CN105780357B - Continuous desizing pad dyeing equipment and method - Google Patents
Continuous desizing pad dyeing equipment and method Download PDFInfo
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- CN105780357B CN105780357B CN201610312947.5A CN201610312947A CN105780357B CN 105780357 B CN105780357 B CN 105780357B CN 201610312947 A CN201610312947 A CN 201610312947A CN 105780357 B CN105780357 B CN 105780357B
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- 238000009990 desizing Methods 0.000 title claims abstract description 131
- 238000009980 pad dyeing Methods 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000004744 fabric Substances 0.000 claims abstract description 199
- 238000005096 rolling process Methods 0.000 claims abstract description 65
- 238000001035 drying Methods 0.000 claims abstract description 49
- 238000004043 dyeing Methods 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000005470 impregnation Methods 0.000 claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 14
- 239000004902 Softening Agent Substances 0.000 claims abstract description 10
- 239000002562 thickening agent Substances 0.000 claims abstract description 10
- 239000000986 disperse dye Substances 0.000 claims abstract description 9
- 239000000975 dye Substances 0.000 claims description 77
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- 206010037660 Pyrexia Diseases 0.000 claims description 27
- 230000008569 process Effects 0.000 claims description 21
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- 229910052710 silicon Inorganic materials 0.000 claims description 19
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- 229920006362 Teflon® Polymers 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 7
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The invention relates to a continuous desizing pad dyeing device, which is used for desizing and dyeing of cloth and comprises the following components: the system comprises an unreeling unit, a desizing unit, a pad dyeing unit, a drying and color fixing unit, a cooling unit and a reeling unit which are arranged in sequence; the pad dyeing unit is used for dyeing the desized cloth and comprises at least one dyeing unit, and each dyeing unit comprises a trough, a second impregnation guide wheel positioned in the trough, a second pad rolling wheel group positioned at the opening of the trough and a second power device; the second power device is respectively connected with and drives the second impregnation guide wheel and the second rolling wheel set; the trough is filled with a dyeing solution, and the dyeing solution comprises disperse dyes, thickening agents, leveling agents, penetrating agents, softening agents and water. Meanwhile, a continuous desizing pad dyeing method is provided. The invention has the beneficial effects that: the continuous desizing pad dyeing is realized, the operation is convenient, the flow is simple, the product quality is ensured, the energy consumption is reduced, and the sewage discharge is reduced.
Description
Technical field
The present invention relates to textile dyeing and finishing technical fields, more particularly to a kind of continous way desizing pad dyeing equipment and a kind of company
Continuous formula desizing pad dyeing method.
Background technique
Before textile dyeing, need to remove cloth by desizing machine desizing the slurry of yam surface, it is therefore an objective to so that
Dyestuff can adhere well to the surface of cloth in subsequent dyeing process.And the cloth after desizing passes through after dryer again
It is transferred to high temperature dye drum to be dyed, then is dried by forming machine, also needed after forming machine drying by washing.Therefore, traditional
Desizing pad dyeing equipment there are the shortcomings that are as follows: the drying course after desizing causes a large amount of energy loss, and desizing processes and dye
Water-washing process after color generates a large amount of sewage.High energy consumption and high pollution have forced textile industry to fall into the tired of environmental issue
Border.
Summary of the invention
Based on this, the present invention provides the continous way desizing pad dyeing equipment of a kind of energy conservation and low pollution.
A kind of continous way desizing pad dyeing equipment, desizing and dyeing process for cloth.The continous way desizing pad dyeing equipment
Include: set gradually unreel unit, desizing unit, pad dyeing unit, drying fixation unit, cooling unit and winding unit；
It unreels unit and sends cloth for uncoiling；
Desizing unit is used to carry out cloth desizing, including at least one desizing unit, each desizing unit include sink,
First power device, the first impregnation guide wheel in sink and the first pressure rolling wheel group positioned at sink opening；First is dynamic
Power device individually or simultaneously drives the first impregnation guide wheel and the first pressure rolling wheel group；
Pad dyeing unit is used to dye the cloth after desizing, including at least one dye unit, each dye unit
Including hopper, the second power device, the second impregnation guide wheel in hopper and the second pressure rolling wheel group above hopper；
Second power device is separately connected and drives the second impregnation guide wheel and the second pressure rolling wheel group；Second power device is individually or simultaneously driven
Dynamic second impregnation guide wheel and the second pressure rolling wheel group；It is equipped with staining solution in hopper, dispersibility dye is included at least in staining solution
Material, thickener, dye leveller, bleeding agent, softening agent and water；
Drying fixation unit is used to carry out the cloth after dyeing drying and thermosol fixation, including corresponding cloth is arranged in
The heating device on two sides；
Cooling unit is used to cool down the cloth after drying fixation；
Winding unit by cloth after cooling for being wound and obtaining finished product.
Above-mentioned continous way desizing pad dyeing equipment, cloth are sent into desizing unit by unreeling unit, and cloth is not necessarily to after desizing
Pad dyeing unit is entered directly by drying to be dyed, while staining solution is improved, cooperation impregnation wheel group and pressure
Roll the extruding of wheel group by dye solution evenly into the surface and gap of cloth among.Followed by drying fixation unit handle
Cloth high temperature is dried so that dyestuff emerges color, then makes dye granule and cloth expression to the critical point of thermosol by high temperature,
Dyed particles are enabled to be adhered to the surface of cloth well.Then no longer need to by washing, cloth enter cooling unit into
Row cooling, dye granule are bonded to the fiber surface of cloth, wind to obtain finished product cloth finally by winding unit.By above-mentioned
Design, realizes continous way desizing pad dyeing, and easy to operate, process is simple, guarantees product quality, reduces energy consumption and reduces sewage
Discharge.
In one of the embodiments, near the first pressure rolling wheel group and pad dyeing unit of pad dyeing unit in desizing unit
In the second pressure rolling wheel group be that vehicle or oil pressure or four rod Shi Zhache of air pressure are uniformly pricked in oil pressure or air pressure；Sink or/and hopper
It is respectively equipped with ultrasonic vibrator, the ultrasonic frequency of ultrasonic vibrator is 20-100KHz, the ultrasonic wave of ultrasonic vibrator
Power is 0.5-10KW.
Drying fixation unit is multiple rows of vertical electrothermal oven, including skeleton, guide wheel, third in one of the embodiments,
Power device, and be mounted on insulation board outside skeleton, the extractor fan that is mounted on skeleton, be mounted on the more of skeletal internal
The heat-generating pipe arranging the fever pipe support of erect-type structure setting and being mounted on fever pipe support；Every heat-generating pipe heats simultaneously is located at hair
The cloth on heat pipe both sides；The upper and lower side of fever pipe support is equipped with two groups of guide wheels, and the wheel face of guide wheel is Teflon spray treatment, at least
The guide wheel of upper end connects third power device.
The position that the bottom of fever pipe support corresponds to cloth in one of the embodiments, is equipped at least one set of contactless survey
Wen Yi is to detect the temperature of cloth one side；The position that the top of fever pipe support corresponds to cloth is equipped at least one set of contactless temperature-measuring
Instrument is to detect the temperature of cloth another side；Heat-generating pipe is connected with the temperature signal silicon-controlled, non-contact type thermodetector will test
It is sent to silicon-controlled, the silicon-controlled heating power according to temperature signal regulation heating pipe is to reach temperature controlled effect.
Heat-generating pipe is provided with main heat-generating pipe and is distributed in the supplement fever at main heat-generating pipe both ends in one of the embodiments,
There are at least one set of left, center, right non-contact type thermodetector in pipe, the position point that the bottom for the pipe support that generates heat corresponds to cloth to detect cloth one side
The temperature of left, center, right；The position that the top of fever pipe support corresponds to cloth is equipped at least one set of left, center, right non-contact type thermodetector to examine
Survey the temperature of cloth another side left, center, right；Main heat-generating pipe and supplement heat-generating pipe be respectively connected with it is silicon-controlled, it is silicon-controlled to be separately connected
Corresponding to main heat-generating pipe, the non-contact type thermodetector for the middle left and right for supplementing heat-generating pipe.
Drying fixation unit is multiple rows of vertical hot-blast oven, including skeleton, guide wheel, third in one of the embodiments,
Power device, and be mounted on insulation board outside skeleton, be mounted on the hot air apparatus of skeletal internal and be mounted on skeleton
Extractor fan；Hot air apparatus includes multiple groups air hose and multiple groups wind row, and hot wind heat source is sent to wind and arranged by air hose, and wind row is hot by hot wind
Source blows to the cloth positioned at wind row both sides, the same wind row while the cloth for heating wind row both sides.The upper and lower side of every group of wind row is each
Equipped with two groups of guide wheels, the wheel face of guide wheel is Teflon spray treatment, and at least guide wheel of upper end connects third power device.
Drying fixation unit is the longitudinal arrangement structure setting of horizontal direction in one of the embodiments, dries fixation
Upper layer and lower layer heating device is equipped in unit；Heating device is electric heating pipe heating device or hot air apparatus；Dry fixation unit
Interior to be equipped with pin tentering shaping equipment, pin tentering shaping equipment includes vertical rail or horizontal track.
Drying fixation unit is equipped with the baking zone set gradually and thermosol area in one of the embodiments,；Thermosol area
Outlet port is equipped with third pressure rolling wheel group, and third pressure rolling wheel group includes cylinder, slide and pinch roller；Pass through the pressure of third pressure rolling wheel group
It rolls, is bound tightly together the dye granule under critical hot melt state with cloth, increases the color fastness of finished product；Pressure rolling
Wheel group also plays the role of cloth-traction simultaneously.
Drying fixation unit is stacked S type arrangement architecture in one of the embodiments,；Drying fixation unit is equipped with
At least upper layer and lower layer heating device；It dries and is equipped with pin tentering shaping equipment, the rail of pin tentering shaping equipment in fixation unit
Road is stacked S-type arrangement architecture, and each track intersects with the heating zone of drying each layer of fixation unit and is superimposed；Cloth exists
It is all heated under the traction of track along the S-type front and back sides for moving and making cloth of track.
Meanwhile providing a kind of continous way desizing pad dyeing method.
A kind of continous way desizing pad dyeing method, desizing and dyeing process for cloth.The continous way desizing pad dyeing method
Comprising steps of
Desizing will be carried out in cloth feeding desizing unit by unreeling unit, be passed through impregnation wheel group in desizing processes and be assisted desizing,
And desizing complete before use pressure rolling wheel group squeeze cloth with control cloth it is wet than with the aqueous uniformity；
The cloth that desizing finishes is sent into pad dyeing unit and is dyed, the dyeing for dyeing is mounted in pad dyeing unit
Solution, the weight ratio of each dose of material in the staining solution are as follows: disperse dyes 0.07-1%, thickener 0.02-1%, dye leveller
0.06-1%, bleeding agent 0.003-0.09%, softening agent 0.007-0.15%, pad dyeing unit pass through impregnation wheel group auxiliary in the process
Dyeing, and dye complete before use pressure rolling wheel group squeeze cloth with control cloth it is wet than with the aqueous uniformity；
The cloth that dyeing is finished is sent into drying fixation unit, which first passes through drying heat treatment so that in cloth
Moisture evaporation and dyestuff emerges color subsequently enters thermosol heat treatment so that the surface layer of cloth and dye granule reach thermosol
Temperature so that some dyes molecule thermosol is in the inside of fiber sheath, and some dyes particle sticks together on the surface of cloth；
The cloth that finishes of drying fixation is sent into cooling unit and carries out cooling so that dye granule is bonded to the surface of cloth, then
By circumnutating repeatedly for guide wheel, and cloth is made to obtain more soft feel, winds to obtain finished product cloth by winding unit.
Above-mentioned continous way desizing pad dyeing method, cloth are sent into desizing unit by unreeling unit, and cloth is not necessarily to after desizing
Pad dyeing unit is entered directly by drying to be dyed, while staining solution is improved, cooperation impregnation wheel group and pressure
Roll the extruding of wheel group by dye solution evenly into the surface and gap of cloth among.Followed by drying fixation unit handle
Cloth high temperature is dried so that dyestuff emerges color, then makes dye granule and cloth expression to the critical point of thermosol by high temperature,
Dyed particles are enabled to be adhered to the surface of cloth well.Then no longer need to by washing, cloth enter cooling unit into
Row cooling, dye granule are bonded to the fiber surface of cloth, wind to obtain finished product cloth finally by winding unit.By above-mentioned
Design, realizes continous way desizing pad dyeing, and easy to operate, process is simple, guarantees product quality, reduces energy consumption and reduces sewage
Discharge.
Detailed description of the invention
Fig. 1 is the basic principle schematic of continous way desizing pad dyeing equipment of the invention；
Fig. 2 is the schematic diagram of the continous way desizing pad dyeing equipment of the embodiment of the present invention one；
Fig. 3 is the schematic diagram of the continous way desizing pad dyeing equipment of the embodiment of the present invention two；
Fig. 4 is the schematic diagram of the continous way desizing pad dyeing equipment of the embodiment of the present invention three；
Fig. 5 is the schematic diagram of the continous way desizing pad dyeing equipment of the embodiment of the present invention four；
Fig. 6 is the schematic diagram of the continous way desizing pad dyeing equipment of the embodiment of the present invention five；
Fig. 7 is the schematic diagram of the continous way desizing pad dyeing equipment of the embodiment of the present invention six；
Fig. 8 is the flow diagram of continous way desizing pad dyeing method of the invention；
The meaning of each label in attached drawing are as follows:
(10,10a, 10b, 10c, 10d, 10e, 10f)-continous way desizing pad dyeing equipment；
20- unreels unit；
30- desizing unit, 31- water knife, 32- hairbrush, the first power device of 33-, 34- first are impregnated with guide wheel, and 35- first is pressed
Roll wheel group；
40- pad dyeing unit, 41- second are impregnated with guide wheel, 42- the second pressure rolling wheel group；
50- dries fixation unit, 51- infrared ray non-contact type thermodetector；
60- cools down unit；
70- winds unit；
80- ultrasonic vibrator.
Specific embodiment
To further understand the features of the present invention, technological means and specific purposes achieved, function, parse this hair
Bright advantage and spirit, is further understood detailed description of the invention by below in conjunction with attached drawing and specific embodiment.
Referring to attached drawing 1, the basic schematic diagram of continous way desizing pad dyeing equipment 10 of the invention.
A kind of continous way desizing pad dyeing equipment 10, desizing and dyeing process for cloth, comprising: what is set gradually unreels
Unit 20, desizing unit 30, pad dyeing unit 40, drying fixation unit 50, cooling unit 60 and winding unit 70.
Specifically:
It unreels unit 20 and sends cloth for uncoiling.
Desizing unit 30 is used to carry out desizing, including at least one desizing unit to cloth, and each desizing unit includes water
Slot, in sink first impregnation guide wheel 34, positioned at sink opening the first pressure rolling wheel group 35 with the first power device 33.
First power device 33 is separately connected and drives the first impregnation guide wheel 34 and the first pressure rolling wheel group 35.In the present embodiment, desizing
The second pressure rolling wheel group 42 in unit 30 in the first pressure rolling wheel group 35 and pad dyeing unit 40 of pad dyeing unit 40 is
Oil pressure uniformly pricks four rod Shi Zhache of vehicle or oil pressure.Sink and hopper are respectively equipped with ultrasonic vibrator 80, ultrasonic vibrator
80 ultrasonic frequency is 20-100KHz, and the ultrasonic power of ultrasonic vibrator 80 is 0.5-10KW.For example, by using ultrasonic wave
Frequency is 20KHz, power 0.5KW.Either ultrasonic frequency is 100KHz, power 10KW.It or is ultrasonic wave frequency
Rate is 60KHz, power 5.25KW.
Pad dyeing unit 40 is used to dye the cloth after desizing, including at least one dye unit, and each dyeing is single
Member includes hopper, the second impregnation guide wheel 41, the second pressure rolling wheel group 42 and second positioned at hopper opening in hopper
Power device；Second power device is separately connected and drives the second impregnation guide wheel 41 and the second pressure rolling wheel group 42；It is accommodated in hopper
There is staining solution, includes disperse dyes, thickener, dye leveller, bleeding agent, softening agent and water in staining solution.In this reality
It applies in example, each raw material weight ratio can be in staining solution are as follows: disperse dyes 0.07-1%, thickener 0.02-1%, levelling
Agent 0.06-1%, bleeding agent 0.003-0.09%, softening agent 0.007-0.15%.Specifically, for example, disperse dyes 0.07%,
Thickener 0.02%, dye leveller 0.06%, bleeding agent 0.003%, softening agent 0.007%, remaining is water or water and other auxiliary agents
Mixed liquor.Either: disperse dyes 1%, thickener 1%, dye leveller 1%, bleeding agent 0.09%, softening agent 0.15%,
Remaining is water or the mixed liquor of water and other auxiliary agents.Or it is: disperse dyes 0.85%, thickener 0.06%, levelling
Agent 0.08%, bleeding agent 0.045%, softening agent 0.075%, remaining is water or the mixed liquor of water and other auxiliary agents.
Drying fixation unit 50 is used to carry out the cloth after dyeing drying and thermosol fixation, including setting in corresponding cloth
Two sides heating device.Specifically, drying fixation unit 50 is equipped with going out for the baking zone and thermosol area thermosol area set gradually
Mouth position is equipped with third pressure rolling wheel group.Third pressure rolling wheel group includes cylinder, slide and pinch roller.Pass through the pressure of third pressure rolling wheel group
It rolls, is bound tightly together the dye granule under critical hot melt state with cloth, increases the color fastness of finished product.Pressure rolling
Wheel group also plays the role of cloth-traction simultaneously.
Cooling unit 60 is used to cool down the cloth after drying fixation.
Winding unit 70 by cloth after cooling for being wound and obtaining finished product.
Above-mentioned continous way desizing pad dyeing equipment 10, cloth are sent into desizing unit 30 by unreeling unit 20, and cloth is in desizing
After need not move through drying and enter directly into pad dyeing unit 40 and dyed, while staining solution is improved, cooperation impregnation
The extruding of wheel group and pressure rolling wheel group by dye solution evenly into the surface and gap of cloth among.It is solid followed by drying
Color unit 50 dries cloth high temperature so that dyestuff emerges color, then makes dye granule and cloth expression to thermosol by high temperature
Critical point, enable dyed particles to be adhered to the surface of cloth well.Then it no longer needs to by washing, cloth enters cold
But unit 60 is cooled down, and dye granule is bonded to the fiber surface of cloth, obtains finished product finally by the winding winding of unit 70
Cloth.By above-mentioned design, continous way desizing pad dyeing is realized, easy to operate, process is simple, guarantees product quality, reduces
Energy consumption and the discharge for reducing sewage.
Below in conjunction with various practical application examples to illustrate technical solution of the present invention.
Embodiment one
Referring to attached drawing 2, the present invention provides a kind of continous way desizing pad dyeing equipment 10a.
The characteristics of the present embodiment, is: combining traditional tentering fixed form in drying fixation link: drying color fixing machine
Group 50 is the longitudinal arrangement structure setting of horizontal direction, is equipped with upper layer and lower layer heating device in drying fixation unit 50；Heating dress
It is set to electric heating pipe heating device or hot air apparatus；It dries and is equipped with pin tentering shaping equipment, pin tentering in fixation unit 50
Shaping equipment includes vertical rail or horizontal track.
Embodiment two
Referring to attached drawing 3, the present invention provides a kind of continous way desizing pad dyeing equipment 10b.
The characteristics of the present embodiment is: drying fixation unit 50 is stacked S type arrangement architecture；Dry fixation unit 50
Equipped at least upper layer and lower layer heating device；It dries and is equipped with pin tentering shaping equipment in fixation unit 50, pin tentering sizing dress
The track set is stacked S-type arrangement architecture, and each track and the heating zone for drying each layer of fixation unit 50 intersect folded
Add；Cloth is all heated under the traction of track along the S-type front and back sides for moving and making cloth of track.
Embodiment three
Referring to attached drawing 4, the present invention provides a kind of continous way desizing pad dyeing equipment 10c.
The characteristics of the present embodiment is: desizing unit 30 is in series by multiple desizing units, and pad dyeing unit 40 is by more
A dye unit is in series, improves the production capacity of equipment.
Example IV
Referring to attached drawing 5, the present invention provides a kind of continous way desizing pad dyeing equipment 10d.
The characteristics of the present embodiment is: drying fixation unit 50 is multiple rows of vertical electrothermal oven, including skeleton, guide wheel, the
Three power devices, and be mounted on insulation board outside skeleton, the extractor fan that is mounted on skeleton, be mounted on skeletal internal
The fever pipe support of multiple rows of erect-type structure setting and the heat-generating pipe being mounted on fever pipe support；Every heat-generating pipe heats simultaneously to be located at
The cloth on heat-generating pipe both sides；The upper and lower side of heat-generating pipe is equipped with two groups of guide wheels, and the wheel face of guide wheel is Teflon spray treatment, at least
The guide wheel of upper end connects third power device.In the present embodiment, the generate heat bottom of pipe support corresponds to the left, center, right position point of cloth
Not She You one group of infrared ray non-contact type thermodetector 51 to detect the temperature of cloth bottom surface；The top of fever pipe support corresponds to cloth
Left, center, right position is respectively equipped with one group of infrared ray non-contact type thermodetector 51 to detect the temperature above cloth；Heat-generating pipe is connected with
It is silicon-controlled, the temperature signal that centrally located infrared ray non-contact type thermodetector 51 will test be sent to it is silicon-controlled, can
Silicon is controlled according to the heating power of temperature signal regulation heating pipe to reach temperature controlled effect.Meanwhile heat-generating pipe is provided with master
Heat-generating pipe and the supplement heat-generating pipe for being distributed in main heat-generating pipe both ends, main heat-generating pipe and supplement heat-generating pipe be respectively connected with it is silicon-controlled,
The silicon-controlled infrared ray non-contact type thermodetector 51 being separately connected corresponding to main heat-generating pipe, the middle left and right for supplementing heat-generating pipe, favorably
In the pollution problem for avoiding boiler.It should be noted that in the present embodiment, the non-contact type thermodetector of use is infrared ray
Non-contact type thermodetector, but it is not limited in infrared-type, it can also be with other kinds of non-contact type thermodetector.
Embodiment five
Referring to attached drawing 6, the present invention provides a kind of continous way desizing pad dyeing equipment 10e.
The characteristics of the present embodiment is: drying fixation unit 50 is multiple rows of vertical hot-blast oven, including skeleton, guide wheel, the
Three power devices, and be mounted on insulation board outside skeleton, be mounted on the hot air apparatus of skeletal internal and be mounted on skeleton
Extractor fan；Hot air apparatus includes multiple groups air hose and multiple groups wind row, and hot wind heat source is sent to wind and arranged by air hose, and wind is arranged hot wind
Heat source blows to the cloth positioned at wind row both sides, the same wind row while the cloth for heating wind row both sides.The upper and lower side of every group of wind row
Two groups of guide wheels are respectively provided with, the wheel face of guide wheel is Teflon spray treatment, and at least guide wheel of upper end connects third power device, favorably
In the occupancy for reducing place.
Embodiment six
Referring to attached drawing 7, the present invention provides a kind of continous way desizing pad dyeing equipment 10f.
The characteristics of the present embodiment is: the generating source using biologic grain combustor as hot wind is had and is set using raising
The standby feature of environmental protection.
Working principle explanation:
1, guarantee that desizing is clean: being equipped with ultrasonic vibration apparatus in 30 sink of desizing unit, made by the oscillation of ultrasonic wave
With auxiliary desizing, embryo cloth surface is removed by the scrubbing action of several groups immersion, pressure rolling and hairbrush 32 and the hydro-peening of water knife 31
Slurry.
2, guarantee desizing after wet when cloth width direction on moisture it is uniform: by controlling last group of pressure rolling wheel
Group pressure and pinch roller straightness come control cloth from desizing unit 30 come out after wet when uniformity coefficient.
3, guarantee that equably pressure rolling guarantees that the cloth with moisture enters pad dyeing unit 40 among cloth by dye solution
After can equably colour: dyeing padding machine unit hopper in be equipped with ultrasonic vibration apparatus, it is auxiliary by the oscillation action of ultrasonic wave
Assisting-dyeing color pads dyestuff equably among fabric fibre by the immersion of several impregnation wheels, pressure rolling effect.
4, it keeps pricking dyes concentration among vehicle: be controlled by the pressure and the straightness of pinch roller that control pressure rolling wheel group
Cloth from pad dyeing unit 40 come out after wet when uniformity coefficient.
5, guarantee uniform by the dye solution in the wet when cloth width direction after pad dyeing unit 40: the present invention exists
It is that can fine-tune pressure between pinch roller and adjust dress high in two pinch rollers that last group of desizing machine, which rolls wheel and dyes padding machine,
It sets, controls the water content of cloth entirety by adjusting the pressure between pinch roller, control cloth by changing the middle height of pinch roller
The aqueous uniformity of width direction.
6, cloth how is made to keep uniform and stable temperature in an oven, temperature is excessively high to be easy to scald cloth
Bad, temperature is too low and critical heat solubility temperature is not achieved, it is not easy to by the strapped surface in fiber of dye granule: each by being distributed in
The real time temperature of the non-contact type thermodetector detection cloth cover of the multiple test points in left, center, right in two faces of heating zone cloth, passes through both sides
Supplementary heating device and main heating device be used cooperatively, the temperature in oven can be controlled well, meet dyestuff and cloth
The thermosol temperature of material.
Further, since the mode of Hot-blast Heating be easy to cause the drift of colorant, cause irregular colour, therefore preferably heating side
Formula directly heats for electrothermal tube.
The supplementary explanation of specific structure:
Continous way desizing pad dyeing forming machine includes unreeling unit 20, desizing unit 30, dyeing padding machine, having contactless survey
Traction device and winding unit before the oven of Wen Yi, framing shaping machine unit, the two-sided air cooling equipment in oven exit, winding
70 equal compositions.
1, unit 20 is unreeled by rack, unreeling shaft, guide wheel, cloth storage trough (or storage cloth holder), automatic edge-adjusting, automatic centering, exhibition
Open the composition such as wheel group, straining pulley group, power device.
2, desizing unit 30 is filled by rack, sink, supersonic oscillations device, impregnation guide wheel, 32 wheel group of hairbrush, water knife 31
It sets, the composition such as pressure rolling wheel group, power device.
Supersonic oscillations device ultrasonic frequency is between 20-100KHz.Every group of ultrasonic vibration apparatus input power
Between 0.5-10KW.Vibrator is set in sink.It, can root in desizing unit 30 to remove different size of slurry
According to the ultrasonic vibration apparatus for needing to be arranged multiple groups different frequency wave band.Such as: frequency is set in 30 sink of the first desizing unit
Rate is the ultrasonic unit of 25KHz, the ultrasonic unit that frequency is 40KHz is arranged in 30 sink of the second desizing unit, the
The ultrasonic unit that setting frequency is 60KHz in three desizing units, 30 sink.
32 wheel group of hairbrush, which can be set in sink, may also set up the top in sink and the lower section of pressure rolling wheel group, drive in power
Under two faces of cloth are scrubbed repeatedly.It is preferably disposed on the lower section of every group of pressure rolling wheel group and water knife 31, and is distributed in cloth
Expect two sides.
Water knife 31 is set to the lower section of pressure rolling wheel group, and sink ullage is distributed in the two sides of cloth, and water knife 31 passes through pipe
Road is connected with water pump, and extraneous supplement water is connected by pipeline with pump entrance, and in order to save water, pump entrance can also be same
When be connected with the water in sink by pipeline, be a cavity inside water knife 31, against the one side of cloth, to be equipped with fine crack (or thin
Hole), water is sprayed under the pressure effect of water pump by the fine crack, and hydro-peening cloth is played the role of.
Desizing unit 30 is by least one set of desizing sink, supersonic oscillations device, impregnation guide wheel, 32 wheel group of hairbrush, water knife
31 devices, pressure rolling wheel group, power device etc. composition, to reach ideal desizing effect, can continuously be arranged multiple groups desizing sink,
Supersonic oscillations device, impregnation guide wheel, 32 wheel group of hairbrush, 31 device of water knife, pressure rolling wheel group, power device.The water inlet of sink
It is located at the top of last group of desizing unit 30, can be directly connected with its sink, can also be connected with the water knife 31.For section
Water is about used, water trough design is the small shape in the big lower part in top, it is compact-sized to make, sink can be connected together, be divided into several segments,
Junction between every section of sink is equipped with stainless steel shoe, and the top height of the baffle is different, from dyeing padding machine to unwinding device
Direction sees that the stainless steel shoe of the junction is arranged from high to low, with the water flow of a sharp latter one sink forwardly water
Slot, last water flow to first sink, and the water of this sink is sewage, and sewage discharge is equipped at the top liquid level of first sink
Mouthful, thus machine is discharged in discharge outlet to sewage.
3, dyeing padding machine is filled by rack, hopper, impregnation wheel group, pressure rolling wheel group, ultrasonic unit, expansion wheel apparatus, power
The composition such as set.
It is that can fine-tune pressure and adjusting between pinch roller that the present invention, which rolls wheel and dyeing padding machine in last group of desizing machine,
High device in two pinch rollers controls the water content of cloth entirety by adjusting the pressure between pinch roller, by changing pinch roller
Middle height control the aqueous uniformity of cloth width direction.
The pressure apparatus is preferably oil hydraulic system (baric systerm also may be selected) should for the stabilization for keeping oil pressure pressure
System is equipped with stable-pressure device, which is equipped with accumulator and pressure detecting controller, accumulator one end and oil pressure solenoid valve
It is connected, the other end is connected with oil cylinder, and oil pressure solenoid valve is connected with oil pump, and the entrance of oil pump is connected with fuel tank, passes through pressure detecting
Controller detects and automatically controls oil pressure solenoid valve, so that control oil pump motor, then controls the size of output oil pressure pressure.
Since pinch roller be easy to cause bending in the case where both ends are pressurized, so as to cause aqueous in the width direction of cloth
Amount is uneven, and evenness calender system can be used to solve this problem, and evenness calender system is that wheel is rolled in oil pressure (or air pressure) control
Middle height；Or wheel apparatus is rolled using four rod formulas, four rod formulas roll wheel apparatus and pass through the wheel face compacting of two pinch rollers of outside and cloth
The wheel face for expecting two pinch rollers of contact avoids two rod formula pressing wheel devices by the compression of two pinch roller both ends and causes pinch roller bent intermediate
The case where deformation, occurs.
Due to unavoidably having moisture when cloth enters dyeing padding machine from desizing unit 30, and dyestuff itself is also
It is solution state, has large quantity of moisture, therefore, list will controls aqueous uniformity coefficient and stability after desizing, also control
Water content after desizing processed, it is necessary to control water content after desizing lower than cloth from dyeing padding machine come out after it is aqueous
Amount, and the lower water content after desizing the better, and either the more uniform desizing processes or dyeing course, water content the better.
Contain moisture in advance before entering dyeing padding machine due to cloth, rather than dye solution, therefore dye padding machine
Interior impregnation wheel can suitably increase, through excessive branch impregnation wheel pressure rolling repeatedly can just make cloth from desizing device bring moisture with
Dye solution obtains uniform mixing, and to make the more uniform dyeing of cloth, it is auxiliary also supersonic oscillations device can be added in padding machine
Assisting-dyeing color.
Moisture is contained before entering dyeing padding machine due to cloth, the dyes concentration in dyeing padding machine is added
Should suitably it increase, so that cloth be made to obtain ideal coloring effect.
To keep cloth dyeing more uniform, settable two or more groups dye padding machine, these padding machines can be separated independently
Also it can be set in the same rack.
To avoid cloth among operational process since tension causes reduced amplitude, can will desizing unit 30 and dyeing padding machine in
Impregnation guide wheel is set as active guide wheel, that is to say, that and these guide wheels may be provided with power, which can be independent power,
It is also possible to the power shared with pressure rolling wheel group.
In order to avoid cloth among operation fold, can before cloth enters sink, or enter pressure rolling wheel group before exhibition is set
Open wheel apparatus.
The supersonic oscillations device ultrasonic frequency of padding machine is dyed between 20-100KHz.Every group of ultrasonic activation dress
Input power is set between 0.5-10KW.Vibrator is set in dyestuff slot.Every ultrasonic unit is equipped at least two vibration
Device.Distance of the vibrator apart from cloth is not less than 5mm, no no more than the distance between 150mm. two vibrators being oppositely arranged
Less than 100mm.
4, oven is divided into several sections, forms several heating zones from front to back, and two faces of cloth are pressed in each heating zone again
It is divided into upper and lower (or left and right) heating layer two parts.The temperature independent control of each heating zone and upper and lower layer, heat source are preferably
Quartz heating tube directly heats, and silicon-controlled (SCR) adjusts heating power, and control mode is preferably infrared ray non-contact type thermodetector
51 control, and the non-contact type thermodetector of left, center, right 3 is respectively distributed in the upper and lower level of each temperature controlled region in the width direction of cloth, wherein
Intermediate non-contact type thermodetector controls the power of main heat-generating pipe, and 2 non-contact type thermodetectors in left and right then send out respectively by control left and right
Heat pipe fever.
Quartz heating tube is divided to two kinds, and a kind of main heat-generating pipe among oven, another kind is set on main heat-generating pipe two sides
Supplement heat-generating pipe；The identical quantity of preferred addition heat-generating pipe or so, and every supplement generates heat tube power between 300-2000W,
It is preferred that every 12 main heat-generating pipes are distributed a left supplement heat-generating pipe and a right supplement heat-generating pipe.The supplement heat-generating pipe is also possible to
Longitudinal arrangement, that is, arranged by the traffic direction of cloth, with main heat-generating pipe vertical distribution on the both sides of (oven) of cloth,
It can the transversely arranged both sides that cloth is arranged in parallel in main heat-generating pipe.
Cloth enters baking oven after coming out from dyeing padding machine, and baking oven is divided into the fixation area of baking zone and critical thermosol, practical
Can be independently arranged this twoth area in production process also can be set in same oven, and only temperature is different, according to cloth
And the difference of water content, preferred 100 DEG C of baking zone temperature -- 150 DEG C, 120 DEG C of temperature of thermosol fixation area -- 230 DEG C, preferably cloth
Operation length (non-oven apparent length) in baking oven is not less than 10 meters, is not more than 50 meters, cloth stopped in baking oven when
Between should be between 10 seconds to 50 seconds.
Oven heat source can be electric heating, be also possible to steam, conduction oil, natural gas combustion engine, biologic grain combustor etc.,
Preferably electric heating.The process of cloth can be longitudinal linear in oven, be also possible to " S " type, can also be multiple rows of perpendicular
Vertical process.
5, needle plate type framing shaping machine must be used during drying and shaping, when looped fabric produces to solve looped fabric
Reduced amplitude problem during heat-shaping.Needle plate type tentering can be used during drying and shaping in woven fabric production
Forming machine auxiliary sizing, can also not use needle plate type framing shaping machine.
Shaping equipment includes that rack, left and right track, left and right conveying chain, the needle plate being fixed on conveyor chain, track enter
Mouthful 4 refer to (or 3 refer to) edge spreader, looped fabric super-feeding device, upper needle device, looped fabric slurry side device, photoelectricity automatic tracking device,
The wide cut regulating mechanism of track, track longitudinally thermal expansion free extension device, the strainer of conveyor chain, track export it is auxiliary
Help run-bake-needle fault device, the hairbrush 32 to clean needle plate take turns cleaning device, track Anti-side-turning device and conveyor chain power mechanism,
Transmission shaft, sprocket wheel and its bearing device etc..
Power mechanism, transmission shaft, sprocket wheel etc. drive conveyor chain to operate in orbit, contaminate in track entrance by padding machine
The both sides of substrate after color are fixed on the needle plate of track entry by upper needle device, are all fixed on the chain link of chain described in every section
One piece of needle plate follows the movement of chain to drive cloth to travel forward, runs in oven with conveyor chain, cloth quilt
It exports and exports from oven after heating devices heat drying, be detached from needle plate in the exit of track.
6, the two-sided air cooling equipment in oven exit is arranged by blower, wind and its pipeline of connection forms, and blower leads to cold wind
Piping and the upper leeward of aperture row blow to the cloth upper and lower surface come out from oven, to play the role of cooling cloth cover.When
The mode of cooling wheel cooling can also be so taken to cool down cloth.
7, the traction device before winding includes rack, expanding wheel, traction wheel group, power device, the arm-type angle position electricity of Pneumatic swing
Position device device (or tension sensor), stock chest, active expanding wheel group, active guide wheel etc..Winding unit 70 can be selected
Two-wheel or 3 wheel surfaces batch, and the mode of batching that single-wheel A word vehicle adds central shaft type also can be selected, or select uniaxially or biaxially spiral arm
The mode of formula central coiling can also select the mode of swing arm laying up.Can be furnished with aluminium flake formula, arc roller, both ends before winding
The expanding wheel or spiral rod wheel expanding unit, photoelectricity automatic edge-adjusting device, automatic centring device, static eraser, meter of taper
The auxiliary equipments such as number device.
Such as: oven is multiple rows of erect-type oven, as shown, multiple rows of erect-type oven, including skeleton, guide wheel and its dynamic
Power device, insulation board, fever pipe support, extractor fan etc..Heat-generating pipe is set up in the inside of skeleton, and insulation board is set to outside skeleton,
Extractor fan is set to oven top.The pipe support that generates heat is interior to be equipped with several heat-generating pipes, and same branch heat-generating pipe can heat heat-generating pipe two
The cloth on side improves heating efficiency.Inside oven, the upper and lower side of every group of fever pipe support and the two-sided air cooling equipment is respectively provided with
2 groups of guide wheels, the wheel face of the guide wheel are Teflon spray treatment, in case contamination dye colour, the guide wheel of at least upper end are connected with
Power device, speed should be more slightly higher than padding machine, in order to avoid cloth relaxation in oven is caused, because of cloth under the condition of high temperature in oven
It is easy to elongate, be preferably driven using tooth form driving belt between each guide wheel.
Oven is divided into baking zone, thermosol area, cooling zone, and baking zone is equipped with 5 rows and erects the fever pipe support placed, and every row totally 12
Branch heat-generating pipe, every fever tube power are 2200W, first, third, the bottom of the 5th discharge heat pipe frame it is each in the left, center, right of cloth
Equipped with one group of infrared ray non-contact type thermodetector 51, the top of the second, the 4th discharge heat pipe frame is respectively provided in the left, center, right of cloth
One group of infrared ray non-contact type thermodetector 51；Thermosol area is equipped with 6 rows and erects the fever pipe support placed, every row totally 12 heat-generating pipes,
Every fever tube power is 1500W, first, third, the 5th discharge heat pipe frame bottom be respectively provided with one group in the left, center, right of cloth
The top of infrared ray non-contact type thermodetector 51, second, the four, the 6th discharge heat pipe framves is respectively provided with one group in the left, center, right of cloth
Infrared ray non-contact type thermodetector 51.The temperature signal control that the infrared ray non-contact type thermodetector 51 at the intermediate position detects
The output power for making silicon-controlled (SCR) that is connected with main heat-generating pipe plays temperature control to control the degree of heat of main heat-generating pipe
The effect of system.
It is equipped with supplement heat-generating pipe at the main heat-generating pipe both ends of the erect-type fever pipe support of every row, to supplement the temperature at cloth both ends
Degree, the supplement heat-generating pipe by be respectively connected with silicon-controlled (SCR) adjust heating power, the silicon-controlled output power by with its
Connected 51 signal of left and right infrared ray non-contact type thermodetector control.
It is equipped with partition between the thermosol area and two-sided air cooling equipment, cold wind is avoided to be blown into thermosol area.
Between the thermosol area and the partition, that is, the outlet port in thermosol area is equipped with pressure rolling wheel group, the pressure rolling wheel
Group is made of cylinder, slide, pinch roller, and the pressure rolling wheel group is preferably connect with the guide wheel by chain or belt, the pressure rolling
The pinch roller surface of wheel group is preferably Teflon processing or silica gel, and the pinch roller of the pressure rolling wheel group is preferably water cooling.Pass through the pressure rolling
The pressure rolling of wheel group is bound tightly together the dye granule under critical thermosol state with cloth, increases the color of finished product
Fastness.The pressure rolling wheel group also plays the role of cloth-traction simultaneously.
The two-sided air cooling equipment is set in oven, and positioned at the outlet end of oven, by blower, air hose and wind, row is formed, by
The external cold wind that blower provides send to wind through air hose and arranges, then the two sides of cloth is equably blowed to by wind row, plays cooling cloth cover
Effect.
Exhaust gas exhausting fan housing and blower are equipped at the top of oven, to extract vapor and a small amount of dyestuff in oven
Grain.
Extractor fan includes the devices such as trapezoidal (tower-shaped) sealing plate, blower, air hose at the top of oven, and blower passes through air hose for oven
Interior exhaust gas extraction is sent to emission-control equipment.
Hereafter, a kind of continous way desizing pad dyeing method is provided.
Referring to attached drawing 8, the present invention provides a kind of flow diagram of continous way desizing pad dyeing method.
A kind of continous way desizing pad dyeing method, desizing and dyeing process for cloth, comprising steps of
S10: desizing will be carried out in cloth feeding desizing unit 30 by unreeling unit 20, and it is auxiliary to pass through impregnation wheel group in desizing processes
Help desizing, and use pressure rolling wheel group to squeeze cloth before desizing is completed with control cloth it is wet than with the aqueous uniformity；One
In a little embodiments, ultrasonic vibrator 80 can also be increased to assist desizing；
S20: the cloth that desizing finishes is sent into pad dyeing unit 40 and is dyed, is mounted in pad dyeing unit 40 for contaminating
The staining solution of color, the weight ratio of each raw material in the staining solution are as follows: disperse dyes 0.07-1%, thickener 0.02-1%,
Dye leveller 0.06-1%, bleeding agent 0.003-0.09%, softening agent 0.007-0.15%, pad dyeing unit 40 pass through impregnation in the process
Wheel group assisted staining, and dye complete before use pressure rolling wheel group squeeze cloth with control cloth it is wet than with the aqueous uniformity；
In some embodiments, it is also possible to which increasing ultrasonic vibrator 80 carrys out assisted staining；
S30: the cloth that dyeing is finished is sent into drying fixation unit 50, which first passes through drying heat treatment so that cloth
Dyestuff in material emerges color, subsequently enters thermosol heat treatment so that the surface layer of cloth and dye granule reach the critical of hot melt
Point, so that dye granule sticks together on the surface of cloth；Wherein, thermosol refers to: in a heated state, high temperature makes dye granule, slurry
Material particle and fabric fibre surface reach the temperature of thermosol, and high temperature can make fiber " expansion ", to improve the shake of fiber molecule
Dynamic frequency increases fiber unformed area, and molecular gap increases, and structural relaxation is conducive to the expansion of dye molecule and slurry molecule
It dissipates, and penetrates into the inside of fiber sheath, dye molecule and slurry molecule penetrate into cloth under the sucking action of Van der Waals force
Fiber molecule gap among.The presence of certain polar groups (such as :-HO ,-NH2 ,-NHR) on dye molecule can be for
To proton, Hydrogenbond can be formed with a large amount of existing Protic Group > C=O that inhale of fiber molecule.In addition, being supplied on dye molecule
Electron group and electron-withdrawing group make dye molecule dipole polarization, dipole moment are formed with fiber > C=O group in this way, so that dyestuff
Molecule is combined together with fiber molecule.It is present in fiber surface there are also some dyes particle under thermosol state, it at this time can be with
Dyestuff and slurry particles and fiber are combined together by way of physics with the mode of roll roll compacting.In this case, molten
Agent is fiber molecule, and solute is dye molecule.And heat and refer to: under heated condition, the fibers melt of dyestuff and design on fabric surface exists
Together.Two stages are contained in thermosol area, first stage is thermosol, and second stage is then hot melt.
S40: the cloth that drying fixation finishes is sent into cooling unit 60 and carries out cooling so that dye granule is bonded to cloth
Surface obtains finished product cloth by the winding winding of unit 70 using circumnutating repeatedly for guide wheel.
Above-mentioned continous way desizing pad dyeing method, cloth are sent into desizing unit 30 by unreeling unit 20, and cloth is after desizing
It needs not move through drying and enters directly into pad dyeing unit 40 and dyed, while staining solution is improved, cooperation impregnation wheel
The extruding of group and pressure rolling wheel group by dye solution evenly into the surface and gap of cloth among.Followed by drying fixation
Unit 50 dries cloth high temperature so that dyestuff emerges color, then so that dye granule and cloth expression is arrived hot melt by high temperature
Critical point enables dyed particles to be adhered to the surface of cloth well.Then it no longer needs to by washing, cloth enters cooling
Unit 60 is cooled down, and dye granule is bonded to the fiber surface of cloth, obtains finished fabric finally by the winding winding of unit 70
Material.By above-mentioned design, continous way desizing pad dyeing is realized, easy to operate, process is simple, guarantees product quality, reduces energy
Consumption and the discharge for reducing sewage.
In summary, it is obvious containing immersion dyeing, fixation, fixed effect that the invention enables clothes, and performance is stablized, operation letter
It is single, it is most important that not effectively reduce the loss of the energy singly, and machine dyeing process through the invention completely will not
Sewage is generated, desizing processes reduce by 30% sewage, this is huge to the contribution of environmental protection.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The preferred embodiments of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but
It cannot be understood as the limitations to patent of invention range.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention
Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (3)
1. a kind of continous way desizing pad dyeing equipment, desizing and dyeing process for cloth, which is characterized in that the continous way desizing
Pad dyeing equipment include: set gradually unreel unit, desizing unit, pad dyeing unit, drying fixation unit, cooling unit and receipts
Roll up unit；
The unit that unreels is for the uncoiling transmission cloth；
The desizing unit is used to carry out desizing, including at least one desizing unit, each desizing unit to the cloth
Including sink, the first power device, the first impregnation guide wheel in the sink and positioned at the of the sink opening
One pressure rolling wheel group；First power device individually or simultaneously drives the first impregnation guide wheel and the first pressure rolling wheel group；
The pad dyeing unit is used to dye the cloth after desizing, including at least one dye unit, each dyeing
Unit includes hopper, the second power device, the second impregnation guide wheel and above the hopper in the hopper
Second pressure rolling wheel group；Second power device is separately connected and drives the second impregnation guide wheel and the second pressure rolling wheel
Group；Second power device individually or simultaneously drives the second impregnation guide wheel and the second pressure rolling wheel group；The hopper
In be equipped with staining solution, disperse dyes, thickener, dye leveller, bleeding agent, softening agent are included at least in the staining solution
And water；
The drying fixation unit is used to carry out the cloth after dyeing drying and thermosol fixation, including is arranged in the correspondence cloth
The heating device on the two sides of material；
The cooling unit is used to cool down the cloth after drying fixation；
The winding unit by cloth after cooling for being wound and obtaining finished product；
The drying fixation unit is multiple rows of vertical electrothermal oven, including skeleton, guide wheel, third power device, and is mounted on
Insulation board outside the skeleton, the extractor fan being mounted on skeleton, the multiple rows of erect-type structure for being mounted on skeletal internal are set
The fever pipe support set and the heat-generating pipe being mounted on the fever pipe support；Every heat-generating pipe heats simultaneously is located at the fever
The cloth on pipe both sides；The upper and lower side of the fever pipe support is equipped with two groups of guide wheels, and the wheel face of the guide wheel is at Teflon spraying
Reason, at least guide wheel of upper end connect the third power device；
It is described to detect that the position that the bottom of the fever pipe support corresponds to the cloth is equipped at least one set of non-contact type thermodetector
The temperature of cloth one side；The position that the top of the fever pipe support corresponds to the cloth is equipped at least one set of non-contact type thermodetector
To detect the temperature of the cloth another side；The heat-generating pipe is connected with silicon-controlled, and the non-contact type thermodetector will test
Temperature signal be sent to described silicon-controlled, the silicon-controlled heating power that the heat-generating pipe is adjusted according to the temperature signal
To reach temperature controlled effect；
The second pressure in the desizing unit in the first pressure rolling wheel group of the pad dyeing unit and the pad dyeing unit
Rolling wheel group is oil pressure or air pressure evenness calender or oil pressure or four rod formula padding machine of air pressure；The sink or/and the hopper point
Not She You ultrasonic vibrator, the ultrasonic frequency of the ultrasonic vibrator is 20-100KHz, the ultrasonic vibrator
Ultrasonic power is 0.5-10KW.
2. continous way desizing pad dyeing equipment according to claim 1, which is characterized in that the heat-generating pipe is provided with main fever
The supplement heat-generating pipe at the main heat-generating pipe both ends is managed and is distributed in, the position that the bottom of the fever pipe support corresponds to the cloth is set
There is at least one set of left, center, right non-contact type thermodetector to detect the temperature of cloth one side left, center, right；The top of the fever pipe support
It is left to detect the cloth another side that the position that portion corresponds to the cloth is equipped at least one set of left, center, right non-contact type thermodetector
Right temperature；The main heat-generating pipe and the supplement heat-generating pipe be respectively connected with it is silicon-controlled, it is described silicon-controlled to be separately connected correspondence
Non-contact type thermodetector in the middle left and right of the main heat-generating pipe, the supplement heat-generating pipe.
3. continous way desizing pad dyeing equipment according to claim 1, which is characterized in that the drying fixation unit be equipped with according to
The baking zone of secondary setting and thermosol area；The outlet port in the thermosol area is equipped with third pressure rolling wheel group, the third pressure rolling wheel group
Including cylinder, slide and pinch roller；By the pressure rolling of the third pressure rolling wheel group, make the dye granule under critical hot melt state
It is bound tightly together with cloth, increases the color fastness of finished product；The pressure rolling wheel group also plays the work of cloth-traction simultaneously
With.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610312947.5A CN105780357B (en) | 2016-05-11 | 2016-05-11 | Continuous desizing pad dyeing equipment and method |
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| CN201610312947.5A CN105780357B (en) | 2016-05-11 | 2016-05-11 | Continuous desizing pad dyeing equipment and method |
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| CN105780357A CN105780357A (en) | 2016-07-20 |
| CN105780357B true CN105780357B (en) | 2018-12-25 |
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| CN107313192B (en) * | 2017-07-12 | 2019-01-18 | 韶关市顺昌布厂有限公司 | A kind of efficient desizing machine |
| CN108486810A (en) * | 2018-04-11 | 2018-09-04 | 嘉兴市金宇达染整有限公司 | A kind of silk-like fabric pretreating technology for printing and dyeing |
| CN108774830A (en) * | 2018-08-18 | 2018-11-09 | 张家港市凯利雅特种纺织纱线有限公司 | A kind of conduction dyeing apparatus for spandex yarn |
| CN109322092A (en) * | 2018-11-21 | 2019-02-12 | 江苏红旗印染机械有限公司 | Continuous Dyeing System for Sensitive Fabrics Based on Orbital Needle Plate Drying Room |
| CN110219120B (en) * | 2019-06-21 | 2020-06-05 | 嘉兴市彩之源印染有限公司 | Continuous cloth printing and dyeing production line and printing and dyeing production process thereof |
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| CN205741581U (en) * | 2016-05-11 | 2016-11-30 | 李裕 | Continuous desizing pad dyeing equipment |
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| CN2752297Y (en) * | 2004-08-13 | 2006-01-18 | 上海沪邦印染有限公司 | Curing equipment for thermosol dyeing |
| CN101629368A (en) * | 2009-08-14 | 2010-01-20 | 李建华 | Ultrasonic wave desizing device |
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