of aspectant 250 tons of hyperbolic axle punch presses, to be mounted with raw-material flat bogie 15 again passes near 250 tons of hyperbolic axle punch presses that mould is installed, use large-scale boat car 24 that raw material are winched to by flat bogie 15 and carry out first operation processing on the mould of 250 tons of hyperbolic axle punch presses, the controlled moveable part cooperating equipment 162 of the part that first operation machines before by 250 tons of hyperbolic axle punch presses is sent to the processing of the enterprising places operation of mould of next punch press, be sent to this mould that is listed as last 250 tons of hyperbolic axle punch presses until part and finish last operation processing, the finished product of machine-shaping is sent on the controlled part apparatus for temporary storage 163 temporary by controlled moveable part cooperating equipment 162, after treating that controlled part apparatus for temporary storage 163 is filled with the finished product of machine-shaping, transfer to the flat bogie of hiding on the ground rail 14 250 tons of hyperbolic axle punch press back 15 and transport.
C. damage part and half-finished depositing: will damage the flow process that part and semiproduct transmit according to part production, by controlled moveable part cooperating equipment 162, be arranged at the controlled part apparatus for temporary storage 163 between 250 tons of hyperbolic axle punch presses and the cooperation of flat bogie 15, be transferred on the flat bogie 15 of 250 tons of hyperbolic axle punch press back, and by 2 delay part quick-lift attachreactor 25 between 250 tons of hyperbolic axle punch press back upper decks this two classes part is promoted between upper deck on 2 the floor 21 temporaryly by 2 square through-hole 23 between upper deck, arrange transfer processing or continuation machine-shaping treating after.
Referring to shown in Figure 5, the metal punching production department of stereochemical structure, its difference from Example 1 is, is provided with controlled part apparatus for temporary storage 163 between two adjacent punch presses of every row punch press in the described production and processing system 16.
The above embodiment of the present invention only is for example of the present invention clearly is described; and be not to be qualification to embodiments of the present invention; for those of ordinary skill in the field; can also make other changes in different forms on the basis of the above description; here can't give exhaustively to all embodiments, everyly belong to the row that conspicuous variation that technical scheme of the present invention extends out or change still are in protection scope of the present invention.
Claims (6)
1. the metal punching production department of stereochemical structure, it is characterized in that: it is fixedly to constitute by the two-layer workshop of lower floor and upper strata is stacked; Laterally equidistantly be provided with at least four support columns on the floor in described lower floor workshop, vertically equidistantly be provided with at least eight support columns, described support column passes the floor between upper deck, all be installed with vertical rail on the both sides body of wall that its top reaches and the support column top is contour, rail is longitudinally run through on the floor in described lower floor workshop with being equipped with at least five Tibetan, vertically hide the ground rail for every and be provided with the flat bogie that at least two automatic controls are moved, vertically be provided with at least one group of production and processing system between per three adjacent ground, the vertical Tibetan rails in middle part, lower floor workshop, and five vertically hide between the ground rail and laterally be provided with two groups of production and processing systems, every group of production and processing system is by two row punch press groups, the controlled moveable part cooperating equipment of two row, two controlled part apparatus for temporary storage constitute, described two row punch press groups altogether by at least six groups in twos relatively and side by side thirty years of age punch press constitute, every punch press front is installed with controlled moveable part cooperating equipment, and the controlled moveable part cooperating equipment of six punch press fronts of same column fuses mutually, described every row punch press one end is provided with controlled part apparatus for temporary storage; The middle part is provided with the floor between described upper deck, offer at least two oblong channels with the production and processing system size coupling in lower floor workshop on this floor, also offer at least ten two square through-holes on this floor, described square through-hole is located at the both sides of adjacent oblong channels respectively, and ground, Tibetan rail corresponding to lower floor workshop every row punch press rear side, vertical rail structure of an essay on each oblong channels supported on both sides post is provided with large-scale boat car, has vertically set up between the rail and between vertical rail of support column and both sides body of wall on the described square through-hole supported on both sides post and has been detained the part quick-lift attachreactor.
2. the metal punching production department of stereochemical structure according to claim 1 is characterized in that: be provided with controlled part apparatus for temporary storage between two adjacent punch presses of same column punch press in the described production and processing system.
3. the metal punching production department of stereochemical structure according to claim 1, it is characterized in that: described controlled part apparatus for temporary storage is the conveyer belt that can adjust transporting velocity.
4. the metal punching production department of stereochemical structure according to claim 1, it is characterized in that: described delay part quick-lift attachreactor is small-sized boat car.
5. the metal punching production department of stereochemical structure according to claim 1, it is characterized in that: described punch press is a 250-300 ton hyperbolic axle punch press.
6. the control method of the metal punching production department of the described stereochemical structure of claim 1 is characterized in that, operating steps is:
A. installation mold: use large-scale boat car that mould is sling and is placed on the flat bogies of hiding in the middle of the aspectant punch press of two rows on the ground rail from lower floor workshop one end, the flat bogie that will be mounted with mould is again passed near the punch press workbench, use large-scale boat car that mould is winched on the punch press workbench by flat bogie, mould is passed assigned address in the punch press tiger, finish mould and install;
B. part production: use large-scale boat car that raw material are sling and are placed on two from the other end in lower floor workshop and arrange on the middle flat bogie of hiding on the ground rail of aspectant punch press, to be mounted with raw-material flat bogie again passes near the punch press that mould is installed, use large-scale boat car that raw material are winched to by flat bogie and carry out first operation processing on the mould of punch press, the controlled moveable part cooperating equipment of the part that first operation machines before by punch press is sent to the processing of the enterprising places operation of mould of next punch press, be sent to this mould that is listed as last a machine tool until part and finish last operation processing, the finished product of machine-shaping is sent on the controlled part apparatus for temporary storage temporary by controlled moveable part cooperating equipment, after treating that controlled part apparatus for temporary storage is filled with the finished product of machine-shaping, transfer to the flat bogie of hiding on the ground rail punch press back and transport;
C. damage part and half-finished depositing: will damage the flow process that part and semiproduct transmit according to part production, by controlled moveable part cooperating equipment, be arranged at the controlled part apparatus for temporary storage between punch press and the cooperation of flat bogie, be transferred on the flat bogie of punch press back, and by the delay part quick-lift attachreactor between the upper deck of punch press back this two classes part is promoted on the floor between upper deck temporaryly by the square through-hole between upper deck, arrange transfer processing or continuation machine-shaping treating after.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2008100851022A CN101538945B (en) | 2008-03-19 | 2008-03-19 | Sheet metal stamping production workshop with three-dimension structure and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008100851022A CN101538945B (en) | 2008-03-19 | 2008-03-19 | Sheet metal stamping production workshop with three-dimension structure and control method thereof |
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| CN101538945A CN101538945A (en) | 2009-09-23 |
| CN101538945B true CN101538945B (en) | 2011-06-15 |
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| US4717030A (en) * | 1985-11-29 | 1988-01-05 | Hitachi, Ltd. | Turbine building equipped with overhead traveling cranes |
| DE4331224A1 (en) * | 1993-09-15 | 1995-03-16 | Riedel Otto Franz Josef | Production operation in modular construction |
| DE10007987A1 (en) * | 2000-02-22 | 2001-08-30 | Voith Paper Patent Gmbh | Hall, especially for paper machine, with crane tracks on vertical supports, has at least one crane track support configured as anchor rod |
| CN1109176C (en) * | 1998-09-14 | 2003-05-21 | 东芝株式会社 | Construction working method for nuclear electric power generation installation |
| CN101139869A (en) * | 2007-08-25 | 2008-03-12 | 傅黎明 | Intelligent three-dimensional storage apparatus |
| CN201187164Y (en) * | 2008-03-19 | 2009-01-28 | 何焯辉 | Metal punching production department of spatial structure |
-
2008
- 2008-03-19 CN CN2008100851022A patent/CN101538945B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4717030A (en) * | 1985-11-29 | 1988-01-05 | Hitachi, Ltd. | Turbine building equipped with overhead traveling cranes |
| DE4331224A1 (en) * | 1993-09-15 | 1995-03-16 | Riedel Otto Franz Josef | Production operation in modular construction |
| CN1109176C (en) * | 1998-09-14 | 2003-05-21 | 东芝株式会社 | Construction working method for nuclear electric power generation installation |
| DE10007987A1 (en) * | 2000-02-22 | 2001-08-30 | Voith Paper Patent Gmbh | Hall, especially for paper machine, with crane tracks on vertical supports, has at least one crane track support configured as anchor rod |
| CN101139869A (en) * | 2007-08-25 | 2008-03-12 | 傅黎明 | Intelligent three-dimensional storage apparatus |
| CN201187164Y (en) * | 2008-03-19 | 2009-01-28 | 何焯辉 | Metal punching production department of spatial structure |
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| CN101538945A (en) | 2009-09-23 |
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