CN101524036A - Filling system of mushroom culture medium - Google Patents
Filling system of mushroom culture medium Download PDFInfo
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- CN101524036A CN101524036A CN200910127067A CN200910127067A CN101524036A CN 101524036 A CN101524036 A CN 101524036A CN 200910127067 A CN200910127067 A CN 200910127067A CN 200910127067 A CN200910127067 A CN 200910127067A CN 101524036 A CN101524036 A CN 101524036A
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Abstract
The invention provides a flat-plate culture medium filling system capable of being jogged with a mushroom cultivation bottle, which can shorten the process of the filling process, promote efficiency of fruit conversion, and accomplish the topic by the following processes. The process includes the following processes: the first process, after jogging the upper side of the tube-shaped part of the flat-plate (2) with the bottle mouth (11) of the mushroom cultivation bottle (1) contained in the container (10), carrying the mushroom cultivation bottle (1), the flat-plate (2), and the container (10) onto the vibration table (3) together; the second process, filling the mushroom cultivation bottle (1) carried on the vibration table (3) with culture medium from a tank (4) above the vibration table (3) by rotation of stirring vane (41); the third process, releasing the jogged state, after the container (10) and the mushroom cultivation bottle (1) are removed from the vibration table (3).
Description
Technical field
The present invention relates to a kind of system of in the mushroom-cultivating bottle, filling the mushroom culture medium (being designated hereinafter simply as " medium ") that contains the nutrient of cultivating mushroom.
Background technology
Medium is that to mince with wood powder be main component, according to breeding condition, after cereal such as having added the rice bar is cultivated stem etc., making mushroom cultivate required nutrient component and water mixes, and being in the state of initial flowability and mobility extreme difference.
Therefore,, usually, after (container) stored the state of medium in the jar of upside, it is fallen, move and be filled in the mushroom-cultivating bottle by stirring for medium being filled in the mushroom-cultivating bottle.
When filling medium, be to utilize the shake table of downside that the mushroom-cultivating bottle is vibrated forcibly, thereby the density that makes medium have regulation realize basic filling uniformly.
So, for the medium with stirring is filled in the mushroom-cultivating bottle, and on the flat board that has greater than the area of mushroom-cultivating bottle bottleneck, be arranged on the chimeric cylindrical portion in the inboard or the outside of this bottleneck, and the medium that utilizes above-mentioned stirring will be in mobile status from above-mentioned flat board is filled into the bottle, thereby can realize the filling of the medium do not wasted.
Like this, make medium be in stirring on the one hand, on the other hand, the shake table that utilizes downside make the bottle be in vibrational state after, by flat board medium is filled in the mushroom-cultivating bottle, thereby can not carry out lavishly basic filling uniformly, and in known technology in the past, unexposed or provide the enlightenment of using the medium fill system that above-mentioned flat board carries out.
In addition, patent documentation 2 discloses the culturing device of mushroom class totally and has used the cultivation method of this device, but following technology contents is also only disclosed, promptly, with the situation of having filled medium in the mushroom-cultivating bottle is the technology of prerequisite, and for by flat board, the medium that will be in stirring is filled into the technology in the mushroom-cultivating bottle, and is but unexposed fully or provide enlightenment.
The applicant, on the basis of using above-mentioned flat board in the past, created following system: the medium that will be in stirring is filled into the system in the mushroom-cultivating bottle that shake table because of the below is in vibrational state,
Make store medium jar by upside standing part and the binary that the part that the horizontal direction movable part of the downside of agitating device can be pulled is set constitute, and adopted following operation:
(a) the mushroom-cultivating bottle is moved into operation on the shake table,
(b) after the horizontal direction movable part is set in the position of separating with the downside shake table, flat board is faced toward the mushroom-cultivating bottle from upside, carry out chimeric operation by above-mentioned cylindrical portion and above-mentioned bottleneck,
(c) make after the horizontal direction movable part moves to dull and stereotyped upside, by to the stirring of medium and the shake table vibration of downside, make medium be filled into operation in the mushroom-cultivating bottle via flat board,
(d) make and move horizontally part and turn back to the operation of the original position of separating once more with shake table,
(e) after flat board is pulled down from the chimerism of mushroom-cultivating bottle, prepare to move to upside to the moving into of shake table of next mushroom-cultivating bottle, will be filled with the operation that the mushroom-cultivating bottle of medium is taken out of from shake table simultaneously.
Yet, repeat the operation of above-mentioned (a) and (b), (c), (d), (e) successively, be extremely numerous and diverse, and because these operations all can not be carried out simultaneously, therefore the time that shortens the operation except that (c) is impossible, thereby have following fatal defective, that is, can not realize constituting and account for whole operation and wanted the such effective filling operation of major part in the time with the filling of (c).
Patent documentation 1: Japanese kokai publication hei 7-50926 communique
Patent documentation 2: TOHKEMY 2007-68440 communique
Summary of the invention
Problem of the present invention is, provide a kind of be filled into medium in the mushroom-cultivating bottle and used can be by cylindrical portion and with the system of the chimeric flat board of the bottleneck of mushroom-cultivating bottle, by shortening the operation before and after the above-mentioned filling work procedure as much as possible, and the system that carries out the filling of medium effectively.
In order to solve above-mentioned problem, basic comprising of the present invention, be by the system that carries out the medium filling based on the mushroom-cultivating bottle that adopts following operation is constituted, its operation comprises: first operation, prepare a plurality of flat boards that possess cylindrical portion, this cylindrical portion is from the outside or inboard and to be contained in the bottleneck of the single or multiple mushroom-cultivating bottles the container chimeric, and after cylindrical portion that should flat board is chimeric from upside and bottleneck, to be contained in the above-mentioned mushroom-cultivating bottle and the flat board of container, moving at least can be on the shake table that vibrates on the above-below direction; Second operation, store mushroom-cultivating from the upside that is arranged in shake table with medium and possess the jar that is used to make the agitating device that this medium falls, medium in making jar utilize the rotation of this stirring vane and aim at mounting on shake table and the mushroom-cultivating bottle that is vibrating along with the vibration of shake table fall, and then be filled in the mushroom-cultivating bottle; The 3rd operation after above-mentioned shake table is taken out of, is removed the dull and stereotyped cylindrical portion and the chimerism of bottleneck at the mushroom-cultivating bottle that will be contained in container.
Description of drawings
Fig. 1 is the end view that the operation of above-mentioned basic comprising schematically is described.
Fig. 2 is the end view that specifically describes each operation of above-mentioned basic comprising.
Fig. 3 is illustrated in to possess stir vane assembly in the jar, possesses the sectional view of the state of cylinder in its outside.
Fig. 4 applies mechanical force by the moving up and down drive division that moves the travelling carriage with handle part along the vertical bar, thereby realize the end view (in addition, the direction of side is meant the direction with Fig. 1, Fig. 2 quadrature) of dull and stereotyped embodiment to the chimeric of mushroom-cultivating bottle and the releasing that this is chimeric.
Fig. 5 is the cutaway view of state that is provided for throwing in and cultivate the hole of mushroom bacteria on the medium that is illustrated in the mushroom-cultivating bottle.
Symbol description is as follows among the figure: 1... mushroom-cultivating bottle; 10... container; 11... bottleneck; 2... it is dull and stereotyped; 21... cylindrical portion; 3... shake table; 30... vibration electromotor; 31... eccentric shaft; 32... moving up and down bar; 33... elastomeric spring; 34... supporting member; 4... jar; 40... stirring electromotor; 41... stirring vane; 5... hole; 6... travelling carriage; 61... handle part; 71... vertical bar; 72... moving up and down drive division; 81,82... perforation bar; 810, the moving up and down electromotor of 820...; 91... roller path; 92... conveying plant.
Embodiment
In conjunction with embodiment,, carry out following explanation to above-mentioned first, second, third and fourth each operation.
Fig. 1 is the schematic end view of the above-mentioned basic comprising of expression explanation, and Fig. 2 is that expression will the specific end view of this schematic form.
First operation shown in Fig. 1 and Fig. 2 (1) is that dull and stereotyped 2 move downwards, and facing to moving the mushroom-cultivating bottle 1 of coming successively with the state that is contained in container 10, are undertaken chimeric by 21 pairs of bottlenecks of cylindrical portion.
In Fig. 1 and Fig. 2 (1), though cylindrical portion 21 be carry out from the outside of bottle chimeric, yet this chimeric can certainly be chimeric from the inboard.
Usually, consider operating efficiency, and on dull and stereotyped 2, single or multiple (ordinary circumstance, the situation about 5～15 is more) cylindrical portion 21 is set, carry out chimeric with the bottleneck 11 of mushroom-cultivating bottle 1.
Above-mentioned chimeric, realize by applying mechanical force dull and stereotyped 2, though its method is not made particular determination, yet in embodiment, as shown in Figure 4, be to adopt to utilize moving up and down drive division 72 to apply the mode of mechanical force downwards, this moving up and down drive division 72 can make the travelling carriage 6 with the handle part 61 of controlling flat board 2 move along vertical direction bar 71.
And, do not make particular determination about the mode of moving the drive source of drive division 72 up and down, for example can adopt the type of drive of ball-screw, perhaps type of drive of linear motor etc., yet in embodiment, be to adopt so-called no rod-type cylinder mode, promptly in the pipe in vertical bar 71, utilize the pressure of air that the magnet in the pipe is moved, for moving drive division 72 up and down,, utilize mode that the magnetic force of above-mentioned magnet moves it (in addition by selecting material with magnetic, the title of no rod-type cylinder, the prolongation that is based on cylinder is not move bar-shaped).
After above-mentioned chimeric end, the flat board 2 that becomes chimerism becomes one with mushroom-cultivating bottle 1, and in second operation, quilt is moved into to mushroom-cultivating bottle 1 to be applied on the vibrating arm of vibration.
Because on shake table 3, do not have and make container 10 move to function above own, therefore in order to carry out, to be to utilize cylinder (not shown) etc. that container 10 is divided a word with a hyphen at the end of a line, thereby to carry out above-mentioned moving into to the moving into of this shake table 3.
In second operation, shown in Fig. 1 and Fig. 2 (2), the rotation transformation of the eccentric shaft 31 that will rotate with electromotor 30 because of vibration be after the moving up and down of oscillating drive link, the vibration of realization shake table 3.
Shake table 3 is supported by elastomeric spring 33, gives certain resiliency to this vibration.
In most of the cases, between oscillating drive link and eccentric shaft 31, be provided with the ball bearing (not shown) of knee-action and rotation.
In addition, in Fig. 1, Fig. 2, for shake table 3, only represented to carry out the mode of up-down vibration, yet except up-down vibration, also can adopt the so-called mode of shaking, promptly add the vibration with the direction (being actually horizontal direction) of this above-below direction quadrature, as the vibration in the above-mentioned basic comprising.
In second operation, as shown in Figure 3, come the stir culture base with being arranged on jar 4 interior stirring vanes 41 based on the driving of stirring electromotor 40, and it is divided a word with a hyphen at the end of a line downwards forcibly, medium is filled in the mushroom-cultivating bottle 1.
As Fig. 2, shown in Figure 3, under the chimeric situation in the outside of bottleneck 11, need prevent that medium from leaking into the outside of this bottle by cylindrical portion 21 and bottleneck 11 are made the state of driving fit in cylindrical portion 21.
Place under the situation of the state that carries out up-down vibration with mushroom-cultivating bottle 1 in the cylindrical portion 21 of bottleneck 11 being carried out chimeric flat board 2 from the outside, between cylindrical portion 21 and bottleneck 11, produce and slide, under the situation of worst, there is the danger that comes off in the chimerism of flat board 2 and mushroom-cultivating bottle 1.
For fear of such danger, in the embodiment that Fig. 2, Fig. 3 represent, adopt following formation, it is characterized in that, make cylindrical portion 21 with the state of driving fit to bottleneck 11 chimeric after, when the mushroom-cultivating bottle 1 and dull and stereotyped 2 of second operation vibrates, by with the elastic force of regulation with dull and stereotyped 2 contacts and can with the supporting member 34 of these flat board 2 vibrations, come to support to dull and stereotyped 2, thereby keep above-mentioned closed state, slip by restriction cylindrical portion 21 and bottleneck 11 prevents the danger that above-mentioned chimerism comes off.
Under cylindrical portion 21 situation chimeric from inboard and bottleneck 11, the danger that medium leaks into the outside can not take place.
Yet, cylindrical portion 21 not with the situation of bottleneck 11 driving fits under, the vibration of mushroom-cultivating bottle 1 can make dull and stereotyped 2 with bottleneck 11 collision and produce noise mutually, therefore under the situation chimeric from the inboard, also to make both sides be closed state more.
State with driving fit carries out under the chimeric situation from the inboard of bottleneck 11 in cylindrical portion 21, and is identical with the situation chimeric from the outside, is preferably by supporting with dull and stereotyped 2 supporting members that contact 34 with above-mentioned elastic force.
Store medium for making in the jar 4 always, shown in Fig. 2 (2), can with conveying plant 92 (yet, in Fig. 2 (2), it is not the carrying method of conveyer, and what illustrate is direction with this direction quadrature) etc. the medium conveying plant be arranged on jars 4 upside, and to jar 4 in, throw in the medium that transports and make it the whereabouts from upside.
In second operation, stage from medium to the end-of-fill of mushroom-cultivating bottle 1, as shown in Figures 1 and 2, by being taken out of from shake table 3, flat board 2 and mushroom-cultivating bottle 1 go to the 3rd operation, promptly remove dull and stereotyped 2 and the chimerism of mushroom-cultivating bottle 1 (in addition, for carrying out above-mentioned releasing, utilize and represent) towards the white line arrow of Fig. 1 (3) upside.
Above-mentioned chimeric releasing realizes that by applying mechanical force upward to dull and stereotyped 2 its formation is not made particular determination, can adopt the type of drive of ball-screw or the type of drive of linear motor etc., and is identical with the situation of first operation.
And, in the embodiment of the 3rd operation, as shown in Figure 4, be accompanied by on the vertical pipe the moving and travelling carriage 6 is applied mechanical force upward of the moving drive division 72 up and down that moves, thereby realize above-mentioned releasing, identical with the situation of first operation, utilize no rod-type cylinder mode that moving up and down drive division 72 is moved.
In addition, taking out of from the shake table 3 when entering the 3rd operation to mushroom-cultivating bottle 1, the situation of when finishing with first operation container 10 being moved into shake table 3 is identical, is to utilize (not shown) such as cylinder modes that the container 10 that holds mushroom-cultivating bottle 1 is moved.
In the 3rd operation, in the stage of the releasing of the chimerism that is through with, above-mentioned basic comprising finishes.
Yet, usually, shown in Fig. 1, Fig. 2 (4), appended in the time of mostly and carried out the 4th operation that flat board 2 is moved upward and 1 continuation of mushroom-cultivating bottle is moved, carry out the chimeric preparation in dull and stereotyped 2 first operation, and the preparation of other operations of mushroom-cultivating bottle 1.
In addition, under the situation of the 3rd operation and the 4th operation, usually as shown in Figure 2, can utilize roller path 91, the mushroom-cultivating bottle 1 that will be contained in successively in the container 10 moves.
In above-mentioned basic comprising, because first operation, second operation, the 3rd operation are carried out at different positions respectively, as in the effect of invention, illustrating, can move into operation and the above-mentioned operation of taking out of substantially realizes simultaneously with above-mentioned, in addition, can also be with the operation same time realization substantially of medium filling operation and other first operation and second operation.
Realize by such the time, and must compare, in the present invention, can carry out the extremely effectively filling of medium according to the operation that each time sequencing is fulfiled the conventional art of above-mentioned (a) and (b), (c), (d), (e) each operation.
In mushroom-cultivating bottle 1, usually, in order to put into mushroom bacteria, and make its breeding, and shrinkage pool 5 as shown in Figure 5 is set.
In order to form such hole 5, as shown in Figure 2, can be in the front or rear stage of the releasing chimerism of the 3rd operation, append the perforation that driven by moving up and down electromotor 810,820 is pressed into from the top with the medium in 81,82 pairs of mushroom-cultivating bottles of bar 1, and set out the sowing of mushroom bacteria and cultivate the operation in the hole 5 of usefulness, under adopting with this situation as the embodiment of feature, can finish the filling of mushroom bacteria and cultivate preparation, be extremely easily.
Above-mentioned perforation 5 can realize in the last stage of above-mentioned chimeric releasing or any stage of after-stage, yet as shown in Figure 2, under the situation of all carrying out two stages, can carry out darker and bigger perforation 5.
Embodiment
Below, describe according to embodiment.
Embodiment
Embodiment as shown in Figure 1 and Figure 2, is characterized in that: appended above-mentioned the 4th operation, the flat board 2 after the 4th operation is finished moves to the top, and divides a word with a hyphen at the end of a line in the upside of jar 4, thereby supplies chimeric with mushroom-cultivating bottle 1 in first operation once more.
In such embodiments, chimeric with mushroom-cultivating bottle 1 that the flat board 2 after the 4th operation can being finished be used for first operation once more, its result can a plurality of dull and stereotyped 2 continue to advance first, second, third, fourth operation with what limit.
From Fig. 1, Fig. 2 as seen, in order to realize above-mentioned continuous productive process, dull and stereotyped 2, after each stage and the 4th operation that is through with of realizing first, second, third, fourth each operation, corresponding with the stage of preparing first operation respectively, five flat boards 2 of subsistence level, yet as shown in Figure 1 and Figure 2, possessing under the situation that adds up to seven flat boards 2, under abundant state of a control, can realize that continuation as described above advances.
In the present invention who is based on above-mentioned basic comprising, by adopting a plurality of flat boards, can be with the operation of moving into of following the end of above-mentioned first operation and carrying out to shake table, of carrying out with the beginning of following above-mentioned the 3rd operation realizes, and can be with the chimeric operation of the flat board of first operation and bottle, and the operation of this chimerism of releasing of the 3rd operation, advance simultaneously with the medium filling operation of second operation, compare with above-mentioned conventional art, the filling of medium can be carried out extremely effectively, thereby above-mentioned problem can be reached.
Utilizability on the industry
The present invention can be in adopting the dull and stereotyped field of the mushroom-cultivating bottle being carried out the culture medium filling Extensively adopt.
Claims (7)
1. a medium fill system carries out medium to the mushroom-cultivating bottle and fills, and comprises following operation:
First operation, prepare a plurality of flat boards that possess cylindrical portion, this cylindrical portion is from the outside or inboard and to be accommodated in the bottleneck of the single or multiple mushroom-cultivating bottles the container chimeric, and after cylindrical portion that should flat board is chimeric from upside and bottleneck, with above-mentioned mushroom-cultivating bottle and the flat board that is contained in the container, moving at least can be on the shake table that vibrates on the above-below direction;
Second operation, store mushroom-cultivating from the upside that is arranged in shake table with medium (being designated hereinafter simply as " medium ") and possess the jar that is used to make the agitating device that this medium falls, utilize the rotation of stirring vane, make in this jar medium towards mounting on shake table and the mushroom-cultivating bottle that is vibrating along with the vibration of shake table fall, and then be filled in the mushroom-cultivating bottle;
The 3rd operation will be contained in mushroom-cultivating bottle in the container after above-mentioned shake table is taken out of, and remove the dull and stereotyped cylindrical portion and the chimerism of bottleneck.
2. medium fill system according to claim 1 is characterized in that, has appended the 4th operation, that is, after the 3rd operation, make the mushroom-cultivating bottle that is contained in the container move to farther position from shake table, makes dull and stereotyped upwards side shifting on the other hand.
3. medium fill system according to claim 1 and 2 is characterized in that, first operation to shake table move into and the 3rd operation from the taking out of of shake table, substantially in the same period carry out.
4. according to any described medium fill system in the claim 1～3, it is characterized in that, with the chimeric operation of the flat board of first operation and bottle, and the operation of this chimerism of releasing of the 3rd operation, advance simultaneously with the medium filling operation of second operation.
5. according to any described medium fill system in the claim 2～4, it is characterized in that the flat board after the 4th operation finishes is being divided a word with a hyphen at the end of a line after the upside of jar, once more by for chimeric with the mushroom-cultivating bottle that comes first operation.
6. according to any described medium fill system in the claim 1～5, it is characterized in that, sowing that mushroom bacteria is set and the operation of cultivating the hole of usefulness have been added, this operation is: the stage before or after the releasing chimerism of the 3rd operation, the medium that perforation in the mushroom-cultivating bottle with pole pair is pressed into from the top, and the sowing of mushroom bacteria and the hole of cultivation usefulness are set.
7. according to any described medium fill system in the claim 1～6, it is characterized in that, make dull and stereotyped cylindrical portion with the state of driving fit to the bottleneck of mushroom-cultivating bottle chimeric after, when the mushroom-cultivating bottle of second operation and dull and stereotyped vibration, by with the elastic force of regulation with the flat board contact and the supporting member that can vibrate with this flat board, flat board is supported, keep above-mentioned closed state thus.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008-258314 | 2008-10-03 | ||
| JP2008258314 | 2008-10-03 | ||
| JP2008258314A JP4240337B1 (en) | 2008-10-03 | 2008-10-03 | Mushroom medium filling system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101524036A true CN101524036A (en) | 2009-09-09 |
| CN101524036B CN101524036B (en) | 2011-10-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101270670A Expired - Fee Related CN101524036B (en) | 2008-10-03 | 2009-03-23 | Filling system of mushroom culture medium |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4240337B1 (en) |
| CN (1) | CN101524036B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101836557A (en) * | 2009-10-28 | 2010-09-22 | 权泰元 | Vibration device of edible fungi cultivation material bottler |
| CN102417043A (en) * | 2011-11-17 | 2012-04-18 | 刘俊领 | Automatic bottling machine for strain culture material |
| CN108029457A (en) * | 2018-02-02 | 2018-05-15 | 林耀耿 | A kind of mechanization edible mushroom for bottled planting fungi fills agricultural equipment |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101604603B1 (en) * | 2015-07-13 | 2016-03-18 | (주)미래멀티텍 | Mushroom cultivation automation devices |
| CN106489537A (en) * | 2016-12-13 | 2017-03-15 | 李泽世 | A kind of edible fungus stick processing unit (plant) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2755006Y (en) * | 2004-12-14 | 2006-02-01 | 刘胜利 | Vertical packer of fungus culture material |
| CN100482066C (en) * | 2007-01-11 | 2009-04-29 | 河北省农林科学院遗传生理研究所 | Machine for filling cottonseed shell into transfusion bottle |
| CN201045795Y (en) * | 2007-06-05 | 2008-04-16 | 翁赐和 | Vertical multipurpose culture material charging machine |
-
2008
- 2008-10-03 JP JP2008258314A patent/JP4240337B1/en active Active
-
2009
- 2009-03-23 CN CN2009101270670A patent/CN101524036B/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101836557A (en) * | 2009-10-28 | 2010-09-22 | 权泰元 | Vibration device of edible fungi cultivation material bottler |
| CN102417043A (en) * | 2011-11-17 | 2012-04-18 | 刘俊领 | Automatic bottling machine for strain culture material |
| CN108029457A (en) * | 2018-02-02 | 2018-05-15 | 林耀耿 | A kind of mechanization edible mushroom for bottled planting fungi fills agricultural equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2010088305A (en) | 2010-04-22 |
| CN101524036B (en) | 2011-10-19 |
| JP4240337B1 (en) | 2009-03-18 |
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Granted publication date: 20111019 Termination date: 20170323 |