CN105887385A - Pad dyeing equipment and pad dyeing method thereof - Google Patents
Pad dyeing equipment and pad dyeing method thereof Download PDFInfo
- Publication number
- CN105887385A CN105887385A CN201610388590.9A CN201610388590A CN105887385A CN 105887385 A CN105887385 A CN 105887385A CN 201610388590 A CN201610388590 A CN 201610388590A CN 105887385 A CN105887385 A CN 105887385A
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- Prior art keywords
- cloth
- wheel
- dyestuff
- wheels
- pressure rolling
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000011259 mixed solution Substances 0.000 claims description 27
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 22
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- 229910052710 silicon Inorganic materials 0.000 description 12
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- 238000007493 shaping process Methods 0.000 description 9
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- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
- D06M10/025—Corona discharge or low temperature plasma
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/09—Apparatus for passing open width fabrics through bleaching, washing or dyeing liquid
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses pad dyeing equipment and a pad dyeing method thereof. The pad dyeing equipment comprises a cloth feeding device, a dye metering device, a padding wheel device, an oven, a cooling device and a finished product collecting device which are arranged in sequence. The dye metering device comprises a support, a dye tank, a dye dip dyeing wheel and a dye metering wheel set, wherein the dye tank is used for containing a dye solution. The padding wheel device comprises a rack and a press-padding wheel set, wherein the press-padding wheel set is used for crushing a size layer on cloth into size fragments in the cloth press-padding process. By means of the pad dyeing equipment, the desizing effect can be achieved; besides, size is fully mixed with the dye solution in the desizing process instead of being removed, size molecules are fixed to cloth fibers again through heating of the oven, and the sizing effect is achieved; moreover, in the sizing process, the color fixing effect is achieved on the cloth fibers at the same time with the size molecules, energy consumption is lower, and wastewater emission is smaller.
Description
Technical field
The present invention relates to textile dyeing and finishing technical field, particularly relate to a kind of pad dyeing equipment and pad dyeing method thereof.
Background technology
At present, dyeing and finishing dyeing and printing process industry still belongs to high energy consumption, high water consumption, the three-hypers industry of high pollution,
I.e. dyeing and finishing dyeing and printing process industry pollutes the heaviest link in being whole textile industry industrial chain.General, weaving
Product, before carrying out padding operation, need by desizing machine, embryo cloth is carried out desizing, are used for removing yam surface
Slurry so that dye solution can adhere better to embryo cloth surface.Cloth warp after desizing
Proceeding to high temperature dye vat pad dyeing after drying machine drying again, again through washing after pad dyeing, this can cause substantial amounts of
Energy loss, and discharge substantial amounts of sewage.
Further, requiring that cloth finished product has under the demand of certain hardness and deflection, through dyeing water
Cloth after washing also needs to starching again, by being attached on cloth finished product the slurry after solidifying, is used for making cloth
Material has preferable stiffness, and so, one time pad dyeing operation needs through desizing and starching two procedures again,
Cause substantial amounts of energy loss, and discharge substantial amounts of sewage.
Summary of the invention
Based on this, it is necessary to provide a kind of energy consumption relatively low and the less pad dyeing equipment of quantity of wastewater effluent and pad dyeing thereof
Method.
A kind of pad dyeing equipment, including: cloth dispensing device that the direction of transfer along cloth sets gradually, dyestuff
Metering device, roll wheel apparatus, baking oven, chiller and finished product collection device；
Described dyestuff metering device includes that support, dyestuff groove, dyestuff contaminate wheel and dyestuff metering wheels, described
Wheel contaminated by dyestuff groove, described dyestuff and described dyestuff metering wheels are respectively mounted on the bracket, described dyestuff
Groove is used for housing dye solution, and described dyestuff is contaminated wheel and is immersed in dye solution, and cloth sequentially passes through described
Dyestuff contaminates wheel and described dyestuff metering wheels, and described dyestuff metering wheels are for regulating the dyestuff contained by cloth
Amount of solution；
The described wheel apparatus that rolls includes that wheels are rolled in frame and at least one row pressure, and described at least one row, pressure rolling wheels are successively
Being spaced and be arranged in described frame, cloth sequentially passes through described dyestuff metering wheels and pressure rolling wheels, institute
State pressure rolling wheels for making the pulp layer on cloth be crushed to slurry fragment when pressure rolling cloth, so that slurry is broken
Sheet is dissolved in dye solution and forms the mixed solution adhering on cloth.
Wherein in an embodiment, described in roll wheel apparatus also include heat assembly, described heating assembly is positioned at
The both sides of described pressure rolling wheels, described heating assembly is used for accelerating slurry fragment and is dissolved in dye solution formation
Adhere to the speed of the described dissolving of mixed solution on cloth；Described heater be microwave heating equipment,
Electrothermal tube heater, steam heater, hot oil heater, natural gas combustion engine heater,
Biologic grain combustor heater or hot air heating apparatus.
Wherein in an embodiment, described dyestuff metering wheels include power set, pressure-regulating device and
At least two measurement wheel, cloth through described at least two between measurement wheel, described power set and described meter
Amount wheel connects, and is used for driving described measurement wheel to rotate, and described pressure-regulating device is connected with described measurement wheel,
For regulating described at least two the pressure between measurement wheel, and then the dye solution amount that regulation is contained by cloth.
Wherein in an embodiment, described dyestuff metering device includes that wheel contaminated by least one described dyestuff；
One of them described dyestuff is contaminated wheel and is coordinated with measurement wheel one of them described, and cloth is through described in one of them
Dyestuff is contaminated between wheel and one of them described measurement wheel, for regulating the dye solution amount contained by cloth.
Wherein in an embodiment, described dyestuff metering wheels include two described measurement wheels, at least one institute
Stating measurement wheel to be connected with slack adjuster, described slack adjuster is for measurement wheel described in regulation at least
Gap.
Wherein in an embodiment, described dyestuff metering wheels include three or four described measurement wheels, three
Individual or four described measurement wheels are with vertical, inclined or horizontal type arranged distribution.
Wherein in an embodiment, described in roll wheel apparatus and also include at least one water smoke humidifier, described water
Mist humidifier is arranged in described frame, and towards cloth water spray.
Wherein in an embodiment, described in roll wheel apparatus and also include lift adjustment assembly, described lift adjustment
Assembly includes that lifting drives assembly and lifter plate, and described lifting drives assembly to be installed in described frame, described
Lifter plate drives the telescopic end of assembly to be connected with described lifting, and the bearing of trend along described lifter plate is offered successively
There are some grooves of increasing lengths.
Wherein in an embodiment, pressure rolling wheels described in each row specifically include pressure rolling wheels and lower pressure rolling
Wheels, the some lower pressure rolling wheel rotation of described lower pressure rolling wheels is arranged at described frame, described upper pressure rolling wheels
The wheel shaft one_to_one corresponding of some upper pressure rolling wheel insert and be arranged at some described grooves, described lifting drives assembly
During lifting, it is used for driving described lifter plate to lift, and then drives wheel shaft that some upper pressure rollings take turns corresponding
Described groove in slide.
Wherein in an embodiment, described lifting drives assembly to include lift cylinder or leverage.
Wherein in an embodiment, described in roll wheel apparatus and include that frame, power set and at least one row pressure are rolled
Wheels, pressure rolling wheels described at least one row are sequentially arranged at intervals and are arranged in described frame, and cloth sequentially passes through
Described dyestuff metering wheels and pressure rolling wheels, described pressure rolling wheels are for making the slurry on cloth when pressure rolling cloth
The bed of material is crushed to slurry fragment, so that slurry fragment is dissolved in dye solution to be formed adheres to mixing on cloth
Close solution.Described power set are connected with described pressure rolling wheels, are used for driving described pressure rolling wheels
Wherein in an embodiment, described in roll its of the described power set of wheel apparatus and described pressure rolling wheels
In pressure rolling wheel connect, drive other pressure rollings to take turns by this pressure rolling wheel.
Can be elongated in view of cloth in actual production process, for ensureing that cloth is in suitable degree of tightness all the time
Degree, wherein in an embodiment, the increasing diameter design of the described pressure rolling wheel of described pressure rolling wheels,
To avoid cloth in production process to relax.Easily it is sticky in view of dyestuff and slurry in actual production process
Described pressure rolling wheel surface, wherein in an embodiment, described in roll wheel for stainless steel wheel or steel wheel plating or
Surface Teflon spraying or the material such as surface bag nitrile rubber or silica gel.For making the easy desizing of slurry, also can be
Roll wheel and be designed as the knurled wheel of surface knurling.
Wherein in an example, the two ends of described pressure rolling wheel are provided with the gap between adjacent two pressure rollings wheel
Adjusting means.In order to avoid excessive compression cloth causes dye solution to run off.
Wherein in an embodiment, also include plasma surface processing device, described plasma surface
Processing means is between described cloth dispensing device and described dyestuff metering device, and cloth sequentially passes through described
Cloth dispensing device, described plasma surface processing device and described dyestuff metering device.
Wherein in an embodiment, described plasma surface processing device includes cabinet, power supply and two
Between electrode, and two described electrodes formed plasma surface treatment passage, cloth through described grade from
Daughter surface treatment channel, described power supply is electrically connected with two described electrodes respectively.
Wherein in an embodiment, described baking oven includes at least three set gradually along cloth direction of transfer
The thermal treatment zone, three described thermals treatment zone specifically include baking zone, heat of solution fixation district and critical heat fusing fixation district,
Described baking zone, described heat of solution fixation district and described critical heat fusing fixation district are respectively used to arrange preset dries
Dry temperature, default heat of solution color fixing temperature and preset threshold heat fusing color fixing temperature；
Described baking zone is positioned at the cloth intlet of described baking oven, is used for cloth under described default drying temperature conditions
Material is dried；
Described heat of solution fixation district is positioned at after described baking zone, at described default heat of solution color fixing temperature
Under the conditions of cloth is heated to heat of solution state；
Described critical heat fusing fixation district is positioned at after described heat of solution fixation district and is in described baking oven tail end,
For cloth being heated to critical heat molten state under the conditions of described preset threshold heat fusing color fixing temperature.
Wherein in an embodiment, described in roll wheel apparatus and also include that accumulator tank, described accumulator tank are arranged at institute
Stating frame, and be positioned at below described pressure rolling wheels, described accumulator tank is provided with discharge outlet and pipeline, described recovery
Groove is provided with arrangement for adjusting height.
Wherein in an embodiment, described in roll wheel apparatus and also include afterbody metering rolls group, cloth warp successively
Crossing described pressure rolling wheels and described afterbody metering rolls group, described afterbody metering rolls group includes that at least two is rolled
Roller, Power Component and pressure adjusting part, cloth through described at least two between roll, described power packages
Part is connected with described roll, is used for driving described roll rotation, described pressure adjusting part and described measurement wheel
Connect.
Wherein in an embodiment, described afterbody metering rolls group includes two described rolls, at least one institute
Stating roll to be connected with gap adjusting mechanism, described gap adjusting mechanism is for described in regulation at least between roll
Gap.
Wherein in an embodiment, described afterbody metering rolls group includes three or four described rolls, three
Individual or four described rolls are with vertical, inclined or horizontal type arranged distribution.
Wherein in an embodiment, described pressure rolling wheels include that some pressure rollings are taken turns, the two ends of described pressure rolling wheel
Being provided with swivel joint, described swivel joint is by pipeline with hot water, conduction oil, vapour source generating means even
Logical.
Wherein in an embodiment, the periphery of described pressure rolling wheels is provided with baking box, described pressure rolling wheels
Pressure rolling wheel is arranged in baking box；The thermal source of described baking box be electric heating, conduction oil, steam, natural gas,
Combustor or biologic grain combustor.
Wherein in an embodiment, the rear of described pressure rolling wheels is provided with baking oven, is provided with dynamic in described baking oven
Power guide wheel or pin tentering sizing unit move ahead in order to draw dragging cloth；The thermal source of described baking oven be electric heating,
Conduction oil, steam, natural gas combustion engine, biologic grain combustor.
A kind of pad dyeing method, uses arbitrary described pad dyeing equipment to carry out；It comprises the steps:
Control cloth dispensing device to be sent by the cloth containing pulp layer；
Control cloth and immerse dyestuff groove, and measure wheels through dyestuff, for making cloth adhere to quantitative dye
Material solution；
Control pressure rolling wheels and cloth is carried out pressure rolling, make the pulp layer on cloth be crushed to slurry fragment；
Make slurry fragment be dissolved in dye solution, formed and adhere to the mixed solution on cloth；
The cloth being stained with mixed solution is fed through baking oven and carries out fixation operation, be used for making dye molecule and cloth
The fiber molecule of material combines, and carries out slashing operation, is used for making slurry molecule re-form at design on fabric surface
Pulp layer；
Cloth after fixation and starching is delivered to carry out in chiller cooling down operation；
Cloth after cooling is delivered to carry out finished product in finished product collection device and collects operation.
Dye solution described in an embodiment includes each component of following mass percent wherein: dispersibility
Dyestuff 0.01%～15%；Thickening agent 0.001%～5%；Dye leveller 0.001%～5%；Penetrating agent 0.001%～5%；
Softening agent 0.001%～5%；Desizing agent 0.001%～5%；Surplus is water.
Dye solution described in an embodiment includes each component of following mass percent wherein: dispersibility
Dyestuff 0.01%～15%；Thickening agent 0.001%～5%；Dye leveller 0.001%～5%；Penetrating agent 0.001%～5%；
Softening agent 0.001%～5%；Desizing agent 0.001%～5%；Antitack agent 0.001%～5%；Surplus is water.
Certainly, on the premise of the ratio not changing described dyestuff and described auxiliary agent, for meeting various additional merit
Can, also can add other functional raw materials in the solution, such as, add antifungus agent for preventing cloth mouldy,
Add antibacterial etc. for making cloth reach antibacterial effect, now vary without described dyestuff and described auxiliary agent
Ratio, but reduce moisture usage amount.
Above-mentioned pad dyeing equipment passes through pressure rolling wheels pressure rolling cloth, makes the pulp layer on cloth be crushed to slurry fragment,
So that slurry fragment is dissolved in dye solution forms the mixed solution adhering on cloth, it is used for realizing desizing
Effect, and the most slurry is not removed, but make it abundant with dye solution while desizing
Mixing, is fixed on slurry molecule on fabric fibre again by the heating of baking oven, it is achieved starch finishing effect, and
In the process, dye molecule also achieves colour fixation on fabric fibre simultaneously, and energy consumption is lower, sewage
Discharge capacity the most less.
Further, the cloth that desizing processed is passed through, it is possible to realize dyeing by machine of the present invention, and
Due to cloth after metering is contaminated again through rolling the pressure rolling repeatedly of wheel apparatus so that dye solution is more deep
Ground enters among fabric fibre, so the color homogeneity of product and color fastness all can be significantly increased.Institute
State the slurry that slurry includes that tradition dyeing and finishing industry is conventional, such as PVA or starch slurry and various oil plant.
Accompanying drawing explanation
Fig. 1 is the structural representation of the pad dyeing equipment of an embodiment of the present invention；
Fig. 2 is the dyestuff metering device shown in Fig. 1 and the structural representation rolling wheel apparatus；
Fig. 3 is the structural representation of the dyestuff metering device of another embodiment of the present invention；
Fig. 4 is the structural representation of the lift adjustment assembly of an embodiment of the present invention；
Fig. 5 is the structural representation of the swivel joint of an embodiment of the present invention；
Fig. 6 is the structural representation of the baking box of an embodiment of the present invention；
Fig. 7 is the structural representation rolling wheel apparatus of another embodiment of the present invention；
Fig. 8 is the structural representation rolling wheel apparatus of another embodiment of the present invention；
Fig. 9 is the structural representation rolling wheel apparatus of another embodiment of the present invention；
Figure 10 is the flow chart of steps of the pad dyeing method of an embodiment of the present invention.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.
Accompanying drawing gives the better embodiment of the present invention.But, the present invention can come in many different forms
Realize, however it is not limited to embodiments described herein.On the contrary, provide the purpose of these embodiments to be
Make the disclosure is understood more thorough comprehensively.
It should be noted that when element is referred to as " being fixed on " or " being arranged at " another element, and it can
With directly on another element or element placed in the middle can also be there is.When an element is considered as " even
Connect " another element, it can be directly to another element or may be simultaneously present centering elements.
Term as used herein " vertical ", " level ", " on ", D score "left", "right" and similar
For illustrative purposes only, being not offered as is unique embodiment in statement.
Unless otherwise defined, all of technology used herein and scientific terminology and the technology belonging to the present invention
The implication that the technical staff in field is generally understood that is identical.The art used the most in the description of the invention
Language is intended merely to describe the purpose of specific embodiment, it is not intended that in limiting the present invention.Used herein
Term " and/or " include the arbitrary and all of combination of one or more relevant Listed Items.
Referring to Fig. 1, pad dyeing equipment 10 includes: cloth dispensing device 100, plasma surface treatment fill
Put 200, dyestuff metering device 300, roll wheel apparatus 400, baking oven 500, chiller 600 and finished product and receive
Acquisition means 700, cloth dispensing device 100, plasma surface processing device 200, dyestuff metering device 300,
Roll wheel apparatus 400, baking oven 500, chiller 600 and finished product collection device 700 direction of transfer along cloth
Set gradually.It is to say, surface adhesion have the cloth of pulp layer sequentially pass through cloth dispensing device 100, etc.
Gas ions surface processing device 200, dyestuff metering device 300, roll wheel apparatus 400, baking oven 500, cooling
Device 600 and finished product collection device 700, can complete dyeing and the slashing operation of continuous way.
Refer to Fig. 1, cloth dispensing device 100 include cloth unreel assembly, stock chest, quick conveying assembly,
Unreel guide wheel, unreel expansion wheels, cloth tension control wheels and correction wheels, described cloth unreel assembly,
Described stock chest, described quick conveying assembly, described in unreel guide wheel, described in unreel expansion wheels, described cloth
Expect that tension force control wheels and described correction wheels set gradually along the direction of transfer of cloth.Cloth dispensing device 100
For surface adhesion has the cloth of pulp layer send, so that cloth is carried out next process.Such as, described
Cloth dispensing device is positioned at the initiating terminal of whole pad dyeing or dyeing process.
Referring to Fig. 1, plasma surface processing device 200 is positioned at cloth dispensing device 100 and dyestuff metering
Between device 300, plasma surface processing device 200 is positioned at cloth on cloth carriage direction and sends dress
Put the rear of 100.The cloth being stained with pulp layer sequentially passes through cloth dispensing device 100, plasma surface
Processing means 200 and dyestuff metering device 300, when being stained with the cloth of pulp layer at plasma surface
After the Cement Composite Treated by Plasma of reason device 200, the convenience of follow-up de-sizing operation can be improved, will pulp layer
It is crushed to the convenience of slurry fragment operation.For example, it is also possible to the employing electricity to the cloth being stained with pulp layer
Dizzy process, for improving the convenience of follow-up de-sizing operation.
Referring to Fig. 1, plasma surface processing device 200 includes cabinet 210, power supply 220 and two electricity
Pole 230, two electrodes 230 are all exposed at outside cabinet 210, and form plasma between two electrodes 230
Surface treatment channel 240, is stained with the cloth of pulp layer when plasma surface treatment passage 240,
For two sides of cloth are carried out Cement Composite Treated by Plasma simultaneously.Power supply 220 respectively with two electrodes 230
It is electrically connected with, for powering to electrode 230.
It should be noted that described plasma surface processing device can omit, now, cloth sends dress
Putting 100 to be directly connected with dyestuff metering device 300, certainly, described plasma surface processing device also may be used
To replace with corona surface treatment device.
Referring to Fig. 1, dyestuff metering device 300 is positioned at plasma surface treatment dress on cloth carriage direction
Put the rear of 200.Dyestuff metering device 300 includes that wheel 330 contaminated by support 310, dyestuff groove 320, dyestuff
And dyestuff metering wheels 340, the cloth being stained with pulp layer sequentially passes through dyestuff groove 320, wheel 330 contaminated by dyestuff
And dyestuff metering wheels 340.
Referring to Fig. 1, wheel 330 contaminated by dyestuff groove 320, dyestuff and dyestuff metering wheels 340 are installed in and prop up
On frame 310.Such as, wheel 330 contaminated by dyestuff and dyestuff metering wheels 340 are rotatably installed on support 310.
Dyestuff groove 320 is used for housing dye solution, and dyestuff is contaminated wheel 330 and is immersed in dye solution, when viscous
With the cloth of pulp layer after wheel 330 contaminated by dyestuff, just band is upper or has adhered to dye solution for cloth.
Dyestuff metering wheels 340 are for regulating the dye solution amount contained by cloth, when the cloth being stained with dye solution
After dyestuff metering wheels 340, after dyestuff metering wheels 340 are to the extruding of cloth or roll compacting effect,
By unnecessary dye solution extrusion, and can be back in dyestuff groove 320, so, by cloth
Dye solution carries out quantitative Treatment, is more beneficial for follow-up padding operation.Further, it is also possible to it is molten to save dyestuff
Liquid, to reduce the waste problem of dye solution.
It should be noted that owing to being stained with the cloth of pulp layer, to soak dyestuff before desizing pad dyeing operation molten
Liquid, now, slurry the most more firmly sticks on cloth, therefore, almost without the slurry fragment come off
Fall in dyestuff groove 320, such that it is able to avoid causing the large change of dyes concentration, and then can
Keep the stability of upper colo(u)r specification in dyeing course.
In order to preferably carry out cloth is carried out quantitative pressure rolling operation, for making the dye solution content of cloth tie up
Hold in a numerical range set, thus keep the stability of dyeing course color, such as, described dye
Material metering wheels include power set, pressure-regulating device and at least two measurement wheel, and cloth is through at least two
Between individual described measurement wheel, described power set are connected with described measurement wheel, are used for driving described metering round
Dynamic, described pressure-regulating device is connected with described measurement wheel, is used for regulating described at least two between measurement wheel
Pressure, and then regulation dye solution amount contained by cloth, as such, it is possible to preferably carry out carrying out cloth
Quantitatively pressure rolling operation, for making the dye solution content of cloth maintain in a numerical range set, from
And keep the stability of dyeing course color.
Such as, described dyestuff metering device includes that wheel contaminated by least one described dyestuff；One of them described dye
Expecting that contaminating wheel coordinates with measurement wheel one of them described, cloth is contaminated through one of them described dyestuff and is taken turns and it
In between a described measurement wheel, for regulating the dye solution amount contained by cloth；And for example, described dye meter
Amount wheels include two described measurement wheels, described at least one, measurement wheel is connected with slack adjuster, described between
Gap adjusting means is for the gap of measurement wheel described in regulation at least, and then regulates between two described measurement wheels
Distance；And for example, described dyestuff metering wheels include three or four described measurement wheels, three or four institutes
State measurement wheel with vertical, inclined or horizontal type arranged distribution.
In order to illustrate described dyestuff metering device further, such as, another example is, described dye
Material metering device includes that support, expanding wheel, dyestuff groove, dyestuff contaminate wheel, dyestuff metering wheels and power dress
Put.Expanding wheel is positioned at the front of cloth carriage direction, and dyestuff groove is located at the back lower place of expanding wheel, in dyestuff groove
Being provided with rotating dyestuff and contaminate wheel, dyestuff is contaminated the dyestuff that is arranged over of wheel and is measured wheels, dyestuff measurement wheel
Group is provided with power set and pressure apparatus.In order to reduce owing to the reason of slurry causes dyes concentration to change,
Such as, dyestuff groove is designed to the least or injects the fewest dyestuff, and the height of dyestuff groove in dyestuff groove
Degree may be designed as adjustable design, such as, at the dyestuff groove corner adjustable latch of rational height.Further,
Dyestuff groove is provided with liquid level detection control apparatus, is connected with dyestuff supply container with valve by pipeline, real
Existing auto feed.The quantitative pressure rolling by dyestuff measurement wheel of the cloth after dyestuff groove, makes the liquid content of cloth tie up
Hold in a numerical range set, thus keep the stability of dyeing course color.Such as, dyestuff leaching
Dye wheel is separately provided as one or more roller, naturally it is also possible to simultaneously as wherein the one of dyestuff metering wheels
Prop up wheel, to reduce technological process.Such as, described dyestuff metering wheels can also select traditional padding machine generation
Replacing, as used evenness calender to replace, certainly, this should not have too much dye solution in being necessary to ensure that dyestuff groove,
And before cloth enters dyestuff metering wheels, it is ensured that cloth should not be used for avoiding through too much roller pressure rolling
The cloth being stained with pulp layer directly carries out de-sizing operation, such that it is able to avoid dye solution dense in dyestuff groove
Degree occurs too greatly to change.Such as, described dyestuff metering wheels are two adjustable middle high homogeneous roll designs,
Or use three rollers or four rod formula roll stacks, this roll stacks can vertical or inclined or scheme design, Qi Zhongyi
Prop up dyestuff measurement wheel and can contaminate wheel for same wheel with dyestuff, it is also possible to be not same wheel, described
Dyestuff metering wheels are provided with air pressure or oil pressure pressure-regulating device.
Refer to Fig. 2, roll wheel apparatus 400 on cloth carriage direction, be positioned at the rear of dye meter amount device 300.
Roll wheel apparatus 400 and include that frame 410, heating assembly 420 and at least one row pressure roll wheels 430, such as, often
Pressure rolling wheels described in one row include multiple pressure rollings wheel of some spread configurations, and cloth sequentially passes through each adjacent
Between two described pressure rolling wheels, it is used for carrying out pressure rolling operation.
Referring to Fig. 2, at least one row pressure is rolled wheels 430 and is sequentially arranged at intervals and is arranged in frame 410, such as,
Multiple rows of described pressure rolling wheels are sequentially arranged at intervals and are arranged at described frame.When containing dye solution and pulp layer
Cloth is when pressure rolling wheels 430, and the cloth containing dye solution and pulp layer is carried out by pressure rolling wheels 430
Pressure rolling operates.
Such as, described pressure rolling wheels include that some pressure rollings are taken turns, and refer to Fig. 5, and the two ends of described pressure rolling wheel are arranged
Having swivel joint, described swivel joint is connected with hot water, conduction oil, vapour source generating means by pipeline.
Such as, the periphery of described pressure rolling wheels is provided with baking box, and the pressure rolling wheel of described pressure rolling wheels is arranged at baking
In baking box；The thermal source of described baking box is electric heating, conduction oil, steam, natural gas combustion engine or biologic grain
Combustor, such as, refers to Fig. 6, and the thermal source of baking box is natural gas combustion engine.Such as, described baking box
Specially heat assembly.
Referring to Fig. 2, heating assembly 420 is positioned at the both sides of pressure rolling wheels 430, and cloth sequentially passes through dye meter
Amount wheels 340 and pressure rolling wheels 430, pressure rolling wheels 430 are for making the pulp layer on cloth when pressure rolling cloth
Being crushed to slurry fragment, now, slurry fragment mixes with the dye solution sticked on cloth.In heating group
Under the heating of part 420, the most at high temperature, make slurry fragment be dissolved in dye solution formation and adhere to cloth
On mixed solution, i.e. desizing processes, it should be noted that desizing processes of the present invention and conventional art
Desizing processes different, desizing processes of the present invention directly by pressure rolling and heating process, makes pulp layer straight
Connect and be crushed to slurry fragment, and then be dissolved in dye solution, it is not necessary to use extra desizing water, reach
To the effect of desizing processes hoop structure, and the slurry feedstock of stripping can obtain in follow-up sizing process
Recycling, dramatically saves on raw material.Described mixed solution contains dye molecule and slurry molecule simultaneously,
Described mixed solution is for carrying out providing in fixation operation and slashing operation raw material follow-up simultaneously.By above-mentioned
Desizing processes, is more beneficial for follow-up fixation operation, and the mixed solution fiber directly with cloth i.e. can be made to connect
Touch, for making dye molecule penetrate into the fiber surface to cloth and/or inside, to play the effect of dyeing.
In order to improve the effect of desizing, such as, pressure rolling wheel is stainless steel wheel；And for example, pressure rolling wheel is steel wheel electricity
Plating；And for example, pressure rolling wheel surface arranges Teflon (Teflon) sprayed coating；And for example, pressure rolling wheel surface arranges bag
The coating such as nitrile rubber or silica gel；And for example, pressure rolling wheel has a knurled wheel of annular knurl for surface configuration, so, and can
To improve the effect of desizing.
Such as, after the pressure rolling of the dyestuff measurement wheel of dyestuff metering device, cloth has obtained quantitative dyestuff
Solution, the pressure rolling repeatedly by pressure rolling wheels of the cloth containing quantitative stain solution so that the slurry of design on fabric surface
Expect to depart from cloth and be sufficiently mixed with dye solution, define uniform slurry molecule and dye at design on fabric surface
The mixed solution that material molecule coexists.
The mixed solution that formation adheres on cloth it is dissolved in dye solution in order to further speed up slurry fragment
Speed, such as, described heating assembly include microwave applicator, electrothermal heater, hotline heater,
Steam heater, storage heater, combustion of natural gas heater or biologic grain burning heater；And for example,
Described pressure rolling wheels are arranged in the heating environments such as sound of a roaring fire case, for making heats more preferable, and can be according to actual bar
Part selects the modes such as microwave, plasma, infrared ray, halogen lamp tube and/or hot blast to heat；And for example in pressure rolling
Wheels roll the internal hot water with outside of wheel or conduction oil or steam raising plant connects, be used for playing and add thermal effect
Really；And for example, being provided with sound of a roaring fire case rolling wheels periphery, roll wheels and be arranged in sound of a roaring fire case, baking oven can be electricity
Heat pipe directly heats, or electric heating, steam, conduction oil, natural gas combustion engine, biologic grain combustor etc. are logical
Heating cloth and dyestuff in the way of hot blast after crossing heat exchange, so, pressure rolling wheels are to cloth pressure rolling desizing
During, unnecessary moisture can also be dried, further, it is also possible to simultaneously work as the work of high-temperature dyeing simultaneously
With, i.e. by pressure rolling wheels, at high temperature pressure rolling to cloth may also operate as the effect of fixation.
Such as, being at high temperature easier to due to slurry realize desizing processes, the most at high temperature, pulp layer more holds
Broken form slurry fragment is dissolved in dye solution formation mixed solution.Additionally, dye molecule is at high temperature
Being easier to be activated, for carrying out current and/or follow-up dying operation, and for example, pressure rolling wheel has hollow pipe
Road, the two ends of described hollow pipeline are connected, by pressure by swivel joint and hot water or steam or conduction oil
Roll wheel to heat, and then heat cloth and dyestuff.
In order to preferably make slurry and dyestuff be thoroughly mixed to form described mixed solution under hygrometric state, such as, ask
Refering to Fig. 2, rolling wheel apparatus 400 and also include at least one water smoke humidifier 440, water smoke humidifier 440 is arranged
In frame 410, water smoke humidifier 440 is for towards cloth water spray, it will be understood that due to slurry
Need the regular hour with dyestuff mixing, but in the environment of heating, moisture can be caused quickly to volatilize, this
Sample, is unfavorable for the mixing of slurry and dyestuff, further, incidental moisture during cloth impregnation dye solution
Limited, by under conditions of heating, design on fabric surface is applied moisture the most simultaneously, as sprayed water smoke, or will
Pressure rolling wheels are placed among airtight steam ambient, it is possible to extend slurry and the time of dyestuff mixing, make slurry
It is sufficiently mixed under hygrometric state with dyestuff, i.e. can preferably make slurry and dyestuff be thoroughly mixed to form under hygrometric state
Described mixed solution.
In order to preferably collect mangle, such as, refer to Fig. 2, roll wheel apparatus 400 and also include accumulator tank 450,
Accumulator tank 450 is arranged at frame 410, and accumulator tank 450 is positioned at below pressure rolling wheels 430, as such, it is possible to
Prevent mangle from directly falling to bottom surface, workshop；And for example, in order to more convenient when cleaning pressure rolling wheels 430,
Described accumulator tank rational height scalable such as, has the adjustable latch of height, is raised by accumulator tank when purged,
Injecting cleanout fluid, liquid level contacts with the pressure rolling wheel rolled below wheel apparatus, and cleanout fluid is rolled wheel with the motion rolling wheel
Taking adjacent above pressure rolling wheel to, through repeatedly operating, pressure rolling wheel surface is cleaned up by pressure rolling wheel.
Such as, roll wheel apparatus described in and also include that lift adjustment assembly, described lift adjustment assembly include that lifting is driven
Dynamic assembly and lifter plate, described lifting drives assembly to be installed in described frame, the end of described lifter plate with
Described lifting drives the telescopic end of assembly to connect, and the bearing of trend along described lifter plate offers length successively and passs
The some grooves increased；And for example, pressure rolling wheels described in each row specifically include pressure rolling wheels and lower pressure rolling wheels,
The some lower pressure rolling wheel rotation of described lower pressure rolling wheels is arranged at described frame, described upper pressure rolling wheels some
The wheel shaft one_to_one corresponding of upper pressure rolling wheel inserts and is arranged at some described grooves, when described lifting drives assembly lifting,
For driving described lifter plate to lift, and then drive wheel shaft that some upper pressure rollings take turns at corresponding described ditch
Slide in groove；And for example, described lifting drives assembly to include lift cylinder or leverage.
In order to, after completing dying operation, carry out pressure rolling wheel and change and cleaning operation, such as, refer to Fig. 3,
Described roll wheel apparatus also include lift adjustment assembly 460, lift adjustment assembly 460 include lift cylinder 461 and
Lifter plate 462, lift cylinder 461 is installed in described frame, the end of lifter plate 462 and lift cylinder
The telescopic end of 461 connects, and the bearing of trend along lifter plate 462 offers some grooves of increasing lengths successively
463.Each row pressure is rolled wheels 430 and is specifically included pressure rolling wheels and lower pressure rolling wheels, if lower pressure rolling wheels
Dry lower pressure rolling wheel rotation is arranged at described frame, and the wheel shaft of the some upper pressure rolling wheel 431 of upper pressure rolling wheels is one by one
Corresponding insertion is arranged at some described grooves 463.When lift cylinder 461 lifts, it is used for driving lifter plate 462
Lift, and then the wheel shaft driving some upper pressure rollings to take turns slides in corresponding described groove, so, can
Rolling wheel to clean in the finished or to change and lead material conveniently, the two ends of pressure rolling wheel are provided with the fluted lifter plate of band,
Each groove corresponding pressure rolling wheel, the trench length of different then its correspondence of height of pressure rolling wheel is the most different.Sliding
Dynamic plate is connected with lift cylinder or leverage, and lift cylinder is fixed in frame, and lift cylinder drives lifting
Plate rises or falls, and pressure rolling axle end is inserted in groove, and pressure rolling wheel lifts with the lifting of lifter plate, reaches
Adjacent two are rolled wheel pressing or the purpose of separation, additionally, utilize lift adjustment assembly can also execute rolling wheels
Plus-pressure.
Such as, described afterbody metering rolls group includes that two described rolls, roll described at least are adjusted with gap
Joint mechanism connects, and described gap adjusting mechanism is for the gap of roll described in regulation at least, and then regulation two
Distance between individual described roll；And for example, described afterbody metering rolls group includes three or four described rolls,
Three or four described rolls are with vertical, inclined or horizontal type arranged distribution.
In order to make metering more accurate, such as, refer to Fig. 4, roll wheel apparatus 400a and also include that afterbody measures
Roll stacks 470a, cloth sequentially passes through pressure rolling wheels 430a and described afterbody metering rolls group 470a, described tail
Portion's metering rolls group 470a includes at least two roll 471a, Power Component and pressure adjusting part, cloth warp
Crossing described at least two between roll 471a, described Power Component is connected with described roll, is used for driving described
Roll rotation, described pressure adjusting part is connected with described measurement wheel, so, when the cloth after desizing passes through
After afterbody metering rolls group 470a, the mixed solution on cloth can be pressed by afterbody metering rolls group 470a
Roll quantitatively, for guaranteeing starching amount and the stability of upper colo(u)r specification of subsequent operation；And for example, for making metering more
Accurately, afterbody metering rolls can be provided with after pressure rolling wheels, by the secondary measurement pressure rolling of this roll, make cloth
Expect that final liquid content is effectively controlled.Wheel can also be rolled by metering rolls last two that roll wheels
Requirement is configured as afterbody metering rolls and uses；And for example, for making metering more accurate, dyestuff metering wheels and
Afterbody metering rolls group can use adjustable middle high homogeneous roll design, it is possible to uses three rollers or four rod formula rolls
Group, this roll stacks can vertical or inclined or scheme design, dyestuff metering wheels and afterbody metering rolls group set
Having air pressure or oil pressure pressure-regulating device, described pressure-regulating device preferably connects containing energy storage or gas storage function
Accumulator, so as to stable pressure is provided.
In order to prevent cloth to be excessively stretched in process of production, such as, the axle head of each pressure rolling wheel is provided with gear
Deng actuating device, or the device such as spring, electromagnetic type, magnetic particle coupling and differential mechanism, each in order to control
The speed of wheel, is used for preventing cloth to be excessively stretched in process of production；And for example, cloth is at running
In have a certain degree of stretching, for prevent because of cloth be stretched cause cloth relax, the surface of wheel can be rolled
Linear velocity is pressed cloth flow process and is incremented by design, e.g., can be changed by the size of gear and roll wheel linear velocity, it is possible to
Change the diameter of pressure rolling wheel thus change the linear velocity between adjacent pressure rolling wheel, e.g., change the diameter of pressure rolling wheel,
And the speed of rear set pressure rolling wheel is than fast about 0.01%～1% above；And for example；Roll wheel apparatus by frame,
Pressure rolling wheel and the composition such as fixing device, power set thereof, pressure rolling wheels are made up of branched pressure rolling wheel, and adjacent two
Prop up mutually pressure rolling between pressure rolling wheel, and pressure rolling wheels are located at dyestuff groove and dyestuff measurement wheel in production procedure
The rear of group.
Being appreciated that the pressure rolling wheel of pressure rolling wheels is the most, slurry is the best with the mixed effect of dyestuff, dyeing effect
Fruit is the best, but owing to the restriction in place is generally not capable of unlimited machine being done height or doing length, so can
To make vertical multi-row-type, horizontal or oblique multilayer architecture, or tiltedly convolution design anyhow rolling wheels,
It is beneficial to reduce space hold.Can also be designed as serpentine flow process rolls wheels, to reduce space use；When
So, seeing also Fig. 8 and Fig. 9, described pressure rolling wheels are two-layer or the Lou Gaoshe of multilamellar of single row or multiple rows
Meter, contaminates wheel dyestuff and dyestuff groove is arranged at two floor platforms or a flooring, and afterbody metering rolls group is arranged
In two floor platforms or a flooring；And for example, according to place or the difference of technological requirement, dyestuff groove can be contaminated
Material measurement wheel, roll wheels, afterbody metering rolls etc. and be designed as integral structure or be individually separated independent design and be
One group of mechanism.Expanding wheel, dyestuff groove, dyestuff measurement wheel are such as designed as single one group of unit be placed on and roll
The front of wheels, is designed as single one group of unit afterbody metering rolls group and is placed on and rolls the rear of wheels.Example
As, referring to Fig. 7, described expanding wheel is positioned at the rear of described pressure rolling wheels on cloth carriage direction.
Such as, described pressure-regulating device is preferably oil hydraulic system or baric systerm, for keeping oil pressure pressure
Stable, this system is provided with stable-pressure device, and this stable-pressure device is provided with accumulator and pressure detecting controller, storage pressure
Device one end is connected with oil pump, and the other end is connected with oil cylinder, and oil pressure electromagnetic valve is connected with oil pump, the entrance of oil pump
It is connected with fuel tank, detects and automatically control oil pressure electromagnetic valve by pressure detecting controller, thus control oil pump
Motor, controls the size of output oil pressure pressure then.
During for preventing pressure rolling wheel from running up, solution splashes, and such as, pressure rolling wheels periphery is provided with splicing plate, logical
Cross solution when splicing plate is possible to prevent pressure rolling wheel to run up to splash.
In order to reduce the generation of recovered liquid, i.e. in order to make cloth not occur through the process of pressure rolling wheels pressure rolling or
Dyestuff is not the most occurred to be rolled the situation falling accumulator tank, such as, tail by pressure rolling wheels with the mixed solution of slurry
The pressure of portion's metering rolls group is not less than the maximum pressure between each pressure rolling wheels of pressure rolling wheel.
In order to prevent because flexible deformation is taken turns in pressure rolling, for avoiding the color causing cloth after pressure rolling wheels
Uneven, such as, the pressure between each pressure rolling wheel uses the mode of rod face or non-two axial ends power transmission to press；Again
As, below pressure rolling wheel by rod face bear all above roll wheel weight pressure, the most each pressure rolling takes turns it
Between pressure be gradually increased, certainly, it is possible in the fixing device of pressure rolling axle end, between being provided with such as bearing block
Gap adjusting means, such as regulation bolt, the gap between being taken turns by adjacent two pressure rollings of regulation regulates adjacent two pressures
Roll the pressure between wheel.
It is important to note that roll in wheel apparatus described, described heating assembly can omit, now,
The described pressure rolling wheels of simple dependence realize desizing effect；Certainly, in actual applications, it is also possible to heating is set
Group assembly, is dissolved in dye solution to be formed adheres to mixed solution on cloth for accelerating slurry fragment
The speed of described dissolving.
Referring to Fig. 1, baking oven 500 includes three thermals treatment zone set gradually along cloth direction of transfer, three institutes
State the thermal treatment zone and specifically include baking zone 510, heat of solution fixation district 520 and critical heat fusing fixation district 530, dry
Dry district 510, heat of solution fixation district 520 and critical heat fusing fixation district 530 are respectively used to arrange preset dries temperature
Degree, default heat of solution color fixing temperature and preset threshold heat fusing color fixing temperature, i.e. baking zone 510, thermosol defastening
In zone 520 and critical heat fusing fixation district 530, temperature is respectively to preset and dries temperature, default thermosol defastening
Color temperature and preset threshold heat fusing color fixing temperature.
Baking zone 510 is positioned at the cloth intlet of baking oven 500, and baking zone 510 is in default drying temperature conditions
Lower by cloth drying.Heat of solution fixation district 520 is positioned at after baking zone 510, and heat of solution fixation district 520 uses
In cloth being heated to heat of solution state under the conditions of default heat of solution color fixing temperature.Critical heat fusing fixation district
530 are positioned at heat of solution fixation district 520 below and is in baking oven 500 tail end, for solid at preset threshold heat fusing
Under the conditions of color temperature, cloth is heated to critical heat molten state.Wherein, each described thermal treatment zone all correspondences set
It is equipped with the temperature control assembly that least one set heater and least one set are electrically connected with described heater.
It should be noted that cloth is stained with the mixed solution of slurry molecule and dye molecule, described cloth exists
Under hygrometric state, i.e. under dampness, it is oven-dried district 510 heating, drying.Then, by heat of solution fixation district 520
It is heated to heat of solution to critical heat molten state with critical heat fusing fixation district 530.Cloth in drying course,
Make dyestuff emerge color based on high temperature, and make dye granule, slurry particles and fabric fibre surface by high temperature
Reaching the temperature of thermosol, high temperature can make fabric fibre " expand ", thus improves the vibration frequency of fiber molecule,
Making fiber unformed area increase, molecular gap increases, structural relaxation, beneficially dye molecule and slurry molecule
Diffusion, and penetrate into the inside of fiber sheath, dye molecule and slurry under the sucking action of Van der Waals force
Among the gap of the fiber molecule that material molecule penetrates into cloth, some polar group on dye molecule (such as :-OH,
-NH2With-NHR etc.) existence can supply proton, the suction Protic Group ＞ existed in a large number with fiber molecule
C=O can form hydrogen bonded.Additionally, electron-donating group and electron withdraw group make dyestuff divide on dye molecule
Sub-dipole polarization, so forms dipole moment with fiber ＞ C=O group so that dye molecule is combined with fiber molecule
Together, so, can complete to reach the effect of fixation.Additionally, due to slurry molecular weight ratio dye molecule
Amount is big, slurry molecule relative to dye molecule fibrous inside more difficult to get access, therefore big portion for dyestuff
Divide slurry can be attached to the surface of fiber, but slurry is usually close to water white transparency feature, has no effect on dyeing
After integral color effect, if slurry is per se with color, then can be when dyestuff is prepared according to the face of slurry
The proportioning of dye colour is made the appropriate adjustments by color, does not interferes with Color.Complete fixation and upper simultaneously
Slurry process, and save slurry.Some dyes and slurry particles is also had to be present in fiber table under thermosol state
Face, now can make dyestuff microgranule and slurry particles and fiber by the way of physics by the mode of roll roll compacting
Combine.For making slurry depart from fiber and be sufficiently mixed with dye solution, can add in dye solution
Entering appropriate quick desizing agent, quick desizing agent is the usual auxiliary agent of dyeing and finishing industry, need not carefully state at this.Pass through
Cooling disposed slurry and dyestuff have just been uniformly fixed to the surface of cloth, complete dyeing course.Cloth is through some
Repeatedly circumnutating of guide wheel, or utilize the wind-force of blower fan repeatedly to vibrate, make cloth obtain soft feel.
By the desizing processes of cloth and dyeing course being combined, and this process is not removed slurry,
Simply original slurry is sufficiently mixed starching the most again while desizing with dye solution is fixed on cloth
Among fiber, dye to cloth while desizing and complete sizing process simultaneously.
In order to be further described the structure of above-mentioned baking oven, such as, referring to Fig. 1, baking oven 500 includes installing rack
540, heater 550 and least one set guide wheel assembly 560, heater 550 is installed on installing rack 540
On.Heater 550 includes the multiple bracing frames 551 being arranged on installing rack, and multiple bracing frames 551 are successively
Interval is arranged, and each bracing frame 551 extends along direction, i.e. sets gradually multiple adding along cloth traffic direction
Hot device 552, is formed between adjacent two support frames as described above and adds the passage of heat, every two adjacent groups guide wheel assembly 560 points
It is not positioned at the two ends up and down of bracing frame 551, for cloth being guided and to drive cloth to pass sequentially through multiple
Described add the passage of heat.By being added, by each cloth, the circuitous channel that the passage of heat forms, the length of baking oven can be shortened,
And then the floor space of minimizing baking oven, improve the efficiency of heating surface.Such as, multiple described heater is set, many
Individual described heater sets gradually three described thermals treatment zone of formation, and three described thermals treatment zone specifically include drying
District, heat of solution fixation district and critical heat fusing fixation district.
Such as, the rear of described pressure rolling wheels is provided with baking oven, is provided with power guide wheel or needle plate draws in described baking oven
Width sizing unit moves ahead in order to draw dragging cloth；The thermal source of described baking oven be electric heating, conduction oil, steam,
Natural gas combustion engine, biologic grain combustor.
Such as, in described guide wheel assembly, at least the above one group of guide wheel assembly is provided with power set, and described in lead
The wheel face of wheel assembly is through the anti-stick spray treatment of Teflon.
The controllability of the uniformity and temperature in order to improve heating, such as, each described heater include along
Primary heater, the first auxiliary heater and the second auxiliary heater that the width of cloth sets gradually；Again
As, described baking oven also includes that multiple attemperating unit, each described attemperating unit include the length side along cloth
To three the temperature control assemblies set gradually, three described temperature control assemblies respectively with described first auxiliary heater,
Described primary heater and described second auxiliary heater are electrically connected with；And for example, described temperature control assembly includes controlled
Silicon temperature controller and non-contact type thermodetector, described controllable silicon temperature controller electrically connects with described non-contact type thermodetector
Connect.Such as, non-contact type thermodetector is infrared ray non-contact type thermodetector.Such as, described main heat-generating pipe position
In the centre position of cloth, provide major temperature, described first heat-generating pipe and described for the drying for cloth
Second heat-generating pipe supplements temperature for position, the left side and the right side portion of respectively cloth, so that cloth is wide at it
Degree is heated evenly on direction.Such as, described heater is for adding heat pipe.
The controllability of the uniformity and temperature in order to improve heating further, such as, refers to Fig. 1, described baking
Dry district is provided with five rows and arranges vertical bracing frame 551, is often provided with 12 heaters 552 altogether on row's bracing frame 551,
The power of every heater 552 is 2200W, and the bottom of first, the three, the 5th row's bracing frames 551 is all provided with
One group of non-contact type thermodetector (not shown), the top of the second, the 4th row's bracing frame 551 is had to be equipped with
One group of non-contact type thermodetector (not shown)；And for example, described heat of solution fixation district and described critical hot melt
Change fixation district to be provided with 6 rows altogether and erect the bracing frame 551 of placement, such as, described heat of solution fixation district and described face
The support frame as described above quantity in heat fusing fixation district of boundary can select flexibly according to practical situation.Often row's bracing frame 551
Being provided with 12 heaters 552, every heater 552 power is 1500W, and first, the three, the 5th rows prop up
The bottom of support 551 is equipped with one group of infrared ray non-contact type thermodetector, and second, the four, the 6th rows support
The top of frame 551 is respectively provided with one group of non-contact type thermodetector in the left, center, right of cloth.
And for example, each group non-contact type thermodetector all includes being positioned at the left non-contact type thermodetector on the cloth left side, position
Middle non-contact type thermodetector in cloth middle part and be positioned at the right contactless temperature-measuring of cloth right side portion
Instrument.Middle non-contact type thermodetector connects the controllable silicon temperature controller being connected with primary heater, middle contactless temperature-measuring
The heating temp of primary heater measured by instrument, and sends temperature signal to the controllable silicon connecting primary heater, connects
The controllable silicon of primary heater controls the heating power of primary heater according to this temperature signal；Left contactless temperature-measuring
Instrument connects the controllable silicon temperature controller being connected with left heater, and left contactless temperature-measuring measures the heating of left heater
Power, and send temperature signal to the controllable silicon connecting left heater, connect the controllable silicon of left heater according to
This temperature signal controls the heating power of left heater；Right non-contact type thermodetector connects and is connected with right heater
Controllable silicon temperature controller, right contactless temperature-measuring measure right heat pipe heating temp, and to connect right heater
Controllable silicon send temperature signal, connect the controllable silicon temperature controller of right heater and control the right side according to this temperature signal
The heating power of heater, as such, it is possible to improve the uniformity and the controllability of temperature of heating further.
In order to extract the steam in baking oven 500, such as, referring to Fig. 1, baking oven 50 also includes being located at peace
Shelve the drying air exhauster 570 on 540 tops, dry air exhauster 570 and connect the heating chamber in installing rack 540,
As such, it is possible to utilize air exhauster 570 can extract the steam in baking oven 500.
In order to improve fixation and starch finishing effect, such as, described default drying temperature is 100 DEG C～150 DEG C, described
Presetting heat of solution color fixing temperature is 120 DEG C～180 DEG C, and described preset threshold heat fusing color fixing temperature is 140 DEG C
～230 DEG C, the cloth mobile distance in described baking oven is 10m～50m, and described cloth stops in baking oven
Time should be at 10 seconds～50 seconds, as such, it is possible to improve fixation and starch finishing effect.
It should be noted that described heater include the heater of electric heating type and hot air type add hot charging
Put；Electric heater unit includes that infrared ray, far infrared, halogen lamp tube or microwave radiation or black matrix pipe etc. heat
Device, and for example, described hot air type heater uses and offers hot blast hole, for blowing out hot blast to cloth；
And for example, the thermal source of described hot blast by steam, conduction oil, combustion of natural gas, biologic grain burn or/and electricity
Heat pipe provides.
Such as, the present invention also provides for the baking oven of two kinds of embodiments；In one embodiment, described baking oven is water
Square to before and after arrangement architecture, be provided with upper and lower two-layer heater in described baking oven, this heater be electricity
Heat pipe directly heats or microwave heating or the Hot-blast Heating that carried by hot air apparatus, is provided with in described baking oven
Pin tentering forming machine device, described pin tentering forming machine device can use vertical rail can also be sleeping
Formula track；In another embodiment, described baking oven is stacked in " S " type arrangement architecture, in described baking oven
Be provided with two-layer heater at least up and down, this heater be electrothermal tube directly heat or microwave heating or by
The Hot-blast Heating that hot air apparatus is carried, the pin tentering forming machine device track in described baking oven is stacked
In " S " type arrangement architecture, the thermal treatment zone of the track of each layer layer each with baking oven intersects and superposes, the rail of each layer
Road head and the tail are connected and unitary design with arc-shaped, along track in " S " under the traction of cloth chain in orbit
Type moves, and makes the positive and negative of cloth the most effectively be heated simultaneously.
Such as, the leading portion of baking oven is heating, drying district, and posterior segment is thermosol fixation district, in thermosol fixation district
Tail end is provided with guide wheel wheels, for cloth being played pressure rolling and guide effect, and fabric fibre and dyestuff and slurry
Becoming apparent from herein by colour fixation after rolling wheel pressure rolling, the disposed behind of guide wheel wheels has chiller,
Such as air-cooled or cooling wheel water cooling plant；And for example, the two-sided air cooling equipment in baking oven exit by blower fan, wind row and
Pipeline composition that it connects, cold wind is blown to from baking oven out by blower fan by the upper leeward row of pipeline and perforate
Cloth upper and lower surface, thus play the effect of cooling cloth cover.The mode of cooling wheel cooling can certainly be taked
Cool down cloth.Becoming finished product through rolling after cooling down cloth, during cooling, cloth passes through
The folding repeatedly of some guide wheels around, by the vibration repeatedly of wind-force, cloth can recover more soft feel.
Such as, baking oven can be vertical drying oven or horizontal type baking oven, baking oven can be monolayer baking oven can also be many
Layer or multiple group type baking oven, can be that actively guide wheel dragging cloth can also use stentering forming unit cloth-traction.
Such as, baking oven is divided into some joints, forms several thermals treatment zone from front to back, and cloth is pressed again in each thermal treatment zone
Two faces of material are divided into upper and lower (or left and right) zone of heating two parts.Each thermal treatment zone and the temperature of upper and lower layer
Degree is independent to be controlled, and heat source preferably quartz heating tube directly heats, and controllable silicon (SCR) regulation adds hot merit
Rate, control mode is preferably infrared ray non-contact type thermodetector and controls, each temperature control on the width of cloth
The levels in district is respectively distributed 3, left, center, right non-contact type thermodetector, wherein middle non-contact type thermodetector
Controlling the power of main heat-generating pipe, 2, left and right non-contact type thermodetector controls left and right heat-generating pipe heating the most respectively；
And for example, quartz heating tube divides two kinds, a kind of main heat-generating pipe middle for baking oven, another kind of for being located at main heating
The supplementary heat-generating pipe of pipe both sides；Preferred addition heat-generating pipe left and right equal number, and every supplementary heat-generating pipe merit
Rate is between 300-2000W, and one left side of the most every 12 main heat-generating pipes distribution supplements heat-generating pipe and a right benefit
Fill heat-generating pipe.This supplementary heat-generating pipe can also be longitudinal arrangement, namely presses the traffic direction arrangement of cloth,
With main heat-generating pipe vertical distribution on the both sides of (baking oven) of cloth, it is also possible to transversely arranged flat with main heat-generating pipe
Row is arranged at the both sides of cloth.
For making cloth finished product maintain certain wide cut, such as, during heating, in baking oven, it is provided with tentering fixed
Type unit, cloth completes heating, fixation under the traction of tentering unit.The drying and shaping when looped fabric produces
During must use needle plate type framing shaping machine, to solve looped fabric contracting during heat-shaping
Width problem.Needle plate type framing shaping machine auxiliary can be used during drying and shaping fixed when woven fabric produces
Type, it is also possible to do not use needle plate type framing shaping machine.The track of framing shaping machine can be vertical rail, crouch
Formula track or stacked track, framing shaping machine is dyeing and finishing industry legacy equipment, need not carefully state at this, wherein,
The opposite side of cloth, centering, tension force control, expanding unit, rolling, the device such as to unreel be textile industry tradition
Unit, need not describe in detail at this.
It is pointed out that the cloth passing through desizing also can be dyeed by above-mentioned pad dyeing equipment, simply
Without adding desizing agent in this process dyes solution, contaminate due to dyestuff and also roll through some after metering roll compacting
The roll compacting repeatedly of wheel, in such manner, it is possible to make cloth and dye contacts more uniform, dye molecule and fiber it
Between combine more firm, Color is more preferable.
In order to avoid cloth fold among running, such as, before cloth enters dyestuff groove, or enter pressure rolling
Before wheels or before entrance baking oven and before rolling, expanding wheel device is set, is used for avoiding cloth fold among running.
It is appreciated that embryo cloth, before textile dyeing, need to be passed through desizing machine desizing by traditional dyeing and finishing technology,
The slurry removing yam surface can make dyestuff adhere well to the surface of embryo cloth, the cloth after desizing
Proceed to high temperature dye drum dyeing again, then by forming machine shaping and drying, also need to after dyeing, through washing, make
Become substantial amounts of energy loss and sewage, and apparatus expensive, place take greatly, cost of labor is high.Further,
Under conditions of requiring cloth to need hardness and deflection, the cloth after dyeing also needs to starching again, with
Make cloth have preferable stiffness, thus cause energy loss again.
Above-mentioned pad dyeing equipment 10, by pressure rolling wheels 430 pressure rolling cloth, makes the pulp layer crushing pulping on cloth
Material fragment, makes slurry fragment be dissolved in dye solution formation under the heating of heating assembly and adheres on cloth
Mixed solution, be used for realizing desizing effect, and the most slurry do not removed, but in desizing
While make it be sufficiently mixed with dye solution, again slurry molecule is fixed on by the heating of baking oven 500
On fabric fibre, it is achieved starch finishing effect, and in the process, dye molecule is also simultaneously real on fabric fibre
Having showed colour fixation, energy consumption is lower, and the discharge capacity of sewage is the most less.
The a large amount of waste water produced relative to desizing during traditional dyeing, owing to dyestuff uses disperse dyes to exist
Fixation under high temperature thermosol state, and need not washing, so the waste water that will not produce in dyeing course.Due to
Desizing and dyeing complete, therefore, it is possible to save substantial amounts of equipment, place, Ren Yuanji on same machine
Energy consumption.
Certainly, if cloth finished product needs strict soft degree and harsh color fastness, it is possible to above-mentioned
Process complete after again through water-washing process, but above-mentioned desizing-fixation-starching continuous process is traditional desizing processes
Unite two into one with the water-washing process after dyeing, equally ratio traditional method water-saving, machine, place and artificial,
And energy-conserving and environment-protective.
In order to be further described above-mentioned pad dyeing equipment, for being best understood from the operation principle of above-mentioned pad dyeing equipment
And inventive concept, such as, another example is, a kind of pad dyeing method, it uses any of the above-described embodiment
Described pad dyeing equipment is carried out.
Refer to Figure 10, the pad dyeing method of an embodiment, comprise the steps:
S110: control cloth dispensing device and the cloth containing pulp layer is sent.
S120: control cloth and immerse dyestuff groove, and measure wheels through dyestuff, is used for making cloth adhere to fixed
The dye solution of amount.
S130: control pressure rolling wheels and cloth is carried out pressure rolling, make the pulp layer on cloth be crushed to slurry fragment.
S140: make slurry fragment be dissolved in dye solution, is formed and adheres to the mixed solution on cloth.
S150: the cloth being stained with mixed solution is fed through baking oven and carries out fixation operation, is used for making dyestuff divide
Son is combined with the fiber molecule of cloth, and carries out slashing operation, is used for making slurry molecule at design on fabric surface weight
It is newly formed pulp layer.
Such as, baking oven includes three thermals treatment zone set gradually along cloth direction of transfer, three described thermals treatment zone
Specifically include baking zone, heat of solution fixation district and critical heat fusing fixation district, baking zone, heat of solution fixation district
It is respectively used to arrange preset with critical heat fusing fixation district and dries temperature, default heat of solution color fixing temperature and preset
In critical heat fusing color fixing temperature, i.e. baking zone, heat of solution fixation district and critical heat fusing fixation district, temperature is divided
Do not dry temperature, default heat of solution color fixing temperature and preset threshold heat fusing color fixing temperature for presetting.Baking zone
Being positioned at the cloth intlet of baking oven, baking zone is for drying cloth under default drying temperature conditions.Thermosol defastening
Zone is positioned at after baking zone, and heat of solution fixation district is used for cloth under the conditions of default heat of solution color fixing temperature
It is heated to heat of solution state.Critical heat fusing fixation district is positioned at after heat of solution fixation district and is in baking oven tail end,
For cloth being heated to critical heat molten state under the conditions of preset threshold heat fusing color fixing temperature
Such as, step S150 specifically includes: S151: cloth is fed through the baking zone of baking oven, controls described
The temperature of baking zone is in preset dries temperature, and described default drying temperature is 100 DEG C～150 DEG C；S152: will
Cloth is fed through the heat of solution fixation district of baking oven, and the temperature controlling described heat of solution fixation district is in default thermosol
Solving color fixing temperature, described default heat of solution color fixing temperature is 120 DEG C～180 DEG C；S153: cloth is fed through baking
The critical heat fusing fixation district of case, the temperature controlling described critical heat fusing fixation district is in preset threshold hot melt
Changing color fixing temperature, described preset threshold heat fusing color fixing temperature is 140 DEG C～230 DEG C.
In order to improve fixation and starch finishing effect, such as, described default drying temperature is 100 DEG C～150 DEG C, described
Presetting heat of solution color fixing temperature is 120 DEG C～180 DEG C, and described preset threshold heat fusing color fixing temperature is 140 DEG C
～230 DEG C, the cloth mobile distance in described baking oven is 10m～50m, and described cloth stops in baking oven
Time should be at 10 seconds～50 seconds, as such, it is possible to improve fixation and starch finishing effect.
S160: the cloth after fixation and starching is delivered to carry out in chiller cooling down operation.
S170: the cloth after cooling is delivered to carry out finished product in finished product collection device and collects operation.
In order to when forming described mixed solution, be more beneficial for desizing, and preferably play colour fixation,
Such as, described dye solution includes each component of following mass percent: disperse dyes 0.01%～15%；
Thickening agent 0.001%～5%；Dye leveller 0.001%～5%；Penetrating agent 0.001%～5%；Softening agent 0.001%～5%；
Desizing agent 0.001%～5%；Surplus is water；And for example, described dye solution includes each of following mass percent
Component: disperse dyes 0.01%～15%；Thickening agent 0.001%～5%；Dye leveller 0.001%～5%；Infiltration
Agent 0.001%～5%；Softening agent 0.001%～5%；Desizing agent 0.001%～5%；Antitack agent 0.001%～5%；
Surplus is water；Further, described dye solution includes each component of following mass percent: dispersibility contaminates
Material 0.01%～1%, thickening agent 0.001%～0.06%, dye leveller 0.001%～1%, penetrating agent 0.001%～0.06%,
Softening agent 0.001%～0.6%, desizing agent 0.001%～0.8%, surplus are water；And for example, described dye solution bag
Include each component of following mass percent: disperse dyes 0.01%～1%, thickening agent 0.001%～0.06%,
Dye leveller 0.001%～1%, penetrating agent 0.001%～0.06%, softening agent 0.001%～0.6%, desizing agent
0.001%～0.8%, antitack agent 0.001%～0.3%, surplus are water, so, move back by adding at dye solution
Slurry agent and/or antitack agent, can be more beneficial for desizing when forming described mixed solution, additionally, dispersibility
Dyestuff 0.01%～1%, thickening agent 0.001%～0.06%, dye leveller 0.001%～1%, penetrating agent
0.001%～0.06%, softening agent 0.001%～0.6%, surplus are that water can preferably play colour fixation, and
The effect of without sewage discharge rapid dyeing can be reached.
Such as, described thickening agent include polyacrylamide, described dye leveller include anionic surfactant,
Described penetrating agent includes that sulfonic acid system surfactant etc., described softening agent include citrate.
Such as, dyeing before according to cloth, color, feel, from desizing unit out wet than etc. difference want
Ask, be proportionally added into above-mentioned water and disperse dyes and various auxiliary agent, by disperse dyes dispersator
Being sufficiently stirred for, mixing time is the longest more contributes to the dispersed of dyestuff, preferably by dyestuff by blender
Stirring makes the granule of dyestuff reach micron order, in order to dyeing and fixation.For making dyestuff evenly disperse, can be
Install supersonic oscillations device in the hopper of blender additional, utilize the vibration of ultrasound wave to be distributed to receive by dye granule
Meter level.Different colors has only to be equipped with different bases by traditional color matching method according to different color requirements
Plinth color dye is modulated.
Each technical characteristic of embodiment described above can combine arbitrarily, for making description succinct, the most right
The each piece of all possible combination of technical characteristic in above-described embodiment is all described, but, if these skills
There is not contradiction in the combination of art feature, is all considered to be the scope that this specification is recorded.
Embodiment described above only have expressed the several embodiments of the present invention, and it describes more concrete and detailed,
But therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that, for this area
Those of ordinary skill for, without departing from the inventive concept of the premise, it is also possible to make some deformation and
Improving, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be with appended
Claim is as the criterion.
Claims (21)
1. a pad dyeing equipment, it is characterised in that including: the cloth that the direction of transfer along cloth sets gradually
Dispensing device, dyestuff metering device, roll wheel apparatus, baking oven, chiller and finished product collection device；
Described dyestuff metering device includes that support, dyestuff groove, dyestuff contaminate wheel and dyestuff metering wheels, described
Wheel contaminated by dyestuff groove, described dyestuff and described dyestuff metering wheels are respectively mounted on the bracket, described dyestuff
Groove is used for housing dye solution, and described dyestuff is contaminated wheel and is immersed in dye solution, and cloth sequentially passes through described
Dyestuff contaminates wheel and described dyestuff metering wheels, and described dyestuff metering wheels are for regulating the dyestuff contained by cloth
Amount of solution；
The described wheel apparatus that rolls includes that wheels are rolled in frame, power set and at least one row pressure, presses described at least one row
Rolling wheels to be sequentially arranged at intervals and be arranged in described frame, cloth sequentially passes through described dyestuff metering wheels and institute
Stating pressure rolling wheels, described pressure rolling wheels are broken for making the pulp layer on cloth be crushed to slurry when pressure rolling cloth
Sheet, so that slurry fragment is dissolved in dye solution forms the mixed solution adhering on cloth, described power
Device is connected with described pressure rolling wheels, is used for driving described pressure rolling wheels.
Pad dyeing equipment the most according to claim 1, it is characterised in that described in roll wheel apparatus and also include adding
Hot assembly, described heating assembly is positioned at both sides or the periphery of described pressure rolling wheels, and described heating assembly is used for adding
Fast slurry fragment is dissolved in dye solution the speed of the described dissolving forming the mixed solution adhered on cloth
Rate；Described heater is microwave heating equipment, halogen lamp tube heater, electrothermal tube heater, steaming
Vapour heater, hot oil heater, natural gas combustion engine heater, biologic grain combustor heat
Device or hot air heating apparatus.
Pad dyeing equipment the most according to claim 1, it is characterised in that described dyestuff metering wheels include
Power set, pressure-regulating device and at least two measurement wheel, cloth through measurement wheel described at least two it
Between, described power set are connected with described measurement wheel, are used for driving described measurement wheel to rotate, and described pressure is adjusted
Regulating device is connected with described measurement wheel, for regulating described at least two the pressure between measurement wheel, and then adjusts
Joint dye solution amount contained by cloth.
Pad dyeing equipment the most according to claim 3, it is characterised in that described dyestuff metering device includes
Wheel contaminated by least one described dyestuff；One of them described dyestuff is contaminated wheel and is joined with measurement wheel one of them described
Closing, cloth is contaminated between wheel and one of them described measurement wheel through one of them described dyestuff, is used for regulating
Dye solution amount contained by cloth.
Pad dyeing equipment the most according to claim 3, it is characterised in that described dyestuff metering wheels include
Two described measurement wheels, described at least one, measurement wheel is connected with slack adjuster, described slack adjuster
For the gap of measurement wheel described in regulation at least.
Pad dyeing equipment the most according to claim 3, it is characterised in that described dyestuff metering wheels include
Three or four described measurement wheels, three or four described measurement wheels are with vertical, inclined or horizontal type arranged distribution.
Pad dyeing equipment the most according to claim 1, it is characterised in that described in roll wheel apparatus also include to
A few water smoke humidifier, described water smoke humidifier is arranged in described frame, and towards cloth water spray.
Pad dyeing equipment the most according to claim 1, it is characterised in that described in roll wheel apparatus also include rise
Fall adjusting part, described lift adjustment assembly includes that lifting drives assembly and lifter plate, described lifting driving group
Part is installed in described frame, and described lifter plate drives the telescopic end of assembly to be connected, along described with described lifting
The bearing of trend of lifter plate offers some grooves of increasing lengths successively.
Pad dyeing equipment the most according to claim 8, it is characterised in that pressure rolling wheels tool described in each row
Body includes pressure rolling wheels and lower pressure rolling wheels, and the some lower pressure rolling wheel rotation of described lower pressure rolling wheels is arranged at
Described frame, the wheel shaft one_to_one corresponding of the some upper pressure rolling wheel of described upper pressure rolling wheels inserts and is arranged at some institutes
State groove, when described lifting drives assembly lifting, be used for driving described lifter plate to lift, and then drive some
The wheel shaft of upper pressure rolling wheel slides in corresponding described groove.
Pad dyeing equipment the most according to claim 8, it is characterised in that described lifting drives assembly bag
Include lift cylinder or leverage.
11. pad dyeing equipments according to claim 1, it is characterised in that also include at plasma surface
Reason device, described plasma surface processing device is positioned at described cloth dispensing device and described dyestuff metering dress
Between putting, cloth sequentially passes through described cloth dispensing device, described plasma surface processing device and described
Dyestuff metering device.
12. pad dyeing equipments according to claim 11, it is characterised in that at described plasma surface
Reason device includes being formed between cabinet, power supply and two electrodes, and two described electrodes plasma surface
Treatment channel, cloth through described plasma surface treatment passage, described power supply respectively with two described electricity
Pole is electrically connected with.
13. pad dyeing equipments according to claim 1, it is characterised in that described baking oven includes along cloth
At least three thermal treatment zone that direction of transfer sets gradually, three described thermals treatment zone specifically include baking zone, thermosol
Defastening zone and critical heat fusing fixation district, described baking zone, described heat of solution fixation district and described critical heat
Fusing fixation district is respectively used to arrange preset dries temperature, default heat of solution color fixing temperature and preset threshold hot melt
Change color fixing temperature；
Described baking zone is positioned at the cloth intlet of described baking oven, is used for cloth under described default drying temperature conditions
Material is dried；
Described heat of solution fixation district is positioned at after described baking zone, at described default heat of solution color fixing temperature
Under the conditions of cloth is heated to heat of solution state；
Described critical heat fusing fixation district is positioned at after described heat of solution fixation district and is in described baking oven tail end,
For cloth being heated to critical heat molten state under the conditions of described preset threshold heat fusing color fixing temperature.
14. pad dyeing equipments according to claim 1, it is characterised in that described in roll wheel apparatus and also include
Accumulator tank, described accumulator tank is arranged at described frame, and is positioned at below described pressure rolling wheels.
15. pad dyeing equipments according to claim 1, it is characterised in that described in roll wheel apparatus and also include
Afterbody metering rolls group, cloth sequentially passes through described pressure rolling wheels and described afterbody metering rolls group, described tail
Portion's metering rolls group includes at least two roll, Power Component and pressure adjusting part, and cloth is through at least two
Between individual described roll, described Power Component is connected with described roll, is used for driving described roll rotation, institute
State pressure adjusting part to be connected with described measurement wheel.
16. pad dyeing equipments according to claim 15, it is characterised in that described afterbody metering rolls group
Including three or four described rolls, three or four described rolls are with vertical, inclined or horizontal type arranged distribution.
17. pad dyeing equipments according to claim 1, it is characterised in that if described pressure rolling wheels include
Wheel is rolled in dry-pressing, and the two ends of described pressure rolling wheel are provided with swivel joint, described swivel joint by pipeline and hot water,
Conduction oil, vapour source generating means connect.
18. pad dyeing equipments according to claim 1, it is characterised in that the rear of described pressure rolling wheels
Be provided with baking oven, be provided with in described baking oven power guide wheel or pin tentering sizing unit in order to draw dragging cloth before
OK；The thermal source of described baking oven is microwave, electric heating, conduction oil, steam, natural gas combustion engine, biologic grain
Combustor.
19. 1 kinds of pad dyeing methods, it is characterised in that use as according to any one of claim 1 to 18
Pad dyeing equipment is carried out；It comprises the steps:
Control cloth dispensing device to be sent by the cloth containing pulp layer；
Control cloth and immerse dyestuff groove, and measure wheels through dyestuff, for making cloth adhere to quantitative dye
Material solution；
Control pressure rolling wheels and cloth is carried out pressure rolling, make the pulp layer on cloth be crushed to slurry fragment；
Make slurry fragment be dissolved in dye solution, formed and adhere to the mixed solution on cloth；
The cloth being stained with mixed solution is fed through baking oven and carries out fixation operation, be used for making dye molecule and cloth
The fiber molecule of material combines, and carries out slashing operation, is used for making slurry molecule re-form at design on fabric surface
Pulp layer；
Cloth after fixation and starching is delivered to carry out in chiller cooling down operation；
Cloth after cooling is delivered to carry out finished product in finished product collection device and collects operation.
20. pad dyeing methods according to claim 19, it is characterised in that described dye solution include as
Each component of lower mass percent:
21. pad dyeing methods according to claim 19, it is characterised in that described dye solution include as
Each component of lower mass percent:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610388590.9A CN105887385B (en) | 2016-06-03 | 2016-06-03 | Pad dyeing equipment and its pad dyeing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610388590.9A CN105887385B (en) | 2016-06-03 | 2016-06-03 | Pad dyeing equipment and its pad dyeing method |
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| CN107012623A (en) * | 2017-04-24 | 2017-08-04 | 李裕 | Positive and negative steaming pad dyeing color device and method thereof |
| CN107012622A (en) * | 2017-04-24 | 2017-08-04 | 李裕 | Bull wheel negative pressure steams pad dyeing color device and method thereof |
| CN107119408A (en) * | 2017-04-24 | 2017-09-01 | 李裕 | Steam pad dyeing color device and method thereof |
| CN109518383A (en) * | 2018-08-06 | 2019-03-26 | 李雅 | Distil curing range and fabrics printing and dyeing system |
| CN109516069A (en) * | 2018-08-06 | 2019-03-26 | 李雅 | Conveyer belt and distillation curing range |
| CN109825976A (en) * | 2019-04-03 | 2019-05-31 | 李雅 | A kind of pad dyeing drying all-in-one overflow dyeing machine |
| CN110258052A (en) * | 2019-07-19 | 2019-09-20 | 李雅 | A kind of continuously circulation padding mangle and pad dyeing method |
| CN110344194A (en) * | 2019-07-19 | 2019-10-18 | 李雅 | A kind of new type of continuous colouring method and equipment |
| CN111778666A (en) * | 2019-04-03 | 2020-10-16 | 李雅 | Multilayer multi-time continuous rolling steaming dyeing mechanism and method |
| CN114231893A (en) * | 2021-12-21 | 2022-03-25 | 安徽省新铁铁路科技有限公司 | Anti-corrosion treatment equipment for track embedded part and treatment method thereof |
| CN114438681A (en) * | 2022-03-17 | 2022-05-06 | 郭长宽 | Carbon fiber sizing equipment capable of being automatically adjusted along with change of sizing liquid amount |
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| CN107012622A (en) * | 2017-04-24 | 2017-08-04 | 李裕 | Bull wheel negative pressure steams pad dyeing color device and method thereof |
| CN107119408A (en) * | 2017-04-24 | 2017-09-01 | 李裕 | Steam pad dyeing color device and method thereof |
| CN107012623B (en) * | 2017-04-24 | 2019-03-01 | 李裕 | Positive and negative steaming pad dyeing color device and method thereof |
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| CN107012623A (en) * | 2017-04-24 | 2017-08-04 | 李裕 | Positive and negative steaming pad dyeing color device and method thereof |
| CN109518383A (en) * | 2018-08-06 | 2019-03-26 | 李雅 | Distil curing range and fabrics printing and dyeing system |
| CN109516069A (en) * | 2018-08-06 | 2019-03-26 | 李雅 | Conveyer belt and distillation curing range |
| CN111778666A (en) * | 2019-04-03 | 2020-10-16 | 李雅 | Multilayer multi-time continuous rolling steaming dyeing mechanism and method |
| CN109825976A (en) * | 2019-04-03 | 2019-05-31 | 李雅 | A kind of pad dyeing drying all-in-one overflow dyeing machine |
| CN111778666B (en) * | 2019-04-03 | 2024-05-07 | 李雅 | Multilayer repeated continuous rolling steaming dyeing mechanism and method |
| CN110258052A (en) * | 2019-07-19 | 2019-09-20 | 李雅 | A kind of continuously circulation padding mangle and pad dyeing method |
| CN110344194A (en) * | 2019-07-19 | 2019-10-18 | 李雅 | A kind of new type of continuous colouring method and equipment |
| CN114231893A (en) * | 2021-12-21 | 2022-03-25 | 安徽省新铁铁路科技有限公司 | Anti-corrosion treatment equipment for track embedded part and treatment method thereof |
| CN114231893B (en) * | 2021-12-21 | 2023-07-25 | 安徽省新铁铁路科技有限公司 | Track embedded part anti-corrosion treatment equipment and treatment method thereof |
| CN114438681A (en) * | 2022-03-17 | 2022-05-06 | 郭长宽 | Carbon fiber sizing equipment capable of being automatically adjusted along with change of sizing liquid amount |
| CN114438681B (en) * | 2022-03-17 | 2024-03-22 | 郭长宽 | Carbon fiber sizing equipment capable of being automatically adjusted along with change of sizing liquid amount |
| CN116176098A (en) * | 2023-03-06 | 2023-05-30 | 读布科技(杭州)有限公司 | Preparation process of pleated fabric |
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