CN101487175A - Continuous pigment dyeing pad dyer - Google Patents

Abstract

The invention relates to a continuous paint dyeing padding machine. The padding machine comprises a device which brushes hair and collects dusts for the textile, a traction binding vehicle which can obstruct the tensile force of the textile, a padding device, an infrared pre-baking device, a hot-blast pre-baking device, a steam drying device and a fabric outlet disposing device, and all devices are sequentially arranged. All components of the dyeing padding machine are reasonably configured; and when in use, the energy resource is saved, the process is simple and the dyeing effect is good.

Description

Continuous pigment dyeing pad dyer

Technical field

The present invention relates to a kind of equipment for dyeing and finishing of fabric.

Background technology

Fabric finishing processing is that textile material or fabric are carried out process physics and processing chemistry.Dyeing and finishing processing can reduce preliminary treatment, dyeing, stamp and arrangement four classes.Preliminary treatment wherein is meant that adopting chemical method to remove on the fabric hinders the impurity (as fiber commensal, slurry, finish, pollutant etc.) that carries out following process, thereby fabric face cleaning, wettability are improved, and presents the process of the true qualities gloss of fabric.Dyeing then is meant paints to textiles, dyeing wherein is to adopt dye bath (dyestuff+auxiliary agent+solvent) to handle to textiles, with fiber chemistry or physicochemical the combination are taken place by dyestuff, make dye transfer in the dye bath to fiber and generate the process of insoluble coloring matter, it is even that dyeing product not only should color and luster, also should have good dye fastness and dye.But this dyeing also be included as make dyestuff fully " color development " the dyeing last handling process that must carry out, comprise such as colour developing soap, operation such as washing.The equipment that carries out dyeing has dye jigger, continuous pad-dyeing range and rope dyeing machine etc., a kind of continuous knot dyeing combination machine is arranged in the continuous pad-dyeing range, and this continuous knot dyeing combination machine comprises that the entering arrangment, evenness calender, infrared drying machine, transverse guide roller airflow dryer, cylinder drying machine, reduction steam box, flat wash trough, the soap that set gradually according to process sequence steam groove, long steam box, flat wash trough, cylinder drying machine, plaiting apparatus etc.This shows that not only equipment investment is big for this colouring method and equipment, production process is long, and energy-consuming consumptive material is many, discharge of wastewater is also many, thereby the cost of environment protection treating is very high.

Along with the development of dyeing and finishing technique, textile dyeing not only comprises dyeing, also comprises pigment dyeing.Pigment dyeing mainly is by adhesive at a certain temperature, forms the layer of transparent epithelium at fiber surface, makes the discrete particles of coating be anchored on fiber surface by the epithelium parcel, reaches " dyeing " purpose.Not only adaptability is strong, chromatogram is also comparatively complete to adopt dyeing, be particularly suitable for the needs of small lot, many variety production, and technological process is lacked, has significantly reduced pollution, has saved the energy, reduced cost.But, because have that depth is poor, COLOR FASTNESS is poor, the problem of Boardy Feeling, roll banding tube, often can't produce continuously.

For addressing the above problem, the report of degenerative treatments has appearred carrying out when fabric is carried out pigment dyeing.For example, Chinese patent literature CN1936148 discloses a kind of fabric coating dyeing process, the used dye liquor of this technology is made up of pigment printing paste, cation modifier, surfactant, pH regulator agent, adhesive and water, after mixing, directly fabric is padded, dry then and fixation treatment, obtain the pigment dyeing product.But this technology though comprise pH value conditioning agent and surfactant in the dye bath, still can produce cohesion because with pigment printing paste with cation modifier mixes and the concentration of cation modifier is also higher, and feasible dyeing is difficult to carry out.In addition, also unexposed which kind of equipment of employing of the document is implemented described technology.

Aspect the equipment that fabric is carried out continuous pigment dyeing, Chinese patent literature CN 20097835Y discloses a kind of " coating padding mangles continuously ", this continuous coating padding mangles comprises A cabinet frame uncoil-stand, hair brush beating removal of impurities cleaning mechanism, negative pressure dust collection mechanism, fibre modification agent dipping tank, cylinder baking mechanism, cylinder cooling device, coating squeeze device, far infrared predrying device, steam baking apparatus and the plaiting apparatus that sets gradually according to process sequence, also comprises electrical control cabinet.This continuous coating padding mangles is carrying out fabric in the process of pigment dyeing, owing to will pad for twice through sex change and dyeing, correspondingly needs to carry out 2 oven dry, and oven dry for the first time also need be cooled off, so energy resource consumption is more, processing step is longer.

Summary of the invention

The purpose of this invention is to provide a kind of compact conformation, energy savings when using, technology are simple, Color continuous pigment dyeing pad dyer preferably.

The technical scheme that realizes the object of the invention is: continuous pigment dyeing pad dyer of the present invention comprises advancing fabric preprocessing device, padding system, drying system and going out the cloth treating apparatus of setting gradually sequentially; Also comprise first frame and second frame; Drying system comprises infrared preliminary drying device, hot blast predrying device and the steam baking apparatus that sets gradually sequentially; Advance fabric preprocessing device, squeeze device and infrared preliminary drying device and be installed on first frame, steam baking apparatus and go out the cloth treating apparatus and be installed on second frame.

Advance fabric preprocessing device and comprise the brushing suction device that is provided with in proper order according to front and back and the traction binding vehicle that the tension force of fabric is cut off.

Padding system advances one the tunnel according to two the tunnel when comprising squeeze device and use and goes out mode provides ratio liquid feed device from compound dye liquor to squeeze device; Squeeze device comprises even bundle car and evenly pricks corresponding first governing mechanism of tension of car with this.

Infrared preliminary drying device comprises 2～5 preliminary drying mechanisms, each preliminary drying mechanism comprises rolling and is connected on first frame and can opens the rear frame parts and the front side frame parts that can close each other, be fixed with the rear side RF transmitter on the rear frame parts, the front side frame parts are fixed with the front side RF transmitter; Each preliminary drying mechanism also comprises and can and comprise at the rear side radical occlusion device that covers and get out of the way the rear side RF transmitter and can cover and get out of the way the front side radical occlusion device of front side RF transmitter; Each preliminary drying mechanism also comprises first humidity-discharging device, and this first humidity-discharging device comprises gas channel that is arranged in the frame parts and the exhaust apparatus that is positioned at the frame parts top.

The hot blast predrying device comprises casing and is arranged on the interior hot-air system of casing, also comprise be used for fabric carry through the fabric transfer of box house and with corresponding 2 tension-adjusting gears of this fabric transfer, also comprise the exhaust system that is used to drain moisture in the case.

The steam baking apparatus comprises two groups of corresponding 2 drying cylinder rotating mechanisms that are used to dry the steam baking tube of fabric and are used to control the steam baking tube rotation, also comprises and two groups of corresponding 2 governing mechanism of tension of steam baking tube.

Go out the cloth treating apparatus and comprise the cooling device that is used to cool off fabric, this cooling device comprises one group of cold cylinder of getting; Go out the cloth treating apparatus and also comprise and corresponding the 6th governing mechanism of tension of this group chilling roll, also comprise swing cropping mechanism and seven governing mechanism of tension corresponding with it.

Above-mentionedly advance fabric preprocessing device and comprise and go back tension-adjusting gear and preliminary treatment fabric guide roll group; The sequencing that tension-adjusting gear and preliminary treatment fabric guide roll group are advanced by fabric is successively set on first frame.

Manually tension-adjusting gear comprises handle, worm couple, pedestal and first swing span; Pedestal is fixed on first frame, worm gear and worm screw all are rotationally connected with pedestal, and the upper end bar head of handle is fixedlyed connected with worm screw, and worm and wheel is meshed, first swing span and first frame are rotationally connected, and the left end head of first swing span is fixedly connected in the centre bore of worm gear.

Each the root deflector roll and first frame of preliminary treatment fabric guide roll group are rotationally connected.

Brushing suction device comprises bristle casing, 2 bearing mountings, 2 bearing blocks, 4 bearings, 2 bristle rollers, bristle transmission mechanism, dust absorbing air passage, blower fan and dust sucting motors.

2 bearing mountings of brushing suction device, 2 bearing blocks, 4 bearings and 2 bristle rollers all are arranged in the bristle casing, and 2 bearing mountings are fixed on the left and right sides of bristle casing, about 2 bearing blocks are rotatably connected on respectively and are positioned to the corresponding bearing mounting in the outside on, each bearing block respectively is equipped with 2 bearings, and one end of end is fixedlyed connected about the inner ring of each bearing and a corresponding bristle roller, the outer ring of each bearing then is fixed on the corresponding bearing block, thereby the bristle roller is rotationally connected by the bearing block at corresponding bearing and two ends, the left and right sides; The right-hand member of two bristle rollers all passes bearing block and the bearing mounting that is positioned at the right side successively.

The bristle transmission mechanism of brushing suction device comprises bristle motor, decelerator, chain, driven sprocket, gear shaft, driving gear, rear side driven gear and front side driven gear; Driving gear, rear side driven gear and front side driven gear all are arranged in the bristle casing; The rear side driven gear is fixed on the right-hand member head of bristle roller of rear side, and the front side driven gear is fixed on the right-hand member head of bristle roller of front side; Gear shaft is rotationally connected by bearing and the bristle casing that is arranged on the bearing block that is fixed on the bristle casing; Driving gear is fixed on the left end head of gear shaft, and driving gear is meshed with rear side driven gear and front side driven gear simultaneously; The right-hand member head of gear shaft is fixed with driven sprocket, and the output shaft of bristle motor is fixedlyed connected with the power input component of decelerator, and chain is meshed with the output chain gear and the driven sprocket of decelerator.

Brushing suction device also comprises angle controller; Angle controller is installed in a side of the left and right sides of first frame; Angle controller comprises control lever, swing arm, worm gear, worm screw, handle and holder; The rear end of control lever and the front portion of bearing block are rotationally connected, the front end of control lever and the upper end of swing arm are rotationally connected, fixedly connected with worm-wheel shaft in the lower end of swing arm, worm-wheel shaft is rotatably connected on the holder, worm gear is fixed on the worm-wheel shaft, worm screw is rotatably connected on the holder and with worm gear and is meshed, and fixedlys connected with handle in the lower end of worm screw, and holder is fixed on first frame.

Have the dedusting mouth on the left plate of the bristle casing of brushing suction device, the air inlet of the bottom of dust absorbing air passage is connected with the dedusting mouth of bristle casing; Blower fan is fixed on first frame, and its air inlet links to each other with the air outlet of dust absorbing air passage, and the air outlet of blower fan links to each other with blast pipe; Blower fan is driven by dust sucting motor during use.

The traction padding machine comprise 2 fixed mounts, 2 cursors, on roll rod, bottom roll, 2 cylinders and padding machine motor; 2 fixed mounts are fixed on first frame by the left and right sides respectively; The rear end of 2 cursors is rotatably connected on respectively on the corresponding fixed mount, and the piston rod of the front end of each cursor and a corresponding cylinder is rotationally connected; Each cylinder is fixed on the corresponding fixed mount by its cylinder block, and cylinder block and cylinder block are rotationally connected; About topping roll is rotatably connected on two cursors, about bottom roll is rotatably connected on two fixed mounts; The padding machine motor drives bottom roll by decelerator in the use.

The squeeze device of above-mentioned padding system also comprises the open-width cylinder; First governing mechanism of tension and the open-width cylinder of squeeze device all are arranged on first frame, and open-width cylinder and first frame are rotationally connected.

First governing mechanism of tension comprises tension force deflector roll, 2 forks, 2 cylinders, rotating shaft, the gentle pressure-controlled case of angular transducer; End is rotationally connected with first frame about rotating shaft; Hold about the rear end of 2 forks and rotating shaft and fixedly connected respectively, the front end of 2 forks is held and is rotationally connected respectively with about the tension force deflector roll; Angular transducer is arranged on the left end head of rotating shaft; 2 cylinders are fixed on the left and right beam of first frame by its cylinder block respectively, and the cylinder block of each cylinder is hinged on the corresponding cylinder block, and the upper end of the piston rod of each cylinder and the middle part of fork are hinged; The air pressure control cabinet is fixed on first frame, and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinders.

The evenness calender of squeeze device comprises padding machine frame, dipping tank assembly, homogeneous roll device, padding machine fabric guide roll group, padding machine transmission mechanism, temperature sensor, ultrasonic wave transducer head and liquid level sensor.

The padding machine frame comprises left wallboard and right wallboard, and left wallboard and all the other plate bodys constitute left wall casing; The padding machine transmission mechanism is arranged on outside the left wall casing of padding machine frame; The padding machine transmission mechanism comprises padding machine motor and decelerator thereof.

The dipping tank assembly is installed on the padding machine frame; The dipping tank assembly comprises dipping tank and tipping mechanism; The cell body of described dipping tank is the round bottom cell body of sandwich-type, establishes inlet opening and osculum on the outer panel of the interlayer of dipping tank.

Described ultrasonic wave transducer head is arranged on a side of dipping tank; Described temperature sensor is positioned at the groove bottom; Described liquid level sensor is arranged in and detects pipeline, and an end that detects pipeline communicates with atmosphere and is higher than the cell body of dipping tank, the airtight connection of Level Detection mouth bottom the cell body of the other end and dipping tank.

Tipping mechanism comprises 2 auxiliary frames, 2 first bearing pins, 2 second bearing pins, 2 cursors, turning cylinder, 2 two-way cylinders and 2 linking arms; The cylinder block of 2 two-way cylinders is separately fixed on the right wallboard of left wallboard; The cylinder block of each two-way cylinder is rotationally connected with corresponding cylinder block; One end of corresponding 1 linking arm of the piston rod of each two-way cylinder and below is rotationally connected, and the other end of 2 linking arms is fixedlyed connected respectively with the termination, the left and right sides of turning cylinder; Turning cylinder is rotatably connected on the left wallboard and right wallboard of padding machine frame, the rear end of 2 cursors be separately fixed at turning cylinder about the end on; 2 auxiliary frames are separately fixed on the left and right sidesing wall plate of padding machine frame, 2 first bearing pins be separately fixed at dipping tank about end, 2 second bearing pins also be separately fixed at dipping tank about end; Each auxiliary frame is equipped with sliding tray, and every cursor also is equipped with sliding tray; The external end head of each first bearing pin stretches in the sliding tray of a corresponding auxiliary frame, and can slide up and down with respect to auxiliary frame; The external end head of each second bearing pin stretches in the sliding tray of a corresponding cursor, and can slide with respect to cursor.

The homogeneous roll device is installed on the padding machine frame; The homogeneous roll device comprises initiatively homogeneous roll and driven homogeneous roll; When using, the active homogeneous roll of homogeneous roll device drives by the padding machine transmission mechanism.

Padding machine fabric guide roll group comprises expanding roller, padding machine first deflector roll, padding machine second deflector roll, dipping deflector roll and padding machine the 3rd deflector roll that is rotatably connected on the padding machine frame successively.

The ratio liquid feed device comprises measuring pump motor, two-way liquid feed device, blender, feed tube and feed flow frame.

First via liquid feed device comprises first liquid reserve tank, first tube connector, first level tank, first feed pipe and first measuring pump that links to each other successively; The second road liquid feed device comprises second liquid reserve tank, second tube connector, second level tank, second feed pipe and second measuring pump that links to each other successively; First liquid reserve tank, second liquid reserve tank, first level tank and second level tank all are fixedly mounted on the feed flow frame; First measuring pump and second measuring pump are driven simultaneously by the measuring pump motor in use; Be equipped with fluid level control device in first level tank and second level tank.

The first liquid reserve tank liquid outlet links to each other with the inlet of first level tank by first tube connector, and the liquid outlet of first level tank links to each other with the inlet of first measuring pump by first feed pipe; The second liquid reserve tank liquid outlet links to each other with the inlet of second level tank by second tube connector, and the liquid outlet of second level tank links to each other with the inlet of second measuring pump by second feed pipe; The liquid outlet of first measuring pump and second measuring pump is connected with the inlet of blender jointly, and the liquid outlet of blender links to each other with the inlet of feed tube, and the liquid outlet of feed tube is positioned at the top of dipping tank.

Above-mentioned infrared preliminary drying device also comprises selvage guide mechanism; Selvage guide mechanism comprises tension compensating motor and decelerator thereof, also comprises and the identical fabric guide roll group of preliminary drying mechanism quantity; Each the root fabric guide roll and first frame of fabric guide roll group are rotationally connected; Each fabric guide roll group is corresponding with a corresponding preliminary drying mechanism, go up fabric guide roll and be positioned at preliminary drying mechanism top for one in the fabric guide roll group, following fabric guide roll in the fabric guide roll group is positioned at preliminary drying mechanism below, thereby forms a corresponding selvage guide path between fabric guide roll on every group and following fabric guide roll; The tension compensating motor is dynamically connected by decelerator and last fabric guide roll.

The rear frame parts of each preliminary drying mechanism of infrared preliminary drying device and front side frame parts form the pair of frames parts, and rear frame parts and front side frame parts are with respect to setting before and after the selvage guide path of fabric.

The rear frame parts of infrared preliminary drying device comprise back frame body, end plate, rear side right end plate, rear side first member plate, the right roller of rear side and rear side left wheel; Rear side first member plate, end plate and rear side right end plate are fixed on the back frame body successively, and the left end of end plate fixedlys connected with the rear side first member plate, and the right-hand member of end plate is fixedlyed connected with the rear side right end plate; The middle part of rear side first member plate is fixed with the 2 rear sides wheel shaft that rolls left that stretches to the left side, and the middle part of rear side right end plate is fixed with the right roller shafts of 2 rear sides that stretch to the right side; 2 right rollers of rear side are rotatably connected on the right roller shaft of a corresponding rear side by bearing, 2 rear side left wheel are rotatably connected on a corresponding rear side by bearing and roll left on the wheel shaft, the right roller of rear side is seated in to roll on the right beam of first frame and with first frame and is connected, the rear side left wheel is seated on the left beam of first frame and rolls with first frame and is connected, thereby makes the rear frame parts be connected by the roller rolling with first frame; The rear side RF transmitter divides 3～6 rows to be fixed on the rear frame parts, and respectively arranges the rear side RF transmitter and be installed on the back frame body in the above-below direction equal intervals.

The front side frame parts of infrared preliminary drying device comprise front frame body, front end-plate, front side right end plate, front side first member plate, the right roller in front side and front side left wheel; Front side first member plate, front end-plate and front side right end plate are fixed on the front frame body successively, and the left end of front end-plate fixedlys connected with the front side first member plate, and the right-hand member of front end-plate is fixedlyed connected with the front side right end plate; Roll left wheel shaft 2 front sides on the left of the middle part of front side first member plate is fixed with and stretches to, the middle part of front side right end plate is fixed with the right roller shaft in 2 front sides, 2 right rollers in front side are rotatably connected on the right roller shaft in a corresponding front side by bearing, 2 front side left wheel are rotatably connected on a corresponding front side by bearing and roll left on the wheel shaft, the right roller in front side is seated in to roll on the right beam of first frame and with first frame and is connected, the front side left wheel is seated on the left beam of first frame and rolls with first frame and is connected, thereby makes the front side frame parts be connected by the roller rolling with first frame; The front side RF transmitter divides 3～6 rows to be fixed on the front side frame parts, and respectively arranges the front side RF transmitter and be installed on the front frame body in the above-below direction equal intervals.

Each preliminary drying mechanism of described infrared preliminary drying device also comprises right back tooth bar, left back tooth bar, right front tooth bar and left front tooth bar; Be fixed on before and after left front tooth bar and left back tooth bar divide on the lower surface of left beam of first frame, be fixed on before and after right front tooth bar and right back tooth bar divide on the lower surface of right beam of first frame.

The rear frame parts of infrared preliminary drying device also comprise afterframe travel mechanism; Afterframe travel mechanism comprises handwheel, worm screw, worm gear, 2 holders, a rooted tooth wheel shaft and 2 output gears; 2 holders are divided into left holder and right holder; Right holder is fixed on the rear side right end plate of rear frame parts, and left holder is fixed on the rear side first member plate; End is rotationally connected with 2 holders respectively about gear shaft, and 2 output gears are fixed on the two ends of gear shaft, and be positioned at the inboard of two holders, and the output gear that is positioned at the left side is meshed with left back tooth bar, and the output gear that is positioned at the right side is meshed with right back tooth bar; Handwheel is fixed on the termination of worm screw, and worm screw is rotatably connected on the right holder, and worm gear is arranged in the right holder, and is fixed on the right-hand member head of gear shaft, and worm gear is meshed with worm screw.

The front side frame parts of infrared preliminary drying device also comprise front baffle travel mechanism; Front baffle travel mechanism comprises handwheel, worm screw, worm gear, 2 holders, a rooted tooth wheel shaft and 2 output gears; 2 holders are divided into left holder and right holder; Right holder is fixed on the front side right end plate of front side frame parts, and left holder is fixed on the first member plate of front side; End is rotationally connected with 2 holders respectively about gear shaft, and 2 output gears are fixed on the two ends of gear shaft, and is positioned at the inboard of two holders, and an output gear is meshed with left front tooth bar, and another output gear is meshed with right front tooth bar; Handwheel is fixed on the termination of worm screw, and worm screw is rotatably connected on the right holder, and worm gear is arranged in the right holder, and is fixed on the right-hand member head of gear shaft, and worm gear is meshed with worm screw.

The rear side radical occlusion device of described infrared preliminary drying device comprise rear side block framework and after block control piece, rear side blocks framework and is provided with the shutter identical with row's number of rear side RF transmitter; Rear side blocks framework and is connected by being fixed in the spacing frid on the rear frame parts and sliding up and down with the rear frame parts, after block control piece and be arranged on the rear frame parts and also block framework simultaneously and be connected with rear side, after block control piece and in use can control rear side and block framework and be in and block the position or allow open position.

The rear side of the rear side radical occlusion device of infrared preliminary drying device blocks framework and comprises behind the stainless steel side shield behind the side shield frame and stainless steel; Back side shield frame comprises 2 vertical plate and is welded in each piece transverse plate between 2 vertical plate; Each piece rear side baffle interval is pegged graft or is fixed between two neighbouring transverse plates; The height of side shield is corresponding with the height of rear side RF transmitter after every, and the length of back side shield is corresponding with the length of whole row's rear side RF transmitter.

Block control piece behind the rear side radical occlusion device of infrared preliminary drying device and comprise 2 rear side cylinders; The left and right sides of back frame body respectively is fixed with a cylinder frame, and 2 rear side cylinders are fixed on the corresponding cylinder frame by its cylinder block respectively, and each rear side cylinder is withstood on the lower end of back side shield frame by the upper end of its piston rod; Or 2 rear side cylinders are two-way cylinder, the two-way cylinder of each rear side is fixed on the corresponding end plate in rear side first member plate and the rear side right end plate by its cylinder block, upper end by its piston rod links to each other with an end of a corresponding top rear side steel wire rope, the other end of each top rear side steel wire rope by be rotatably connected on the pulley base on the upper end of being fixed in the corresponding end plate in rear side right end plate and the rear side first member plate pulley guiding back with after the corresponding side of top left and right sides of side shield frame be connected, the two-way cylinder of each rear side is also linked to each other by the lower end of its piston rod end with a corresponding below rear side steel wire rope, the other end of each below rear side steel wire rope by be rotatably connected on the pulley base on the lower end of being fixed in the corresponding end plate in rear side right end plate and the rear side first member plate pulley guiding back with after the corresponding side on bottom, left right side of side shield frame be connected.

The front side radical occlusion device of infrared preliminary drying device comprises that the front side blocks framework and before block control piece, and the front side is blocked framework and is provided with the shutter identical with row's number of front side RF transmitter; The front side is blocked framework and is connected by being fixed in the spacing frid on the front side frame parts and sliding up and down with the front side frame parts, before block control piece and be arranged on the front side frame parts and also block framework simultaneously and be connected with the front side, the preceding control piece that blocks in use can be controlled the front side and blocks framework and be in and block the position or allow open position.

The front side of the front side radical occlusion device of infrared preliminary drying device is blocked framework and is comprised preceding side shield frame of stainless steel and the preceding side shield of stainless steel; Before the side shield frame comprise 2 vertical plate and be welded in each piece transverse plate between 2 vertical plate; Each piece front side baffle interval is pegged graft or is fixed between two neighbouring transverse plates; The height of every preceding side shield is corresponding with the height of front side RF transmitter, and the length of preceding side shield is with corresponding with the length of the whole front side RF transmitter of arranging.

Block control piece before the front side radical occlusion device of infrared preliminary drying device and comprise 2 front side cylinders; The left and right sides of front frame body respectively is fixed with a cylinder frame, and 2 front side cylinders are fixed on the corresponding cylinder frame by its cylinder block respectively, and each front side cylinder is withstood on the lower end of preceding side shield frame by the upper end of its piston rod; Or 2 front side cylinders are two-way cylinder, the two-way cylinder in each front side is fixed on the corresponding end plate in front side first member plate and the front side right end plate by its cylinder block, upper end by its piston rod links to each other with an end of front side, corresponding top steel wire rope, the other end of front side, each root top steel wire rope is connected with a corresponding side of the top left and right sides of preceding side shield frame by the pulley guiding back that is rotatably connected on the pulley base on the upper end of being fixed in the corresponding end plate in front side right end plate and the front side first member plate, the two-way cylinder in each front side is also linked to each other by the lower end of its piston rod end with front side, corresponding below steel wire rope, and the other end of each front side, below steel wire rope is connected by being rotatably connected on after the pulley guiding on the pulley base on the lower end of being fixed in the corresponding end plate in front side right end plate and the front side first member plate with a corresponding side on the bottom, left right side of preceding side shield frame.

The exhaust apparatus of first humidity-discharging device of each preliminary drying mechanism of above-mentioned infrared preliminary drying device comprises hood, vent connection, blower fan and blower motor; Hood, vent connection, blower fan and blower motor all are fixed on first frame and are positioned at the rear frame parts and the top of front side frame parts; The air outlet of hood is connected with the air inlet of blower fan by vent connection; Blower motor is used to drive blower fan.

The gas channel of first humidity-discharging device of each preliminary drying mechanism of infrared preliminary drying device comprises rear side gas channel and front side gas channel.

The rear side gas channel of first humidity-discharging device comprises the rear side main air duct and lays respectively at each gas channel of every row's rear side RF transmitter below; Each gas channel is formed by each the piece horizontal baffle and the corresponding swash plate that are fixed on the back frame body, and the remainder in the middle of the back frame body is covered by plate body.

The front side gas channel of first humidity-discharging device comprises the front side main air duct and lays respectively at each gas channel of RF transmitter below, every row front side; Each gas channel is formed by each the piece horizontal baffle and the corresponding swash plate that are fixed on the front frame body, and the remainder in the middle of the front frame body is covered by plate body.

The hot blast predrying device of above-mentioned drying system also comprises the drying room frame.

Offer fabric input mouth on the front side plate of casing, offer exit slot on the back side panel of casing; Hot-air system and drying room frame all are positioned at casing.

Fabric transfer comprises the fabric guide roll group and is positioned at the following fabric guide roll group of fabric guide roll group below; Last fabric guide roll group is parallel to each other by a row and the horizontally disposed fabric guide roll of going up constitutes, and following fabric guide roll group is parallel to each other by a row and horizontally disposed fabric guide roll down constitutes; Fabric guide roll is rotatably connected on the casing on each of last fabric guide roll group, and each of following fabric guide roll group fabric guide roll down is rotatably connected on the drying room frame; Fabric guide roll aligns respectively or interlaced setting with each following fabric guide roll of following fabric guide roll group on each of last fabric guide roll group; Fabric transfer also comprises transmission mechanism; Transmission mechanism is arranged on the left plate of casing, and transmission mechanism is connected with fabric guide roll on each root.

Hot-air system comprises upper air duct and is positioned at the lower air duct of upper air duct below; Upper air duct comprises the last hot-blast outlet that a row of openings is directed downwards, and lower air duct comprises the following hot-blast outlet that a row of openings direction makes progress, and fabric guide roll group and following fabric guide roll group are between upper air duct and lower air duct on the above-below direction.

The hot-air system of described hot blast predrying device also comprises steam thermal energy converter, 2 warm-air pipes and 2 circulating fans; 2 warm-air pipes are right warm-air pipe and left warm-air pipe, and 2 circulating fans are right circulating fan and left circulating fan; The air intake of steam thermal energy converter links to each other with the mouth of pipe that is positioned at casing of steam connection; The air inlet of steam thermal energy converter is towards the rear side setting, and its air outlet has 2, and first air outlet links to each other with the air inlet of right warm-air pipe; The air outlet of right warm-air pipe is connected with the air inlet of right circulating fan, and the air outlet of right circulating fan links to each other with the air inlet of the front end of lower air duct; Second air outlet of steam thermal energy converter links to each other with the air inlet of left warm-air pipe, and the air outlet of left warm-air pipe links to each other with the air inlet of left circulating fan, and the air outlet of left circulating fan links to each other with the air inlet of the lower end of upper air duct; Hot-blast outlet is aimed at adjacent two centres of going up fabric guide roll of going up the fabric guide roll group on each of the upper air duct of described hot blast preliminary drying chamber; Each of described lower air duct hot-blast outlet down aimed at the centre of adjacent two following fabric guide rolls of fabric guide roll group down.

The transmission mechanism of described fabric transfer is 2 and goes up fabric guide roll tensioning transmission mechanism; Fabric guide roll group and back fabric guide roll groups before the last fabric guide roll of last fabric guide roll group and the following fabric guide roll of following fabric guide roll group can be divided into again according to residing front and back position different, 2 go up fabric guide roll tensioning transmission mechanism then respectively with preceding fabric guide roll group and back fabric guide roll group in corresponding one group in last fabric guide roll be set together; Fabric guide roll tensioning transmission mechanism comprises friction pressure dish, driving chain, gearbox and driving motor on each; The quantity of friction pressure dish is identical with the quantity of last fabric guide roll; Each friction pressure dish is installed on the left end head of a last fabric guide roll separately, wherein the inner disc of friction pressure dish is fixed on this on fabric guide roll, the outer dish that has sprocket wheel of friction pressure dish then with this on fabric guide roll be rotationally connected, and the outer dish of friction pressure dish by spring leaf and inner disc from axially going up Elastic Contact; Driving motor is fixed on the left plate of casing by its motor cabinet and its output shaft connects gearbox; Chain is enclosed within on the output chain gear of the sprocket wheel of each friction pressure dish of this group and gearbox.

Second governing mechanism of tension and three governing mechanism of tension of 2 governing mechanism of tension of described hot blast predrying device for being provided with in proper order according to front and back; Each governing mechanism of tension comprises rotating shaft, 2 forks, tension force deflector roll, control arm, cylinder, air pressure control cabinet and angular transducers; Rotating shaft is rotatably connected on the left side plate of casing; 2 forks and tension force deflector roll all are arranged in the casing, and the rear end of 2 forks holds and fixedly connected respectively with about rotating shaft, and the front end of 2 forks is hinged with the termination, the left and right sides of tension force deflector roll respectively; Fixedly connected with the right-hand member head that stretches out casing of rotating shaft in the upper end of control arm, the lower end of control arm and the piston rod of cylinder are hinged; The cylinder body of cylinder is hinged with the cylinder block that is fixed on the casing right plate; The air pressure control cabinet is fixed on the right plate of casing, and the compressed air outlet of air pressure control cabinet is connected with the air inlet of cylinder; Angular transducer is arranged on the left end head that stretches out casing of rotating shaft.

Exhaust system comprises the rear side that is positioned at casing and protrudes upward the exhaust duct of the top board of casing, the blower fan that is positioned at the roof box upside and links to each other with the air outlet of exhaust duct; The part that is positioned at casing of exhaust duct is provided with air inlet.

Above-mentioned steam baking apparatus also comprises second humidity-discharging device, oven dry fabric guide roll group moisture content checkout gear and temperature sensor.

Two groups of steam baking tubes of steam baking apparatus are first group of steam baking tube and second group of steam baking tube; Each steam baking tube of first group of steam baking tube and second group of steam baking tube includes cylindrical shell, is positioned at 2 tube end spindle noses of cylindrical shell left and right sides, steam inserts head and steam connection; Each steam baking tube is rotationally connected by bearing and corresponding bearing block and second frame by tube end spindle nose about it; The right side tube end spindle nose of each steam baking tube is a hollow shaft head, and each steam inserts head and is arranged in the corresponding hollow shaft head, and the outer end that each steam inserts head links to each other with an end of a corresponding steam connection.

2 drying cylinder rotating mechanisms of steam baking apparatus are first group of oven dry transmission mechanism and second group of oven dry transmission mechanism; First group of oven dry transmission mechanism comprises first oven dry driving motor, decelerator, driving belt, the belt tensioner and is fixed on corresponding cylinder belt wheel on the left side tube end spindle nose of each steam baking tube; The output shaft of the first oven dry driving motor is fixedlyed connected with the power input component of decelerator, the output pulley of decelerator is connected with each cylinder belt wheel by driving belt, and first group of oven dry transmission mechanism drives first group of steam baking tube and rotate with same line speed in using; The belt wheel slack adjuster is the slack adjuster of hand.

Second group of oven dry transmission mechanism comprises second oven dry driving motor, decelerator, driving belt, the belt tensioner and is fixed on corresponding cylinder belt wheel on the left side tube end spindle nose of each steam baking tube; The output shaft of the second oven dry driving motor is fixedlyed connected with the power input component of decelerator, the output pulley of decelerator is connected with each cylinder belt wheel by driving belt, and second group of oven dry transmission mechanism drives second group of steam baking tube and rotate with same line speed in using; The belt wheel slack adjuster is the slack adjuster of hand.

2 governing mechanism of tension of steam baking apparatus are the 4th governing mechanism of tension and the 5th governing mechanism of tension; The 4th governing mechanism of tension is positioned at the front side of first group of steam baking tube, and the 5th governing mechanism of tension is positioned at the centre of two groups of steam baking tubes; Each governing mechanism of tension includes tension force deflector roll, 2 forks, 2 cylinders, rotating shaft, the gentle pressure-controlled case of angular transducer; End is rotationally connected with second frame about rotating shaft; Angular transducer is arranged on the left end head of rotating shaft; One end of 2 forks is held and is fixedlyed connected respectively with about rotating shaft, and the other end of 2 forks is rotationally connected with the termination, the left and right sides of tension force deflector roll respectively; 2 cylinders are fixed on the left and right beam of second frame by its cylinder block respectively, and the cylinder block of each cylinder is hinged on the corresponding cylinder block, and the middle part of the upper end of the piston rod of each cylinder and a corresponding fork is hinged; The air pressure control cabinet is fixed on second frame, and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinders.

Second humidity-discharging device of steam baking apparatus comprises gas hood, blast pipe, blower fan and blower motor; Gas hood, blast pipe, blower fan and blower motor all are fixed on second frame, and the cover of gas hood top is low inclined-plane, a right high left side; Blast pipe and blower fan all are positioned at the gas hood right side, and the air outlet of gas hood links to each other with the air inlet of blower fan, and the air outlet of blower fan links to each other with the air inlet of blast pipe.

The moisture content checkout gear of steam baking apparatus is arranged on second frame; The moisture content checkout gear comprises the sensor fabric guide roll and the moisture signal treating apparatus of a pair of steel; The connection of insulating mutually of fabric guide roll of sensing fabric guide roll and second frame, another root fabric guide roll is electrically connected with second frame; The moisture signal output of drawing from the fabric guide roll of insulation shape is electrically connected with the moisture signal input of moisture signal treating apparatus.

The left side tube end spindle nose of a steam baking tube that is positioned at downside of first group of steam baking tube of steam baking apparatus is a hollow shaft head, and temperature sensor is arranged on and airtightly stretches into this hollow shaft head and stretch in the steam baking tube.

Above-mentionedly go out the cloth treating apparatus and comprise that also being positioned at second of swing cropping mechanism below deposits the fabric guide roll that turns to that Bu Che and about 4 ends and second frame be rotationally connected; The 6th governing mechanism of tension, cooling device, the 7th governing mechanism of tension and the swing cropping mechanism that go out the cloth treating apparatus are according to being installed on second frame in proper order from front to back.

The 6th governing mechanism of tension that goes out the cloth treating apparatus is identical with the 7th governing mechanism of tension structure, and each tension compensating mechanism comprises tension force deflector roll, 2 forks, 2 cylinders, rotating shaft, the gentle pressure-controlled case of angular transducer; End is rotationally connected with second frame about rotating shaft; Angular transducer is arranged on the left end head of rotating shaft; One end of 2 forks is held and is fixedlyed connected respectively with about rotating shaft, and the other end of 2 forks is rotationally connected with the termination, the left and right sides of tension force deflector roll respectively; 2 cylinders are fixed on the left and right beam of second frame by its cylinder block respectively, and the cylinder block of each cylinder is hinged on the corresponding cylinder block, and the middle part of the termination of the piston rod of each cylinder and a corresponding fork is hinged; The air pressure control cabinet is fixed on second frame, and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinders.

The cooling device that goes out the cloth treating apparatus also comprises two fabric guide rolls and cylinder transmission mechanism; Each chilling roll includes cylindrical shell and is positioned at 2 tube end spindle noses of cylindrical shell left and right sides; Each chilling roll is rotationally connected by bearing and corresponding bearing block and second frame by tube end spindle nose about it; Two fabric guide rolls are rotatably connected on second frame by termination, the left and right sides separately; The cylinder transmission mechanism comprises driving motor, decelerator, guide wheel, driving belt and is fixed on cylinder belt wheel on the tube end spindle nose of each chilling roll; The output shaft of driving motor is fixedlyed connected with the power input component of decelerator, and the output pulley of decelerator is dynamically connected with each cylinder belt wheel by driving belt and each guide wheel.

The swing cropping mechanism that goes out the cloth treating apparatus comprises second swing span, 2 connecting rods, 2 controll blocks, 2 rotating disks, Rong Buqi, cropping transmission mechanism, cropping deflector roll and Xelminators.

Second swing span comprises 2 montants and 1 plane framework; The upper end of 2 montants is rotationally connected with the left and right sides of second frame respectively, and the lower end of 2 montants is rotationally connected with the middle part of the sagittal left and right sides strip plate of plane framework respectively.It is bucket-shaped holding the cloth device, and respectively there is a connecting axle at the middle part of its left and right sides plate, and 2 connecting axles are rotationally connected with a corresponding montant respectively; 2 rotating disks are divided into right-hand rotation dish and left-hand rotation dish; The left-hand rotation dish is provided with sprocket.

2 rotating disks coaxial line respectively are rotatably connected on the left and right sides of second frame, are fixed with a controll block on each rotating disk; One end of each root connecting rod and a corresponding controll block are rotationally connected, and a corresponding montant of the other end and second swing span cropping transmission mechanism that is rotationally connected comprises cropping motor, decelerator, first chain, cropping first sprocket wheel, cropping second sprocket wheel and second chain; Cropping motor and decelerator all are fixed on second frame, and the two ends, the left and right sides of cropping deflector roll are rotationally connected on second frame, and first sprocket wheel and second sprocket wheel are fixedly connected on the left end head of cropping deflector roll; The output shaft of cropping motor is fixedlyed connected with the power input component of decelerator, and first chain is meshed with the output chain gear and first sprocket wheel of decelerator, and second chain is meshed with the sprocket of second sprocket wheel and left-hand rotation dish.

Go out on the plane framework of second swing span of swing cropping mechanism of cloth treating apparatus to be fixed with about two edges to the rectangle connecting rod that is arranged in parallel, each insulation is fixed with an electrode frame that has row's point electrode on the every connecting rod, thereby constitutes Xelminator.

The present invention has positive effect:

(1) padding mangles of the present invention advances the layout advantages of simple of fabric preprocessing device, fabric before dyeing earlier through the removal of impurities of brushing suction device and dedusting, leave this device after isolating through the tension force of traction padding machine again.Removal of impurities and dedusting are carried out in a device, have saved equipment investment and occupied ground.The traction padding machine to the tension force buffer action of fabric of process, make fabric its tension force in the processing in preceding road not be subjected to the influence of road, back processing, and the influence that its tension force is not handled by in preceding road in the road, back is handled, making the operating steadily of fabric provides one of guaranteed conditions to improving dyeing and finishing quality.

(2) fabric carries out the padding of compound dye liquor by padding system of the present invention to it through after advancing fabric preprocessing device.In two liquid reserve tanks in the ratio liquid feed device of padding system, a liquid reserve tank can be deposited the cation modifier that is used to make the fabric fibre sex change, can deposit pigment printing paste in another liquid reserve tank.Before the use, can also use the size of the flow valve of manual adjustments measuring pump according to two measuring pumps of size configure of amount of infusion.In use, make cation modifier and pigment printing paste pass through corresponding measuring pump according to 1: 2 volume ratio, in blender, mix then and form and can be described as the denaturant of compound dye liquor and the mixture of pigment printing paste, compound dye liquor constantly flows in the dipping tank along pipeline after flowing out blender, and compound dye liquor has obtained sufficient mixing in course of conveying.Continuous process dipping tank along with fabric, the compound dye liquor that it flooded is the compound dye liquor of firm mixing, because the buffer action of the surfactant in the compound dye liquor, denaturant also just takes place before the cohesion attached on the fiber of solid phase and begin to produce denaturation with pigment printing paste, pigment printing paste is then also on the fiber attached to solid phase, then can combine with fiber better after the fibre modification, again after later the oven dry in road is handled and reach certain Color.

(3) padding system of the present invention at work, the measuring pump motor of ratio liquid feed device is in the running always, after evenness calender is provided with liquid level sensor, then constantly the liquid level signal is sent to electric cabinet at work, when electric cabinet judges that the liquid level of the compound dye liquor in the dipping tank is lower than setting height, then higher electric current to the measuring pump motor of output frequency makes it quick rotation, and the liquid in the level tank is delivered in the dipping tank along pipeline quickly.When electric cabinet judged that the liquid level of the compound dye liquor in the dipping tank arrives setting numerical value, then the electric current that output frequency is lower made measuring pump carry liquid at a slow speed to the measuring pump motor.

(4) can adopt 2 level tanks that play cushioning effect in the ratio liquid feed device of padding system of the present invention.The float-ball type liquid level valve is set in the level tank, when the liquid level in the level tank descends, the gravity of ball float makes valve be opened, thereby make the liquid in the corresponding liquid reserve tank enter this level tank, no longer extract liquid in the level tank until measuring pump, and liquid makes the height of ball float rise and makes the piston of the ball lever other end stop up till the inlet opening in the level tank.

(5) rear side radical occlusion device in the infrared preliminary drying device of the present invention and front side radical occlusion device in use can block RF transmitter when situations such as hesitation, prevent that fabric is damaged under long-time irradiation.Under normal operating position, rear side radical occlusion device and front side radical occlusion device then get out of the way RF transmitter, make RF transmitter directly carry out heat radiation to fabric and to its prebake.In addition, the rear side RF transmitter and the front side infrared generator of infrared preliminary drying device of the present invention are crisscross arranged on above-below direction, like this when transmitting between the RF transmitter of fabric in both sides, the ultrared direct swept area that fabric face can be subjected to is bigger than the symmetrically arranged direct swept area of both sides RF transmitter, thereby the dry efficiency raising, also make being heated of fabric more even.

(6) when first humidity-discharging device of each preliminary drying mechanism of infrared preliminary drying device of the present invention is provided with rear side gas channel and front side gas channel in each preliminary drying mechanism, after rear frame parts and the mutual closure of front side frame parts, under the effect of blower fan, air-flow enters each preliminary drying mechanism of infrared preliminary drying device from the bottom of the rear side gas channel of each preliminary drying mechanism, passage on the fabric travel path and front side gas channel, entered behind the blower fan outside exhaust duct output infrared preliminary drying device by hood again.The flow condition that the in-house air-flow of each preliminary drying that has improved infrared preliminary drying device is set of rear side gas channel and front side gas channel has improved the speed that fabric face steam is drained, and can obtain good hydrofuge gas effect.

(7) drying system of the present invention has been carried out comprehensive setting to infrared preliminary drying device, hot blast predrying device and steam baking apparatus.Infrared preliminary drying device being provided with of the present invention is arranged in the gas channel of frame parts, not only can be so that the effect of preliminary drying is better, and also the device of comparing open type then greatly reduces energy resource consumption; Fabric carries out prebake by hot blast in through the casing that enters the hot blast predrying device behind the infrared preliminary drying immediately, and by corresponding temperature adjustment and humidity control device the temperature and humidity in the case is detected and controls; Directly use with the contacted drying mode of drying cylinder by the steam baking apparatus more at last and carry out flash baking, use these three kinds of drying modes when realizing the high-efficiency high-quality drying effect, outstanding energy-conservation effect to be arranged again successively.

(8) hot blast predrying device of the present invention is provided with exhaust system, can make the higher gas of humidity in the casing of hot blast predrying device outside exhaust duct is discharged casing, and the steam that can in time fabric by heat be produced is drained, avoided steam to condense into droplet, guaranteed that so promptly DYED FABRICS can be because of droplet drippage spottiness, and the interior steam of baking oven is in time drained in advance, has shortened the preliminary drying time to fabric, has improved the operating efficiency of pre-baking oven.After the humidity control assembly especially is set, can under the bigger situation of humidity, then can strengthen the rotating speed of blower motor automatically, make humidity reduce by frequency converter; And under humidity situation less than normal, then can reduce the rotating speed of blower motor and reach the effect of energy savings; If temperature control unit also is set simultaneously, then cause under the situation of the temperature inside the box reduction at the higher gas of taking away in the case because of the increasing air quantity of more temperature, can prolong the time of conducting pneumatic diaphragm valve, and the increasing unit interval enters the quantity of steam in the steam thermal energy converter, and prevents decrease of temperature in the casing.

(9) the sensor fabric guide roll of the moisture content checkout gear of steam baking apparatus of the present invention can detect the moisture content of the rich fabric that passes through of roll up, and show by the moisture signal display unit, when if operating personnel find that shown fabric humidity surpasses the scope of regulation numerical value, then promptly the rotating speed of the driving motor of 2 oven dry transmission mechanisms is adjusted by the human-computer dialogue device of operation electric cabinet, if the higher rotating speed of driving motor that then makes of humidity reduces, if the low rotating speed of driving motor that then makes of humidity increases, thereby, the length of time of the drying of fabric makes that the oven dry degree of fabric obtains adjusting by being adjusted the back.

(10) of the present inventionly go out the cloth treating apparatus and adopt cooling device to make to be lowered the temperature rapidly through the fabric of the steam baking apparatus in preceding road, the fixation that helps pigment dyeing, for problem because of tension imbalance before and after the fabric that brings of lowering the temperature rapidly, then adopt and a governing mechanism of tension respectively is set before and after the cooling device and solves, make the whole tension force that goes out cloth process cloth be in suitable size all the time, can guarantee operating steadily of fabric.

(11) in the padding mangles of the present invention, have 20 motors, the motor that wherein is used for selvage guide has 12, and the motor that is used for air draft has 7, and the motor that is used to infuse has 1.

12 motors that are used for selvage guide, have 11 motors to provide power supply by frequency converter and control its rotating speed by Programmable Logic Controller, the padding machine motor that these 11 motors are respectively traction binding vehicle, evenly prick car padding machine motor, infrared preliminary drying device selvage guide mechanism 3 tension compensating motors, hot blast predrying device 2 driving motors, steam baking apparatus 2 oven dry driving motors, go out the cloth treating apparatus cooling body driving motor and go out the cropping motor of the cropping transmission mechanism of cloth treating apparatus.These are coordinated by Programmable Logic Controller by the directly actuated motor of frequency converter, make the linear velocity of fabric guide roll of the linear velocity of its rotating speed and the fabric guide roll of institute transmission and other Electric Machine Control identical.

The bristle motor that 1 the other motor that is used for selvage guide is an into fabric preprocessing device, this bristle motor provides power supply by Programmable Logic Controller by corresponding on-off circuit.

7 motors that are used for air draft have 1 motor to be provided power supply by frequency converter and controlled its rotating speed by Programmable Logic Controller, and this motor is the blower motor of the exhaust system of hot blast predrying device; All the other 6 motors that are used for air draft provide power supply by Programmable Logic Controller by corresponding on-off circuit, and they are 3 blower motors of dust sucting motor, infrared preliminary drying device of into fabric preprocessing device and 2 blower motors of steam baking apparatus.

The measuring pump motor of the ratio liquid feed device that 1 motor that is used to infuse is a padding system, this motor is provided power supply and controls its rotating speed by frequency converter by Programmable Logic Controller.

On the fabric travel path, be provided with 7 tension-adjusting gears, these 7 tension-adjusting gears are used for 7 rotating speed of motor of the motor that is used for selvage guide are controlled, they be respectively 2 driving motors, the steam baking apparatus of the padding machine motor of evenly pricking car, hot blast predrying device 2 oven dry driving motors, go out the cloth treating apparatus cooling body driving motor and go out the cropping motor of the cropping transmission mechanism of cloth treating apparatus.The angle signal that angular transducer sent by tension-adjusting gear, Programmable Logic Controller can be regulated corresponding rotating speed of motor at any time, and be used for adjusting accordingly of selvage guide to all 11 by the directly actuated rotating speed of motor of frequency converter, guarantee that fabric advances steadily.

(12) configuration of each part of the present invention is reasonable, and energy savings during use, technology is simple, Color is better.

Description of drawings

Fig. 1 is the structural representation that advances fabric preprocessing device, padding system and infrared preliminary drying device of the present invention, in the description that content of the present invention is carried out with the left side of Fig. 1 as the rear, with the right side among Fig. 1 as the place ahead, as left, is right-hand with the downside among Fig. 6 with the upside among Fig. 6.

Fig. 2 is hot blast predrying device of the present invention, steam baking apparatus and the structural representation that goes out the cloth treating apparatus, and the right side of Fig. 2 and the left side of Fig. 1 join.

Fig. 3 is the structural representation that advances fabric preprocessing device among Fig. 1.

Fig. 4 is the schematic top plan view of brushing suction device among Fig. 3, and bristle casing wherein removes loam cake.

Fig. 5 is the A-A cross-sectional schematic of Fig. 4.

Fig. 6 is the schematic top plan view of the traction padding machine among Fig. 3.

Fig. 7 is the structural representation of the padding system among Fig. 1.

Fig. 8 is the enlarged diagram of the evenness calender of the squeeze device among Fig. 7, and dipping tank wherein is in the normal position.

Fig. 9 be Fig. 8 B-B to structural representation, the expression evenness calender structure.

Figure 10 is the schematic diagram after the dipping tank among Fig. 8 is in lower end position.

Figure 11 is the schematic diagram after the dipping tank among Fig. 8 is in upturned position.

Figure 12 is the enlarged diagram of first governing mechanism of tension among Fig. 7.

Figure 13 be Fig. 7 C to structural representation, the schematic diagram of relevant parts correlation of the ratio liquid feed device of expression padding system.

Figure 14 is the enlarged diagram of the infrared preliminary drying device among Fig. 1.

Figure 15 is the enlarged diagram of a preliminary drying mechanism among Figure 14, and the front and back framework among the figure is in the state of mutual closure.

Schematic diagram when Figure 16 is in open mode for the front and back framework among Figure 15.

Figure 17 is the D-D cross-sectional schematic of Figure 15.

Figure 18 is the schematic top plan view of Figure 15.

Figure 19 is the E-E cross-sectional schematic of Figure 17.

Figure 20 is the enlarged diagram at the F place among Figure 19.

Figure 21 is rear side radical occlusion device or the baffle plate frame of front side radical occlusion device and the schematic diagram that baffle plate concerns each other among Figure 19.

Figure 22 is the schematic diagram of G when observing by Figure 21.

Figure 23 is rear side radical occlusion device and the position view of radical occlusion device retaining in front side between RF transmitter and fabric among Figure 19.

Position view when Figure 24 avoids RF transmitter for the rear side radical occlusion device among Figure 23 and front side radical occlusion device.

Figure 25 is the enlarged drawing of the hot blast predrying device among Fig. 2.

Figure 26 is the schematic diagram of the internal structure of Figure 25.

Figure 27 is the rearview of Figure 25.

Figure 28 is the enlarged drawing of the steam baking apparatus among Fig. 2.

Figure 29 is the rearview of Figure 28.

Figure 30 is when the left of Figure 28 is observed, the schematic diagram of second humidity-discharging device.

Figure 31 is the structural representation of the governing mechanism of tension that is positioned at first group of steam baking tube front side among Figure 28.

Figure 32 is the enlarged drawing that goes out the cloth treating apparatus among Fig. 2.

Figure 33 is the rearview of Figure 32.

Figure 34 is the enlarged diagram of the 6th governing mechanism of tension among Figure 32.

Figure 35 is the enlarged diagram of the 7th governing mechanism of tension among Figure 32.

Mark in the accompanying drawing is as follows:

Advance fabric preprocessing device 1,

First deposits cloth car 10,

Manual tension-adjusting gear 11, handle 11-1, the first swing span 11-3,

Preliminary treatment fabric guide roll group 12,

Brushing suction device 13, bristle casing 13-1, dedusting mouth 13-1-1, bearing mounting 13-2, bearing block 13-3, bearing 13-4, bristle roller 13-5,

Bristle transmission mechanism 13-6, bristle motor 13-6-1, chain 13-6-2, driven sprocket 13-6-3, gear shaft 13-6-4, driving gear 13-6-5, rear side driven gear 13-6-6, front side driven gear 13-6-7,

Dust absorbing air passage 13-7, blower fan 13-8, dust sucting motor 13-9,

Angle controller 13-10, control lever 13-11, swing arm 13-12, holder 13-13,

The traction padding machine 14, fixed mount 14-1, cursor 14-2, on roll rod 14-3, bottom roll 14-4, cylinder 14-5, padding machine motor 14-6,

Squeeze device 2,

First governing mechanism of tension 20, tension force deflector roll 20-1, fork 20-2, cylinder 20-3, piston rod 20-3-1, rotating shaft 20-4, air pressure control cabinet 20-6, open-width cylinder 20-7,

Padding machine frame 21,

Dipping tank assembly 22, dipping tank 22-1, inlet opening 22-1-1, osculum 22-1-2, Level Detection mouth 22-1-3, auxiliary frame 22-2, sliding tray 22-2-1, the first bearing pin 22-3, the second bearing pin 22-4, cursor 22-5, sliding tray 22-5-1, turning cylinder 22-6, two-way cylinder 22-7, linking arm 22-8

Homogeneous roll device 23, active homogeneous roll 23-1, driven homogeneous roll 23-2,

Padding machine fabric guide roll group 24, expanding roller 24-1, the padding machine first deflector roll 24-2, the padding machine second deflector roll 24-3, dipping deflector roll 24-4, padding machine the 3rd deflector roll 24-5,

Padding machine transmission mechanism 25,

Temperature sensor 26, ultrasonic wave transducer head 27,

Supersonic generator 28, evenness calender control cabinet 29,

Ratio liquid feed device 3,

Measuring pump motor 30,

The first liquid reserve tank 31-1, the first tube connector 31-2, the first level tank 31-3, the first feed pipe 31-4, the first measuring pump 31-5,

The second liquid reserve tank 32-1, the second tube connector 32-2, the second level tank 32-3, the second feed pipe 32-4, the second measuring pump 32-5,

Mixing pump 33, feed tube 34,

Feed flow frame 35;

Infrared preliminary drying device 4,

Right back tooth bar 40-1, left back tooth bar 40-2, right front tooth bar 40-3, left front tooth bar 40-4,

Rear frame parts 41, back frame body 41-1, end plate 41-2, rear side right end plate 41-3, rear side first member plate 41-4, the right roller 41-5 of rear side, rear side left wheel 41-6, the 41-7 of afterframe travel mechanism, handwheel 41-8, holder 41-9, gear shaft 41-10, output gear 41-11

Front side frame parts 42, front frame body 42-1, front end-plate 42-2, front side right end plate 42-3, front side first member plate 42-4, the right roller 42-5 in front side, front side left wheel 42-6, the 42-7 of front baffle travel mechanism, handwheel 42-8, holder 42-9, gear shaft 42-10, output gear 42-11

Rear side RF transmitter 43, front side RF transmitter 44;

Rear side radical occlusion device 45, back side shield frame 45-1, vertical plate 45-1-1, transverse plate 45-1-2, back side shield 45-2, after block control piece 45-3, rear side cylinder 45-4, rear side steel wire rope 45-5, pulley 45-6, pulley base 45-7;

Front side radical occlusion device 46, preceding side shield frame 46-1, vertical plate 46-1-1, side shield 46-2 before the transverse plate 46-1-2, stainless steel, the preceding control piece 46-3 that blocks, cylinder 46-4;

First humidity-discharging device 47, hood 47-1, air outlet 47-1-1, vent connection 47-2, blower fan 47-3, blower motor 47-4, rear side gas channel 47-5, rear side main air duct 47-6, gas channel 47-7, horizontal baffle 47-8, swash plate 47-9, front side gas channel 47-10, front side main air duct 47-11, gas channel 47-12, horizontal baffle 47-13, swash plate 47-14;

Selvage guide mechanism 48, fabric guide roll 48-1,

Hot blast predrying device 5,

Casing 51, fabric input mouth 51-1, exit slot 51-2, oven door 51-3,

Fabric transfer 52, last fabric guide roll 52-1, following fabric guide roll 52-2, the 1st following fabric guide roll 52-2-1, the 7th following fabric guide roll 52-2-7,

Last fabric guide roll tensioning transmission mechanism 52-3, friction pressure dish 52-4, driving chain 52-5, gearbox 52-6, driving motor 52-7,

Hot-air system 53, steam thermal energy converter 53-1, air intake 53-1-1, the first air outlet 53-1-2, warm-air pipe 53-2, circulating fan 53-3, lower air duct 53-4, following hot-blast outlet 53-5, upper air duct 53-6, last hot-blast outlet 53-7,

Exhaust system 54, exhaust duct 54-1, air inlet 54-1-1, blower fan 54-2, blower motor 54-3,

Governing mechanism of tension 55, rotating shaft 55-1, fork 55-2, tension force deflector roll 55-3, control arm 55-4, cylinder 55-5, piston rod 55-5-1, air pressure control cabinet 55-6, angular transducer 55-7;

Air quantity governor motion 56, right hand bar 56-1, right wind deflector 56-2, left hand bar 56-3,

Temperature-detecting device 57, humidity sensor 58, drying room frame 59;

Steam baking apparatus 6,

61, the second groups of steam baking tubes 62 of first group of steam baking tube,

First group of oven dry transmission mechanism 63, the first oven dry driving motor 63-1, decelerator 63-2, driving belt 63-3, belt tensioner 63-4,

Second group of oven dry transmission mechanism 64, the second oven dry driving motor 64-1, decelerator 64-2, driving belt 64-3, belt tensioner 64-4;

Governing mechanism of tension 65, tension force deflector roll 65-1, fork 65-2, cylinder 65-3, rotating shaft 65-4, angular transducer 65-5, air pressure control cabinet 65-6,

Second humidity-discharging device 66, gas hood 66-1, blast pipe 66-2, blower fan 66-3, blower motor 66-4,

Oven dry fabric guide roll group 67,

Moisture content checkout gear 68, sensor fabric guide roll 68-1, moisture signal treating apparatus 68-2;

Temperature sensor 69,

Go out cloth treating apparatus 7,

Turn to fabric guide roll 70,

The 6th governing mechanism of tension 71, tension force deflector roll 71-1, fork 71-2, cylinder 71-3, piston rod 71-3-1, rotating shaft 71-4, angular transducer 71-5, air pressure control cabinet 71-6,

Cooling body 72, chilling roll 72-1, fabric guide roll 72-2, cylinder transmission mechanism 72-3, driving motor 72-4, guide wheel 72-5, driving belt 72-6, cylinder belt wheel 72-7;

The 7th governing mechanism of tension 73, tension force deflector roll 73-1, fork 73-2, cylinder 73-3, piston rod 73-3-1, rotating shaft 73-4, angular transducer 73-5, air pressure control cabinet 73-6,

Swing cropping 74, the second swing span 74-1 of mechanism, montant 74-1-1, plane framework 74-1-2, left and right sides strip plate 74-1-3, connecting rod 74-2, controll block 74-3, rotating disk 74-4 holds cloth device 74-5, cropping transmission mechanism 74-6, cropping motor 74-6-1, the first chain 74-6-2, the second chain 74-6-3, cropping deflector roll 74-7, rectangle connecting rod 74-8

Second deposits cloth car 75,

Electric cabinet 81,

First frame, 91, the second frames 92,

Fabric 100.

The specific embodiment

(embodiment 1)

See Fig. 1 and Fig. 2, the continuous pigment dyeing pad dyer of present embodiment comprises by what process sequence set gradually advancing fabric preprocessing device 1, padding system, drying system and going out cloth treating apparatus 7; Also comprise compressed air total valve, electric cabinet 81, first frame 91 and second frame 92.Drying system comprises infrared preliminary drying device 4, hot blast predrying device 5 and the steam baking apparatus 6 that sets gradually.Advance fabric preprocessing device 1 and infrared preliminary drying device 4 and be installed on first frame 91, steam baking apparatus 6 and go out cloth treating apparatus 7 and be installed on second frame 92.

Electric cabinet 81 comprises Programmable Logic Controller, human-computer dialogue device, each on-off circuit and each frequency converter.Programmable Logic Controller and human-computer dialogue device are equipped with PORT COM; Programmable Logic Controller also is provided with detection signal input and control signal output, a part of port of the control signal output of Programmable Logic Controller is electrically connected with the control end of corresponding on-off circuit, another part port of control signal output is electrically connected with the variable frequency control end of corresponding frequency converter, is electrically connected by PORT COM between Programmable Logic Controller and the human-computer dialogue device.

See Fig. 3, advance fabric preprocessing device 1 and comprise manual tension-adjusting gear 11, preliminary treatment fabric guide roll group 12, brushing suction device 13 and traction padding machine 14.

Still see Fig. 3, manually tension-adjusting gear 11 comprises handle 11-1, worm couple, pedestal and the first swing span 11-3; Pedestal is fixed on first frame 91, worm gear and worm screw all are rotationally connected with pedestal, the upper end bar head of handle 11-1 is fixedlyed connected with worm screw, worm and wheel is meshed, the first swing span 11-3 and first frame 91 are rotationally connected, and the left end head of the first swing span 11-3 is fixedly connected in the centre bore of worm gear.

Each root deflector roll of preliminary treatment fabric guide roll group 12 is rotationally connected with first frame 91 by end about separately.

See Fig. 3 to Fig. 5, brushing suction device 13 comprises bristle casing 13-1,2 bearing mounting 13-2,2 bearing block 13-3,4 bearing 13-4,2 bristle roller 13-5, bristle transmission mechanism 13-6, dust absorbing air passage 13-7, blower fan 13-8 and dust sucting motor 13-9.Bristle transmission mechanism 13-6 comprises bristle motor 13-6-1, decelerator, chain 13-6-2, driven sprocket 13-6-3, gear shaft 13-6-4, driving gear 13-6-5, rear side driven gear 13-6-6 and front side driven gear 13-6-7.

See Fig. 4,2 bearing mounting 13-2,2 bearing block 13-3,4 bearing 13-4 and 2 bristle roller 13-5 all are arranged among the bristle casing 13-1, and 2 bearing mounting 13-2 are fixed on the left and right sides of bristle casing 13-1, about 2 bearing block 13-3 are rotatably connected on respectively and are positioned to the corresponding bearing mounting 13-2 in the outside on, each bearing block 13-3 respectively is equipped with 2 bearing 13-4, and one end of end is fixedlyed connected about the inner ring of each bearing 13-4 and a corresponding bristle roller 13-5, the outer ring of each bearing 13-4 then is fixed on the corresponding bearing block 13-3, thereby bristle roller 13-5 is rotationally connected by the bearing block 13-3 at corresponding bearing 13-4 and two ends, the left and right sides; The right-hand member of two bristle roller 13-5 all passes bearing block 13-3 and the bearing mounting 13-2 that is positioned at the right side successively.

Still see Fig. 4, the driving gear 13-6-5 of bristle transmission mechanism 13-6, rear side driven gear 13-6-6 and front side driven gear 13-6-7 all are arranged among the bristle casing 13-1.Rear side driven gear 13-6-6 is fixed on the right-hand member head of bristle roller 13-5 of rear side, and front side driven gear 13-6-7 is fixed on the right-hand member head of bristle roller 13-5 of front side.Gear shaft 13-6-4 is rotationally connected by bearing and the bristle casing 13-1 that is arranged on the bearing block that is fixed on the bristle casing 13-1.Driving gear 13-6-5 is fixed on the left end head of gear shaft 13-6-4, and driving gear 13-6-5 is meshed with rear side driven gear 13-6-6 and front side driven gear 13-6-7 simultaneously.The right-hand member head of gear shaft 13-6-4 is fixed with driven sprocket 13-6-3, and the output shaft of bristle motor 13-6-1 is fixedlyed connected with the power input component of decelerator, and chain 13-6-2 is meshed with the output chain gear and the driven sprocket 13-6-3 of decelerator.

See Fig. 3 and Fig. 5, brushing suction device 13 also comprises angle controller 13-10.Angle controller 13-10 is installed in a side of the left and right sides of first frame 91.Angle controller 13-10 comprises control lever 13-11, swing arm 13-12, worm gear, worm screw, handle and holder 13-13.The front portion of the rear end of control lever 13-11 and bearing block 13-3 is rotationally connected, the upper end of the front end of control lever 13-11 and swing arm 13-12 is rotationally connected, fixedly connected with worm-wheel shaft in the lower end of swing arm 13-12, worm-wheel shaft is rotatably connected on the holder 13-13, worm gear is fixed on the worm-wheel shaft, worm screw is rotatably connected on holder 13-13 and upward and with worm gear is meshed, and fixedlys connected with handle in the lower end of worm screw, and holder 13-13 is fixed on first frame 91.

See Fig. 3 and Fig. 4, have dedusting mouth 13-1-1 on the left plate of bristle casing 13-1, the air inlet of the bottom of dust absorbing air passage 13-7 is connected with the dedusting mouth 13-1-1 of bristle casing 13-1.Blower fan 13-8 is fixed on first frame 91, and its air inlet links to each other with the air outlet of dust absorbing air passage 13-7, and the air outlet of blower fan 13-8 links to each other with blast pipe.Blower fan 13-8 is driven by dust sucting motor 13-9 during use.

See Fig. 3 and Fig. 6, traction padding machine 14 comprise 2 fixed mount 14-1,2 cursor 14-2, on roll rod 14-3, bottom roll 14-4,2 cylinder 14-5 and padding machine motor 14-6.2 fixed mount 14-1 are fixed on first frame 91 by the left and right sides respectively.The rear end of 2 cursor 14-2 is rotatably connected on respectively on the corresponding fixed mount 14-1, and the piston rod of the front end of each cursor 14-2 and a corresponding cylinder 14-5 is rotationally connected.Each cylinder 14-5 is fixed on the corresponding fixed mount 14-1 by its cylinder block, and cylinder block and cylinder block are rotationally connected.About topping roll 14-3 is rotatably connected on two cursor 14-2, about bottom roll 14-4 is rotatably connected on two fixed mount 14-1.The output shaft of padding machine motor 14-6 axially is connected with bottom roll 14-4 by decelerator.

2 on-off circuits and 1 frequency converter in the electric cabinet 81 are used to into fabric preprocessing device 1, are provided with in the control signal output of the Programmable Logic Controller of electric cabinet 81 and advance fabric preprocessing device 1 corresponding 2 on-off circuit control signal outputs and 1 frequency change control signal output.2 on-off circuit control signals of this of Programmable Logic Controller output is electrically connected with the control end of described 2 on-off circuits respectively, in these 2 on-off circuits, the power output end of an on-off circuit is electrically connected with the power end of bristle motor 13-6-1, and the power output end of another on-off circuit is electrically connected with the power end of dust sucting motor 13-9; This frequency change control signal output of Programmable Logic Controller is electrically connected with the frequency change control signal port of described frequency converter, and the power output end of described frequency converter is electrically connected with the power end of padding machine motor 14-6.

The work of the work of advancing fabric preprocessing device 1 of present embodiment and the complete machine of continuous pigment dyeing pad dyer is carried out simultaneously.Behind the button of pressing the battery main switch on the electric cabinet 81, just can connect the power supply of complete machine.And before the power supply of connecting complete machine, should make the compressed air total valve be in opening, this compressed air total valve is arranged on the compressed air line that is transported by the compressed air ladle.

After connecting the complete machine power supply, bristle motor 13-6-1, padding machine motor 14-6 and dust sucting motor 13-9 together rotate under the control of the Programmable Logic Controller of electric cabinet 81.Each of the rotation of padding machine motor 14-6 wherein and complete machine is used for the rotation synchronised of the driving motor of selvage guide.

Rotation along with bristle motor 13-6-1, drive decelerator by bristle motor 13-6-1, output chain gear by decelerator drives driven sprocket 13-6-3 rotation by chain again, the rotation of driven sprocket 13-6-3 then drives the driving gear 13-6-5 that is fixed on simultaneously on the gear shaft 13-6-4 and rotates, the rotation of driving gear 13-6-5 then drives two driven gear 13-6-6 with its engagement, 13-6-7 rotates according to same direction, thereby drive 2 bristle roller 13-5 according to rotating, and can brush two lip-deep dusts of fabric and foreign material more fully with the direction of fabric traffic direction contrary.Meanwhile, the rotation of dust sucting motor 13-9 then drives blower fan 13-8 and together rotates, and then make and form from bottom to top air-flow among the dust absorbing air passage 13-7, dust under the fabric brush then enters dust absorbing air passage 13-7 from the dedusting mouth 13-1-1 of bristle casing 13-1 with air-flow, discharges outdoor by exhaust duct at last.

To traction padding machine 14 equipment debuggings such as grade the time, air pressure control cabinet (not drawing among the figure) by traction padding machine 14 is carried the gas that has certain pressure to cylinder 14-5, and cause the piston rod of cylinder 14-5 to move upward at upper and lower, thereby driving cursor 14-2 turns to corresponding position by termination 14-2-1 thereafter with respect to fixed mount 14-1; The air pressure size of the cylinder 14-5 of traction padding machine 14 promptly is fixed after adjusting, and generally no longer changes.When padding mangles moves, the rotation of the padding machine motor 14-6 of traction padding machine 14 is then rotated by the bottom roll 14-4 that corresponding transmission mechanism drives as king roller, thereby makes fabric obtain the power of advancing and the resistance that overcomes the first swing span 11-3, each deflector roll 12 and bristle roller 13-5 and deposit cloth car 10 by first and move to traction padding machine 14.

Since 14 pairs of padding machines of traction the extruding that fabric applied and the tractive force of process be certain value, so on fabric tension, cut off the influence of preceding road operation to the road, back.

See Fig. 7 to Figure 11, padding system comprises squeeze device 2, cooling water pump and ratio liquid feed device 3.The squeeze device 2 of padding system comprises first governing mechanism of tension 20, open-width cylinder 20-7, evenness calender, evenness calender control cabinet 29 and supersonic generator 28.The ratio liquid feed device 3 of padding system comprises the two-way liquid feed device.

1 on-off circuit and 1 frequency converter in the electric cabinet 81 are used for squeeze device 2, and 1 frequency converter is used for ratio liquid feed device 3 in addition.Be provided with in the detection signal input of Programmable Logic Controller and squeeze device 2 corresponding dipping tank temperature signal inputs, the first angle signal input and dipping tank liquid level signal input.Be provided with in the control signal output of Programmable Logic Controller and squeeze device 2 corresponding 1 on-off circuit control signal output and 1 frequency change control signal output, also be provided with and ratio liquid feed device 3 corresponding 1 frequency change control signal output.

The on-off circuit control signal output of Programmable Logic Controller is electrically connected with the control end of corresponding on-off circuit, and the power output end of this on-off circuit is electrically connected with the power end of cooling water pump; A frequency change control signal output of Programmable Logic Controller is electrically connected with the frequency change control signal port of a corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of the padding machine motor of the padding machine transmission mechanism 25 of evenness calender; Another frequency change control signal output of Programmable Logic Controller is electrically connected with the frequency change control signal port of another frequency converter, and the power output end of this frequency converter is electrically connected with the power end of the measuring pump motor 30 of ratio liquid feed device 3.

See Fig. 8, the evenness calender of squeeze device 2 comprises padding machine frame 21, dipping tank assembly 22, homogeneous roll device 23, padding machine fabric guide roll group 24, padding machine transmission mechanism 25, temperature sensor 26, ultrasonic wave transducer head 27 and liquid level sensor.

See Fig. 9, the padding machine frame 21 of evenness calender comprises left wallboard, right wallboard, left frame and left side frame; Left side wallboard and right wallboard are fixed on the ground, and left frame is fixed on the left wallboard, and left side frame is fixed on the right wallboard.Left side wallboard and all the other plate bodys constitute left wall casing, and padding machine transmission mechanism 25 is arranged on outside the left wall casing of padding machine frame 21.Padding machine transmission mechanism 25 comprises padding machine motor and decelerator thereof.

See Fig. 7, the padding machine fabric guide roll group 24 of evenness calender comprises expanding roller 24-1, the padding machine first deflector roll 24-2, the padding machine second deflector roll 24-3, dipping deflector roll 24-4 and padding machine the 3rd deflector roll 24-5 successively.The expanding roller 24-1 of padding machine fabric guide roll group 24, the padding machine first deflector roll 24-2 and padding machine the 3rd deflector roll 24-5 all are rotatably connected on the left wallboard and right wallboard of padding machine frame 21, and padding machine second deflector roll 24-3 and dipping deflector roll 24-4 are rotatably connected on the left frame and left side frame of padding machine frame 21.

Active homogeneous roll 23-1 in the homogeneous roll device 23 is rotatably connected on the left wallboard and right wallboard of padding machine frame 21, and initiatively homogeneous roll 23-1 is driven by padding machine transmission mechanism 25.End is rotatably connected on the rear end of a corresponding cursor respectively about the driven homogeneous roll 23-2 in the homogeneous roll device 23, the central authorities of 2 cursors are rotationally connected with left wallboard and right wallboard respectively as fulcrum, and the front end of 2 cursors links to each other with spring with corresponding air pressure bag apparatus respectively simultaneously.After the unlatching by by-pass valve control makes that compressed air charges into the air pressure bag apparatus, the front end of cursor is applied backward pressure, the pulling force that this pressure overcomes spring makes cursor center on its central fulcrum rotation, thereby make the rear end of cursor travel forward, driven homogeneous roll 23-2 then is rocked to active homogeneous roll 23-1 with respect to padding machine frame 21 and contacts with certain pressure.At this moment, if the padding machine motor of padding machine transmission mechanism 25 is in rotary state, then initiatively homogeneous roll 23-1 drives driven homogeneous roll 23-2 and together rotates when rotating.When by the closing of by-pass valve control, then the air pressure bag apparatus does not have follow-up compressed air and replenishes then under the tension of spring, and the front end of cursor travels forward and then makes driven homogeneous roll 23-2 set back.

See Fig. 8 and Fig. 9, dipping tank assembly 22 is installed on the padding machine frame 21.Dipping tank assembly 22 comprises dipping tank 22-1,2 auxiliary frame 22-2,2 first bearing pin 22-3,2 the second bearing pin 22-4,2 cursor 22-5, turning cylinder 22-6,2 two-way cylinder 22-7 and 2 linking arm 22-8.

Still see Fig. 8 and Fig. 9, the cylinder block of 2 two-way cylinder 22-7 of the tipping mechanism of dipping tank assembly 22 is separately fixed on left wallboard and the right wallboard.The cylinder block of each two-way cylinder 22-7 is rotationally connected with corresponding cylinder block; The end of corresponding 1 linking arm 22-8 of the piston rod of each two-way cylinder 22-7 and below is rotationally connected, and the other end of 2 linking arm 22-8 is fixedlyed connected respectively with the termination, the left and right sides of turning cylinder 22-6.About turning cylinder 22-6 the end be rotatably connected on respectively on the left wallboard and right wallboard of padding machine frame 21, the rear end of 2 cursor 22-5 be separately fixed at turning cylinder 22-6 about the end on.2 auxiliary frame 22-2 are separately fixed on the left and right sidesing wall plate of padding machine frame 21,2 first bearing pin 22-3 be separately fixed at dipping tank 22-1 about end, 2 second bearing pins 224 also be separately fixed at dipping tank 22-1 about end.Each auxiliary frame 22-2 is equipped with sliding tray 22-2-1, and every cursor 22-5 also is equipped with sliding tray 22-5-1.The external end head of each first bearing pin 22-3 stretches among the sliding tray 22-2-1 of a corresponding auxiliary frame 22-2, and can slide up and down with respect to auxiliary frame 22-2.The external end head of each second bearing pin 22-4 stretches among the sliding tray 22-5-1 of a corresponding cursor 22-5, and can slide with respect to cursor 22-5.

See Figure 10 and Figure 11, after a collection of fabric carried out pigment dyeing finishing, when changing the coating dye liquor, control handle on the rotatable evenness calender control cabinet 29, make the up valve of the two-way cylinder of control be opened, rotate and make the piston rod of 2 two-way cylinder 22-7 upwards slide and drive turning cylinder 22-6 by linking arm 228, the rotation of turning cylinder 22-6 makes that then cursor 22-5 is that fulcrum moves downward with turning cylinder 22-6, thereby the feasible second bearing pin 22-4 that is slidingly connected with cursor 22-5 drives the dipping tank 22-1 that is fixed together with it and moves downward, the first bearing pin 22-3 that is fixed together with dipping tank 22-1 together moves downward, and the first bearing pin 22-3 moves down along the sliding tray 22-5-1 of auxiliary frame 22-2, and dipping tank 22-1 falls in the trench thereupon.When the first bearing pin 22-3 arrives the trench bottom of sliding tray 22-2-1 of auxiliary frame 22-2 along with the motion of dipping tank 22-1, cursor 22-5 continues to rotate, make that dipping tank 22-1 is that rotate in the axle center with the first bearing pin 22-3, topple over outside the groove until the remaining compound dye liquor that the notch that turns to dipping tank 22-1 is tilted to down and incites somebody to action wherein, this moment, available hydraulic giant washed dipping tank 22-1.And then the descending valve that rotary control knob makes the up valve of the two-way cylinder of control be closed, control two-way cylinder is opened, and makes the piston rod of two-way cylinder to lower slider, recovers the normal position until the dipping tank 22-1 of tipping mechanism.

See Figure 12, first governing mechanism of tension 20 comprises tension force deflector roll 20-1,2 fork 20-2,2 cylinder 20-3, rotating shaft 20-4, the gentle pressure-controlled case of angular transducer 20-6; End is rotationally connected with first frame 91 about rotating shaft 20-4; Hold about the rear end of 2 fork 20-2 and rotating shaft 20-4 and fixedly connected respectively, the front end of 2 fork 20-2 is held and is rotationally connected respectively with about tension force deflector roll 20-1; Angular transducer is arranged on the left end head of rotating shaft 20-4; 2 cylinder 20-3 are fixed on the left and right beam of first frame 91 by its cylinder block respectively, and the cylinder block of each cylinder 20-3 is hinged on the corresponding cylinder block, and the upper end of the piston rod 20-3-1 of each cylinder 20-3 and the middle part of fork 20-2 are hinged; Air pressure control cabinet 20-6 is fixed on first frame 91, and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinder 20-3.The compressed air inlet of air pressure control cabinet 20-6 with carry that compressed-air actuated pipeline is airtight to be connected.The angle signal output of angular transducer is electrically connected with the first angle signal input of Programmable Logic Controller.

When fabric 100 during through first governing mechanism of tension 20, the piston rod 20-3-1 of first governing mechanism of tension 20 can depart from the equilbrium position under the effect of fabric tension, the angular transducer of first governing mechanism of tension 20 is delivered to the signal of the angle of rotating shaft 20-4 rotation the first angle signal input of Programmable Logic Controller at any time, if Programmable Logic Controller is judged when the numerical value of the rotational angle of rotating shaft 20-4 surpasses the scope of setting, then change the control signal of exporting to frequency converter from its corresponding frequency change control signal output at once, make this frequency converter give the padding machine motor of transmission mechanism 25 and change its rotating speed at the electric current of its power output end output corresponding frequencies, then reduce the padding machine rotating speed of motor of transmission mechanism 25 for tension force situation bigger than normal, if the tension force padding machine rotating speed of motor that then increases transmission mechanism 25 less than normal is normal up to the tension force recovery of fabric 100.

See Fig. 9, the cell body of dipping tank 22-1 is the round bottom cell body of sandwich-type, establishes inlet opening 22-1-1 and osculum 22-1-2 on the outer panel of the interlayer of dipping tank 22-1; Be connected with water inlet pipe on the mouth of pipe of inlet opening 22-1-1, cooling water pump is arranged on the pipeline of water inlet pipe.

Described ultrasonic wave transducer head 27 is arranged on the rear side of dipping tank 22-1; The described temperature sensor 26 airtight cell bodies that stretch into, and be positioned at the groove bottom, the temperature signal output of temperature sensor 26 is electrically connected with the dipping tank temperature signal input of Programmable Logic Controller; Described liquid level sensor is arranged in and detects pipeline, an end that detects pipeline (not drawing among the figure) communicates with atmosphere and is higher than the cell body of dipping tank 22-1, the airtight connection of Level Detection mouth 22-1-3 of the cell body bottom of the other end and dipping tank 22-1, the liquid level signal output of liquid level sensor is electrically connected with the dipping tank liquid level signal input of Programmable Logic Controller.

Ultrasonic wave transducer head 27 plays a role under the control of supersonic generator 28, makes the particle of pigment printing paste obtain pulverizing, and can avoid forming the color dot flaw greatly because of coating particles on fabric 100.

In the work, the temperature signal that temperature sensor 26 is sent is delivered to the dipping tank temperature signal input of Programmable Logic Controller at any time, when if the temperature of liquid is greater than setting numerical value in the Programmable Logic Controller judgement dipping tank, then the control end that outputs control signals to corresponding on-off circuit at its on-off circuit control signal output make on-off circuit at its power output end to the cooling water pump out-put supply, and make this cooling water pump start, cooling water is pumped in the interlayer of dipping tank 22-1, osculum 22-1-2 from dipping tank 22-1 flows out then, thereby has taken away heat.If temperature is reduced to below the design temperature, then Programmable Logic Controller is exported control signal stopcock circuit at its on-off circuit control signal output, thereby makes cooling water pump quit work.

See Fig. 7 and Figure 13, the two-way liquid feed device of ratio liquid feed device 3 is the first via liquid feed device and the second road liquid feed device.First via liquid feed device comprises the first liquid reserve tank 31-1, the first tube connector 31-2, the first level tank 31-3, the first feed pipe 31-4 and the first measuring pump 31-5 that links to each other successively; The second road liquid feed device comprises the second liquid reserve tank 32-1, the second tube connector 32-2, the second level tank 32-3 and the second feed pipe 32-4 and the second measuring pump 32-5 that links to each other successively.Ratio liquid feed device 3 also comprises measuring pump motor 30, blender 33, feed tube 34 and feed flow frame 35.Blender 33 is steel vessels of a threeway.

See Figure 13, the first liquid reserve tank 31-1 and the second liquid reserve tank 32-1 all are fixedly mounted on the feed flow frame 35.The first level tank 31-3, the second level tank 32-3, the first measuring pump 31-5 and the second measuring pump 32-5 are driven simultaneously by measuring pump motor 30 in use.Be equipped with float-ball type liquid level valve among the first level tank 31-3 and the second level tank 32-3 as fluid level control device.

See Fig. 7, the first liquid reserve tank 31-1 liquid outlet links to each other with the inlet of the first level tank 31-3 by the first tube connector 31-2, the liquid outlet of the first level tank 31-3 links to each other with the inlet of the first feed pipe 31-4, and the liquid outlet of the first feed pipe 31-4 links to each other with the inlet of the first measuring pump 31-5; The second liquid reserve tank 32-1 liquid outlet links to each other with the inlet of the second level tank 32-3 by the second tube connector 32-2, the liquid outlet of the second level tank 32-3 links to each other with the inlet of the second feed pipe 32-4, and the liquid outlet of the second feed pipe 32-4 links to each other with the inlet of the second measuring pump 32-5.

See Figure 13 and Fig. 7, the liquid outlet of the first measuring pump 31-5 and the second measuring pump 32-5 is connected with the inlet of blender 33 jointly, and the liquid outlet of blender 33 links to each other with the inlet of feed tube 34, and the liquid outlet of feed tube 34 is positioned at the top of dipping tank 22-1.The first measuring pump 31-5 and the second measuring pump 32-5 provide power by same motor, and are used to carry the flow of the measuring pump of pigment printing paste to be 2 times of the flow of the measuring pump of carrying cation modifier in two measuring pumps.

In the work, measuring pump motor 30 is along with the startup of complete machine together starts, be arranged on the ducted liquid level sensor of detection and carry the dipping tank liquid level signal input of liquid level signal at any time to Programmable Logic Controller, if Programmable Logic Controller is judged when the liquid level in the dipping tank is lower than setting height, then the corresponding frequency change control signal output at its control signal output outputs control signals to corresponding frequency converter, again by this frequency converter at the higher electric current of its power output end output frequency, make measuring pump motor 30 rotate and carry to dipping tank the liquid of the usefulness of printing and dyeing with fast speeds by measuring pump, when the liquid level in the Programmable Logic Controller judgement dipping tank arrives setting numerical value, then the lower electric current of control of conversion device output frequency makes measuring pump carry the liquid of printing and dyeing usefulness to dipping tank with normal flow.

Level tank 31-3, the 32-3 of ratio liquid feed device 3 can play cushioning effect.When being arranged on the liquid level decline in the level tank, the gravity of ball float makes valve be opened, thereby makes the liquid in the corresponding liquid reserve tank enter this level tank.When measuring pump no longer extracts liquid in the level tank, enter in the level tank liquid by liquid reserve tank and make the height of ball float rise and make the piston of the ball lever other end stop up inlet opening that at this moment, liquid reserve tank just stops the feed flow to level tank.

Among two liquid reserve tank 31-1, the 32-1 in the ratio liquid feed device 3 of the present invention, a liquid reserve tank can be deposited the cation modifier that is used to make the fabric fibre sex change, can deposit pigment printing paste in another liquid reserve tank.In use, according to different proportionings the rated flow size of two measuring pump 31-5,32-5 is selected, and the opening degree of valve of control flow manually adjusted, and can control carry respective numbers different components in blender 33 and form and can be described as the denaturant of compound dye liquor and the mixture of pigment printing paste, compound dye liquor flows out blender 33 backs and constantly flows among the dipping tank 22-1 along pipeline, and compound dye liquor has obtained sufficient mixing in course of conveying.Continuous process dipping tank 22-1 along with fabric 100, the compound dye liquor that it flooded is the compound dye liquor of firm mixing, because the buffer action of the surfactant in the compound dye liquor, denaturant also just takes place before the cohesion attached on the fiber of solid phase and begin to produce denaturation with pigment printing paste, pigment printing paste is then also on the fiber attached to solid phase, then can combine with fiber better after the fibre modification, again after later the oven dry in road is handled and reach certain Color.

The padding system and the continuous pigment dyeing pad dyer of present embodiment work together, and the button of pressing the master switch of electric cabinet 81 when starting complete machine just can be connected the power supply of complete machine.Because the compressed air total valve is in opening, the air pressure control cabinet 20-6 that makes air inlet link to each other with compressed air piping obtains compressed air.

The fabric 100 that advances after fabric preprocessing device is handled through preceding road imports native system by first governing mechanism of tension 20.Fabric 100 earlier by open-width cylinder 20-7, is opened good fortune and is eliminated fold if there is fold then to be opened good fortune cylinder 20-7 after through first governing mechanism of tension 20.Be imported into the expanding roller 24-1 of the padding machine fabric guide roll group 24 of evenness calender then.Behind the expanding through expanding roller 24-1, successively through immersing behind padding machine first deflector roll 24-2 and the padding machine second deflector roll 24-3 in the compound dye liquor of dipping tank 22-1, leave dipping tank 22-1 after the guiding of dipping deflector roll 24-4 through the bottom that is positioned at dipping tank 22-1 again, again by entering between two homogeneous rolls of homogeneous roll device 23 after padding machine the 3rd deflector roll 24-5 guiding, after 23 roll compacting of homogeneous roll device, leave evenness calender.

Advancing of fabric 100 realized by the homogeneous roll device 23 of evenness calender.When the operation of dyeing padding mangles complete machine, the Programmable Logic Controller of electric cabinet 81 is by the rotation of the padding machine motor of Frequency Converter Control evenness calender, and the rotation of padding machine motor is then rotated by the active homogeneous roll 23-1 that decelerator drives in the homogeneous roll device 23.Fabric 100 drags follow-up fabric 100 in the rotation of corresponding each deflector roll and advance forward in the clamping of active homogeneous roll 23-1 and driven homogeneous roll 23-2.The main effect that homogeneous roll device 23 is set is for preventing the stressed problem of non-uniform that gently causes dyeing of the mid portion of roll body when the rolling, thereby reaches through after the rolling, and compound dye liquor is evenly attached to the effect on the fabric 100.

See Figure 14, infrared preliminary drying device 4 comprises 3 preliminary drying mechanisms, selvage guide mechanism 48 and compressed air valve case.

Still see Figure 14, selvage guide mechanism 48 comprises 3 tension compensating motors and decelerator thereof, also comprises 3 fabric guide roll groups.Each the root fabric guide roll 48-1 and first frame 91 of each fabric guide roll group are rotationally connected.Each fabric guide roll group is corresponding with a corresponding preliminary drying mechanism, go up fabric guide roll and be positioned at preliminary drying mechanism top for one in the fabric guide roll group, a following fabric guide roll in the fabric guide roll group be positioned at preliminary drying mechanism below and be positioned at described go up fabric guide roll under, thereby on each fabric guide roll group described fabric guide roll and the described corresponding selvage guide path of formation between the fabric guide roll down.Each tension compensating motor is dynamically connected by corresponding decelerator and last fabric guide roll.

13 on-off circuits and 3 frequency converters in the electric cabinet 81 are used for having 12 to be air switch in 4,13 on-off circuits of infrared preliminary drying device.Be provided with in the control signal output of the Programmable Logic Controller of electric cabinet 81 and infrared preliminary drying device 4 corresponding 13 on-off circuit control signal outputs and 3 frequency change control signal outputs.12 in 13 on-off circuit control signal outputs of Programmable Logic Controller are electrically connected with the control end of corresponding air switch respectively, and the power output end of each air switch is electrically connected with the power end of corresponding 2 row's RF transmitters; Another on-off circuit control signal output is electrically connected with the control end of corresponding on-off circuit, and the power output end of this on-off circuit is electrically connected with the automatically controlled port of compressed air valve case.3 frequency change control signal outputs of Programmable Logic Controller are electrically connected with the frequency change control signal port of corresponding frequency converter respectively, and the power output end of each frequency converter is electrically connected with the power end of a corresponding tension compensating motor.

Still see Figure 14, each preliminary drying mechanism comprises can open the rear frame parts 41 and the front side frame parts 42 that can close each other; Also comprise rear side RF transmitter 43, front side RF transmitter 44, rear side radical occlusion device 45, front side radical occlusion device 46, first humidity-discharging device 47, right back tooth bar 40-1, left back tooth bar 40-2, right front tooth bar 40-3 and left front tooth bar 40-4.Be fixed on before and after left front tooth bar 40-4 and left back tooth bar 40-2 divide on the lower surface of left beam of first frame 91, be fixed on before and after right front tooth bar 40-3 and right back tooth bar 40-1 divide on the lower surface of right beam of first frame 91.

See Figure 15 to Figure 17, rear frame parts 41 comprise back frame body 41-1, end plate 41-2, rear side right end plate 41-3, rear side first member plate 41-4, the right roller 41-5 of rear side, rear side left wheel 41-6 and the 41-7 of afterframe travel mechanism.

Still see Figure 15 to Figure 17, rear side first member plate 41-4, end plate 41-2 and the rear side right end plate 41-3 of rear frame parts 41 are fixed on the back frame body 41-1 successively, and the left end of end plate 41-2 is fixedlyed connected with rear side first member plate 41-4, and the right-hand member of end plate 41-2 is fixedlyed connected with rear side right end plate 41-3.The middle part of the upward and downward of rear side first member plate 41-4 is fixed with the middle part of stretching to the left side and is fixed with 2 roller shafts that stretch to the left side, and the middle part of the upward and downward of rear side right end plate 41-3 is fixed with the right roller shaft of 2 rear sides that stretch to the right side.The right roller 41-5 of 2 rear sides are rotatably connected on the right roller shaft of a corresponding rear side by bearing, and 2 rear side left wheel 41-6 are rotatably connected on a corresponding rear side by bearing and roll left on the wheel shaft.The right roller 41-5 of rear side is seated in to roll on the right beam of first frame 91 and with first frame 91 and is connected, the rear side left wheel is seated on the left beam of first frame 91 and rolls with first frame 91 and is connected, thereby makes rear frame parts 41 be connected by the roller rolling with first frame 91.

See Figure 19, each rear side RF transmitter 43 is divided into 4 rows on above-below direction, and equidistantly is installed on the back frame body 41-1.

See Figure 16 and Figure 17, the 41-7 of afterframe travel mechanism comprises handwheel 41-8, worm screw, worm gear, 2 holder 41-9, rooted tooth wheel shaft 41-10 and 2 output gear 41-11.2 holder 41-9 are divided into left holder and right holder; Right holder is fixed on the rear side right end plate 41-3 of rear frame parts 41, and left holder is fixed on the rear side first member plate 41-4; End is rotationally connected with 2 holder 41-9 respectively about gear shaft 41-10, and 2 output gear 41-11 are fixed on the two ends of gear shaft 41-10, and be positioned at the inboard of two holder 41-9, the output gear 41-11 that is positioned at the left side is meshed with left back tooth bar 40-2, and the output gear 41-11 that is positioned at the right side is meshed with right back tooth bar 40-1.Handwheel 41-8 is fixed on the termination of worm screw, and worm screw is rotatably connected on the right holder, and worm gear is arranged in the right holder, and is fixed on the right-hand member head of gear shaft 41-10, and worm gear is meshed with worm screw.

See Figure 15 to Figure 17, front side frame parts 42 comprise front frame body 42-1, front end-plate 42-2, front side right end plate 42-3, front side first member plate 42-4, the right roller 42-5 in front side, front side left wheel 42-6 and the 42-7 of front baffle travel mechanism.

Still see Figure 15 to Figure 17, front side first member plate 42-4, front end-plate 42-2 and the front side right end plate 42-3 of front side frame parts 42 are fixed on the front frame body 42-1 successively, and the left end of front end-plate 42-2 is fixedlyed connected with front side first member plate 42-4, and the right-hand member of front end-plate 42-2 is fixedlyed connected with front side right end plate 42-3.The middle part of the upward and downward of front side first member plate 42-4 is fixed with the middle part of stretching to the left side and is fixed with the 2 front sides wheel shaft that rolls left that stretches to the left side, and the middle part of the upward and downward of front side right end plate 42-3 is fixed with the right roller shaft in 2 front sides stretching to the right side.The right roller 42-5 in 2 front sides are rotatably connected on the right roller shaft in a corresponding front side by bearing, and 2 front side left wheel 42-6 are rotatably connected on a corresponding front side by bearing and roll left on the wheel shaft.The right roller 42-5 in front side is seated in to roll on the right beam of first frame 91 and with first frame 91 and is connected, the front side left wheel is seated on the left beam of first frame 91 and rolls with first frame 91 and is connected, thereby makes front side frame parts 42 be connected by the roller rolling with first frame 91.

See Figure 19, each front side RF transmitter 44 is divided into 4 rows on above-below direction, and equidistantly is installed on the front frame body 42-1.

See Figure 15 to Figure 17, the 42-7 of front baffle travel mechanism comprises handwheel 42-8, worm screw, worm gear, 2 holder 42-9, rooted tooth wheel shaft 42-10 and 2 output gear 42-11.2 holder 42-9 are divided into left holder and right holder; Right holder is fixed on the front side right end plate 42-3 of front side frame parts 42, and left holder is fixed on the first member plate 42-4 of front side; End is rotationally connected with 2 holder 42-9 respectively about gear shaft 42-10, and 2 output gear 42-11 are fixed on the two ends of gear shaft 42-10, and be positioned at the inboard of two holder 42-9, the output gear 42-11 that is positioned at the left side is meshed with left front tooth bar 40-4, and the output gear 42-11 that is positioned at the right side is meshed with right front tooth bar 40-3.Handwheel 42-8 is fixed on the termination of worm screw, and worm screw is rotatably connected on the right holder, and worm gear is arranged in the right holder, and is fixed on the right-hand member head of gear shaft 42-10, and worm gear is meshed with worm screw.

The rear frame parts 41 of above-mentioned each preliminary drying mechanism can be driven by the 41-7 of afterframe travel mechanism.Can be with hand by rotating handwheel 41-8, rotate and make worm screw drive worm gear, worm gear rotates then, and driven gear axle 41-10 together rotates, the rotation of gear shaft 41-10 then makes output gear 41-11 rotate, thereby make output gear 41-11 when corresponding tooth bar carries out gear motion, drive holder 41-9 and even whole rear frame parts 41 and on fore-and-aft direction, move with respect to first frame 91.If backward rotation handwheel 41-8 could make rear frame parts 41 on left and right directions to the motion of another direction.In like manner, similar therewith by the motion of the 42-7 of front baffle travel mechanism drive front side frame parts 42.This control mode can be so that check, safeguard at needs or when repairing, rear frame parts 41 and front side frame parts 42 are drawn back, after finishing maintenance, then can make rear frame parts 41 and front side frame parts 42 closures, thereby can carry out prebake fabric by rotating handwheel.

See Figure 23, rear side radical occlusion device 45 comprise rear side block framework and after block control piece 45-3.Rear side blocks the spacing frid on the rear side first member plate 41-4 of framework by being fixed in rear frame parts 41 and the rear side right end plate 41-3 and slides up and down with rear frame parts 41 and is connected.

See Figure 21 and Figure 22, rear side blocks framework and comprises behind the stainless steel side shield 45-2 behind the side shield frame 45-1 and stainless steel.Back side shield frame 45-1 comprises 2 vertical plate 45-1-1 and is welded in 8 transverse plate 45-1-2 between 2 vertical plate 45-1-1; Side shield 45-2 is plugged between two neighbouring transverse plate 45-1-2 at interval behind each piece; The height of side shield 45-2 is corresponding with the height of rear side RF transmitter 43 after every, and the length of back side shield 45-2 is corresponding with the length of row's rear side RF transmitter 43, thereby forms 4 row's shutters on the side shield frame 45-1 of back.

See Figure 23, after block control piece 45-3 and comprise 2 rear side cylinder 45-4, these 2 rear side cylinder 45-4 are two-way cylinder, 2 two-way cylinder 45-4 of rear side are fixed on the corresponding end plate among rear side first member plate 41-4 and the rear side right end plate 41-3 by its cylinder block respectively, 2 two-way cylinder 45-4 of rear side are linked to each other with the end of a corresponding top rear side steel wire rope 45-5 by the upper end of its piston rod respectively, the other end of each root top rear side steel wire rope 45-5 by be rotatably connected on the pulley base 45-7 on the upper end of being fixed in the corresponding end plate among rear side right end plate 41-3 and the rear side first member plate 41-4 pulley 45-6 guiding back with after the corresponding side of top left and right sides of side shield frame 45-1 be connected; 2 two-way cylinders of rear side are also linked to each other with an end of a corresponding below rear side steel wire rope by the lower end of its piston rod respectively, the other end of each below rear side steel wire rope by be rotatably connected on the pulley base on the lower end of being fixed in the corresponding end plate among rear side right end plate 41-3 and the rear side first member plate 41-4 pulley guiding back with after the corresponding side on bottom, left right side of side shield frame 45-1 be connected.

See Figure 23, front side radical occlusion device 46 comprises that the front side blocks framework and before block control piece 46-3.The front side is blocked the spacing frid on the front side first member plate 42-4 of framework by being fixed in front side frame parts 42 and the front side right end plate 42-3 and is slided up and down with front side frame parts 42 and is connected.

See Figure 21 and Figure 22, the front side block framework then comprise before side shield frame 46-1 before the stainless steel, the stainless steel side shield 46-2 and before block control piece 46-3.Before side shield frame 46-1 comprise 2 vertical plate 46-1-1 and be welded in 8 transverse plate 46-1-2 between 2 vertical plate 46-1-1; Side shield 46-2 is plugged between two neighbouring transverse plate 46-1-2 at interval before each piece; The height of every preceding side shield 46-2 is corresponding with the height of front side RF transmitter 44, and the length of preceding side shield 46-2 is corresponding with the length of a row front side RF transmitter 44, thereby forms 4 row's shutters on preceding side shield frame 46-1.

See Figure 23, before block control piece 46-3 and comprise 2 front side cylinder 46-4, the left and right sides of front frame body 42-1 respectively is fixed with a cylinder frame, 2 front side cylinder 46-4 are fixed on the corresponding cylinder frame by its cylinder block respectively, and each front side cylinder 46-4 is withstood on the lower end of preceding side shield frame 46-1 by the upper end of its piston rod.

The action of above-mentioned rear side radical occlusion device 45 and front side radical occlusion device 46 can be finished simultaneously by controlling corresponding cylinder.44 pairs of rear side RF transmitter 43 and front side RF transmitters the fabric of process when carrying out prebake, make each corresponding solenoid valve in the compressed air valve case move by the corresponding on-off circuit of Controlled by Programmable Controller, make the piston rod of the two-way cylinder 45-4 of rear side of each rear side radical occlusion device 45 of each preliminary drying mechanism under the effect of Compressed Gas to lower slider, drive back side top steel wire rope 45-5 and be pulled upwardly back side shield frame 45-1 and make it to be in the open position that allows that lifts, thus can so that the infrared ray that rear side RF transmitter 43 is launched shine directly on the fabric that the passes through surface backwards.Out of service or be in operation when the situation of temporary parking takes place when complete machine, then Programmable Logic Controller stops to on-off circuit output control signal, thereby make each corresponding solenoid valve in the compressed air valve case set back, make that another air inlet to rear side cylinder 45-4 provides compressed air to compressed air by another path of electromagnetic valve, thereby make the piston rod of the two-way cylinder 45-4 of rear side upwards slide, drive rear side below steel wire rope will back side shield frame 45-1 then together with back side shield 45-2 pulled down together, and make back side shield frame 45-1 return to the position of blocking that falls, 43 of the rear side RF transmitters of this moment are in the state of stopping power supply, though the heat of RF transmitter 43 distributes and needs a period of time, but because of the infrared ray that rear side RF transmitter 43 is launched is isolated, thus can not shine directly on the fabric face that stopped advancing.

Corresponding with said process, 44 pairs of rear side RF transmitter 43 and front side RF transmitters the fabric of process when carrying out prebake, the piston rod of the front side cylinder 46-4 (adopting unidirectional cylinder) of front side radical occlusion device 46 is in the state that protrudes upward under the effect of Compressed Gas, thereby side shield frame 46-1 makes it to be in the open position that allows that lifts before upwards heading on, thereby the infrared ray that can make front side RF transmitter 44 be launched shines directly on the surface forward of the fabric that passes through.Out of service or be in operation when the situation of temporary parking takes place when complete machine, then Programmable Logic Controller stops to on-off circuit output control signal, thereby make each corresponding solenoid valve in the compressed air valve case set back, also promptly turn-off the compressed air path of electromagnetic valve, thereby under the effect of the gravity of preceding side shield frame 46-1, the piston rod of front side cylinder 46-4 is become the state of downward withdrawal by the state of protruding upward, preceding side shield frame 46-1 then is in the position of blocking that falls together together with preceding side shield 46-2 one, 44 of the front side RF transmitters of this moment are in the state of stopping power supply, though the heat of RF transmitter 44 distributes and needs a period of time, but because of the infrared ray that front side RF transmitter 44 is launched is isolated, thus can not shine directly on the fabric face that stopped advancing.

See Figure 15 and Figure 18, first humidity-discharging device 47 comprises hood 47-1, vent connection 47-2, blower fan 47-3, blower motor 47-4, rear side gas channel 47-5 and front side gas channel 47-10.Hood 47-1, vent connection 47-2, blower fan 47-3 and blower motor 47-4 all are fixed on first frame 91 and are positioned at the top of rear frame parts 41 and front side frame parts 42.The top board of hood 47-1 is provided with fabric and passes through notch, and be equipped with air outlet 47-1-1 on the hood 47-1 front and rear panel, the air outlet 47-1-1 of hood 47-1 is connected with the air inlet of blower fan 47-3 by vent connection 47-2, and the air inlet of the blast pipe that the air outlet of blower fan 47-3 and pass-out are outdoor is connected.Blower motor 47-4 is used to drive blower fan 47-3.

See Figure 19 and Figure 20, rear side gas channel 47-5 comprises rear side main air duct 47-6 and lays respectively at each gas channel 47-7 of each rear side RF transmitter 43 below.Each gas channel 47-7 is formed by each the piece horizontal baffle 47-8 and the corresponding swash plate 47-9 that are fixed on the back frame body 41-1, and the remainder in the middle of the back frame body 41-1 is covered by plate body.

Still see Figure 19 and Figure 20, front side gas channel 47-10 comprises front side main air duct 47-11 and lays respectively at each gas channel 47-12 of each front side RF transmitter 44 below.Each gas channel 47-12 is formed by each the piece horizontal baffle 47-13 and the corresponding swash plate 47-14 that are fixed on the front frame body 42-1, and the remainder in the middle of the front frame body 42-1 is covered by plate body.

Above-mentioned humidity-discharging device 47 in the course of the work, rear frame parts 41 and front side frame parts 42 are in the state of mutual closure.Driving blower fan 47-3 by blower motor 47-4 rotates, the rotation of blower fan 47-3 then sucks the air of below wherein by pipeline and hood 47-1, thereby makes ambient air be entered among the rear side main air duct 47-6 of each preliminary drying mechanism and the front side main air duct 47-11 by the below of rear frame parts 41 and front side frame parts 42 and flowing of making progress.The air draught that enters rear side main air duct 47-6 is opened after through 3 gas channel 47-7 and is quickened to take away fabric to steam that rear side evaporated, the air draught that enters front side main air duct 47-11 is opened after through 3 gas channel 47-12 and is quickened to take away fabric to the steam that the front side evaporated, and plays hydrofuge effect preferably.

The complete machine that the above-mentioned infrared preliminary drying device of present embodiment is followed continuous pigment dyeing pad dyer works together.Behind the button of pressing the battery main switch on the electric cabinet 81, just can connect the power supply of complete machine.And before the power supply of connecting complete machine, should make the compressed air total valve be in opening.

When connecting the power supply of complete machine, 13 on-off circuit control signal outputs output control signals of Programmable Logic Controller make 12 air switch conductings, and then by these 12 air switches (2 rows are one group for each row's RF transmitter is connected power supply, by an air switch control), also make 1 on-off circuit conducting, and then by the duty of each electromagnetic valve in this on-off circuit control compressed air valve case, make rear side radical occlusion device 45 under the effect of rear side cylinder 45-4, make progress rise and become the position that gets out of the way rear side RF transmitter 43 from being in the position of blocking rear side RF transmitter 43; Also make front side radical occlusion device 46 under the effect of front side cylinder 46-4, make progress rise and become the position that gets out of the way front side RF transmitter 44 from being in the position of blocking front side RF transmitter 44.3 frequency change control signal outputs output control signals of Programmable Logic Controller make electric current to each tension compensating motor of corresponding frequency converter output corresponding frequencies make it according to certain rotational speed, and are used for the rotation synchronised of the driving motor of selvage guide with each of complete machine.

During use, by preceding road evenness calender carry the fabric come under the effect of the selvage guide mechanism 48 that 3 tension compensating motors are driven successively through 3 preliminary drying mechanisms.The rear frame parts 41 and the front side frame parts 42 of each preliminary drying mechanism of this moment are in the state of mutual closure, rear side RF transmitter 43 and front side RF transmitter 44 are in the ultrared state of energising emission, rear side radical occlusion device 45 and front side radical occlusion device 46 are in the open position that allows of unshielding, the infrared ray that makes rear side RF transmitter 43 and front side RF transmitter 44 launch directly be radiated on the fabric of process and fabric is carried out prebake.The blower motor 47-4 of each first humidity-discharging device 47 is then in running order, makes fabric be discharged from each preliminary drying mechanism by humidity-discharging device quickly because of the steam that evaporates by heat.

See Figure 25 to Figure 27, hot blast predrying device 5 comprises that casing 51, fabric transfer 52, hot-air system 53,54,2 governing mechanism of tension of exhaust system 55,2 air quantity governor motions 56, temperature-detecting device 57, humidity sensor 58, drying room frame 59 and attachings have the pneumatic diaphragm valve of feedback signal device.

The part of fabric transfer 52,54,2 air quantity governor motions 56 of exhaust system and temperature-detecting device 57 is arranged in the casing 51, remainder is arranged on the casing 51; Hot-air system 53, humidity sensor 58 and drying room frame 59 are arranged in the casing 51; Electric cabinet 81 and pneumatic diaphragm valve are arranged on outside the casing 51.

3 frequency converters in the electric cabinet 81 are used for hot blast predrying device 5.Be provided with in the detection signal input of Programmable Logic Controller and hot blast predrying device 5 corresponding oven temperature signal input parts, baking oven moisture signal input and 2 angle signal inputs; Be provided with in the control signal output of Programmable Logic Controller and hot blast predrying device 5 corresponding diaphragm valve control signal outputs and 3 frequency change control signal outputs.

See Figure 25 and Figure 26, offer fabric input mouth 51-1 on the front side plate of casing 51, offer exit slot 51-2 on the back side panel of casing 51.Casing 51 also is provided with the oven door 51-3 on the right plate that is rotatably connected on casing 51.

Still see Figure 25 and Figure 26, fabric transfer 52 comprises fabric guide roll group, following fabric guide roll group and transmission mechanism.

See Figure 26, the last fabric guide roll group of fabric transfer 52 is parallel to each other by a row and the horizontally disposed fabric guide roll 52-1 of going up constitutes, following fabric guide roll group is parallel to each other by a row and horizontally disposed fabric guide roll 52-2 down constitutes, and following fabric guide roll group is positioned at the below of fabric guide roll group.Each fabric guide roll 52-2 interlaced setting respectively down of fabric guide roll 52-1 and following fabric guide roll group on each of last fabric guide roll group.Last fabric guide roll group comprises 14 and goes up fabric guide roll 52-1, and fabric guide roll 52-1 is rotatably connected on the left side plate of casing 51 on each root.Following fabric guide roll group comprises 12 following fabric guide roll 52-2, and fabric guide roll 52-2 is rotationally connected with the drying room frame 59 that is fixed in the casing 51 under each root.

See Figure 26 and Figure 27, the transmission mechanism of fabric transfer 52 is 2 and goes up fabric guide roll tensioning transmission mechanism 52-3.The last fabric guide roll 52-1 of last fabric guide roll group and the following fabric guide roll 52-2 of following fabric guide roll group are according to the different preceding fabric guide roll group and the back fabric guide roll groups of can being divided into again of residing front and back position, 2 go up fabric guide roll tensioning transmission mechanism 52-3 then respectively with preceding fabric guide roll group and back fabric guide roll group in corresponding one group in last fabric guide roll be set together, and can be divided on the front side fabric guide roll tensioning transmission mechanism on the fabric guide roll tensioning transmission mechanism and rear side.Fabric guide roll tensioning transmission mechanism 52-3 comprises friction pressure dish 52-4, driving chain 52-5, gearbox 52-6 and driving motor 52-7 on each; The quantity of friction pressure dish 52-4 is identical with the quantity of last fabric guide roll 52-1; Each friction pressure dish 52-4 is installed on the left end head of a last fabric guide roll 52-1 separately, wherein the inner disc of friction pressure dish 52-4 is fixed on this on fabric guide roll 52-1, the outer dish that has sprocket wheel of friction pressure dish 52-4 then with this on fabric guide roll 52-1 be rotationally connected, and the outer dish of friction pressure dish 52-4 by spring leaf and inner disc from axially going up Elastic Contact.Driving motor 52-7 is fixed on the left plate of casing 51 by its motor cabinet and its output shaft connects gearbox 52-6; Chain 52-5 is enclosed within on the output chain gear of the sprocket wheel of each friction pressure dish 52-4 of this group and gearbox 52-6.

When 2 last fabric guide roll tensioning transmission mechanism 52-3 of fabric transfer 52 work, the rotation of 2 driving motor 52-7 passes to corresponding gearbox 52-6 respectively, make driving chain 52-5 drive to be arranged on that by the output chain gear of each gearbox 52-6 sprocket wheel on outer dish on friction pressure dish 52-4 on fabric guide roll 52-1 together rotates on each again, and then make outer dish drive the inner disc rotation by spring leaf, because inner disc is fixed on the left end head of the corresponding fabric guide roll 52-1 of going up, fabric guide roll 52-1 together rotates so the rotation of inner disc drives upward.Fabric guide roll 52-1 rotates then to drive and is wound on each root the fabric on the fabric guide roll 52-1 and following fabric guide roll 52-2 and advances after by forward direction on each root.If a certain or several fabric guide roll 52-1 that goes up run into the bigger situation of being born of tractive force, by spring leaf part takes place between then outer dish and the inner disc and skid, thereby adapt to whole gait of march.

See Figure 25 and Figure 26, second governing mechanism of tension and three governing mechanism of tension of 2 governing mechanism of tension 55 for being provided with in proper order of hot blast predrying device 5 according to front and back.Each governing mechanism of tension 55 comprises rotating shaft 55-1,2 fork 55-2, tension force deflector roll 55-3, control arm 55-4, cylinder 55-5, air pressure control cabinet 55-6 and angular transducer 55-7.Rotating shaft 55-1 is rotatably connected on the left side plate of casing 51 by bearing and bearing block; 2 fork 55-2 and tension force deflector roll 55-3 all are arranged in the casing 51, and the rear end of 2 fork 55-2 holds and fixedly connected respectively with about rotating shaft 55-1, and the front end of 2 fork 55-2 is hinged with the termination, the left and right sides of tension force deflector roll 55-3 respectively; Fixedly connected with the right-hand member head of rotating shaft 55-1 in the upper end of control arm 55-4, the piston rod 55-5-1 of the lower end of control arm 55-4 and cylinder 55-5 is hinged; The cylinder body of cylinder 55-5 is hinged with the cylinder block that is fixed on casing 51 right plates; Air pressure control cabinet 55-6 is fixed on the right plate of casing 51, and the compressed air outlet of air pressure control cabinet 55-6 is connected with the air inlet of cylinder 55-5; Angular transducer 55-7 is fixed on the bearing block of rotating shaft 55-1 by its price fixing, this bearing block is fixed on the left plate of casing 51, angular transducer 55-7 is arranged on the left end head that stretches out casing 51 of rotating shaft 55-1, and the signal output part of each angular transducer 55-7 is electrically connected with a corresponding angle signal input of Programmable Logic Controller.The tension force deflector roll 55-3 of second governing mechanism of tension is arranged on down the 1st following fabric guide roll 52-2-1 front side of fabric guide roll group, and the tension force deflector roll 55-3 of the 3rd governing mechanism of tension is arranged between the 6th following fabric guide roll 52-2 and the 7th following fabric guide roll 52-2-7.

Fabric guide roll 52-1 is as the active deflector roll on each root, drive down fabric guide roll 52-2 together in the rotating process by fabric, because being arranged on down the rotating manner of 2 tension force deflector roll 55-3 among the fabric guide roll 52-2 is the moving axis rotating manner, so when fabric warrping is had mercy on this deflector roll through out-of-date, if the tension force of fabric has certain variation, then can make the position of axis of tension force deflector roll 55-3 change, variation along with the position of the axis of tension force deflector roll 55-3, make that then control arm 55-4 is that fulcrum rotates with the junction with control arm 55-4 of its upper end, the piston rod 55-5-1 of the cylinder 55-5 that is connected with the lower end of control arm 55-4 is then along with the increase of the suffered tension force of tension force deflector roll 55-3 or minimizing and withdraw accordingly or stretch out, also make the Moving plate of the angular transducer 55-7 on the left end head be fixed on rotating shaft 55-1 turn over certain angle with respect to price fixing, described price fixing is fixed on the outer ring of bearing, the inner ring of this bearing is fixed on the left end head of rotating shaft 55-1, and price fixing is provided with weight, when Moving plate is followed rotating shaft 55-1 rotation, price fixing its present position under the effect of weight is constant with respect to casing 51 all the time, thereby makes angular transducer 55-7 can realize the collection to the angle delta data in relatively rotating.

See Figure 26, hot-air system 53 comprises steam thermal energy converter 53-1,2 warm-air pipe 53-2,2 circulating fan 53-3, lower air duct 53-4 and upper air duct 53-6.2 warm-air pipe 53-2 are right warm-air pipe and left warm-air pipe, and 2 circulating fan 53-3 are right circulating fan and left circulating fan.Lower air duct 53-4 comprises the following hot-blast outlet 53-5 that a row of openings direction makes progress, upper air duct 53-6 comprises the last hot-blast outlet 53-7 that a row of openings is directed downwards, and fabric guide roll group and following fabric guide roll group are between upper air duct 53-6 and lower air duct 53-4 on the above-below direction.

See Figure 26, attaching has the pneumatic diaphragm valve (not drawing among the figure) of feedback signal device to be set in place outside casing 51, the steam inlet of this pneumatic diaphragm valve links to each other with the steam supply mouth of steam conveying pipe, and its steam (vapor) outlet links to each other with the mouth of pipe that is positioned at outside the casing 51 of steam connection.The air intake 53-1-1 of steam thermal energy converter 53-1 links to each other with the mouth of pipe that is positioned at casing 51 of steam connection; The air inlet of steam thermal energy converter 53-1 is towards the rear side setting, and its air outlet has 2, and the first air outlet 53-1-2 links to each other with the air inlet of right warm-air pipe 532; The air outlet of right warm-air pipe 53-2 is connected with the air inlet of right circulating fan 53-3, and the air outlet of right circulating fan 53-3 links to each other with the air inlet of the front end of lower air duct 53-4; Second air outlet of steam thermal energy converter 53-1 links to each other with the air inlet of left warm-air pipe, and the air outlet of left warm-air pipe links to each other with the air inlet of left circulating fan, and the air outlet of left circulating fan links to each other with the air inlet of the lower end of upper air duct 53-6.Adjacent two centres of going up fabric guide roll 52-1 of fabric guide roll group on the hot-blast outlet 53-7 aligning on each of the upper air duct 53-6 of described hot blast preliminary drying chamber 5; Each of described lower air duct 53-4 hot-blast outlet 53-5 down aimed at the centre of adjacent two following fabric guide roll 52-2 of fabric guide roll group down.

See Figure 26, the blower fan 54-2 that exhaust system 54 comprises the rear side that is positioned at casing 51 and stretches out the exhaust duct 54-1 of the top board of casing 51, is positioned at casing 51 top board upsides and links to each other with the air outlet of exhaust duct 54-1; The part that is positioned at casing 51 of exhaust duct 54-1 is provided with air inlet 54-1-1.

Hot-air system 53 and exhaust system 54 are worked simultaneously, during hot-air system work, the high-temperature vapor that is transported by steam pipework enters in the pipe interior of steam thermal energy converter 53-1, the continuous rotation of circulating fan 53-3 then makes the gas in casing 51 inner spaces pass through from the pipeline outside of steam thermal energy converter 53-1, by the time carry out the exchange of heat after, a part is through right circulating fan 53-3 and entering among the lower air duct 53-4, upwards blow out by hot-blast outlet 53-5 down again and to the top the fabric of process carry out prebake; Another part gas that carries out heat exchange through steam thermal energy converter 53-1 is then through making circulating fan and enter among the upper air duct 53-6, blow out downwards by last hot-blast outlet 53-7 again and to the below the fabric of process carry out prebake.

The gas of the part humidity of casing 51 inside is entered among the exhaust duct 54-1 by the air inlet 54-1-1 of exhaust duct 54-1 54 of exhaust systems under the drive of blower motor 54-3, again through behind the blower fan 54-2 and discharge.Can replenish dry air from the fabric input mouth 51-1 of casing 51.

See Figure 25 and Figure 27,2 air quantity governor motions 56 are upper air duct air quantity governor motion and lower air duct air quantity governor motion.Lower air duct air quantity governor motion 56 comprises right hand bar 56-1 and right wind deflector 56-2; Right hand bar 56-1 passes the right plate of casing 51, and the handle of right hand bar 56-1 is positioned at the outside of casing 51; Right wind deflector 56-2 is positioned at the air inlet place of lower air duct 53-4; Right hand bar 56-1 and right wind deflector 56-2 flexibly connect.Upper air duct air quantity governor motion comprises left hand bar 56-3 and left wind deflector; Left hand bar 56-3 passes the left plate of casing 51, and the handle of left hand bar 56-3 is positioned at the outside of casing 51; Left side wind deflector is positioned at the air inlet place of upper air duct; Left hand bar 56-3 and left wind deflector flexibly connect.

See Figure 27, temperature-detecting device 57 comprises temperature sensor and temperature display watch; Temperature sensor is installed in the casing 51, and is positioned at the fabric input mouth 51-1 place of casing 51, and temperature display watch is installed on the left plate of casing 51.The signal output part of temperature sensor is electrically connected with the temperature signal input of temperature display watch and Programmable Logic Controller simultaneously.

See Figure 26, humidity sensor 58 is arranged in the air inlet 54-1-1 place of the exhaust duct 54-1 of casing 51.The signal output part of humidity sensor 58 is electrically connected with the moisture signal input of Programmable Logic Controller.

The diaphragm valve control signal output of Programmable Logic Controller is electrically connected with the control signal input of the feedback signal device of pneumatic diaphragm valve; 1 frequency change control signal output port of Programmable Logic Controller is electrically connected with the frequency change control signal port of a corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of a driving motor 52-7 of transmission mechanism; The 2nd frequency change control signal output of Programmable Logic Controller is electrically connected with the frequency change control signal port of a corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of another driving motor 52-7 of transmission mechanism; The 3rd frequency change control signal output of Programmable Logic Controller is electrically connected with the frequency change control signal port of a corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of the blower motor 54-3 of exhaust system 54.

The work of the hot blast predrying device 5 of present embodiment and the work of complete machine are carried out simultaneously, when the fabric of being advanced by preceding road infrared preliminary drying device 4 arrives the hot blast predrying device 5 of present embodiment, 51 fabric input mouth 51-1 enter in the casing 51 by casing, then, under the drive of 2 driving motor 52-7, together to rotate by the webbing that centers on as drive roll by fabric guide roll 52-1 on each root of last fabric guide roll group and carry fabric as fabric guide roll 52-2 under each root of the following fabric guide roll group of driven voller.In the process of carrying fabric, carry out the top and bottom blowing of hot blast on the one hand by 53 pairs of fabrics of hot-air system through the fabric guide roll group, the signal of the angle of corresponding rotating shaft 55-1 being rotated by the angular transducer 55-7 separately of 2 governing mechanism of tension 55 is delivered to Programmable Logic Controller on the other hand, when if the angle changing value of the rotating shaft of second governing mechanism of tension that Programmable Logic Controller receives surpasses the situation of setting numerical value, judge that the tension force of fabric through preceding fabric guide roll group the time is bigger than normal or less than normal, make the control signal that the rotating speed of the driving motor 52-7 of fabric guide roll tensioning transmission mechanism on the front side is slack-off or accelerate from its corresponding frequency change control signal output output immediately, frequency converter is subjected to the electric current that is controlled at power output end output corresponding frequencies of this signal, make the rotating speed of this driving motor 52-7 obtain adjusting, and then make fabric tension recover normal.Equally, when if the angle changing value of the rotating shaft of the 3rd governing mechanism of tension that Programmable Logic Controller receives surpasses the situation of setting numerical value, judge that the tension force of fabric when warp fabric guide roll group later is bigger than normal or less than normal, make the control signal that the rotating speed of the driving motor 52-7 of fabric guide roll tensioning transmission mechanism on the rear side is slack-off or accelerate from its corresponding frequency change control signal output output immediately, frequency converter is subjected to the electric current that is controlled at power output end output corresponding frequencies of this signal, make the rotating speed of this driving motor 52-7 obtain adjusting, and then make fabric tension recover normal.Fabric transfers out casing 51 by exit slot 51-2 again, thereby has finished prebake by after the drying of hot blast predrying device 5.

In the process of advancing in the casing 51 of fabric at hot blast predrying device 5, if the numerical value of the moisture signal that Programmable Logic Controller receives surpasses when setting numerical value, then the higher or on the low side of humidity judged, export the control signal that makes blower motor 54-3 rev up or reduce rotating speed at its corresponding 1 frequency change control signal output immediately, frequency converter is subjected to the electric current that is controlled at power output end output corresponding frequencies of this signal, make the rotating speed of blower motor 54-3 increase or reduce, make that the humidity in the casing 51 meets setting numerical value.

In the process of advancing in the casing 51 of fabric at hot blast predrying device 5, if the numerical value of the temperature signal that Programmable Logic Controller receives surpasses when setting numerical value, then the higher or on the low side of temperature judged, make the pneumatic diaphragm valve increase stop the opening time or minimizing stops the open-interval control signal in the output of its diaphragm valve control signal output immediately, the feedback signal device of pneumatic diaphragm valve is subjected to the control of this signal and in the time interval that stops to open of its performance element control pneumatic diaphragm valve, makes that the temperature in the casing 51 meets setting numerical value.

See Figure 28 and Figure 29, steam baking apparatus 6 comprises steam baking tube, oven dry transmission mechanism, tension-adjusting gear, second humidity-discharging device 66, oven dry fabric guide roll group 67 and the moisture content checkout gear 68 that is arranged on second frame 92, comprises that also temperature sensor 69, steam branch pipe and attaching have the pneumatic diaphragm valve of feedback signal device.

2 frequency converters in the electric cabinet 81 are used for steam baking apparatus 6.Be provided with in the detection signal input of Programmable Logic Controller and steam baking apparatus 6 corresponding drying cylinder vapor (steam) temperature signal input parts and 2 angle signal inputs; Be provided with in the control signal output of Programmable Logic Controller and steam baking apparatus 6 corresponding diaphragm valve control signal outputs and 2 frequency change control signal outputs.

Still see Figure 28 and Figure 29, steam baking tube has two groups, and they are first group of steam baking tube 61 and second group of steam baking tube 62.Each steam baking tube of first group of steam baking tube 61 and second group of steam baking tube 62 includes cylindrical shell, is positioned at 2 tube end spindle noses of cylindrical shell left and right sides, steam inserts head and steam connection; Each steam baking tube is rotationally connected by bearing and corresponding bearing block and second frame 92 by tube end spindle nose about it.The right side tube end spindle nose of each steam baking tube is a hollow shaft head, and each steam inserts head and is arranged in the corresponding hollow shaft head, and the outer end that each steam inserts head links to each other with an end of a corresponding steam connection.

See Figure 29, the oven dry transmission mechanism has two groups, and they are first group of oven dry transmission mechanism 63 and second group of oven dry transmission mechanism 64.First group of oven dry transmission mechanism 63 comprises the first oven dry driving motor 63-1, decelerator 63-2, driving belt 63-3, belt tensioner 63-4 and is fixed on corresponding cylinder belt wheel on the left side tube end spindle nose of each steam baking tube 61.The output shaft of the first oven dry driving motor 63-1 is fixedlyed connected with the power input component of decelerator 63-2, the output pulley of decelerator 63-2 is connected with each cylinder belt wheel by driving belt 63-3, and first group of steam baking tube 61 of first group of oven dry transmission mechanism 63 drive rotates with same line speed in using.Belt wheel slack adjuster 63-4 is the slack adjuster of hand.

Still see Figure 29, second group of oven dry transmission mechanism 64 comprises the second oven dry driving motor 64-1, decelerator 64-2, driving belt 64-3, belt tensioner 64-4 and is fixed on corresponding cylinder belt wheel on the left side tube end spindle nose of each steam baking tube 62.The output shaft of the second oven dry driving motor 64-1 is fixedlyed connected with the power input component of decelerator 64-2, the output pulley of decelerator 64-2 is connected with each cylinder belt wheel by driving belt 64-3, and second group of steam baking tube 62 of second group of oven dry transmission mechanism 64 drive rotates with same line speed in using.Belt wheel slack adjuster 64-4 is the slack adjuster of hand.

Two groups of steam baking tubes rotate under transmission mechanism drives, carried backward in the rotation of steam baking tube around the rich fabric of steam baking tube volume, meanwhile, feed steam baking tube inside the Steam Heating steam baking tube, add heating fabric and make fabric drying by steam baking tube again.

See Figure 28 and Figure 31, tension-adjusting gear comprises 2 governing mechanism of tension 65, is respectively the 4th governing mechanism of tension and the 5th governing mechanism of tension.The 4th governing mechanism of tension is positioned at the front side of first group of steam baking tube 61, and the 5th governing mechanism of tension is positioned at the centre of two groups of steam baking tubes.Each governing mechanism of tension 65 includes tension force deflector roll 65-1,2 fork 65-2,2 cylinder 65-3, rotating shaft 65-4, the gentle pressure-controlled case of angular transducer 65-5 65-6.End is rotationally connected with second frame 92 about rotating shaft 65-4; Angular transducer 65-5 is arranged on the left end head of rotating shaft 65-4; Hold about the end of 2 fork 65-2 and rotating shaft 65-4 and fixedly connected, the other end of 2 fork 65-2 is rotationally connected with the termination, the left and right sides of tension force deflector roll 65-1 respectively; 2 cylinder 65-3 are fixed on the left and right beam of second frame 92 by its cylinder block respectively, and the cylinder block of each cylinder 65-3 is hinged on the corresponding cylinder block, and the upper end of the piston rod 65-3-1 of each cylinder 65-3 and the middle part of a corresponding fork 65-2 are hinged; Air pressure control cabinet 65-6 is fixed on second frame 92, and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinder 65-3.The signal output part of 2 angular transducer 65-5 is electrically connected with a corresponding angle signal input of Programmable Logic Controller respectively.

See Figure 28 and Figure 30, second humidity-discharging device 66 comprises gas hood 66-1, blast pipe 66-2, blower fan 66-3 and blower motor 66-4; Gas hood 66-1, blast pipe 66-2, blower fan 66-3 and blower motor 66-4 all are fixed on second frame 92, and the cover of gas hood 66-1 top is low inclined-plane, a right high left side; Blast pipe 66-2 and blower fan 66-3 all are positioned at gas hood 66-1 right side, and the air outlet of gas hood 66-1 links to each other with the air inlet of blower fan 66-3, and the air outlet of blower fan 66-3 links to each other with the air inlet of blast pipe 66-2.

During 66 work of second humidity-discharging device, blower motor 66-4 drives blower fan 66-3 and rotates, and makes the wet gas of gas hood 66-1 below enter among the gas hood 66-14, discharges outdoor through entering blast pipe 66-2 behind the blower fan 66-3.

See Figure 28, moisture content checkout gear 68 comprises the sensor fabric guide roll 68-1 and the moisture signal treating apparatus 68-2 of a pair of steel; The connection of insulating mutually of fabric guide roll of sensing fabric guide roll 68-1 and second frame 92, another root fabric guide roll is electrically connected with second frame 92; The moisture signal output of drawing from the fabric guide roll of insulation shape is electrically connected with the moisture signal input of moisture signal treating apparatus 68-2.

The left side tube end spindle nose of a steam baking tube that is positioned at downside of first group of steam baking tube 61 is a hollow shaft head, and temperature sensor 69 is arranged on and airtightly stretches into this hollow shaft head and stretch in the steam baking tube.The signal output part of temperature sensor 69 is electrically connected with the temperature signal input of Programmable Logic Controller.

The outer end of the steam connection of each steam baking tube links to each other with steam branch pipe; Attaching has the pneumatic diaphragm valve of feedback signal device to be arranged on the pipeline of steam branch pipe.

The diaphragm valve control signal output of the Programmable Logic Controller of electric cabinet 81 is electrically connected with the control signal input of the feedback signal device of pneumatic diaphragm valve; A frequency change control signal output of Programmable Logic Controller is electrically connected with the frequency change control signal port of corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of the first oven dry driving motor 63-1; Another frequency change control signal output port of Programmable Logic Controller is electrically connected with the frequency change control signal port of corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of the second oven dry driving motor 64-1.

The work of the steam baking apparatus of present embodiment and the work of complete machine are carried out simultaneously, when the fabric that the past road hot blast predrying device is advanced arrives the steam baking apparatus of present embodiment, elder generation is through the pair of sensors fabric guide roll 68-1 of moisture content checkout gear 68, after this sensor fabric guide roll 68-1 detects the humidity of fabric, the output moisture signal is to moisture signal display unit 68-2, by the numerical value of moisture signal display unit 68-2 humidity.If this numerical value departs from the setting number range, then can adjust the rotating speed of the driving motor of 2 oven dry transmission mechanisms by the human-computer dialogue device of operation electric cabinet 81, if the higher rotating speed of driving motor that then makes of humidity reduces, if the low rotating speed of driving motor that then makes of humidity increases, thereby, the length of time of the drying of fabric makes that the oven dry degree of fabric obtains adjusting by being adjusted the back.

Go out the cloth treating apparatus through what enter the road, back behind front side governing mechanism of tension, first group of steam baking tube 61, intermediate tension governor motion, second group of steam baking tube 62 and the rear side governing mechanism of tension successively after fabric detects through moisture content, thereby finished drying fabric.

When fabric during through 2 governing mechanism of tension 65, the tension force deflector roll 65-1 of governing mechanism of tension 65 is in certain position under the effect of fabric tension, the angular transducer 65-5 of governing mechanism of tension 65 is delivered to Programmable Logic Controller with the signal of the angle that rotating shaft 65-4 rotates, when if the angle changing value that Programmable Logic Controller receives surpasses the situation of setting numerical value, the fabric tension of judging this moment is bigger than normal or less than normal, slack-off from the rotating speed of the feasible corresponding oven dry driving motor of its corresponding frequency change control signal output output immediately or accelerate control signal, frequency converter is subjected to the electric current that is controlled at power output end output corresponding frequencies of this signal, make the rotating speed of oven dry driving motor obtain adjusting, and then make fabric tension recover normal.The angle signal of the angular transducer 65-5 output of the 4th governing mechanism of tension is used to adjust the rotating speed of the first oven dry driving motor 63-1, and the angle signal of the angular transducer 65-5 output of the 5th governing mechanism of tension is used to adjust the rotating speed of the second oven dry driving motor 64-1.

In the process of steam baking tube to the drying of fabric, if the numerical value of the temperature signal of the temperature sensor 69 that Programmable Logic Controller receives surpasses when setting numerical value, then the higher or on the low side of temperature judged, make the pneumatic diaphragm valve increase stop the opening time or minimizing stops the open-interval control signal in the output of its diaphragm valve control signal output immediately, the feedback signal device of pneumatic diaphragm valve is subjected to the control of this signal and in the time interval that stops to open of its performance element control pneumatic diaphragm valve, makes the vapor (steam) temperature that is provided meet setting numerical value.

See Figure 32 and Figure 33, go out cloth treating apparatus 7 and comprise first governing mechanism of tension 71, cooling device 72, second governing mechanism of tension 73 and the swing cropping mechanism 74 that is installed on from front to back on second frame 92; Also comprise be positioned at that second of swing cropping mechanism 74 belows deposit that cloth car 75 and about 4 ends and second frame 92 be rotationally connected turn to fabric guide roll 70.Also comprise HV generator.

1 on-off circuit and 2 frequency converters in the electric cabinet 81 are used to cloth treating apparatus 7.Be provided with in the detection signal input of Programmable Logic Controller and go out cloth treating apparatus 7 corresponding 2 angle signal inputs; Be provided with in the control signal output of Programmable Logic Controller and go out cloth treating apparatus 7 corresponding 1 on-off circuit control signal output and 2 frequency change control signal outputs.

See Figure 34 and Figure 35, described the 6th governing mechanism of tension 71 is identical with the 7th governing mechanism of tension 73 structures.The 6th governing mechanism of tension 71 comprises tension force deflector roll 71-1,2 fork 71-2,2 cylinder 71-3, rotating shaft 71-4, the gentle pressure-controlled case of angular transducer 71-5 71-6; The 7th governing mechanism of tension 73 also comprises tension force deflector roll 73-1,2 fork 73-2,2 cylinder 73-3, rotating shaft 73-4, the gentle pressure-controlled case of angular transducer 73-5 73-6.

See Figure 34, end is rotationally connected with second frame 92 about the rotating shaft 71-4 of the 6th governing mechanism of tension 71; Angular transducer 71-5 is arranged on the left end head of rotating shaft 71-4; The end of 2 fork 71-2 is held and is fixedlyed connected respectively with about rotating shaft 71-4, and the other end of 2 fork 71-2 is rotationally connected with the termination, the left and right sides of tension force deflector roll 71-1 respectively; 2 cylinder 71-3 are fixed on the left and right beam of second frame 92 by its cylinder block respectively, and the cylinder block of each cylinder 71-3 is hinged on the corresponding cylinder block, and the piston rod 71-3-1 upper end of each cylinder 71-3 and the middle part of a corresponding fork 71-2 are hinged; Air pressure control cabinet 71-6 is fixed on second frame 92, and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinder 71-3.The signal output part of angular transducer 71-5 is electrically connected with a corresponding angle signal input of Programmable Logic Controller respectively.

See Figure 35, end is rotationally connected with second frame 92 about the rotating shaft 73-4 of the 7th governing mechanism of tension 73; Angular transducer 73-5 is arranged on the left end head of rotating shaft 73-4; The end of 2 fork 73-2 is held and is fixedlyed connected respectively with about rotating shaft 73-4, and the other end of 2 fork 73-2 is rotationally connected with the termination, the left and right sides of tension force deflector roll 73-1 respectively; 2 cylinder 73-3 are fixed on the left and right beam of second frame 92 by its cylinder block respectively, and the cylinder block of each cylinder 73-3 is hinged on the corresponding cylinder block, and the termination of the piston rod 73-3-1 of each cylinder 73-3 and the middle part of a corresponding fork 73-2 are hinged; Air pressure control cabinet 73-6 is fixed on second frame 92, and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinder 73-3.The signal output part of angular transducer 73-5 is electrically connected with a corresponding angle signal input of Programmable Logic Controller respectively.

See Figure 32 and Figure 33, described cooling device 72 comprises two chilling roll 72-1, two fabric guide roll 72-2 and cylinder transmission mechanism 72-3; Each chilling roll 72-1 includes cylindrical shell and is positioned at 2 tube end spindle noses of cylindrical shell left and right sides.Each chilling roll 72-1 is rotationally connected by bearing and corresponding bearing block and second frame 92 by tube end spindle nose about it; Two fabric guide roll 72-2 are rotatably connected on second frame 92 by holding about separately.Cylinder transmission mechanism 72-3 comprises driving motor 72-4, decelerator, guide wheel 72-5, driving belt 72-6 and is fixed on cylinder belt wheel 72-7 on the tube end spindle nose of each chilling roll 72-1.The output shaft of driving motor 72-4 is fixedlyed connected with the power input component of decelerator, and the output pulley of decelerator is dynamically connected with each cylinder belt wheel 72-7 by driving belt 72-6 and each guide wheel 72-5.

Still see Figure 32 and Figure 33, swing cropping mechanism 74 comprises the second swing span 74-1,2 connecting rod 74-2,2 controll block 74-3,2 rotating disk 74-4, appearance cloth device 74-5, cropping transmission mechanism 74-6, cropping deflector roll 74-7 and Xelminators.

The second swing span 74-1 comprises 2 montant 74-1-1 and 1 plane framework 74-1-2; The upper end of 2 montant 74-1-1 is rotationally connected with the left and right sides of second frame 92 respectively, and the lower end of 2 montant 74-1-1 is rotationally connected with the middle part of the sagittal left and right sides strip plate 74-1-3 of plane framework 74-1-2 respectively.It is bucket-shaped holding cloth device 74-5, and respectively there is a connecting axle at the middle part of its left and right sides plate, and 2 connecting axles are rotationally connected with a corresponding montant 74-1-1 respectively; 2 rotating disk 74-4 are divided into right-hand rotation dish and left-hand rotation dish; Left-hand rotation dish 74-4 is provided with sprocket.

Still see Figure 32 and Figure 33,2 rotating disk 74-4 coaxial line respectively are rotatably connected on the left and right sides of second frame 92, are fixed with a controll block 74-3 on each rotating disk 74-4; The end of each root connecting rod 74-2 and a corresponding controll block 74-3 are rotationally connected, and the corresponding montant 74-1-1 of the other end and the second swing span 74-1 is rotationally connected.

Still see Figure 32 and Figure 33, cropping transmission mechanism 74-6 comprises cropping motor 74-6-1, decelerator, the first chain 74-6-2, cropping first sprocket wheel, cropping second sprocket wheel and the second chain 74-6-3.Cropping motor 74-6-1 and decelerator all are fixed on second frame 92, and the two ends, the left and right sides of cropping deflector roll 74-7 are rotationally connected on second frame 92, and first sprocket wheel and second sprocket wheel are fixedly connected on the left end head of cropping deflector roll 74-7.The output shaft of cropping motor 74-6-1 is fixedlyed connected with the power input component of decelerator, and the first chain 74-6-2 is meshed with the output chain gear and first sprocket wheel of decelerator, and the second chain 74-6-3 is meshed with the sprocket of second sprocket wheel and left-hand rotation dish.

Still see Figure 32 and Figure 33, be fixed with on the plane framework 74-1-2 of the second swing span 74-1 about two edges to the rectangle connecting rod 74-8 that is arranged in parallel, every rectangle connecting rod 74-8 goes up each insulation and is fixed with an electrode frame that has row's point electrode, thereby constitutes Xelminator; Two rows are provided with 9000 volts voltage between the point electrodes, and this voltage is provided by HV generator, when fabric passes through Xelminator, the high-tension electricity field energy with on the fabric with static siphon away.

A frequency change control signal output of the Programmable Logic Controller of electric cabinet 81 is electrically connected with the frequency change control signal port of a corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of the driving motor 72-4 of cylinder transmission mechanism 72-3; Another frequency change control signal output of Programmable Logic Controller is electrically connected with the frequency change control signal port of a corresponding frequency converter, and the power output end of this frequency converter is electrically connected with the power end of the cropping motor 74-6-1 of cropping transmission mechanism 74-6; The on-off circuit control signal output of Programmable Logic Controller is electrically connected with the control end of a corresponding on-off circuit, and the power output end of this on-off circuit is electrically connected with the power end of HV generator.

The work that goes out the cloth treating apparatus of present embodiment and the work of complete machine are carried out simultaneously, in the past the road steam baking apparatus fabric 100 of advancing arrive present embodiments go out the cloth treating apparatus time, successively through the 6th governing mechanism of tension 71 carry out detecting first time and regulating fabric tension, through apparatus for supercooling 72 cool off, through 73 detections for the second time of the 7th governing mechanism of tension and adjustment of tonicity, process cropping mechanism 74 croppings to the second are deposited cloth car 75 again.

Fabric is through the 6th governing mechanism of tension 71 time, because this moment, fabric just came out and to be in its tension force of state of heat less from steam baking apparatus 6, so numerical value is less when setting cylinder to the pressure of fabric, and after 72 pairs of fabric cools down of apparatus for supercooling, then produce big slightly tension force, so the numerical value that sets for the cylinder pressure of the 7th governing mechanism of tension 73 is big slightly because of the contraction of fabric.In order to make advancing of fabric 100 steady, when fabric 100 during through the 6th governing mechanism of tension 71, the piston rod 71-3-1 of the 6th governing mechanism of tension 71 can depart from the equilbrium position under the effect of fabric tension, the angular transducer 71-5 of the 6th governing mechanism of tension 71 is delivered to the signal of the angle of rotating shaft 71-4 rotation the hexagonal degree signal input part of Programmable Logic Controller at any time, if Programmable Logic Controller is judged when the numerical value of the rotational angle of rotating shaft 71-4 surpasses the scope of setting, then change the control signal of exporting to frequency converter from its corresponding frequency change control signal output at once, make frequency converter export the electric current of corresponding frequencies at its power output end, then reduce the rotating speed of the driving motor 72-4 of cylinder transmission mechanism 72-3 for tension force situation bigger than normal, if the tension force rotating speed that then increases the driving motor 72-4 of cylinder transmission mechanism 72-3 less than normal is normal up to the tension force recovery of fabric 100.

In like manner, fabric is through the 7th governing mechanism of tension 73 time, when if generation tension force surpasses the situation of regulation numerical value, then make that by corresponding frequency converter the cropping motor 74-6-1 rotating speed of cropping transmission mechanism 74-6 obtains adjusting by Programmable Logic Controller, recover normally up to fabric tension.

Should be appreciated that specific embodiment described above only is used to explain the present invention, and be not used in qualification the present invention.Conspicuous variation of being extended out by spirit of the present invention or change still are among protection scope of the present invention.

Claims (10)

1, a kind of continuous pigment dyeing pad dyer is characterized in that: comprise advancing fabric preprocessing device (1), padding system, drying system and going out cloth treating apparatus (7) of setting gradually sequentially; Also comprise first frame (91) and second frame (92); Drying system comprises infrared preliminary drying device (4), hot blast predrying device (5) and the steam baking apparatus (6) that sets gradually sequentially; Advance fabric preprocessing device (1), squeeze device (2) and infrared preliminary drying device (4) and be installed on first frame (91), steam baking apparatus (6) and go out cloth treating apparatus (7) and be installed on second frame (92);

Advance fabric preprocessing device (1) and comprise the brushing suction device (13) that is provided with in proper order according to front and back and the traction binding vehicle (14) that the tension force of fabric is cut off;

Padding system advances one the tunnel according to two the tunnel when comprising squeeze device (2) and use and goes out mode provides ratio liquid feed device (3) from compound dye liquor to squeeze device (2); Squeeze device (2) comprises even bundle car and evenly pricks corresponding first governing mechanism of tension of car (20) with this;

Infrared preliminary drying device (4) comprises 2～5 preliminary drying mechanisms, each preliminary drying mechanism comprises that rolling is connected first frame (91) and goes up and can open each other the rear frame parts (41) and the front side frame parts (42) that can close, be fixed with rear side RF transmitter (43) on the rear frame parts (41), front side frame parts (42) are fixed with front side RF transmitter (44); Each preliminary drying mechanism also comprises and can and comprise at the rear side radical occlusion device (45) that covers and get out of the way rear side RF transmitter (43) and can cover and get out of the way the front side radical occlusion device (46) of front side RF transmitter (44); Each preliminary drying mechanism also comprises first humidity-discharging device (47), and this first humidity-discharging device (47) comprises gas channel that is arranged in the frame parts (41,42) and the exhaust apparatus that is positioned at the frame parts top;

Hot blast predrying device (5) comprises casing (51) and is arranged on the interior hot-air system (53) of casing (51), also comprise be used for fabric carry through the inner fabric transfer (52) of casing (51) and with corresponding 2 tension-adjusting gears of this fabric transfer (52) (55), also comprise the exhaust system (54) that is used to drain moisture in the case;

Steam baking apparatus (6) comprises that two groups are used to dry the steam baking tube (61,62) of fabric and are used to control corresponding 2 drying cylinder rotating mechanisms (63,64) that steam baking tube rotates, and also comprise and two groups of steam baking tubes (61,62) corresponding 2 governing mechanism of tension (65);

Go out cloth treating apparatus (7) and comprise the cooling device (72) that is used to cool off fabric, this cooling device (72) comprises one group of cold cylinder (72-1) of getting; Go out cloth treating apparatus (7) and also comprise and corresponding the 6th governing mechanism of tension of this group chilling roll (72-1) (71), also comprise swing cropping mechanism (74) and seven governing mechanism of tension corresponding (73) with it.

[claim 2]

2, continuous pigment dyeing pad dyer according to claim 1 is characterized in that: describedly advance fabric preprocessing device (1) and comprise and go back tension-adjusting gear (11) and preliminary treatment fabric guide roll group (12); The sequencing that tension-adjusting gear (11) and preliminary treatment fabric guide roll group (12) are advanced by fabric is successively set on first frame (91);

Manually tension-adjusting gear (11) comprises handle (11-1), worm couple, pedestal (11-2) and first swing span (11-3); Pedestal (11-2) is fixed on first frame (91), worm gear and worm screw all are rotationally connected with pedestal (11-2), the upper end bar head of handle (11-1) is fixedlyed connected with worm screw, worm and wheel is meshed, first swing span (11-3) is rotationally connected with first frame (91), and the left end head of first swing span (11-3) is fixedly connected in the centre bore of worm gear;

Each the root deflector roll and first frame (91) of preliminary treatment fabric guide roll group (12) are rotationally connected;

Brushing suction device (13) comprises bristle casing (13-1), 2 bearing mountings (13-2), 2 bearing blocks (13-3), 4 bearings (13-4), 2 bristle rollers (13-5), bristle transmission mechanism (13-6), dust absorbing air passage (13-7), blower fan (13-8) and dust sucting motor (13-9);

2 bearing mountings (13-2) of brushing suction device (13), 2 bearing blocks (13-3), 4 bearings (13-4) and 2 bristle rollers (13-5) all are arranged in the bristle casing (13-1), and 2 bearing mountings (13-2) are fixed on the left and right sides of bristle casing (13-1), about 2 bearing blocks (13-3) are rotatably connected on respectively and are positioned to the corresponding bearing mounting (13-2) in the outside on, each bearing block (13-3) respectively is equipped with 2 bearings (13-4), and an end of end is fixedlyed connected about the inner ring of each bearing (13-4) and a corresponding bristle roller (13-5), the outer ring of each bearing (13-4) then is fixed on the corresponding bearing block (13-3), thereby bristle roller (13-5) is rotationally connected by the bearing block (13-3) of corresponding bearing (13-4) with two ends, the left and right sides; The right-hand member of two bristle rollers (13-5) all passes bearing block (13-3) and the bearing mounting (13-2) that is positioned at the right side successively;

The bristle transmission mechanism (13-6) of brushing suction device (13) comprises bristle motor (13-6-1), decelerator, chain (13-6-2), driven sprocket (13-6-3), gear shaft (13-6-4), driving gear (13-6-5), rear side driven gear (13-6-6) and front side driven gear (13-6-7); Driving gear (13-6-5), rear side driven gear (13-6-6) and front side driven gear (13-6-7) all are arranged in the bristle casing (13-1); Rear side driven gear (13-6-6) is fixed on the right-hand member head of bristle roller (13-5) of rear side, and front side driven gear (13-6-7) is fixed on the right-hand member head of bristle roller (13-5) of front side; Gear shaft (13-6-4) is rotationally connected by bearing and the bristle casing (13-1) that is arranged on the bearing block that is fixed on the bristle casing (13-1); Driving gear (13-6-5) is fixed on the left end head of gear shaft (13-6-4), and driving gear (13-6-5) is meshed with rear side driven gear (13-6-6) and front side driven gear (13-6-7) simultaneously; The right-hand member head of gear shaft (13-6-4) is fixed with driven sprocket (13-6-3), and the output shaft of bristle motor (13-6-1) is fixedlyed connected with the power input component of decelerator, and chain (13-6-2) is meshed with the output chain gear and the driven sprocket (13-6-3) of decelerator;

Brushing suction device (13) also comprises angle controller (13-10); Angle controller (13-10) is installed in a side of the left and right sides of first frame (91); Angle controller (13-10) comprises control lever (13-11), swing arm (13-12), worm gear, worm screw, handle and holder (13-13); The front portion of the rear end of control lever (13-11) and bearing block (13-3) is rotationally connected, the upper end of the front end of control lever (13-11) and swing arm (13-12) is rotationally connected, fixedly connected with worm-wheel shaft in the lower end of swing arm (13-12), worm-wheel shaft is rotatably connected on the holder (13-13), worm gear is fixed on the worm-wheel shaft, worm screw is rotatably connected on holder (13-13) and upward and with worm gear is meshed, and fixedlys connected with handle in the lower end of worm screw, and holder (13-13) is fixed on first frame (91);

Have dedusting mouth (13-1-1) on the left plate of the bristle casing (13-1) of brushing suction device (13), the air inlet of the bottom of dust absorbing air passage (13-7) is connected with the dedusting mouth (13-1-1) of bristle casing (13-1); Blower fan (13-8) is fixed on first frame (91), and its air inlet links to each other with the air outlet of dust absorbing air passage (13-7), and the air outlet of blower fan (13-8) links to each other with blast pipe; Blower fan during use (13-8) is driven by dust sucting motor (13-9);

Traction padding machine (14) comprise 2 fixed mounts (14-1), 2 cursors (14-2), on roll rod (14-3), bottom roll (14-4), 2 cylinders (14-5) and padding machine motor (14-6); 2 fixed mounts (14-1) are fixed on first frame (91) by the left and right sides respectively; The rear end of 2 cursors (14-2) is rotatably connected on respectively on the corresponding fixed mount (14-1), and the piston rod of a front end of each cursor (14-2) and a corresponding cylinder (14-5) is rotationally connected; Each cylinder (14-5) is fixed on the corresponding fixed mount (14-1) by its cylinder block, and cylinder block and cylinder block are rotationally connected; About topping roll (14-3) is rotatably connected on two cursors (14-2), about bottom roll (14-4) is rotatably connected on two fixed mounts (14-1); Padding machine motor (14-6) drives bottom roll (14-4) by decelerator in the use.

[claim 3]

3, continuous pigment dyeing pad dyer according to claim 1 is characterized in that: the squeeze device of padding system (2) also comprises open-width cylinder (20-7); First governing mechanism of tension (20) and the open-width cylinder (20-7) of squeeze device (2) all are arranged on first frame (91), and open-width cylinder (20-7) is rotationally connected with first frame (91);

First governing mechanism of tension (20) comprises tension force deflector roll (20-1), 2 forks (20-2), 2 cylinders (20-3), rotating shaft (20-4), the gentle pressure-controlled case of angular transducer (20-6); End is rotationally connected with first frame (91) about rotating shaft (20-4); Hold about the rear end of 2 forks (20-2) and rotating shaft (20-4) and fixedly connected respectively, the front end of 2 forks (20-2) is held and is rotationally connected respectively with about tension force deflector roll (20-1); Angular transducer is arranged on the left end head of rotating shaft (20-4); 2 cylinders (20-3) are fixed on the left and right beam of first frame (91) by its cylinder block respectively, the cylinder block of each cylinder (20-3) is hinged on the corresponding cylinder block, and the upper end of the piston rod (20-3-1) of each cylinder (20-3) and the middle part of fork (20-2) are hinged; Air pressure control cabinet (20-6) is fixed on first frame (91), and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinders (20-3);

The evenness calender of squeeze device (2) comprises padding machine frame (21), dipping tank assembly (22), homogeneous roll device (23), padding machine fabric guide roll group (24), padding machine transmission mechanism (25), temperature sensor (26), ultrasonic wave transducer head (27) and liquid level sensor;

Padding machine frame (21) comprises left wallboard and right wallboard, and left wallboard and all the other plate bodys constitute left wall casing; Padding machine transmission mechanism (25) is arranged on outside the left wall casing of padding machine frame (21); Padding machine transmission mechanism (25) comprises padding machine motor and decelerator thereof;

Dipping tank assembly (22) is installed on the padding machine frame (21); Dipping tank assembly (22) comprises dipping tank (22-1) and tipping mechanism; The cell body of described dipping tank (22-1) is the round bottom cell body of sandwich-type, establishes inlet opening (22-1-1) and osculum (22-1-2) on the outer panel of the interlayer of dipping tank (22-1);

Described ultrasonic wave transducer head (27) is arranged on a side of dipping tank (22-1); Described temperature sensor (26) is positioned at the groove bottom; Described liquid level sensor is arranged in and detects pipeline, and an end that detects pipeline communicates with atmosphere and is higher than the cell body of dipping tank (22-1), the airtight connection of Level Detection mouth (22-1-3) bottom the cell body of the other end and dipping tank (22-1);

Tipping mechanism comprises 2 auxiliary frames (22-2), 2 first bearing pins (22-3), 2 second bearing pins (22-4), 2 cursors (22-5), turning cylinder (22-6), 2 two-way cylinders (22-7) and 2 linking arms (22-8); The cylinder block of 2 two-way cylinders (22-7) is separately fixed on the right wallboard of left wallboard; The cylinder block of each two-way cylinder (22-7) is rotationally connected with corresponding cylinder block; One end of corresponding 1 linking arm (22-8) of the piston rod of each two-way cylinder (22-7) and below is rotationally connected, and the other end of 2 linking arms (22-8) is fixedlyed connected respectively with the termination, the left and right sides of turning cylinder (22-6); Turning cylinder (22-6) is rotatably connected on the left wallboard and right wallboard of padding machine frame (21), the rear end of 2 cursors (22-5) be separately fixed at turning cylinder (22-6) about the end on; 2 auxiliary frames (22-2) are separately fixed on the left and right sidesing wall plate of padding machine frame (21), 2 first bearing pins (22-3) be separately fixed at dipping tank (22-1) about the end, 2 second bearing pins (22-4) also be separately fixed at dipping tank (22-1) about the end; Each auxiliary frame (22-2) is equipped with sliding tray (22-2-1), and every cursor (22-5) also is equipped with sliding tray (22-5-1); The external end head of each first bearing pin (22-3) stretches in the sliding tray (22-2-1) of a corresponding auxiliary frame (22-2), and can slide up and down with respect to auxiliary frame (22-2); The external end head of each second bearing pin (22-4) stretches in the sliding tray (22-5-1) of a corresponding cursor (22-5), and can slide with respect to cursor (22-5);

Homogeneous roll device (23) is installed on the padding machine frame (21); Homogeneous roll device (23) comprises initiatively homogeneous roll (23-1) and driven homogeneous roll (23-2); When using, the active homogeneous roll (23-1) of homogeneous roll device (23) drives by padding machine transmission mechanism (25);

Padding machine fabric guide roll group (24) comprises expanding roller (24-1), padding machine first deflector roll (24-2), padding machine second deflector roll (24-3), dipping deflector roll (24-4) and padding machine the 3rd deflector roll (24-5) that is rotatably connected on the padding machine frame (21) successively;

Ratio liquid feed device (3) comprises measuring pump motor (30), two-way liquid feed device, blender (33), feed tube (34) and feed flow frame (35);

First via liquid feed device comprises first liquid reserve tank (31-1), first tube connector (31-2), first level tank (31-3), first feed pipe (31-4) and first measuring pump (31-5) that links to each other successively; The second road liquid feed device comprises second liquid reserve tank (32-1), second tube connector (32-2), second level tank (32-3), second feed pipe (32-4) and second measuring pump (32-5) that links to each other successively; First liquid reserve tank (31-1), second liquid reserve tank (32-1), first level tank (31-3) and second level tank (32-3) all are fixedly mounted on the feed flow frame (35); First measuring pump (31-5) and second measuring pump (32-5) are driven simultaneously by measuring pump motor (30) in use; Be equipped with fluid level control device in first level tank (31-3) and second level tank (32-3);

First liquid reserve tank (31-1) liquid outlet links to each other with the inlet of first level tank (31-3) by first tube connector (31-2), and the liquid outlet of first level tank (31-3) links to each other with the inlet of first measuring pump (31-5) by first feed pipe (31-4); Second liquid reserve tank (32-1) liquid outlet links to each other with the inlet of second level tank (32-3) by second tube connector (32-2), and the liquid outlet of second level tank (32-3) links to each other with the inlet of second measuring pump (32-5) by second feed pipe (32-4); The liquid outlet of first measuring pump (31-5) and second measuring pump (32-5) is connected with the inlet of blender (33) jointly, the liquid outlet of blender (33) links to each other with the inlet of feed tube (34), and the liquid outlet of feed tube (34) is positioned at the top of dipping tank (22-1).

[claim 4]

4, continuous pigment dyeing pad dyer according to claim 1 is characterized in that: infrared preliminary drying device (4) also comprises selvage guide mechanism (48); Selvage guide mechanism (48) comprises tension compensating motor and decelerator thereof, also comprises and the identical fabric guide roll group of preliminary drying mechanism quantity; Each the root fabric guide roll and first frame (91) of fabric guide roll group are rotationally connected; Each fabric guide roll group is corresponding with a corresponding preliminary drying mechanism, go up fabric guide roll and be positioned at preliminary drying mechanism top for one in the fabric guide roll group, following fabric guide roll in the fabric guide roll group is positioned at preliminary drying mechanism below, thereby forms a corresponding selvage guide path between fabric guide roll on every group and following fabric guide roll; The tension compensating motor is dynamically connected by decelerator and last fabric guide roll;

The rear frame parts (41) of each preliminary drying mechanism of infrared preliminary drying device (4) and front side frame parts (42) form the pair of frames parts, and rear frame parts (41) are provided with the front and back, selvage guide path of front side frame parts (42) with respect to fabric;

The rear frame parts (41) of infrared preliminary drying device (4) comprise back frame body (41-1), end plate (41-2), rear side right end plate (41-3), rear side first member plate (41-4), the right roller (41-5) of rear side and rear side left wheel (41-6); Rear side first member plate (41-4), end plate (41-2) and rear side right end plate (41-3) are fixed on the back frame body (41-1) successively, and the left end of end plate (41-2) is fixedlyed connected with rear side first member plate (41-4), and the right-hand member of end plate (41-2) is fixedlyed connected with rear side right end plate (41-3); The middle part of rear side first member plate (41-4) is fixed with the 2 rear sides wheel shaft that rolls left that stretches to the left side, and the middle part of rear side right end plate (41-3) is fixed with the right roller shafts of 2 rear sides that stretch to the right side; 2 right rollers of rear side (41-5) are rotatably connected on the right roller shaft of a corresponding rear side by bearing, 2 rear side left wheel (41-6) are rotatably connected on a corresponding rear side by bearing and roll left on the wheel shaft, the right roller of rear side (41-5) is seated in to roll on the right beam of first frame (91) and with first frame (91) and is connected, rear side left wheel (41-6) is seated on the left beam of first frame (91) and rolls with first frame (91) and is connected, thereby makes rear frame parts (41) be connected by the roller rolling with first frame (91); Rear side RF transmitter (43) divides 3～6 rows to be fixed on the rear frame parts (41), and respectively arranges rear side RF transmitter (43) and be installed on the back frame body (41-1) in the above-below direction equal intervals;

The front side frame parts (42) of infrared preliminary drying device (4) comprise front frame body (42-1), front end-plate (42-2), front side right end plate (42-3), front side first member plate (42-4), the right roller (42-5) in front side and front side left wheel (42-6); Front side first member plate (42-4), front end-plate (42-2) and front side right end plate (42-3) are fixed on the front frame body (42-1) successively, and the left end of front end-plate (42-2) is fixedlyed connected with front side first member plate (42-4), and the right-hand member of front end-plate (42-2) is fixedlyed connected with front side right end plate (42-3); Roll left wheel shaft 2 front sides on the left of the middle part of front side first member plate (42-4) is fixed with and stretches to, the middle part of front side right end plate (42-3) is fixed with the right roller shaft in 2 front sides, 2 right rollers in front side (42-5) are rotatably connected on the right roller shaft in a corresponding front side by bearing, 2 front side left wheel are rotatably connected on a corresponding front side by bearing and roll left on the wheel shaft, the right roller in front side (42-5) is seated in to roll on the right beam of first frame (91) and with first frame (91) and is connected, front side left wheel (42-6) is seated on the left beam of first frame (91) and rolls with first frame (91) and is connected, thereby makes front side frame parts (42) be connected by the roller rolling with first frame (91); Front side RF transmitter (44) divides 3～6 rows to be fixed on the front side frame parts (42), and respectively arranges front side RF transmitter (44) and be installed on the front frame body (42-1) in the above-below direction equal intervals.

[claim 5]

5, continuous pigment dyeing pad dyer according to claim 4 is characterized in that: each preliminary drying mechanism of infrared preliminary drying device (4) also comprises right back tooth bar (40-1), left back tooth bar (40-2), right front tooth bar (40-3) and left front tooth bar (40-4); Be fixed on before and after left front tooth bar (40-4) and left back tooth bar (40-2) divide on the lower surface of left beam of first frame (91), right front tooth bar (40-3) and right back tooth bar (40-1) divide on the lower surface of the right beam that front and back are fixed on first frame (91);

The rear frame parts (41) of infrared preliminary drying device (4) also comprise afterframe travel mechanism (41-7); Afterframe travel mechanism (41-7) comprises handwheel (41-8), worm screw, worm gear, 2 holders (41-9), a rooted tooth wheel shaft (41-10) and 2 output gears (41-11); 2 holders (41-9) are divided into left holder and right holder; Right holder is fixed on the rear side right end plate (41-3) of rear frame parts (41), and left holder is fixed on the rear side first member plate (41-4); End is rotationally connected with 2 holders (41-9) respectively about gear shaft (41-10), and 2 output gears (41-11) are fixed on the two ends of gear shaft (41-10), and be positioned at the inboard of two holders (41-9), the output gear that is positioned at the left side is meshed with left back tooth bar (40-2), and the output gear that is positioned at the right side is meshed with right back tooth bar (40-1); Handwheel (41-8) is fixed on the termination of worm screw, and worm screw is rotatably connected on the right holder, and worm gear is arranged in the right holder, and is fixed on the right-hand member head of gear shaft (41-10), and worm gear is meshed with worm screw;

The front side frame parts (42) of infrared preliminary drying device (4) also comprise front baffle travel mechanism (42-7); Front baffle travel mechanism (42-7) comprises handwheel (42-8), worm screw, worm gear, 2 holders (42-9), a rooted tooth wheel shaft (42-10) and 2 output gears (42-11); 2 holders (42-9) are divided into left holder and right holder; Right holder is fixed on the front side right end plate (42-3) of front side frame parts (42), and left holder is fixed on the front side first member plate (42-4); End is rotationally connected with 2 holders (42-9) respectively about gear shaft (42-10), and 2 output gears (42-11) are fixed on the two ends of gear shaft (42-10), and be positioned at the inboard of two holders (42-9), an output gear (42-11) is meshed with left front tooth bar (40-4), and another output gear (42-11) is meshed with right front tooth bar (40-3); Handwheel (42-8) is fixed on the termination of worm screw, and worm screw is rotatably connected on the right holder, and worm gear is arranged in the right holder, and is fixed on the right-hand member head of gear shaft (42-10), and worm gear is meshed with worm screw.

[claim 6]

6, continuous pigment dyeing pad dyer according to claim 4, it is characterized in that: the rear side radical occlusion device (45) of infrared preliminary drying device (4) comprise rear side block framework and after block control piece (45-3), rear side blocks framework and is provided with the identical shutter of row's number with rear side RF transmitter (43); Rear side blocks framework and is connected by being fixed in the spacing frid on the rear frame parts (41) and sliding up and down with rear frame parts (41), after block control piece (45-3) and be arranged on rear frame parts (41) and go up and also block framework simultaneously and be connected with rear side, after block control piece (45-3) and in use can control rear side and block framework and be in and block the position or allow open position;

The rear side of the rear side radical occlusion device (45) of infrared preliminary drying device (4) blocks framework and comprises behind the stainless steel side shield (45-2) behind the side shield frame (45-1) and stainless steel; Back side shield frame (45-1) comprises 2 vertical plate (45-1-1) and is welded in each piece transverse plate (45-1-2) between 2 vertical plate (45-1-1); Side shield behind each piece (45-2) is pegged graft at interval or is fixed between neighbouring two transverse plates (45-1-2); The height of side shield after every (45-2) is corresponding with the height of rear side RF transmitter (43), and the length of back side shield (45-2) is corresponding with the length of whole row's rear side RF transmitter (43);

Block control piece (45-3) behind the rear side radical occlusion device (45) of infrared preliminary drying device (4) and comprise 2 rear side cylinders (45-4); The left and right sides of back frame body (41-1) respectively is fixed with a cylinder frame, and 2 rear side cylinders (45-4) are fixed on the corresponding cylinder frame by its cylinder block respectively, and each rear side cylinder (45-4) is withstood on the lower end of back side shield frame (45-1) by the upper end of its piston rod; Or 2 rear side cylinders (45-4) are two-way cylinder, the two-way cylinder of each rear side is fixed on the corresponding end plate in rear side first member plate (41-4) and the rear side right end plate (41-3) by its cylinder block, upper end by its piston rod links to each other with an end of a corresponding top rear side steel wire rope (45-5), the other end of each top rear side steel wire rope (45-5) by be rotatably connected on the pulley base (45-7) on the upper end of being fixed in the corresponding end plate in rear side right end plate (41-3) and the rear side first member plate (41-4) pulley (45-6) guiding back with after the corresponding side of top left and right sides of side shield frame (45-1) be connected, the two-way cylinder of each rear side is also linked to each other by the lower end of its piston rod end with a corresponding below rear side steel wire rope, the other end of each below rear side steel wire rope by be rotatably connected on after the pulley guiding on the pulley base on the lower end of being fixed in the corresponding end plate in rear side right end plate (41-3) and the rear side first member plate (41-4) with after the corresponding side on bottom, left right side of side shield frame (45-1) be connected;

The front side radical occlusion device (46) of infrared preliminary drying device (4) comprises that the front side blocks framework and before block control piece (46-3), and the front side is blocked framework and is provided with the identical shutter of row's number with front side RF transmitter (44); The front side is blocked framework and is connected by being fixed in the spacing frid on the front side frame parts (42) and sliding up and down with front side frame parts (42), before block control piece (46-3) and be arranged on front side frame parts (42) and go up and also block framework simultaneously and be connected with the front side, the preceding control piece (46-3) that blocks in use can be controlled the front side and blocks framework and be in and block the position or allow open position;

The front side of the front side radical occlusion device (46) of infrared preliminary drying device (4) is blocked framework and is comprised preceding side shield frame (46-1) of stainless steel and the preceding side shield (46-2) of stainless steel; Before side shield frame (46-1) comprise 2 vertical plate (46-1-1) and be welded in each piece transverse plate (46-1-2) between 2 vertical plate (46-1-1); The preceding side shield (46-2) of each piece is pegged graft at interval or is fixed between neighbouring two transverse plates (46-1-2); The height of every preceding side shield (46-2) is corresponding with the height of front side RF transmitter (44), and the length of preceding side shield (46-2) is with corresponding with the length of the whole front side RF transmitter of arranging (44);

Block control piece (46-3) before the front side radical occlusion device (46) of infrared preliminary drying device (4) and comprise 2 front side cylinders (46-4); The left and right sides of front frame body (42-1) respectively is fixed with a cylinder frame, and 2 front side cylinders (46-4) are fixed on the corresponding cylinder frame by its cylinder block respectively, and each front side cylinder (46-4) is withstood on the lower end of preceding side shield frame (46-1) by the upper end of its piston rod; Or 2 front side cylinders (46-4) are two-way cylinder, the two-way cylinder in each front side is fixed on the corresponding end plate in front side first member plate (42-4) and the front side right end plate (42-3) by its cylinder block, upper end by its piston rod links to each other with an end of front side, corresponding top steel wire rope, the other end of front side, each root top steel wire rope afterwards is connected with a corresponding side of the top left and right sides of preceding side shield frame (46-1) by the pulley guiding that is rotatably connected on the pulley base on the upper end of being fixed in the corresponding end plate in front side right end plate (42-3) and the front side first member plate (42-4), the two-way cylinder in each front side is also linked to each other by the lower end of its piston rod end with front side, corresponding below steel wire rope, and the other end of each front side, below steel wire rope is by being connected with a corresponding side on the bottom, left right side of preceding side shield frame (46-1) after being rotatably connected on pulley on the pulley base on the lower end of being fixed in the corresponding end plate in front side right end plate (42-3) and the front side first member plate (42-4) and leading.

[claim 7]

7, continuous pigment dyeing pad dyer according to claim 1 is characterized in that: the exhaust apparatus of first humidity-discharging device (47) of each preliminary drying mechanism of infrared preliminary drying device (4) comprises hood (47-1), vent connection (47-2), blower fan (47-3) and blower motor (47-4); Hood (47-1), vent connection (47-2), blower fan (47-3) and blower motor (47-4) all are fixed on the top that first frame (91) went up and be positioned at rear frame parts (41) and front side frame parts (42); The air outlet (47-1-1) of hood (47-1) is connected by the air inlet of vent connection (47-2) with blower fan (47-3); Blower motor (47-4) is used to drive blower fan (47-3);

The gas channel of first humidity-discharging device (47) of each preliminary drying mechanism of infrared preliminary drying device (4) comprises rear side gas channel (47-5) and front side gas channel (47-10);

The rear side gas channel (47-5) of first humidity-discharging device (47) comprises rear side main air duct (47-6) and lays respectively at each gas channel (47-7) of every row's rear side RF transmitter (43) below; Each gas channel (47-7) is formed by each the piece horizontal baffle (47-8) and the corresponding swash plate (47-9) that are fixed on the back frame body (41-1), and the remainder in the middle of the back frame body (41-1) is covered by plate body;

The front side gas channel (47-10) of first humidity-discharging device (47) comprises front side main air duct (47-11) and lays respectively at each gas channel (47-12) of every row front side RF transmitter (44) below; Each gas channel (47-12) is formed by each the piece horizontal baffle (47-13) and the corresponding swash plate (47-14) that are fixed on the front frame body (42-1), and the remainder in the middle of the front frame body (42-1) is covered by plate body.

[claim 8]

8, continuous pigment dyeing pad dyer according to claim 1 is characterized in that: the hot blast predrying device (5) of drying system also comprises drying room frame (59);

Offer fabric input mouth (51-1) on the front side plate of casing (51), offer exit slot (51-2) on the back side panel of casing (51); Hot-air system (53) and drying room frame (59) all are positioned at casing (51);

Fabric transfer (52) comprises the fabric guide roll group and is positioned at the following fabric guide roll group of fabric guide roll group below; Last fabric guide roll group is parallel to each other by a row and the horizontally disposed fabric guide roll (52-1) of going up constitutes, and following fabric guide roll group is parallel to each other by a row and horizontally disposed fabric guide roll (52-2) down constitutes; Fabric guide roll on each of last fabric guide roll group (52-1) is rotatably connected on the casing (51), and each of following fabric guide roll group fabric guide roll (52-2) down is rotatably connected on the drying room frame (59); Fabric guide roll on each of last fabric guide roll group (52-1) aligns respectively or interlaced setting with each following fabric guide roll (52-2) of following fabric guide roll group; Fabric transfer (52) also comprises transmission mechanism; Transmission mechanism is arranged on the left plate of casing (51), and transmission mechanism is connected with fabric guide roll (52-1) on each root;

Hot-air system (53) comprises upper air duct (53-6) and is positioned at the lower air duct (53-4) of upper air duct (53-6) below; Upper air duct (53-6) comprises the last hot-blast outlet (53-7) that a row of openings is directed downwards, lower air duct (53-4) comprises the following hot-blast outlet (53-5) that a row of openings direction makes progress, and fabric guide roll group and following fabric guide roll group are positioned between upper air duct (53-6) and the lower air duct (53-4) on the above-below direction;

The hot-air system (53) of described hot blast predrying device (5) also comprises steam thermal energy converter (53-1), 2 warm-air pipes (53-2) and 2 circulating fans (53-3); 2 warm-air pipes (53-2) are right warm-air pipe and left warm-air pipe, and 2 circulating fans (53-3) are right circulating fan and left circulating fan; The air intake (53-1-1) of steam thermal energy converter (53-1) links to each other with the mouth of pipe that is positioned at casing (51) of steam connection; The air inlet of steam thermal energy converter (53-1) is towards the rear side setting, and its air outlet has 2, and first air outlet (53-1-2) links to each other with the air inlet of right warm-air pipe (53-2); The air outlet of right warm-air pipe (532) is connected with the air inlet of right circulating fan (53-3), and the air outlet of right circulating fan (53-3) links to each other with the air inlet of the front end of lower air duct (53-4); Second air outlet of steam thermal energy converter (53-1) links to each other with the air inlet of left warm-air pipe, and the air outlet of left warm-air pipe links to each other with the air inlet of left circulating fan, and the air outlet of left circulating fan links to each other with the air inlet of the lower end of upper air duct (53-6); Adjacent two centres of going up fabric guide roll (52-1) of fabric guide roll group on hot-blast outlet (537) aligning on each of the upper air duct (53-6) of described hot blast preliminary drying chamber (5); Each of described lower air duct (53-4) hot-blast outlet (53-5) down aimed at the centre of adjacent two following fabric guide rolls (52-2) of fabric guide roll group down;

The transmission mechanism of described fabric transfer (52) is 2 and goes up fabric guide roll tensioning transmission mechanism (52-3); Fabric guide roll group and back fabric guide roll groups before the last fabric guide roll (52-1) of last fabric guide roll group and the following fabric guide roll (52-2) of following fabric guide roll group can be divided into again according to residing front and back position different, 2 go up fabric guide roll tensioning transmission mechanism (52-3) then respectively with preceding fabric guide roll group and back fabric guide roll group in corresponding one group in last fabric guide roll be set together; Fabric guide roll tensioning transmission mechanism (52-3) comprises friction pressure dish (52-4), driving chain (52-5), gearbox (52-6) and driving motor (52-7) on each; The quantity of friction pressure dish (52-4) is identical with the quantity of last fabric guide roll (52-1); Each friction pressure dish (52-4) is installed on the left end head of a last fabric guide roll (52-1) separately, wherein the inner disc of friction pressure dish (52-4) is fixed on the fabric guide roll on this (52-1), the outer dish that has sprocket wheel of friction pressure dish (52-4) then with this on fabric guide roll (52-1) be rotationally connected, and the outer dish of friction pressure dish (52-4) by spring leaf and inner disc from axially going up Elastic Contact; Driving motor (52-7) is fixed on the left plate of casing (51) by its motor cabinet and its output shaft connects gearbox (52-6); Chain (52-5) is enclosed within on the output chain gear of the sprocket wheel of each friction pressure dish (52-4) of this group and gearbox (52-6);

Second governing mechanism of tension and three governing mechanism of tension of 2 governing mechanism of tension (55) of described hot blast predrying device (5) for being provided with in proper order according to front and back; Each governing mechanism of tension (55) comprises rotating shaft (55-1), 2 forks (55-2), tension force deflector roll (55-3), control arm (55-4), cylinder (555), air pressure control cabinet (55-6) and angular transducer (557); Rotating shaft (55-1) is rotatably connected on the left side plate of casing (51); 2 forks (55-2) and tension force deflector roll (55-3) all are arranged in the casing (51), and the rear end of 2 forks (55-2) is held and is fixedlyed connected respectively with about rotating shaft (55-1), and the front end of 2 forks (55-2) is hinged with the termination, the left and right sides of tension force deflector roll (55-3) respectively; Fixedly connected with the right-hand member head that stretches out casing (51) of rotating shaft (55-1) in the upper end of control arm (55-4), the piston rod (55-5-1) of the lower end of control arm (55-4) and cylinder (55-5) is hinged; The cylinder body of cylinder (55-5) is hinged with the cylinder block that is fixed on casing (51) right plate; Air pressure control cabinet (55-6) is fixed on the right plate of casing (51), and the compressed air outlet of air pressure control cabinet (55-6) is connected with the air inlet of cylinder (55-5); Angular transducer (55-7) is arranged on the left end head that stretches out casing (51) of rotating shaft (55-1);

The blower fan (54-2) that exhaust system (54) comprises the rear side that is positioned at casing (51) and protrudes upward the exhaust duct (54-1) of the top board of casing (51), is positioned at casing (51) top board upside and links to each other with the air outlet of exhaust duct (54-1); The part that is positioned at casing (51) of exhaust duct (54-1) is provided with air inlet (54-1-1).

[claim 9]

9, continuous pigment dyeing pad dyer according to claim 1 is characterized in that: steam baking apparatus (6) also comprises second humidity-discharging device (66), oven dry fabric guide roll group (67) moisture content checkout gear (68) and temperature sensor (69);

Two groups of steam baking tubes (61,62) of steam baking apparatus (6) are first group of steam baking tube (61) and second group of steam baking tube (62); Each steam baking tube of first group of steam baking tube (61) and second group of steam baking tube (62) includes cylindrical shell, is positioned at 2 tube end spindle noses of cylindrical shell left and right sides, steam inserts head and steam connection; Each steam baking tube is rotationally connected by bearing and corresponding bearing block and second frame (92) by tube end spindle nose about it; The right side tube end spindle nose of each steam baking tube is a hollow shaft head, and each steam inserts head and is arranged in the corresponding hollow shaft head, and the outer end that each steam inserts head links to each other with an end of a corresponding steam connection;

2 drying cylinder rotating mechanisms (63,64) of steam baking apparatus (6) are first group of oven dry transmission mechanism (63) and second group of oven dry transmission mechanism (64); First group of oven dry transmission mechanism (63) comprises first oven dry driving motor (63-1), decelerator (63-2), driving belt (63-3), the belt tensioner (63-4) and is fixed on corresponding cylinder belt wheel on the left side tube end spindle nose of each steam baking tube (61); The output shaft of the first oven dry driving motor (63-1) is fixedlyed connected with the power input component of decelerator (63-2), the output pulley of decelerator (63-2) is connected with each cylinder belt wheel by driving belt (63-3), and first group of oven dry transmission mechanism (63), first group of steam baking tube of drive (61) rotates with same line speed in using; Belt wheel slack adjuster (63-4) is the slack adjuster of hand;

Second group of oven dry transmission mechanism (64) comprises second oven dry driving motor (64-1), decelerator (64-2), driving belt (64-3), the belt tensioner (64-4) and is fixed on corresponding cylinder belt wheel on the left side tube end spindle nose of each steam baking tube (62); The output shaft of the second oven dry driving motor (64-1) is fixedlyed connected with the power input component of decelerator (64-2), the output pulley of decelerator (64-2) is connected with each cylinder belt wheel by driving belt (64-3), and second group of oven dry transmission mechanism (64), second group of steam baking tube of drive (62) rotates with same line speed in using; Belt wheel slack adjuster (64-4) is the slack adjuster of hand;

2 governing mechanism of tension (65) of steam baking apparatus (6) are the 4th governing mechanism of tension and the 5th governing mechanism of tension; The 4th governing mechanism of tension (65) is positioned at the front side of first group of steam baking tube (61), and the 5th governing mechanism of tension (65) is positioned at the centre of two groups of steam baking tubes; Each governing mechanism of tension (65) includes tension force deflector roll (65-1), 2 forks (65-2), 2 cylinders (65-3), rotating shaft (65-4), the gentle pressure-controlled case of angular transducer (65-5) (65-6); End is rotationally connected with second frame (92) about rotating shaft (65-4); Angular transducer is arranged on the left end head of rotating shaft (65-4); One end of 2 forks (65-2) is held and is fixedlyed connected respectively with about rotating shaft (65-4), and the other end of 2 forks (65-2) is rotationally connected with the termination, the left and right sides of tension force deflector roll (65-1) respectively; 2 cylinders (65-3) are fixed on the left and right beam of second frame (92) by its cylinder block respectively, the cylinder block of each cylinder (65-3) is hinged on the corresponding cylinder block, and the upper end of the piston rod (65-3-1) of each cylinder (65-3) and the middle part of a corresponding fork (65-2) are hinged; Air pressure control cabinet (65-6) is fixed on second frame (92), and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinders (65-3);

Second humidity-discharging device (66) of steam baking apparatus (6) comprises gas hood (66-1), blast pipe (66-2), blower fan (66-3) and blower motor (66-4); Gas hood (66-1), blast pipe (66-2), blower fan (66-3) and blower motor (66-4) all are fixed on second frame (92), and the cover of gas hood (66-1) top is low inclined-plane, a right high left side; Blast pipe (66-2) all is positioned at gas hood (66-1) right side with blower fan (66-3), and the air outlet of gas hood (66-1) links to each other with the air inlet of blower fan (66-3), and the air outlet of blower fan (66-3) links to each other with the air inlet of blast pipe (66-2);

The moisture content checkout gear (68) of steam baking apparatus (6) is arranged on second frame (92); Moisture content checkout gear (68) comprises the sensor fabric guide roll (68-1) and the moisture signal treating apparatus (68-2) of a pair of steel; The connection of insulating mutually of fabric guide roll of sensing fabric guide roll (68-1) and second frame (92), another root fabric guide roll is electrically connected with second frame (92); The moisture signal output of drawing from the fabric guide roll of insulation shape is electrically connected with the moisture signal input of moisture signal treating apparatus (68-2);

The left side tube end spindle nose of a steam baking tube that is positioned at downside of first group of steam baking tube (61) of steam baking apparatus (6) is a hollow shaft head, and temperature sensor (69) is arranged on and airtightly stretches into this hollow shaft head and stretch in the steam baking tube.

[claim 10]

10, continuous pigment dyeing pad dyer according to claim 1 is characterized in that: described go out cloth treating apparatus (7) also comprise be positioned at that second of swing cropping mechanism (74) below deposits that cloth car (75) and about 4 ends and second frame (92) be rotationally connected turn to fabric guide roll (70); The 6th governing mechanism of tension (71), cooling device (72), the 7th governing mechanism of tension (73) and the swing cropping mechanism (74) that go out cloth treating apparatus (7) are according to being installed on second frame (92) in proper order from front to back;

The 6th governing mechanism of tension (71) that goes out cloth treating apparatus (7) is identical with the 7th governing mechanism of tension (73) structure, and each tension compensating mechanism comprises tension force deflector roll (71-1,73-1), 2 forks (71-2,73-2), 2 cylinders (71-3,73-3), rotating shaft (71-4,73-4), the gentle pressure-controlled case of angular transducer (71-5,73-5) (71-6,73-6); End is rotationally connected with second frame (92) about rotating shaft (71-4,73-4); Angular transducer (71-5,73-5) is arranged on the left end head of rotating shaft (71-4,73-4); One end of 2 forks (71-2,73-2) is held and is fixedlyed connected respectively with about rotating shaft (71-4,73-4), and the other end of 2 forks (71-2,73-2) is rotationally connected with the termination, the left and right sides of tension force deflector roll (71-1,73-1) respectively; 2 cylinders (71-3,73-3) are fixed on the left and right beam of second frame (92) by its cylinder block respectively, the cylinder block of each cylinder (71-3,73-3) is hinged on the corresponding cylinder block, and the termination of the piston rod (71-3-1,73-3-1) of each cylinder (71-3,73-3) and the middle part of a corresponding fork (71-2,73-2) are hinged; Air pressure control cabinet (71-6,73-6) is fixed on second frame (92), and its Compressed Gas delivery outlet links to each other by the compressed air inlet of flexible pipe with 2 cylinders (71-3,73-3);

The cooling device (72) that goes out cloth treating apparatus (7) also comprises two fabric guide rolls (72-2) and cylinder transmission mechanism (72-3); Each chilling roll (72-1) includes cylindrical shell and is positioned at 2 tube end spindle noses of cylindrical shell left and right sides; Each chilling roll (72-1) is rotationally connected by bearing and corresponding bearing block and second frame (92) by tube end spindle nose about it; Two fabric guide rolls (72-2) are rotatably connected on second frame (92) by termination, the left and right sides separately; Cylinder transmission mechanism (72-3) comprises driving motor (72-4), decelerator, guide wheel (72-5), driving belt (72-6) and is fixed on cylinder belt wheel (72-7) on the tube end spindle nose of each chilling roll (72-1); The output shaft of driving motor (72-4) is fixedlyed connected with the power input component of decelerator, and the output pulley of decelerator is dynamically connected by driving belt (72-6) and each guide wheel (72-5) and each cylinder belt wheel (72-7);

The swing cropping mechanism (7) that goes out cloth treating apparatus (7) comprises second swing span (74-1), 2 connecting rods (74-2), 2 controll blocks (74-3), 2 rotating disks (74-4), Rong Buqi (74-5), cropping transmission mechanism (74-6), cropping deflector roll (74-7) and Xelminator;

Second swing span (74-1) comprises 2 montants (74-1-1) and 1 plane framework (74-1-2); The upper end of 2 montants (74-1-1) is rotationally connected with the left and right sides of second frame (92) respectively, and the lower end of 2 montants (74-1-1) is rotationally connected with the middle part of the sagittal left and right sides strip plate (74-1-3) of plane framework (74-1-2) respectively; It is bucket-shaped holding cloth device (74-5), and respectively there is a connecting axle at the middle part of its left and right sides plate, and 2 connecting axles are rotationally connected with a corresponding montant (74-1-1) respectively; 2 rotating disks (74-4) are divided into right-hand rotation dish and left-hand rotation dish; Left-hand rotation dish (74-4) is provided with sprocket;

2 rotating disks (74-4) coaxial line respectively are rotatably connected on the left and right sides of second frame (92), are fixed with a controll block (74-3) on each rotating disk (74-4); One end of each root connecting rod (74-2) and a corresponding controll block (74-3) are rotationally connected, and a corresponding montant (74-1-1) of the other end and second swing span (74-1) is rotationally connected;

Cropping transmission mechanism (74-6) comprises cropping motor (74-6-1), decelerator, first chain (74-6-2), cropping first sprocket wheel, cropping second sprocket wheel and second chain (74-6-3); Cropping motor (74-6-1) and decelerator all are fixed on second frame (92), and the two ends, the left and right sides of cropping deflector roll (74-7) are rotationally connected on second frame (92), and first sprocket wheel and second sprocket wheel are fixedly connected on the left end head of cropping deflector roll (74-7); The output shaft of cropping motor (74-6-1) is fixedlyed connected with the power input component of decelerator, and first chain (74-6-2) is meshed with the output chain gear and first sprocket wheel of decelerator, and second chain (74-6-3) is meshed with the sprocket of second sprocket wheel and left-hand rotation dish;

Go out on the plane framework (74-1-2) of second swing span (74-1) of swing cropping mechanism (74) of cloth treating apparatus (7) to be fixed with about two edges to the rectangle connecting rod (74-8) that is arranged in parallel, every connecting rod (74-8) is gone up each insulation and is fixed with an electrode frame that has row's point electrode, thereby constitutes Xelminator.

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