CN100482066C - Machine for filling cottonseed shell into transfusion bottle - Google Patents
Machine for filling cottonseed shell into transfusion bottle Download PDFInfo
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- CN100482066C CN100482066C CNB2007100614075A CN200710061407A CN100482066C CN 100482066 C CN100482066 C CN 100482066C CN B2007100614075 A CNB2007100614075 A CN B2007100614075A CN 200710061407 A CN200710061407 A CN 200710061407A CN 100482066 C CN100482066 C CN 100482066C
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Abstract
A machine for loading the cotton seed shells in perfusion bottle in order to culturing edible fungus is composed of base, machine frame, motor with a drive belt wheel, belt, rotary conic axle with a driven belt wheel and a spiral blade with taper and varied pitch, and a charging bunker in which said rotary conic axle is inserted.
Description
Technical field
The present invention relates to a kind of machine for filling cottonseed shell into transfusion bottle, is that it belongs to agricultural machinery with a kind of Edible Fungi machinery in the bottle mouth infusion bottle of packing into as the cotton seed hulls of culture medium of edible fungus (medium).
Background technology
Traditional edible mashroom cultivating method is that cultivate material is packed in plastic sack or the wide-mouth bottle (Cans), seals then, sterilizes, inoculates, cultivates.Because mechanical damage takes place plastic sack easily, and wide-mouth bottle is difficult to obturage, airless blocks the filtration barrier in the cooling procedure of sterilization back, is very easy to be subjected to from airborne microbial contamination.Therefore this method is applicable to the flat mushroom production of hybrid seeds that contamination resistance and adaptive capacity are very strong.
The edible mushroom kind of genus grog productions (needing high-temperature sterilization) such as Asparagus, Xingbao mushroom, Pleuotus nebrodensis Quel, their culture of strains need a large amount of high-quality cultivate material (requiring the high and nutritious auxiliary material of also a large amount of interpolations of purity), therefore this class culture of strains very easily is subjected to influence and the infection of other assorted bacterium, causes waste product.Because there are above-mentioned shortcoming in plastic sack and wide-mouth bottle, are not suitable as the container containing of cultivating bacterial spawn material such as Asparagus, Xingbao mushroom, Pleuotus nebrodensis Quel.People find that in production practices infusion bottle is the container containing of more satisfactory cultivate material, because it is cheap, transparent, have higher mechanical strength, and bottleneck is less, seals with tampon easily, no matter inoculating period and cultivation stage, be subjected to the probability of extraneous microbial contamination very low, as long as the sterilization of bottling back thoroughly, production of hybrid seeds success rate just improves greatly.
Cotton seed hulls is the kind skin of Mechanical Crushing before the cottonseed oil expression, granule size is irregular, the more complete elliposoidal thin skin that is half, maximum radial length 10 millimeter, width 8 millimeter are air dried condition, and crust scatters tiny fine hair and tangles easily, so the non-constant of material fluidity, and has bigger compressibility.Cotton seed hulls uses as the major ingredient of edible fungus culturing, usage amount accounts for 70～100% of total cultivate material, with the preceding auxiliary materials such as adding wheat bran, rice bran, corn flour of often mixing, the usage amount of auxiliary material accounts for 0～30% of total cultivate material, adds the water of 1～1.3 times of total cultivate material weight in addition again.Wet feed after major ingredient, auxiliary material, water are mixed thoroughly can be bottled.No matter whether add auxiliary material and water, can radical change as the material characteristic of major ingredient one cotton seed hulls.
Compression multiple before and after the cotton seed hulls charging: the wet feed unit weight 0.325 gram/cubic centimetre (plant formulation: cotton seed hulls 70% after major ingredient, auxiliary material, water are mixed thoroughly, wheat bran 15%, water 130%), unit weight after bottling machine is packed bottle into is 0.542 gram/cubic centimetre (dress wet feed 325 grams in the infusion bottle, 600 cubic centimetres of volume of material).The compression multiple of unit weight is 1.668 times.
Material or the cotton seed hulls mentioned in following paragraph are meant the wet feed after major ingredient (cotton seed hulls), auxiliary material, water are mixed thoroughly by formula rate.
The container characteristics: container is an infusion bottle, and young tripe is big, 16 millimeters of internal diameter of the bottleneck, about 15 millimeters of bottleneck length, 50 ° of head taperings.
At present, main employing manual method is packed cotton seed hulls in the infusion bottle, concrete operation method: funnel is placed on the bottleneck, with rod material (cotton seed hulls) is disclosed in the bottle, because bottleneck is very little, and the non-constant of material fluidity, bottling speed is very low, and it is very big that everyone per hour only adorns 10 bottles and labour intensity.
The bottling machine present situation: 1. fail material in small-bore bottle, be common in medical pulvis bottling machine, it adopts the spiral screw feeder of rotation to carry, and the formed outer rim of screw feeder blade is cylindrical, and diameter is less, and axis is thinner, and is also cylindrical; The material that is transferred is that powdery has good mobility.Adorn cotton seed hulls if adopt the bottling machine of this spline structure, its screw feeder blade height is small-sized, can not surpass 5 millimeters (because middle shaft diameter is at least also wanted 6 millimeters, 16 millimeters of internal diameter of the bottleneck), also littler than single material size, also since material itself to have fine hair entangled to each other, so material is difficult to along with screw feeder is goed ahead.2. the cotton seed hulls bottling machine is also arranged, be to adorn in large containers (internal diameter of the bottleneck 60 millimeter) such as Cans, formed outer rim of its screw feeder blade and axis are all cylindrical, and diameter is bigger, more much bigger than infusion bottle bottleneck size, can not be used as infusion bottle bottling machine.Also there is not a kind of bottling function that cotton seed hulls is packed in the bottle mouth infusion bottle at present.
Summary of the invention
The present invention overcomes shortcoming of the prior art, and a kind of simple in structure, machine for filling cottonseed shell into transfusion bottle that can satisfy bacterial classification needs and high efficiency is provided.
In order to solve the problem of above-mentioned technology, the present invention is achieved by the following technical solutions: machine for filling cottonseed shell into transfusion bottle is included in motor and frame is housed on the base, drive pulley on the motor is connected with driven pulley on the screw conveyor shaft by belt, screw conveyor shaft is contained on the frame by bearing and bearing block, the spiral screw feeder blade of band tapering and varying pitch is housed on the screw conveyor shaft of band tapering, spiral screw feeder blade is sleeved in the hopper of band spout, and hopper is contained on the frame by the hopper supporting leg.
The present invention also can be achieved through the following technical solutions: the infusion bottle guide post is housed on the above-mentioned spout.
The present invention also can be achieved through the following technical solutions: anti-material returned baffle plate is housed on the spiral screw feeder blade in the above-mentioned hopper.
The present invention can also be achieved through the following technical solutions: the small end of spiral screw feeder blade is longer than the small end of the screw conveyor shaft of band tapering.
Compared with prior art, the invention has the beneficial effects as follows: simple in structure, can satisfy bacterial classification needs and operating efficiency and improve 24 times.
Description of drawings
Fig. 1 is a structural scheme of mechanism of the present invention.
Fig. 2 is the left view among Fig. 1.
Fig. 3 is the structural scheme of mechanism of screw feeder.
In the accompanying drawings: 1-base, 2-motor, 3-drive pulley, 4-belt, 5-frame, 6-driven pulley, 7-bearing block, 8-bearing, 9-screw conveyor shaft, 10-spiral screw feeder blade, 11-hopper 12-anti-material returned baffle plate 13-spout 14-infusion bottle guide post 15-hopper supporting leg
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail: machine for filling cottonseed shell into transfusion bottle is mainly by base 1, motor 2, the bottling machine three parts are formed (seeing accompanying drawing 2), during installation, bottling machine and motor 2 are placed on the base 1, motor 2 is placed on bottling machine left side (from left end shown in the accompanying drawing 1), bottling machine is fastened on the base 1, then at two belt pulleys 3,6 put the common V belt 4 of A type, adjust motor 2 positions, make the belt pulley 3 on motor 2 and the bottling machine, the 6 race planes of symmetry overlap, its error must not surpass ± 20 ' and make belt 4 be in tensioning state, adjust suitable after, fastening motor 2.
Bottling machine is made up of frame 5, screw conveyor shaft 9, spiral screw feeder blade 10, driven pulley 6, bearing 8, bearing block 7, hopper 11, anti-material returned baffle plate 12, spout 13, infusion bottle guide post 14 etc.Hopper 11 is integrally welded with anti-material returned baffle plate 12, spout 13, hopper supporting leg 15, infusion bottle guide post 14 etc., is connected on the frame 5 after adjusting the position; Screw conveyor shaft 9 and spiral screw feeder blade 10 are integrally welded, install bearing 8, bearing block 7, driven pulley 6 and key and form screw feeder axial region dress, are installed on the frame 5 by securing member; The main shaft part dress can be adjusted the position vertically, adjusts the gap of spiral screw feeder blade 10 and hopper 11 and bottle neck spout 13 with this, guarantees that spiral screw feeder blade 10 heads are from spout 13 outward extending sizes.
Spiral screw feeder blade 10 formed external profile diameters diminish gradually and are taper seat, and the pitch of spiral screw feeder blade 10 diminishes and head hollow gradually simultaneously.Because material characteristic and vessel characters, the spiral screw feeder must be designed to conically, could guarantee and can material feeding can go into bottle again.Because if adopt the cylinder screw feeder, diameter is little can't drive cotton seed hulls and push ahead, and diameter is big can't be sent into material in the infusion bottle of little bottleneck.
Bigger spiral screw feeder diameter and blade pitch can be effectively with material " wedgings ", promote material then forward, when the screw feeder diameter diminish gradually, when pitch narrows down, mix anti-material returned baffle plate 12 and spout 13, can play the effect of compression material, materials flow is moved ahead effectively, arrive in the infusion bottle mouth at last.
Corresponding screw conveyor shaft 9 also is tapered, and it is in order to adapt to tapered spiral screw feeder blade 10 that screw conveyor shaft 9 front ends are tapered; Screw conveyor shaft 9 rear ends are thicker, still are cylindrical, then had bigger bending strength again.
The spiral screw feeder head of hollow is meant in this section to have only spiral screw feeder blade and middle nothing axle (seeing accompanying drawing 3), has increased the logistics space so as much as possible in the less bottleneck inside of size, is difficult for the nest material.
Outward extending spiral screw feeder head is meant that the material characteristic of cotton seed hulls has determined its mobile non-constant, if just mass transport is gone out bottling machine, no longer apply any thrust at the bottle neck place, material is easy to the obstruction of expanding herein, therefore spiral screw feeder blade 10 head design are become to stretch out 20～25 millimeters from spout 13, after infusion bottle mouth and spout 13 butt joints, can guarantee to be advanced into infusion bottle " in the tripe " before material continues like this, avoid material in the bottle mouth position phenomenon of blocking.
Having added anti-material returned baffle plate is meant when 10 rotations of spiral screw feeder blade, material (cotton seed hull) is pushed ahead, because spiral screw feeder blade 10 diameters are more and more littler, material is subjected to a little less than the constraint more and more of screw feeder so, until breaking away from screw feeder, no longer pushes ahead, this part material not only oneself is stagnated, and because the distinctive material characteristic of cotton seed hulls, it also can stop pushing ahead of follow-up material, forms at last and stops up.Anti-material returned baffle plate 12 is installed in the place ahead in hopper, should hang down right high (seeing accompanying drawing 1) in anti-material returned baffle plate 12 left sides, form certain interval with spiral screw feeder blade 10 outer rims, when blade diameter can also retrain material more greatly, material just enters in the anti-material returned baffle plate 12, even if material dwindles with blade diameter, under the acting in conjunction of feed hopper bottom and anti-material returned baffle plate 12, material also can not break away from the control of screw feeder, at last material is introduced spout, is entered in the bottle.
The guiding mechanism of infusion bottle is meant manual being difficult to infusion bottle bottle neck and main-shaft axis centering, and the spiral screw feeder blade 10 that leaks outside of rotation breaks bottle neck easily, also may injure operating personnel.Therefore spout uniform three (or four) infusion bottle guide posts 14 so that form the infusion bottle guiding mechanism, this mechanism has guaranteed that infusion bottle accurately is connected with spout 13 apace, acceptance is from spout 13 compressed cotton seed hullss, not only improve production efficiency, also avoided dangerous generation.Three (or four) infusion bottle guide post 14 formed taper seats conform to the infusion bottle head configuration, it is compared with the taper seat of entity, make simple, labor and material saving, angle adjustment is convenient, and main is, when discharging opening does not have infusion bottle, unnecessary material can be missed, and can not influence bottling next time.
Cotton seed hulls infusion bottle bottling machine correlation technique parameter and each element size following (unreceipted dimensional units be millimeter):
1, mating power motor 2 power: 0.75kW; Rotating speed: 1400r/min; Turn to: from spout direction (left end shown in the accompanying drawing 1), rotation counterclockwise; The kind of drive: belt transmission (A type classical V-belt).
2, bottling machine general shape size is long by 450, and is wide by 340, high by 445.
3, frame appearance and size is long by 360, and is wide by 340, high by 315.
4, drive pulley 3 aperture φ 19H8, the wide 6H9 of keyway, 34 ° of wheel groove angles, datum diameter φ 125, outside diameter φ 130.5, width 25.
5, driven pulley 6 aperture φ 16H8, the wide 4H9 of keyway, 34 ° of wheel groove angles, datum diameter φ 125, outside diameter φ 130.5, width 25.
6, spiral screw feeder blade 10 big end external diameters 44, small end external diameter 10, long 185; Pitch is followed successively by 33,30,28,26,24,22,20 from the big small end of holding; The spiral screw feeder head length 28 of hollow.
7, screw conveyor shaft 9 length overalls 398; Axle journal (bearing portion) φ 17k6; Bearing block model Z2503D, bearing designation 6203Z; The external diameter 16g7 of belt pulley place; Tapering position big end external diameter φ 19, small end external diameter φ 3.3, long 157.
8, hopper 11 is overall long by 147, wide by 140, high by 130; In order to adapt to the tapering of spiral screw feeder blade, feed hopper bottom is necessary for taper, but is not complete taper, is the part of taper, so represent with radius, the bottom is held radius R 28 greatly, small end radius R 16, long 147.
9, it is trapezoidal to prevent that material returned baffle plate 12 is shaped as, and upper base 49 goes to the bottom 57, and is high by 40.
10, spout 13 big end internal diameter φ 26, small end internal diameter φ 18, long 30.
11, the overhanging size 20～25 of spiral screw feeder blade 10 heads.
12, spout 13 exit spiral screw feeder blade 10 diameters 13.5～14.5.
13, spiral screw feeder blade 10 outer rims and hopper 11 bottoms and anti-material returned baffle plate 12 gaps 3.5～4.5.
14, the cone angle of infusion bottle guide post 14 taper seat that forms is 50 °.
Before the start, check that conscientiously machine and power supply have or not abnormal conditions, confirm no abnormal situation after, connect power supply, start.For guaranteeing safety, operating personnel are with safety goggles, look for a small stool to be sitting in by the bottling machine, left hand is taken bottle, by infusion bottle guide post 14 bottle neck is aimed at spout 13, at the bottom of left side leg knee was withstood bottle again, right hand material grasping was put into hopper 11 (hand is sure not to touch rotary part), and bottling machine begins material is packed in the bottle.After bottle is full, weigh, material heavily meets the requirements and thinks that just bottling is qualified, and defective must adding expected or discharging; Treat that continuous 10 bottlings are qualified and after need not doing over again, these operating personnel just can bottle according to the experience of grasping, and needn't every bottle weigh.But, when these operating personnel begin to operate at next order of classes or grades at school, also must repeat above-mentioned steps.Even if after skilled fully, also will regularly check and approve, to guarantee the bottling quality.
Claims (2)
1, a kind of machine for filling cottonseed shell into transfusion bottle, be included in motor (2) and frame (5) are housed on the base (1), drive pulley (3) on the motor (2) is connected with driven pulley (6) on the screw conveyor shaft (9) by belt (4), screw conveyor shaft (9) is contained on the frame (5) by bearing (8) and bearing block (7), the spiral screw feeder blade (10) of band tapering and varying pitch is housed on the screw conveyor shaft (9) of band tapering, spiral screw feeder blade (10) is sleeved in the hopper (11) of band spout (13), hopper (11) is contained on the frame (5) by hopper supporting leg (15), infusion bottle guide post (14) is housed on the spout (13), anti-material returned baffle plate (12) is housed on the spiral screw feeder blade (10) in the hopper (11), it is characterized in that the small end of spiral screw feeder blade (10) is longer than the small end of the screw conveyor shaft (9) of band tapering.
2, machine for filling cottonseed shell into transfusion bottle as claimed in claim 1, the small end that it is characterized in that spiral screw feeder blade (10) are longer than the small end of the screw conveyor shaft (9) of band tapering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100614075A CN100482066C (en) | 2007-01-11 | 2007-01-11 | Machine for filling cottonseed shell into transfusion bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100614075A CN100482066C (en) | 2007-01-11 | 2007-01-11 | Machine for filling cottonseed shell into transfusion bottle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN100998295A CN100998295A (en) | 2007-07-18 |
| CN100482066C true CN100482066C (en) | 2009-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100614075A Expired - Fee Related CN100482066C (en) | 2007-01-11 | 2007-01-11 | Machine for filling cottonseed shell into transfusion bottle |
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| Country | Link |
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| CN (1) | CN100482066C (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4240337B1 (en) * | 2008-10-03 | 2009-03-18 | 田中技研工業株式会社 | Mushroom medium filling system |
| DE102009046288A1 (en) | 2009-11-02 | 2011-05-05 | Robert Bosch Gmbh | Device for the metered filling of bulk material |
| CN102582874A (en) * | 2012-03-08 | 2012-07-18 | 沈阳工业大学 | Transversely-circular material pushing screw |
| CN104303826B (en) * | 2014-09-28 | 2016-11-23 | 尹宝玉 | Solid spawn inoculation device conveyer device |
| CN104228031A (en) * | 2014-09-30 | 2014-12-24 | 来安县亨通橡塑制品有限公司 | Forced material feeding device for rubber floors |
| CN110385391A (en) * | 2019-08-28 | 2019-10-29 | 安徽安簧机械股份有限公司 | A kind of trimming material removing mechanism adapting to the hot forging of different-diameter piston |
| CN110800557B (en) * | 2019-12-10 | 2021-09-28 | 山东福禾菌业科技股份有限公司 | Edible mushroom culture medium preprocessing device |
| CN113233021B (en) * | 2021-05-28 | 2022-07-19 | 中冶宝钢技术服务有限公司 | Powder storage device and powder filling method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1039697A (en) * | 1989-05-25 | 1990-02-21 | 河北省供销合作联合社食用菌研究所 | Sack filling machine for edible fungi culture stuff |
| CN2155350Y (en) * | 1993-04-16 | 1994-02-09 | 黑龙江省林副特产研究所 | Edible fungus bottling machine |
| US6021821A (en) * | 1998-10-15 | 2000-02-08 | Xerox Corporation | Particulate processing apparatus |
| CN2427960Y (en) * | 2000-06-21 | 2001-05-02 | 宁贵臣 | Machine for filling edible-mushroom cultivation material in bag |
| CN2455620Y (en) * | 2000-11-08 | 2001-10-24 | 刘永昶 | Spiral edible mushroom culture material bagging machine |
| CN2571679Y (en) * | 2002-08-28 | 2003-09-10 | 刘世海 | Bag loading machine for edible mushroom |
-
2007
- 2007-01-11 CN CNB2007100614075A patent/CN100482066C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1039697A (en) * | 1989-05-25 | 1990-02-21 | 河北省供销合作联合社食用菌研究所 | Sack filling machine for edible fungi culture stuff |
| CN2155350Y (en) * | 1993-04-16 | 1994-02-09 | 黑龙江省林副特产研究所 | Edible fungus bottling machine |
| US6021821A (en) * | 1998-10-15 | 2000-02-08 | Xerox Corporation | Particulate processing apparatus |
| CN2427960Y (en) * | 2000-06-21 | 2001-05-02 | 宁贵臣 | Machine for filling edible-mushroom cultivation material in bag |
| CN2455620Y (en) * | 2000-11-08 | 2001-10-24 | 刘永昶 | Spiral edible mushroom culture material bagging machine |
| CN2571679Y (en) * | 2002-08-28 | 2003-09-10 | 刘世海 | Bag loading machine for edible mushroom |
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| Publication number | Publication date |
|---|---|
| CN100998295A (en) | 2007-07-18 |
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Granted publication date: 20090429 Termination date: 20120111 |